Full-automatic card sorting machine

Abstract

The utility model discloses a full-automatic card sorting machine which comprises a machine body, the machine body is sequentially provided with a feeding mechanism, a first slitting mechanism, a transporting and placing mechanism, a second slitting mechanism and a transferring mechanism, and the machine body is provided with a waste collecting mechanism used for collecting slit waste below the first slitting mechanism and the second slitting mechanism. The waste falls into the collecting device through a gap below the slitting mechanism, the waste is effectively collected, the equipment abnormal conditions such as mechanical clamping stagnation and transmission precision reduction caused by the waste are obviously reduced, and the cleaning convenience of the sorting machine is also improved. Meanwhile, the first slitting mechanism, the operation mechanism and the second slitting mechanism can adopt a servo motor as a power source, the running speed of the first slitting mechanism, the operation mechanism and the second slitting mechanism can be adjusted through the servo motor when the arranging machine works, high-speed card conveying and slitting are achieved, the production time is shortened, and the overall production efficiency is improved; and the accuracy of the card arranging process is ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to card production field especially relates to a full -automatic card sorting machine. BACKGROUND

[0002] Full -automatic card sorting machine is the key equipment in card production process, it is mainly used to cut the printing completed large -format card base material into independent standard size card. With the market demand of the quick growth of the collectible card game, collectible card and cultural and creative product, the card production process to the cutting precision, efficiency and the requirement of product consistency is increasingly improved.

[0003] The Chinese utility model patent with the publication number "CN218579243U" discloses a card automatic sorting and shuffling machine, which comprises a first cutting mechanism, a turning roller table and a second cutting mechanism. The turning roller table comprises a rack and a conveying roller. The upper end surface of the rack is in a rectangular structure. The first cutting mechanism and the second cutting mechanism are respectively arranged on two adjacent first side edges and second side edges of the upper end surface of the rack. The third side edge opposite to the first side edge of the rack is also provided with a baffle. The conveying roller is laid on the upper end surface of the rack and is used to convey the material processed by the first cutting mechanism to the second cutting mechanism for processing. The axis of the conveying roller forms an acute angle with the third side wall.

[0004] However, the above-mentioned sorting machine still has the following defects:

[0005] Firstly, during the card plate cutting operation, the debris freely scatters and accumulates in the bottom area of the cutting mechanism under the action of gravity. The splashing debris is easy to embed into the gaps of the equipment and the gaps between the transmission parts, which may cause equipment abnormal conditions such as mechanical jamming and transmission precision decline, directly affecting the continuous and stable operation of the sorting machine. At the same time, it is relatively inconvenient to clean the subsequent waste accumulated under the machine body;

[0006] Secondly, the feeding mechanism needs to be put into the card plate by artificial piece by piece, which cannot realize the rapid transportation of the card plate. In the transportation process of the card plate from the feeding mechanism to the first cutting mechanism, the card plate is easy to deviate, which leads to material waste and production efficiency decline. At the same time, the size of the card plate is not fixed, and the feeding position of the feeding mechanism cannot adjust the feeding position of the card plate according to the actual needs;

[0007] Thirdly, after the card is cut, the cut card needs to be collected to form a card pile and then transported to other machines for subsequent production processes such as punching and die casting, which is relatively complicated.

[0008] Therefore, it is necessary to improve the above-mentioned defects. UTILITY MODEL CONTENTS

[0009] The technical problem to be solved by this utility model is to provide a fully automatic card sorting machine with minimal waste impact and fully automated production process, addressing the shortcomings of the existing technology.

[0010] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a fully automatic card sorting machine, including a machine body, which is provided with a feeding mechanism, a first cutting mechanism, a transport mechanism, a second cutting mechanism and a transfer mechanism in sequence. Below the first cutting mechanism and the second cutting mechanism, the machine body is provided with a waste collection mechanism for collecting cutting waste. The waste collection mechanism includes a blower, a collection hopper and a collection pipe. The outer periphery of the collection pipe is provided with a number of collection branch pipes connected to the collection hopper. The collection hopper and the collection branch pipes are detachably connected. One end of the collection pipe is detachably connected to the blower and the other end is placed at the edge of the machine body.

[0011] By adopting the above technical solution: the feeding mechanism conveys the card plate to the first cutting mechanism, the first cutting mechanism performs the first cut on the card plate, and then moves it to the second cutting mechanism through the transport mechanism. The second cutting mechanism performs a second cut on the card plate along the cutting direction perpendicular to the first cutting mechanism. Then, the card plate after being cut is transferred out of the machine through the transfer mechanism. When the card plate passes through the first cutting mechanism and the second cutting mechanism, several spaced cutting grooves are left on the surface of the card plate. The connection point is between any two adjacent cutting grooves. Waste material falls into the collection device through the gap under the cutting mechanism. The waste material is basically collected together, which significantly reduces the abnormal equipment conditions such as mechanical jamming and decreased transmission accuracy caused by waste material, and also improves the cleaning convenience of the sorting machine. Meanwhile, the first cutting mechanism, operational amplifier mechanism, and second cutting mechanism can all use servo motors as power sources. During operation, the card arrangement machine can adjust the operating speed of these mechanisms via servo motors, achieving high-speed card conveying and cutting, reducing production time, improving overall production efficiency, and ensuring the accuracy of the card arrangement process. Waste material falls into the collection hopper through the gap below the cutting mechanism. A blower blows air into the collection pipe, creating a pressure difference between the inside and outside air pressure. Waste material located at the edge of the collection hopper moves towards the collection pipe due to this pressure difference. The blower then blows the waste material into the waste collection bag at the end of the collection pipe, effectively gathering the cutting waste and quickly collecting it to the outside of the machine. This not only effectively avoids interference from waste diffusion during the cutting operation on subsequent cutting operations but also enables rapid waste collection.

