Full-automatic wavy steel wire forming machine

Abstract

The utility model relates to the technical field of steel wire automatic forming machines, in particular to a full-automatic steel wire wavy line forming machine which comprises an installation frame, a line pressing assembly is arranged at the bottom of the installation frame, and an extension module is arranged on the side face of the installation frame. The full-process automatic production of the wavy line formed by the steel wire can be completely realized, each part of the machine is simple and practical, the machine has the characteristics of low cost and high efficiency, the labor cost is saved, the risk of industrial injury is avoided, the machine is an advanced specialized machine, the driving motor is used as a power source, and the production cost is reduced. The driving motor drives the first gear and the second gear to rotate through the transmission structure, then conveying of the steel wire and forming of the wavy line are achieved, and the straightness of the steel wire in the conveying process and the regular shape of the formed wavy line are guaranteed through arrangement of the first straightener and the second straightener.

Description

Technical Field

[0001] This utility model relates to the field of automated steel wire forming machine technology, specifically a fully automatic steel wire corrugated wire forming machine. Background Technology

[0002] The hanging wire used for electroplating the metal frame of the suspension guide needs to be made with a wavy pattern to prevent the electroplated parts from moving and gathering randomly during the plating process, causing collisions and adhesion to the surface of the electroplated parts, thus ensuring the surface quality of the electroplated parts. At the same time, the wavy pattern design can also increase the contact area between the hanging wire and the electroplated parts, improving the electroplating effect.

[0003] However, the existing forming machines still have some shortcomings in use: currently, the steel wire is straightened manually, fed manually, and the gear connected to the handle is manually cranked to press the steel wire into a wavy shape. Finally, the pressed wavy line needs to be cut into sections manually. Because the amount of this type of wavy line used is large, it is relatively labor-intensive. Utility Model Content

[0004] The purpose of this utility model is to provide a fully automatic steel wire corrugated wire forming machine to solve the problems mentioned in the background art, which currently involves manually straightening the steel wire, manually feeding the steel wire, manually cranking the gear connected to the handle to press the steel wire into a corrugated shape, and finally manually cutting the pressed corrugated wire into sections. Because this type of corrugated wire is used in large quantities, it is relatively labor-intensive.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A fully automatic steel wire corrugated wire forming machine includes a mounting frame, a wire pressing assembly at the bottom of the mounting frame, and an extension module on the side of the mounting frame.

[0007] The wire pressing assembly includes a base plate fixedly connected to the bottom of the mounting bracket, a drive motor mounted on the top of the base plate, a first mounting rod and a second mounting rod rotatably connected inside the mounting bracket, a driven wheel fixedly connected to the end of the first mounting rod, a drive wheel fixedly connected to the output end of the drive motor, the driven wheel and the drive wheel meshing with each other via a synchronous belt, a first gear fixedly connected to the outer surface of the first mounting rod, a second gear fixedly connected to the outer surface of the second mounting rod, and the first gear and the second gear meshing with each other.

[0008] As a preferred embodiment of this utility model, a first straightener and a second straightener are fixedly connected inside the mounting frame. The first straightener and the second straightener are located on both sides of the second gear. A guide plate is fixedly connected to the side of the mounting frame. The guide plate is located on the side of the first straightener. A pressure wheel set is provided on the side of the second straightener.

[0009] As a preferred embodiment of this utility model, a mounting plate is fixedly connected to the side of the mounting bracket, a cylinder is mounted on the side of the mounting plate, and a pneumatic cutter is fixedly connected to the output end of the cylinder. The pneumatic cutter is located at the end of the second straightener.

[0010] As a preferred embodiment of this utility model, a support base is provided on the side of the mounting frame, a support frame is rotatably connected to the top of the support base via a rotating shaft, and a wire feeding frame is fixedly connected to the top of the support frame.

[0011] As a preferred embodiment of this utility model, an extension module is provided on the side of the mounting bracket, and the extension module is located on the side of the pneumatic cutter.

[0012] As a preferred embodiment of this utility model, the bottom of the mounting bracket is fixedly connected to a mounting base, and the mounting base and the support base are the same size.

[0013] As a preferred embodiment of this utility model, the first mounting rod and the second mounting rod are the same size, and the mounting bracket is made of stainless steel.