[0012] The aforementioned fully automatic card sorting machine can be further configured as follows: the feeding mechanism includes a base frame, a transport plate is provided above the base frame, the base frame has several parallel transverse slide rails, several transverse sliders are slidably connected to the transverse slide rails, a transverse motor is provided between two adjacent transverse slide rails, a transverse rod is fixedly connected to the output end of the transverse motor, and a fixed block for linking the transport plate and the transverse motor is rotatably connected to the transverse rod; vertical sliders are provided on both sides of the base frame near the machine body, vertical slide rails that cooperate with the vertical sliders are provided on both sides of the machine body, several transmission gears are provided on both sides of the machine body, the transmission gears mesh with transmission chains, lifting gears for lifting are provided on the side walls of the vertical sliders, lifting motors for driving the transmission gears to rotate are fixed on both sides of the machine body respectively, the transmission gears and lifting gears are linked through transmission chains, the base frame is linked with the lifting gears, a transverse slide bar is provided directly above the base frame of the machine body, a transverse slider is slidably connected to the transverse slide bar, a feeding rod is detachably connected to the transverse slider, and a feeding flywheel for feeding the card plate into the first cutting mechanism is detachably connected to the feeding rod.

[0013] By adopting the above technical solution: the card plate is placed on the operational amplifier plate, and the horizontal movement motor in the bottom frame drives the operational amplifier plate to move horizontally along the horizontal movement slider, which can adaptively adjust the relative position of the card plate in the feeding mechanism, thereby adjusting the feeding position of the card plate. The bottom frame is combined with the vertical slider and vertical slide rail on the side. The lifting motor drives the transmission gear to rotate, and the transmission gear drives the lifting gear to rotate through the transmission chain, thereby realizing the lifting of the bottom frame. The card plate can always be in contact with the upper flywheel, realizing the rapid feeding of the feeding mechanism. In addition, the top flywheel can be adjusted relative to the machine body through the horizontal slide bar and horizontal slider, realizing effective contact with the card plate and improving the feeding accuracy of the card plate.

[0014] The aforementioned fully automatic card sorting machine can be further configured as follows: an inclined guide plate is provided between the feeding mechanism and the first cutting mechanism, and an adhesion mechanism for adhering the card plate to the inclined guide plate is provided on the inclined guide plate. The adhesion mechanism includes a first fixing rod, and a number of bending pieces that abut against the card plate are provided on the fixing rod. A second fixing rod is provided behind the fixing rod, and an adhesion roller is provided on the second fixing rod.

[0015] By adopting the above technical solution, the inclined guide plate can guide the card plate to smoothly transition to the first cutting mechanism, while the bonding mechanism ensures that the card plate is tightly bonded to the inclined guide plate through the bending piece on the first fixed rod and the bonding roller on the second fixed rod. This maintains a flat and stable state before entering the cutting stage, effectively avoiding the problem of inaccurate cutting caused by shaking or offset of the card plate during transmission, further improving the cutting accuracy and product quality stability, and enhancing the reliability of the equipment in complex production environments.

[0016] The aforementioned fully automatic card sorting machine can be further configured as follows: the operational amplifier mechanism includes a conveyor roller, which is set at an acute angle to the axis of the machine body. A transmission belt is provided below the conveyor roller, and the transmission belt is in contact with the conveyor roller. The transmission belt is provided with a support roller. A baffle is provided on the side of the operational amplifier mechanism away from the first cutting mechanism. A fixed bracket is provided on the side of the baffle towards the first cutting mechanism. Several rolling grooves are opened on the fixed bracket, and rolling bodies are provided in the rolling grooves.

[0017] By adopting the above technical solution: the operational amplifier mechanism uses a conveyor roller set at an acute angle to the machine body axis, in conjunction with the transmission belt below. The smooth turning of the cards is achieved through the mutual contact between the transmission belt and the conveyor roller. A support roller is provided below the transmission belt to ensure stable operation and prevent inaccurate card turning due to belt slack or vibration. Furthermore, a baffle is provided on the side of the operational amplifier mechanism away from the first cutting mechanism. After the card plate undergoes the first cut, it enters the operational amplifier mechanism and abuts against the baffle as the conveyor roller moves. A fixed bracket is provided on the side of the baffle facing the first cutting mechanism, and a rolling groove is formed on the bracket. Rolling elements are installed in the rolling groove. These rolling elements help maintain the stability of the cards during movement, reducing friction and wear when the cards move to the second cutting mechanism, improving the reliability of the operational amplifier mechanism, and further enhancing the overall performance of the fully automatic card sorting machine.

[0018] The aforementioned fully automatic card sorting machine can be further configured as follows: the first slitting mechanism includes a first slitting shaft, and a first pressure roller is provided in front of the first slitting shaft. The first slitting mechanism feeds the card plate into the first slitting shaft through the first roller. A second pressure roller and a third pressure roller are provided at the rear of the first slitting mechanism. A first top plate is provided between the first slitting shaft and the second pressure roller, and a second top plate is provided between the second pressure roller and the third pressure roller. The second slitting mechanism includes a second slitting shaft, and a partition is provided between the conveyor roller and the second slitting shaft. A fourth pressure roller is also provided between the partition and the second slitting shaft. A first breaking mechanism is provided behind the second slitting shaft. The first breaking mechanism includes a first breaking roller and a second breaking roller. A discharge roller for feeding the card strip into the transfer mechanism is also provided at the rear of the second breaking roller.

[0019] By adopting the above technical solution: a first roller is provided in front of the first slitting shaft to smoothly feed the card plate into the slitting shaft, ensuring the flatness and stability of the card plate when entering the slitting stage. A second and third pressure roller are sequentially provided behind the first slitting shaft to guide and support the slitting card plate, preventing it from shifting after slitting. Furthermore, the first and second top plates effectively prevent the card plate from shaking due to tension changes or mechanical vibration during the slitting process, ensuring a smooth slitting process. This not only improves the slitting accuracy and efficiency but also enhances the adaptability and reliability of the equipment when handling card plates of different thicknesses and materials. The second slitting shaft is used to precisely slit the cards perpendicular to the first slitting roller, thus completing the card plate slitting. A partition is installed between the conveyor roller and the second slitting shaft to effectively isolate the working areas before and after slitting, preventing dust and waste from interfering with the slitting process and ensuring slitting quality. The fourth pressure roller further guides the card plate into the slitting roller, ensuring the flatness and stability of the card plate when entering the slitting stage. Behind the second slitting shaft are a first break roller and a second break roller, with the first break roller rotating at a slower speed than the second break roller, causing the card plate to break at the joint, forming a card strip. Simultaneously, the first and second break rollers also adjust the card tension to prevent wrinkles after slitting. A discharge roller is located behind the second break roller, smoothly conveying the slitting cards to the transfer mechanism, ensuring smooth flow of the card plate throughout the entire production process.

[0020] The aforementioned fully automatic card sorting machine can be further configured as follows: the transfer mechanism includes a transfer platform, a material feeding mechanism, a transfer conveyor belt, and a second breaking mechanism. The transfer platform is linked with the second cutting device. The transfer conveyor belt includes an upper transfer belt and a lower transfer belt. The material feeding mechanism includes a fixed frame, a baffle plate, and a pushing mechanism located below the transfer platform. Several grooves are provided on the transfer platform. The baffle plate can move relative to the transfer platform. The pushing mechanism includes a pushing slide rail, a pushing slider on the pushing slide rail, a pushing rod on the pushing slider, and the end of the pushing rod placed in the groove. The second breaking mechanism includes a third breaking roller and a fourth breaking roller. The second breaking mechanism is driven by a servo motor. The second breaking mechanism breaks the clip by the speed difference between the third breaking roller and the fourth breaking roller. The second breaking mechanism has a cutting roller at the rear of the fourth breaking roller. A pressing block is provided above the cutting roller. The pressing block has a sliding groove. A sliding rod is provided in the sliding groove. Pressing rollers are rotatably connected to both ends of the sliding rod. A pressing spring is provided between the sliding rod and the sliding groove. One end of the pressing spring is in contact with the middle of the sliding rod and the other end is in contact with the bottom of the sliding groove.

[0021] By adopting the above technical solution: the card strip enters the transfer platform through the discharge roller. The bottom of the baffle plate passes through the chute of the transfer platform and contacts the end face of the transfer platform. The card strip is blocked from splashing on the transfer platform by the baffle plate. At the same time, the push rod moves to the end of the chute away from the baffle plate and moves in conjunction with the card strip. The pusher slide moves the pusher rod towards one end of the transfer conveyor belt until both ends of the card strip abut against the pusher rod and the baffle plate respectively, realizing the initial sorting of the card strip and preventing the card strip from deviating from its position when entering the transfer conveyor belt. Then the baffle plate is lifted by the fixing frame, and the pusher rod continues to move the card strip until it enters the transfer conveyor belt. The upper and lower transfer belts can contact both ends of the card strip, improving the stability of the card strip during transfer. Subsequently, the card strip is moved to the second breaking mechanism at the end of the transfer conveyor belt. The rotation speed of the third breaking roller is slower than that of the fourth breaking roller, so that the card strip forms individual cards. Then, it is pressed by the roller to achieve close contact with the cutting roller. The cutting roller performs preliminary repair of the card strip rough edges, providing effective assistance for subsequent production.

[0022] The aforementioned fully automatic card sorting machine can be further configured as follows: the transfer mechanism is connected to a stacking mechanism, the stacking mechanism includes a left side plate, a right side plate, an active synchronous wheel, a driven synchronous wheel, a conveyor chain, and several stacking trays on the conveyor chain. Support plates for supporting the stacking trays are provided on both sides of the conveyor chain. The stacking tray includes a stacking plate, several fixing holes are opened in the middle of the stacking plate, and limiting plates are provided on both sides of the stacking plate. The limiting plates adjust the accommodating length of the stacking plate through the fixing holes. A stacking block is provided in the middle of the stacking plate.

[0023] By adopting the above technical solution: the stacking mechanism is fixedly supported by the left and right side plates, and the conveyor chain is driven by the active and driven synchronous pulleys to ensure the repetitive movement of the stacking tray. The support plates on both sides of the conveyor chain further ensure the stability of the stacking tray. The limiting plate on the stacking tray cooperates with the fixing hole in the middle of the stacking plate to adjust the length of the card it can accommodate, accommodating cards of different sizes. In addition, the stacking block in the middle ensures that the cards are stacked neatly and raises them a certain distance so that the cards can be pushed out of the stacking tray later.

[0024] The aforementioned fully automatic card sorting machine can be further configured such that the stacking mechanism also includes a die-casting mechanism. The die-casting mechanism includes a die-casting frame, a pushing device on the die-casting frame, a pressing device for die-casting cards, and a discharge slide fixed below the die-casting frame. The pushing device includes a pushing slide rail, a connecting rod, and a pushing block. One end of the pushing block has several fixed grooves, and the other end has an abutment block. The abutment block pushes the card stack into the pressing device by circulating the pushing slider.

[0025] By adopting the above technical solution: the pusher block moves to the outside of the stacking tray, and the pusher block feeds the card stack into the die-casting mechanism through the abutment block. The fixing groove is used to adjust the contact height between the abutment block and the card stack and to ensure stable movement of the cards during the push-in process. The pressing device is responsible for the die-casting process of the cards, ensuring the flatness and quality consistency of the cards. After the pressing device sorts the card stack through the die-casting frame, it performs die-casting on the cards, folds the rough edges of the card stack, and then the discharge chute smoothly transports the die-cast cards to the next process or collection area. This realizes the automated transition of cards from stacking to die-casting, and also improves the production quality and efficiency of cards through precise push-in and die-casting operations.

[0026] The aforementioned fully automatic card sorting machine can be further configured as follows: a punching mechanism is provided in the middle of the stacking mechanism. The punching mechanism includes a fixed base, a vertical guide rail arranged perpendicular to the fixed base, a sliding rod passing through the vertical guide rail, and a punch located at the end of the sliding rod away from the vertical guide rail. A punching base is provided below the punch, and the punching base has a punching groove.

[0027] By adopting the above technical solution, the punching mechanism allows cards to be punched directly during stacking, eliminating additional steps and improving production efficiency. Through precise sliding rod control and punch positioning, the punching mechanism achieves high-precision punching operations, ensuring consistent punching position and size for each card. The groove design on the punching base effectively collects punching waste, preventing it from affecting the card stack and significantly improving the cleanliness of the sorting machine.