[0014] As a preferred embodiment of this utility model, the wire feeding frame and the extension module are positioned opposite each other, and the outer surface of the wire feeding frame is coated with an anti-corrosion solution.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In this utility model, by setting up a drive motor, a first gear, a second gear, a first straightener, and a second straightener in combination, the entire process of steel wire forming corrugated wire can be fully automated. The machine is simple and practical, with low cost and high efficiency, while also saving labor costs and avoiding the risk of workplace injuries. It is an advanced and specialized machine. The drive motor serves as the power source, driving the first and second gears to rotate through a transmission structure, thereby realizing the conveying of steel wire and the forming of corrugated wire. The first and second straighteners ensure the straightness of the steel wire during conveying and the regularity of the shape of the corrugated wire after forming.

[0017] 2. In this utility model, by using a combination of a cylinder, a pneumatic cutter, a wire feeding frame, and an extension module, the automatic cutting and collection of steel wire after forming is realized, which greatly improves production efficiency. The cylinder serves as a power source to drive the pneumatic cutter to perform precise cutting actions, ensuring that each cut reaches the predetermined length, reducing errors and waste from manual cutting. The design of the wire feeding frame ensures the stability of the steel wire during transportation, avoiding breakage or deformation caused by uneven tension. The extension module is used for storing finished products, and workers can take away the pressed corrugated wire. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the wire pressing assembly structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the side structure of the mounting bracket of this utility model;

[0021] Figure 4 This is a schematic diagram of the bottom structure of the wire feeding frame of this utility model.

[0022] In the diagram: 1. Mounting frame; 2. Wire pressing assembly; 201. Base plate; 202. Drive motor; 203. First mounting rod; 204. Driven wheel; 205. Drive wheel; 206. First gear; 207. Second mounting rod; 208. Second gear; 209. First straightener; 210. Second straightener; 211. Guide plate; 212. Synchronous belt; 213. Wire pressing wheel set; 3. Extension module; 4. Support frame; 5. Wire feeding frame; 6. Support base; 7. Mounting plate; 8. Cylinder; 9. Pneumatic cutter; 10. Mounting base; 11. Rotating shaft. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] For examples, please refer to Figures 1-4 This utility model provides a technical solution:

[0025] A fully automatic steel wire corrugated wire forming machine includes a mounting frame 1, a wire pressing assembly 2 at the bottom of the mounting frame 1, and an extension module 3 on the side of the mounting frame 1. The wire pressing assembly 2 includes a base plate 201 fixedly connected to the bottom of the mounting frame 1, a drive motor 202 mounted on the top of the base plate 201, a first mounting rod 203 and a second mounting rod 207 rotatably connected inside the mounting frame 1, a driven wheel 204 fixedly connected to the end of the first mounting rod 203, and a drive wheel 205 fixedly connected to the output end of the drive motor 202. The driven wheel 204 and the drive wheel 205 are connected by a synchronous belt 212. The first mounting rod 203 is fixedly connected to the outer surface of the first gear 206, and the second mounting rod 207 is fixedly connected to the outer surface of the second gear 208. The first gear 206 and the second gear 208 mesh with each other. The first straightener 209 and the second straightener 210 are fixedly connected inside the mounting frame 1. The first straightener 209 and the second straightener 210 are located on both sides of the second gear 208. The side of the mounting frame 1 is fixedly connected to the guide plate 211, which is located on the side of the first straightener 209. The side of the second straightener 210 is provided with a pressure wheel group 213.

[0026] The meshing action of the first gear 206 and the second gear 208 further enhances the stability and accuracy of rotation. The steel wire is guided by the guide plate 211 and enters the pressing wheel group 213, which performs preliminary flattening and guiding on the steel wire.

[0027] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a mounting plate 7 is fixedly connected to the side of the mounting frame 1, a cylinder 8 is mounted on the side of the mounting plate 7, and a pneumatic cutter 9 is fixedly connected to the output end of the cylinder 8. The pneumatic cutter 9 is located at the end of the second straightener 210. A support base 6 is provided on the side of the mounting frame 1, and a support frame 4 is rotatably connected to the top of the support base 6 via a rotating shaft 11. A wire feeding frame 5 is fixedly connected to the top of the support frame 4. An extension module 3 is provided on the side of the mounting frame 1, and the extension module 3 is located on the side of the pneumatic cutter 9. A mounting base 10 is fixedly connected to the bottom of the mounting frame 1. The mounting base 10 and the support base 6 are the same size. The first mounting rod 203 and the second mounting rod 207 are the same size. The mounting frame 1 is made of stainless steel. The wire feeding frame 5 and the extension module 3 are positioned opposite each other. The outer surface of the wire feeding frame 5 is coated with an anti-corrosion solution.