[0028] The beneficial effects of this utility model are as follows:

[0029] First, the fully automatic card sorting machine, by setting a waste collection mechanism at the bottom, can effectively collect the waste generated by the first and second cutting mechanisms when cutting the card plates, preventing the mechanism failure caused by flying waste. At the same time, the multiple mechanisms of the sorting machine realize the fully automated operation from card plate input to finished card output, enabling the fully automatic card sorting machine to efficiently complete the card production task and significantly improve the overall production efficiency.

[0030] Secondly, by setting up a gantry frame in front of the machine frame, the card plates can be processed in batches. After the card plates are cut for the first time, they enter the operational amplifier mechanism and will abut against the baffle when the conveyor rollers move. The baffle is provided with a fixed bracket on the side of the first cutting mechanism. The bracket is provided with a rolling groove and rolling elements are provided in the rolling groove. These rolling elements can help the cards to remain stable during the movement, reduce the friction and wear of the cards when they move to the second cutting mechanism, and improve the reliability of the operational amplifier mechanism.

[0031] Third, the stacking mechanism can quickly stack the produced cards into stacks, which is convenient for subsequent bundling. At the same time, the stamping mechanism and die-casting mechanism are integrated behind the stacking mechanism, which can perform secondary processing on the card stacks and realize fully automated card production.

[0032] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. Attached Figure Description

[0033] Figure 1 This is a schematic diagram of the device structure of this utility model;

[0034] Figure 2 This is a schematic diagram of the overall structure of the waste collection mechanism of this utility model;

[0035] Figure 3 This is a schematic diagram of the overall structure of the feeding mechanism of this utility model;

[0036] Figure 4 This is a structural schematic diagram of the inclined guide plate and bonding mechanism of this utility model;

[0037] Figure 5 This is a schematic diagram of the overall structure of the first cutting mechanism of this utility model;

[0038] Figure 6 This is a schematic diagram of the overall structure of the operational amplifier mechanism of this utility model;

[0039] Figure 7 This is a schematic diagram of the operational amplifier mechanism of this utility model from another perspective;

[0040] Figure 8 This is a schematic diagram of the overall structure of the second slitting mechanism of this utility model;

[0041] Figure 9 This is a schematic diagram of the overall structure of the transfer mechanism of this utility model;

[0042] Figure 10 This is a schematic diagram of the entire structure of the second breakage mechanism of this utility model;

[0043] Figure 11 This is a schematic diagram of the overall structure of the stacking mechanism of this utility model;

[0044] Figure 12 This is a schematic diagram of the overall structure of the die-casting mechanism of this utility model;

[0045] Figure 13 This is a schematic diagram of the overall structure of the punching mechanism of this utility model;

[0046] Labeling notes: 1. Machine body, 11. Inclined guide plate, 12. Bonding mechanism, 121. First fixed rod, 122. Bending piece, 123. Second fixed rod, 124. Bonding roller, 2. Feeding mechanism, 2. Base frame, 21. Transport plate, 211. Horizontal slide rail, 212. Horizontal slider, 213. Horizontal motor, 214. Horizontal rod, 215. Fixed block, 216. Vertical slider, 22. Vertical slide rail, 23. Transmission gear, 24. Transmission chain, 25. Lifting gear, 26. Lifting motor, 27. Horizontal slide bar, 28. Horizontal slider, 2811. Feeding rod, 29. First cutting mechanism, 3. First cutting shaft. 1. First paper pressing roller 32, Second paper pressing roller 33, Third paper pressing roller 34, First top plate 35, Second top plate 36, Transport mechanism 4, Conveyor roller 41, Drive belt 42, Support roller 43, Baffle 44, Fixed bracket 45, Rolling groove 451, Rolling body 452, Second slitting mechanism 5, Second slitting shaft 51, Partition 52, Fourth paper pressing roller 53, First breaking mechanism 54, First breaking roller 541, Second breaking roller 542, Discharge roller 56, Waste collection mechanism 6, Blower 61, Collection hopper 62, Collection pipe 63, Collection Branch pipe 64, transfer mechanism 7, transfer platform 71, chute 711, transfer conveyor belt 72, upper transfer belt 721, lower transfer belt 722, material feeding mechanism 73, fixed frame 731, baffle plate 732, pushing mechanism 74, pushing slide rail 741, pushing slider 742, pushing rod 743, second breaking mechanism 75, third breaking roller 751, fourth breaking roller 752, cutting roller 753, pressing block 754, sliding groove 7541, sliding rod 7542, pressing roller 7543, pressing spring 7544, stacking mechanism 8, left side plate 8 1. Right side plate 82. Active synchronous wheel 83. Driven synchronous wheel 84. Conveyor chain 85. Stacking tray 86. Stacking plate 861. Fixing hole 862. Limiting plate 863. Stacking block 864. Support plate 87. Punching mechanism 88. Fixed base 881. Vertical guide rail 882. Sliding rod 883. Punch 884. Punching base 885. Punching groove 886. Die casting mechanism 9. Die casting frame 91. Pushing device 92. Pushing slide rail 921. Connecting rod 922. Pushing block 923. Fixing groove 924. Abutting block 925. Pressing device 93. Discharge slide 94. Detailed Implementation

[0047] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Example 1:

[0048] like Figures 1 to 10The fully automatic card sorting machine shown includes a body 1. The body 1 is provided with a feeding mechanism 2, a first cutting mechanism 3, a transport mechanism 4, a second cutting mechanism 5 and a transfer mechanism 7 in sequence. The body 1 is provided with a waste collection mechanism 6 for collecting cutting waste below the first cutting mechanism 3 and the second cutting mechanism 5. The feeding mechanism 2 transports the card plate to the first cutting mechanism 3, where the first cutting mechanism 3 performs the first cut on the card plate. Then, it is moved to the second cutting mechanism 5 via the transport mechanism 4. The second cutting mechanism 5 performs a second cut on the card plate along the cutting direction perpendicular to the first cutting mechanism 3. After that, the card plate is transferred out of the machine via the transfer mechanism 7. When the card plate passes through the first cutting mechanism 3 and the second cutting mechanism 5, several spaced cutting grooves are left on the surface of the card plate. The connection point is between any two adjacent cutting grooves. Waste material falls into the collection device through the gap below the cutting mechanism. The waste material is basically collected together, which significantly reduces the abnormal equipment conditions such as mechanical jamming and decreased transmission accuracy caused by waste material. It also improves the cleaning convenience of the sorting machine.

[0049] like Figure 2 The waste collection mechanism 6 shown includes a blower 61, a collection hopper 62, and a collection pipe 63. Several collection branch pipes 64 connected to the collection hopper 62 are provided around the outer periphery of the collection pipe 63. The collection hopper 62 and the collection branch pipes 64 are detachably connected. One end of the collection pipe 63 is detachably connected to the blower 61, and the other end is located at the edge of the machine body 1. Waste falls into the collection hopper 62 through the gap below the cutting mechanism. The blower 61 blows air into the collection pipe 63, creating a pressure difference between the air pressure inside the collection pipe 63 and the external air pressure. The waste located at the edge of the collection hopper 62 moves towards the collection pipe 63 due to the pressure difference. Then, the blower 61 blows the waste into the waste collection bag at the end of the collection pipe 63, effectively gathering the cut waste and quickly collecting it to the outside of the machine body 1. This not only effectively avoids interference from waste diffusion caused by the cutting operation to subsequent cutting operations but also achieves rapid waste collection.

[0050] like Figure 3The feeding mechanism 2 shown includes a base frame 21, with a transport plate 211 above the base frame 21. The base frame 21 has several parallel transverse slide rails 212, with several transverse sliders 213 slidably connected to each transverse slide rail 212. A transverse motor 214 is located between adjacent transverse slide rails 212, and a transverse rod 215 is fixedly connected to the output end of the transverse motor 214. A fixing block 216 for linking the transport plate and the transverse motor 214 is rotatably connected to the transverse rod 215. Vertical sliders 22 are located near the sides of the base frame 21 close to the machine body 1. Vertical slide rails 23 that cooperate with the vertical sliders 22 are located on both sides of the machine body 1. Several transmission gears 24 mesh with transmission chains 25. A lifting gear 26 for lifting is provided on the side wall of the vertical slider 22. Lifting motors 27 for driving the transmission gears 24 to rotate are fixed on both sides of the machine body 1. The transmission gears 24 and lifting gears 26 are linked through the transmission chains 25. The bottom frame 21 is linked to the lifting gears 26. A horizontal slide bar 28 is provided directly above the bottom frame 21 of the machine body 1. A horizontal slider 281 is slidably connected to the horizontal slide bar 28. A feeding rod 29 is detachably connected to the horizontal slider 281. A feeding flywheel for feeding the card plate into the first cutting mechanism 3 is detachably connected to the feeding rod 29. The card plate is placed on the operational amplifier plate 211. A transverse motor 214 inside the bottom frame 21 drives the operational amplifier plate 211 to move horizontally with the transverse slider 213, adaptively adjusting the relative position of the card plate in the feeding mechanism 2, thereby adjusting the feeding position of the card plate. The base frame 21 is combined with the vertical slider 22 and vertical slide rail 23 on the side. The lifting motor 27 drives the transmission gear 24 to rotate, and the transmission gear 24 drives the lifting gear 26 to rotate through the transmission chain 25, thereby realizing the lifting and lowering of the base frame 21. The card plate can always be in contact with the upper flywheel, realizing the rapid feeding of the feeding mechanism 2. In addition, the top flywheel can be adjusted relative to the machine body 1 through the horizontal slide bar 28 and the horizontal slider 281, so as to achieve effective contact with the card plate and improve the accuracy of card plate feeding.

[0051] like Figure 4An inclined guide plate 11 is provided between the feeding mechanism 2 and the first cutting mechanism 3. The inclined guide plate 11 is equipped with a bonding mechanism 12 for bonding the card plate to the inclined guide plate 11. The bonding mechanism 12 includes a first fixing rod 121 with several bent pieces 122 that abut against the card plate. A second fixing rod 123 is provided behind the first fixing rod 121, and bonding rollers 124 are provided on the second fixing rod 123. The inclined guide plate 11 guides the card plate smoothly to the first cutting mechanism 3, while the bonding mechanism 12, through the bent pieces 122 on the first fixing rod 121 and the bonding rollers 124 on the second fixing rod 123, ensures that the card plate is tightly bonded to the inclined guide plate 11. This maintains a flat and stable state before entering the cutting stage, effectively avoiding inaccurate cutting caused by shaking or offset of the card plate during transmission, further improving cutting accuracy and product quality stability, and enhancing the reliability of the equipment in complex production environments.

[0052] like Figure 5 The first slitting mechanism 3 shown includes a first slitting shaft 31. A first pressure roller 32 is located in front of the first slitting shaft 31 on the machine body 1. The first slitting mechanism 3 feeds the card plate into the first slitting shaft 31 via the first roller. A second pressure roller 33 and a third pressure roller 34 are located behind the first slitting mechanism 3. A first top plate 35 is located between the first slitting shaft 31 and the second pressure roller 33, and a second top plate 36 is located between the second pressure roller 33 and the third pressure roller 34. The first roller in front of the first slitting shaft 31 is used to smoothly feed the card plate into the first slitting shaft 31, ensuring the flatness and stability of the card plate when entering the slitting stage. The second pressure roller 33 and the third pressure roller 34 are sequentially located behind the first slitting shaft 31 to guide and support the slitting card plate, preventing it from shifting after slitting. In addition, the first top plate 35 and the second top plate 36 can effectively prevent the card plate from shaking due to tension changes or mechanical vibration during the slitting process, ensuring the smooth progress of the slitting process. This not only improves the accuracy and efficiency of slitting, but also enhances the adaptability and reliability of the equipment when processing card plates of different thicknesses and materials.