[0028] The formed steel wire is cut by a pneumatic cutter 9 driven by a cylinder 8, ensuring that each cut reaches the predetermined length, reducing errors and waste from manual cutting.

[0029] The working process of this utility model is as follows: When the fully automatic steel wire corrugated wire forming machine designed in this scheme is in operation, first check whether the device is working properly and ensure that all components are installed firmly and correctly. Then, place the steel wire on the wire feeding frame 5 and start the drive motor 202. The drive motor 202 drives the drive wheel 205 to rotate. The drive wheel 205 transmits the driven wheel 204 through the synchronous belt 212, so that the first mounting rod 203 and the second mounting rod 207 rotate synchronously. Under the meshing action of the first gear 206 and the second gear 208, the rotational stability is further enhanced. For precision, the steel wire is guided by the guide plate 211 and enters the pressure roller group 213. The pressure roller group 213 performs preliminary flattening and guiding of the steel wire to ensure that the steel wire can smoothly enter the straightener. The first straightener 209 and the second straightener 210 perform precise straightening treatment on the steel wire to keep the steel wire in a straight state. After forming, the steel wire is cut by the pneumatic cutter 9 driven by the cylinder 8 to complete the production of a single wavy wire product. Throughout the process, the support frame 4 and the support base 6 provide stable support for each component to ensure the smooth progress of the entire forming process.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic steel wire corrugated wire forming machine, comprising a mounting frame (1), characterized in that: The bottom of the mounting bracket (1) is provided with a wire pressing assembly (2), and the side of the mounting bracket (1) is provided with an extension module (3). The wire pressing assembly (2) includes a base plate (201) fixedly connected to the bottom of the mounting bracket (1). A drive motor (202) is installed on the top of the base plate (201). A first mounting rod (203) and a second mounting rod (207) are rotatably connected inside the mounting bracket (1). A driven wheel (204) is fixedly connected to the end of the first mounting rod (203). A drive wheel (205) is fixedly connected to the output end of the drive motor (202). The driven wheel (204) and the drive wheel (205) mesh with each other through a synchronous belt (212). A first gear (206) is fixedly connected to the outer surface of the first mounting rod (203). A second gear (208) is fixedly connected to the outer surface of the second mounting rod (207). The first gear (206) and the second gear (208) mesh with each other.

2. The fully automatic steel wire corrugated wire forming machine according to claim 1, characterized in that, The mounting bracket (1) is fixedly connected to a first straightener (209) and a second straightener (210). The first straightener (209) and the second straightener (210) are located on both sides of the second gear (208). A guide plate (211) is fixedly connected to the side of the mounting bracket (1). The guide plate (211) is located on the side of the first straightener (209). A pressure roller group (213) is provided on the side of the second straightener (210).

3. The fully automatic steel wire corrugated wire forming machine according to claim 1, characterized in that, The mounting bracket (1) is fixedly connected to a mounting plate (7), and a cylinder (8) is mounted on the side of the mounting plate (7). A pneumatic cutter (9) is fixedly connected to the output end of the cylinder (8). The pneumatic cutter (9) is located at the end of the second straightener (210).

4. The fully automatic steel wire corrugated wire forming machine according to claim 1, characterized in that, The mounting bracket (1) has a support base (6) on its side. The top of the support base (6) is rotatably connected to a support frame (4) via a rotating shaft (11). The top of the support frame (4) is fixedly connected to a wire feeding frame (5).

5. The fully automatic steel wire corrugated wire forming machine according to claim 1, characterized in that, An extension module (3) is provided on the side of the mounting bracket (1), and the extension module (3) is located on the side of the pneumatic cutter (9).

6. The fully automatic steel wire corrugated wire forming machine according to claim 1, characterized in that, The bottom of the mounting bracket (1) is fixedly connected to a mounting base (10), and the mounting base (10) and the support base (6) are the same size.

7. The fully automatic steel wire corrugated wire forming machine according to claim 1, characterized in that, The first mounting rod (203) and the second mounting rod (207) are the same size, and the mounting bracket (1) is made of stainless steel.

8. The fully automatic steel wire corrugated wire forming machine according to claim 4, characterized in that, The wire feeding frame (5) and the extension module (3) are positioned opposite each other, and the outer surface of the wire feeding frame (5) is coated with an anti-corrosion solution.

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