[0053] like Figure 6 , Figure 7The operational amplifier mechanism 4 shown includes a conveyor roller 41, which is set at an acute angle to the axis of the machine body 1. A transmission belt 42 is located below the conveyor roller 41, and the transmission belt 42 is in contact with the conveyor roller 41. A support roller 43 is provided on the transmission belt 42. A baffle 44 is located on the side of the operational amplifier mechanism 4 away from the first cutting mechanism 3. A fixed bracket 45 is provided on the side of the baffle 44 facing the first cutting mechanism 3. Several rolling grooves 451 are formed on the fixed bracket 45, and rolling elements 452 are placed within the rolling grooves 451. The operational amplifier mechanism 4 uses a conveyor roller 41 set at an acute angle to the axis of the machine body 1, which, in conjunction with the transmission belt 42 below, achieves smooth card rotation through the contact between the transmission belt 42 and the conveyor roller 41. The support roller 43 is located below the transmission belt 42 to ensure stable operation of the transmission belt 42 and prevent inaccurate card rotation due to slackness or vibration of the transmission belt 42. In addition, a baffle 44 is provided on the side of the operational amplifier mechanism 4 away from the first cutting mechanism 3. After the card plate is cut for the first time, it enters the operational amplifier mechanism 4 and will abut against the baffle 44 when the conveyor roller 41 moves. The baffle 44 is provided with a fixed bracket 45 on the side facing the first cutting mechanism 3. A rolling groove 451 is provided on the bracket, and a rolling body 452 is provided in the rolling groove 451. These rolling bodies 452 can help the card to remain stable during the movement, reduce the friction and wear of the card when it moves to the second cutting mechanism 5, improve the reliability of the operational amplifier mechanism 4, and further improve the overall performance of the fully automatic card sorting machine.

[0054] like Figure 8 The second slitting mechanism 5 shown includes a second slitting shaft 51. A partition 52 is provided between the conveyor roller 41 and the second slitting shaft 51. A fourth pressure roller 53 is also provided between the partition 52 and the second slitting shaft 51. A first tear-off mechanism 54 is provided behind the second slitting shaft 51. The first tear-off mechanism 54 includes a first tear-off roller 541 and a second tear-off roller 542. A discharge roller 56 for feeding the card strips into the transfer mechanism 7 is also provided behind the second tear-off roller 542. The second slitting shaft 51 is used to precisely slit the cards in a direction perpendicular to the first slitting roller to complete the card plate slitting. The partition 52 between the conveyor roller 41 and the second slitting shaft 51 can effectively isolate the working areas before and after slitting, prevent dust and waste from interfering with the slitting process, and ensure slitting quality. The fourth pressure roller 53 can further guide the card plate into the slitting roller, ensuring the flatness and stability of the card plate when entering the slitting stage. Behind the second slitting shaft 51, there are sequentially arranged a first break roller 541 and a second break roller 542. The rotation speed of the first break roller 541 is slower than that of the second break roller 542, so that the card plate is broken from the connection point to form a card strip. At the same time, the first break roller 541 and the second break roller 542 can also adjust the tension of the card to prevent the card from wrinkling after slitting. The second break roller 542 is also provided with a discharge roller 56, which can smoothly transport the slitting card into the transfer mechanism 7, ensuring the smooth flow of the card plate throughout the entire production process.

[0055] like Figure 9 The transfer mechanism 7 shown includes a transfer platform 71, a material feeding mechanism 73, a transfer conveyor belt 72, and a second breaking mechanism 75. The transfer platform 71 is linked to the second cutting device. The transfer conveyor belt 72 includes an upper transfer belt 721 and a lower transfer belt 722. The material feeding mechanism 73 includes a fixed frame 731, a baffle plate 732, and a pushing mechanism 74 located below the transfer platform 71. The transfer platform 71 has several grooves 711. The baffle plate 732 can move relative to the transfer platform 71. The pushing mechanism 74 includes a pushing slide rail 741. The pushing slide rail 741 has a pushing slider 742. The pushing slider 742 has a pushing rod 743. The end of the pushing rod 743 is placed in the groove 711. The clip enters the transfer platform 71 through the discharge roller 56. The bottom of the baffle plate 732 passes through the transfer platform 71. The chute 711 contacts the end face of the transfer platform 71. The clip is blocked from splashing by the baffle plate 732 on the transfer platform 71. At the same time, the push rod 743 moves to the end of the chute 711 away from the baffle plate 732 and is linked with the clip. The push slider 742 drives the push rod 743 to move towards one end of the transfer conveyor belt 72 until both ends of the clip abut against the push rod 743 and the baffle plate 732 respectively, realizing the initial sorting of the clip and preventing the clip from deviating from its position when entering the transfer conveyor belt 72. Then the baffle plate 732 is lifted by the fixing frame 731. The push rod 743 continues to drive the clip until the clip enters the transfer conveyor belt 72. The upper transfer belt 721 and the lower transfer belt 722 can contact both ends of the clip, improving the stability of the clip during transfer. Then the clip is moved to the second breakage mechanism 75 at the end of the transfer conveyor belt 72.

[0056] like Figure 10The second breaking mechanism 75 shown includes a third breaking roller 751 and a fourth breaking roller 752. The second breaking mechanism 75 is driven by a servo motor. It breaks the card strip by utilizing the speed difference between the third breaking roller 751 and the fourth breaking roller 752. The third breaking roller 751 rotates at a slower speed than the fourth breaking roller 752, causing the card strip to form individual cards. A cutting roller 753 is provided behind the fourth breaking roller 752 in the second breaking mechanism 75. A pressing block 754 is provided above the cutting roller 753. The pressing block 754 has a sliding groove 7541. A sliding rod 7542 is provided, with pressing rollers 7543 rotatably connected to both ends of the sliding rod 7542. A pressing spring 7544 is provided between the sliding rod 7542 and the sliding groove 7541. One end of the pressing spring 7544 is in contact with the middle of the sliding rod 7542, and the other end is in contact with the bottom of the sliding groove 7541. The rotation speed of the third break roller 751 is slower than that of the fourth break roller 752, so that the card strips are formed into individual cards. Then, the pressing rollers 7543 achieve close contact with the cutting roller 753. The cutting roller 753 performs preliminary repair on the rough edges of the cards, providing effective assistance for subsequent production.

[0057] The working principle of this embodiment is as follows: Card plates are stacked on the transport plate 211 of the feeding mechanism 2. Then, the lifting motor 27 lifts the transport plate 211 until the top of the card plate stack contacts the flywheel. The flywheel feeds the card plate onto the inclined guide plate 11. The bonding mechanism 12 tightly bonds the card plate to the inclined guide plate 11 and feeds the card plate into the first slitting mechanism 3. The first pressure roller 32 and the first slitting shaft 31 at the front of the first slitting mechanism 3 work together to cut the first cutting groove on the card plate. Then, the second pressure roller 33 and the third pressure roller 34 feed the card plate after the first cutting into the transport mechanism 4. The conveyor roller 41 uses the transmission belt 42 to bond the bottom of the card plate to the baffle, so that it moves along the direction perpendicular to the first slitting mechanism 3 to the second slitting machine. Inside the structure 5, the second cutting mechanism 5 cuts out a second cutting groove perpendicular to the first cutting groove through the second cutting shaft 51. The collection device 6 collects the waste generated by the first cutting mechanism 2 and the second cutting mechanism 5 into the collection pipe 63. The blower 61 blows the waste out of the machine body 1. At the same time, the first breaking mechanism 54 breaks the card plate into several card strips and then enters the transfer mechanism 7. The transfer mechanism 7 uses the push rod 743 and the baffle plate 732 to make the card strips enter the transfer conveyor belt 72 in parallel. The transfer conveyor belt 72 transfers the card strips to the second breaking mechanism 75 at the end. The second breaking mechanism 75 breaks the card strip at the cutting groove to form several cards. Then the cutting roller 753 performs preliminary trimming on the burrs at the broken edge to provide conditions for subsequent production.

[0058] Example 2:

[0059] like Figure 1 , Figure 11The transfer mechanism 7 shown is connected to a stacking mechanism 8. The stacking mechanism 8 includes a left side plate 81, a right side plate 82, a driving synchronous pulley 83, a driven synchronous pulley 84, a conveyor chain 85, and several stacking trays 86 mounted on the conveyor chain 85. Support plates 87 are provided on both sides of the conveyor chain 85 to support the stacking trays 86. Each stacking tray 86 includes a stacking plate 861 with several fixing holes 862 in the center. Limiting plates 863 are provided on both sides of the stacking plate 861, adjusting the accommodating length of the stacking plate 861 through the fixing holes 862. A stacking block 864 is located in the center of the stacking plate 861. The stacking mechanism 8 is fixedly supported by the left side plate 81 and the right side plate 82, and drives the conveyor chain 85 through the driving synchronous pulley 83 and the driven synchronous pulley 84 to ensure the repetitive movement of the stacking trays 86. The support plates 87 on both sides of the conveyor chain 85 further ensure the stability of the stacking trays 86. The limiting plate 863 on the stacking tray 86 cooperates with the fixing hole 862 in the middle of the stacking plate 861 to adjust the length of the card to accommodate different card sizes. In addition, the stacking block 864 in the middle ensures that the cards are stacked neatly and raises them a certain distance so that the cards can be pushed out of the stacking tray 86 later.

[0060] like Figure 12 The stacking mechanism 8 shown also includes a die-casting mechanism 9. The die-casting mechanism 9 includes a die-casting frame 91, a pushing device 92 mounted on the die-casting frame 91, a pressing device 93 for die-casting cards, and a discharge slide 94 fixed below the die-casting frame 91. The pushing device 92 includes a pushing slide rail 921, a connecting rod 922, and a pushing block 923. One end of the pushing block 923 has several fixing grooves 924, and the other end has an abutment block 925. The abutment block 925 pushes the card stack into the pressing device 93 by circulating the pushing slider. The pushing block 923 moves to the outside of the stacking tray 86, and then sends the card stack into the die-casting mechanism 9 through the abutment block 925. The fixing grooves 924 are used to adjust the contact height between the abutment block 925 and the card stack, and to ensure stable movement of the cards during the pushing process. The pressing device 93 is responsible for die-casting the cards, ensuring the flatness and quality consistency of the cards. The pressing device 93 arranges the card stacks through the die-casting frame 91, then performs die-casting on the cards, and folds the rough edges of the card stacks. Then, the discharge chute 94 smoothly transports the die-cast cards to the next process or collection area, realizing the automated transition of cards from stacking to die-casting. It also improves the production quality and efficiency of cards through precise pushing and die-casting operations.

[0061] like Figure 13The stacking mechanism 8 shown has a punching mechanism 88 in its center. The punching mechanism 88 includes a fixed base 881, a vertical guide rail 882 perpendicular to the fixed base 881, a sliding rod 883 passing through the vertical guide rail 882, and a punch 884 located at the end of the sliding rod 883 away from the vertical guide rail 882. A punching base 885 is located below the punch 884, and the punching base 885 has a punching groove 886. The punching mechanism 88 allows cards to be punched directly during stacking, eliminating additional steps and improving production efficiency. Through precise control of the sliding rod 883 and positioning of the punch 884, the punching mechanism 88 can achieve high-precision punching operations, ensuring that the punching position and size of each card are consistent. The punching groove 886 on the punching base 885 effectively collects punching waste, preventing it from affecting the card stack and effectively improving the cleanliness of the sorting machine.

[0062] The working principle of this embodiment is as follows: After the cards pass through the cutting roller 753, they fall onto the stacking plate 86 of the stacking mechanism 8 to form a stack. The stacking plate 86 is driven by the active synchronous wheel 83 to move the conveyor chain 85 backward. Then, the punching mechanism 88 punches holes in the card stack. Then, the die-casting mechanism 9 pushes the card stack into the die-casting frame 91 through the push block 923. After the pressing device 93 presses the card stack down to form it, the card stack falls into the discharge slide 94 to complete the fully automated production of the cards.

Claims

1. A fully automatic card sorting machine, comprising a machine body, wherein the machine body is sequentially provided with a feeding mechanism, a first cutting mechanism, a transport mechanism, a second cutting mechanism, and a transfer mechanism, characterized in that: The machine body is provided with a waste collection mechanism for collecting cutting waste below the first cutting mechanism and the second cutting mechanism. The waste collection mechanism includes a blower, a collection hopper and a collection pipe. The outer periphery of the collection pipe is provided with a number of collection branch pipes connected to the collection hopper. The collection hopper and the collection branch pipes are detachably connected. One end of the collection pipe is detachably connected to the blower and the other end is placed at the edge of the machine body.

2. The fully automatic card sorting machine according to claim 1, characterized in that: The feeding mechanism includes a base frame, with a transport plate positioned above the base frame. The base frame has several parallel transverse slide rails, each with a slidably connected transverse slider. A transverse motor is positioned between adjacent transverse slide rails, and a transverse rod is fixedly connected to the output end of the transverse motor. A fixing block for linking the transport plate and the transverse motor is rotatably connected to the transverse rod. Vertical sliders are located near both sides of the base frame, and vertical slide rails cooperating with these vertical sliders are located on both sides of the machine body. Several transmission... The machine body has a gear, which meshes with a transmission chain. The vertical slider sidewall is provided with a lifting gear for lifting. Lifting motors for driving the transmission gear to rotate are fixed on both sides of the machine body. The transmission gear and the lifting gear are linked by a transmission chain. The bottom frame is linked with the lifting gear. The machine body has a horizontal slide bar directly above the bottom frame. A horizontal slider is slidably connected to the horizontal slide bar. The horizontal slider is detachably connected to a feeding rod. The feeding rod is detachably connected to a feeding flywheel for feeding the card plate into the first cutting mechanism.

3. The fully automatic card sorting machine according to claim 2, characterized in that: An inclined guide plate is provided between the feeding mechanism and the first cutting mechanism. The inclined guide plate is provided with a bonding mechanism for bonding the card plate to the inclined guide plate. The bonding mechanism includes a first fixing rod, on which a plurality of bending pieces abutting the card plate are provided. A second fixing rod is provided behind the fixing rod, and a bonding roller is provided on the second fixing rod.

4. The fully automatic card sorting machine according to claim 1, characterized in that: The operational amplifier mechanism includes a conveyor roller, which is set at an acute angle to the axis of the machine body. A transmission belt is provided below the conveyor roller, and the transmission belt is in contact with the conveyor roller. The transmission belt is provided with a support roller. A baffle is provided on the side of the operational amplifier mechanism away from the first slitting mechanism. A fixed bracket is provided on the side of the baffle towards the first slitting mechanism. A plurality of rolling grooves are opened on the fixed bracket, and rolling elements are provided in the rolling grooves.

5. The fully automatic card sorting machine according to claim 4, characterized in that: The first slitting mechanism includes a first slitting shaft. A first pressure roller is provided in front of the first slitting shaft. The first slitting mechanism feeds the card plate into the first slitting shaft through the first roller. A second pressure roller and a third pressure roller are provided at the rear of the first slitting mechanism. A first top plate is provided between the first slitting shaft and the second pressure roller, and a second top plate is provided between the second pressure roller and the third pressure roller. The second slitting mechanism includes a second slitting shaft. A partition is provided between the conveying roller and the second slitting shaft. A fourth pressure roller is also provided between the partition and the second slitting shaft. A first breaking mechanism is provided behind the second slitting shaft. The first breaking mechanism includes a first breaking roller and a second breaking roller. A discharge roller for feeding the card strip into the transfer mechanism is also provided at the rear of the second breaking roller.

6. The fully automatic card sorting machine according to claim 5, characterized in that: The transfer mechanism includes a transfer platform, a material feeding mechanism, a transfer conveyor belt, and a second breaking mechanism. The transfer platform is linked to the second cutting device. The transfer conveyor belt includes an upper transfer belt and a lower transfer belt. The material feeding mechanism includes a fixed frame, a baffle plate, and a pushing mechanism located below the transfer platform. The transfer platform has several grooves. The baffle plate can move relative to the transfer platform. The pushing mechanism includes a pushing slide rail with a pushing slider. The pushing slider has a pushing rod, the end of which is placed in the groove. The second breaking mechanism includes... The device includes a third and a fourth breakage roller. The second breakage mechanism is driven by a servo motor. The second breakage mechanism breaks the clip by the speed difference between the third and fourth breakage rollers. The second breakage mechanism has a cutting roller at the rear of the fourth breakage roller. A pressing block is provided above the cutting roller. The pressing block has a sliding groove. A sliding rod is provided in the sliding groove. Pressing rollers are rotatably connected to both ends of the sliding rod. A pressing spring is provided between the sliding rod and the sliding groove. One end of the pressing spring is in contact with the middle of the sliding rod, and the other end is in contact with the bottom of the sliding groove.

7. The fully automatic card sorting machine according to claim 6, characterized in that: The transfer mechanism is connected to a stacking mechanism, which includes a left side plate, a right side plate, a driving synchronous wheel, a driven synchronous wheel, a conveyor chain, and several stacking trays on the conveyor chain. Support plates for supporting the stacking trays are provided on both sides of the conveyor chain. Each stacking tray includes a stacking plate with several fixing holes in the middle. Limiting plates are provided on both sides of the stacking plate, and the limiting plates adjust the accommodating length of the stacking plate through the fixing holes. A stacking block is provided in the middle of the stacking plate.

8. The fully automatic card sorting machine according to claim 7, characterized in that: The stacking mechanism also includes a die-casting mechanism, which includes a die-casting frame, a pushing device on the die-casting frame, a pressing device for die-casting cards, and a discharge slide fixed below the die-casting frame. The pushing device includes a pushing slide rail, a connecting rod, and a pushing block. One end of the pushing block has several fixed grooves, and the other end has an abutment block. The abutment block pushes the stack of cards into the pressing device by circulating the pushing slider.

9. The fully automatic card sorting machine according to claim 8, characterized in that: The stacking mechanism is provided with a punching mechanism in the middle. The punching mechanism includes a fixed base, a vertical guide rail arranged perpendicular to the fixed base, a sliding rod passing through the vertical guide rail, and a punch provided at the end of the sliding rod away from the vertical guide rail. A punching base is provided below the punch, and the punching base has a punching groove.

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