Stepping motor three-blade material belt feeding machine

By designing a stepper motor three-blade belt feeder, automated three-blade feeding was achieved, solving the problems of resource waste and low efficiency caused by manual feeding, improving feeding efficiency and reducing damage rate.

CN114194903BActive Publication Date: 2025-11-07SHENZHEN HENGXINDA PRECISION TECH CO LTD
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Patent Information

Application Number
CN202210037883.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-01-13
Publication Date
2025-11-07
Estimated Expiration
2042-01-13

AI Technical Summary

Technical Problem

In the existing technology, the feeding method for three-blade stepper motors is manual feeding, which leads to a waste of human resources, inconvenience in operation, low efficiency, and easy damage to the blades.

Method used

Design a stepper motor three-blade strip feeder, including a feeding mechanism, a hole insertion assembly, a shearing assembly, a shifting assembly and a material picking assembly, to achieve automated processing and automatically complete the perforation, cutting, bending and picking of the three blades.

Benefits of technology

The three-blade automated feeding system avoids material jamming and stacking, saves manpower, improves feeding efficiency, reduces material damage rate, and saves production costs.

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Abstract

The application discloses a kind of three-blade material belt feeding machines of stepping motor, including feeding mechanism, jack assembly, shearing assembly, shift component and material taking assembly, the left end of the feeding mechanism is equipped with feeding guide block, the upper end of the feeding guide block is equipped with the jack assembly, the lower end of the feeding guide block is equipped with the shift component, the upper end of the shift component is equipped with the shearing assembly, the rear end of the shift component is equipped with the material taking assembly.The application is applied to motor production field, to realize three-blade feeding with material belt feeding mode, feeding process is convenient, can save human resources, enhances the stability of three-blade feeding, improves processing efficiency, improves production quality.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of motor production, and particularly relates to a three-blade material belt feeding machine for a stepping motor. BACKGROUND

[0002] A stepping motor is an electromotor for converting an electric pulse signal into corresponding angular displacement or linear displacement. After inputting a pulse signal, a rotor rotates an angle or moves forward by one step, and the output angular displacement or linear displacement is proportional to the input pulse number, and the rotation speed is proportional to the pulse frequency. Therefore, the stepping motor is also called a pulse electromotor.

[0003] A three-blade is internally installed in the stepping motor, and the three-blade has the characteristics of small volume and thin thickness, and the thickness is only 0.1 mm and the width is only 10 mm, and the blade is bent. In traditional processing, mechanical feeding will cause the phenomenon of material jamming and stacking, and damage to the three-blade. Therefore, in the existing technology, the feeding mode of the three-blade is manual feeding, which causes waste of human resources in the production process, and manual feeding also has the problem of inconvenient operation, and the efficiency of manual feeding is low, which slows down the overall production rhythm. SUMMARY

[0004] The purpose of the present application is to provide a three-blade material belt feeding machine for a stepping motor, which aims to solve the problems in the background art. In order to achieve the purpose, the technical solution adopted by the present application is:

[0005] A three-blade material belt feeding machine for a stepping motor, comprising a feeding mechanism, a jack assembly, a shearing assembly, a displacement assembly and a material taking assembly, a feeding guide block is installed at the left end of the feeding mechanism, the jack assembly is installed at the upper end of the feeding guide block, the displacement assembly is installed at the lower end of the feeding guide block, the shearing assembly is installed at the upper end of the displacement assembly, and the material taking assembly is installed at the rear end of the displacement assembly.

[0006] Further, the feeding mechanism comprises a guide wheel, a material belt guide groove and a feeding guide block, the material belt guide groove is installed at the right end of the feeding guide block, the guide wheel is installed at the upper end of the material belt guide groove, and a material belt guide wheel is installed between the guide wheel and the material belt guide groove; a feeding groove is formed by recessing the upper end of the feeding guide block, a pressing plate is arranged at the upper right end of the feeding guide block, and a pressing block is installed at the position corresponding to the feeding groove of the pressing plate. The material belt is installed on the guide wheel, and the material belt is guided from the guide wheel to the feeding groove through the material belt guide groove, and the material belt is wound around the material belt guide wheel. The material belt guide wheel, the pressing plate and the pressing block transport the material belt flatly, so as to avoid the phenomenon of material jamming and stacking in the subsequent processing process.

[0007] Further, the insertion hole assembly comprises an insertion hole head, an insertion hole cylinder, an insertion hole displacement block and an insertion hole material displacement cylinder, the insertion hole cylinder is installed at the upper end of the insertion hole displacement block, the lower end of the insertion hole cylinder is connected and installed with the insertion hole head, the insertion hole head is installed through the insertion hole displacement block, the rear end of the insertion hole displacement block is connected and installed with the insertion hole material displacement cylinder, and the insertion hole material displacement cylinder drives the movement of the insertion hole displacement block. The insertion hole head is installed directly above the feeding groove, and the insertion hole head performs insertion hole on the material belt under the driving of the insertion hole cylinder; after the insertion hole head completes the insertion hole, the insertion hole material displacement cylinder drives the insertion hole displacement block to move leftward, the insertion hole displacement block drives the insertion hole head to move the material belt forward by a distance of one piece of three-blade, and then the insertion hole cylinder and the insertion hole material displacement cylinder are returned to the original position.

[0008] Further, the shearing assembly comprises a shearing cylinder and a material cutting lower die, the shearing cylinder is connected and installed with the material cutting lower die, and the shearing cylinder drives the movement of the material cutting lower die.

[0009] Further, the material cutting assembly further comprises a material cutting lever, one end of the material cutting lever is connected with the shearing cylinder, the shearing cylinder is installed at the upper end of the material cutting lever, the other end of the material cutting lever is connected with the material cutting lower die, and the material cutting lower die is installed at the lower end of the material cutting lever. When the shearing cylinder retracts, one end of the material cutting lever connected with the material cutting lower die moves downward, and the material cutting lower die cuts the three-blade from the material belt downward.

[0010] Further, the displacement assembly comprises a displacement cylinder, a displacement guide groove, a displacement lower die and a displacement guide rail, the displacement guide rail is installed with a displacement sliding block, the rear end of the displacement sliding block is connected with the driving end of the displacement cylinder, the displacement lower die is installed on the displacement sliding block, and the upper end of the displacement guide rail is installed with the material belt displacement guide groove. After the three-blade is cut, the three-blade is fixed on the displacement lower die, and the displacement lower die transports the cut three-blade to the lower end of the material taking assembly under the driving of the displacement cylinder.

[0011] Further, the lower end of the material cutting lower die is provided with a cutter position, the side of the cutter position is provided with a pressing position groove; the upper end of the displacement lower die is provided with a bending position, the side of the pressing position is provided with a cutter groove; the cutter position and the cutter groove are arranged corresponding to each other; the middle part of the displacement lower die is installed with a three-blade fixing card, and the middle part of the material cutting lower die is provided with a lower die through hole. When the material cutting lower die cuts downward, the cutter position cuts the connecting position of the three-blade and the material belt, the three-blade fixing card passes through the hole punched by the insertion hole assembly, the pressing position groove presses the blade of the three-blade downward, and the bending position bends and shapes the blade of the three-blade.

[0012] Further, the material taking assembly comprises a material taking linear module, a material taking cylinder and a vacuum material taking nozzle, the material taking cylinder is installed on the driving end of the material taking linear module, a nozzle mounting block is installed on the driving end of the material taking cylinder, and the vacuum material taking nozzle is installed on the lower end of the nozzle mounting block. The displacement assembly sends the three-leaf blade to the lower end of the vacuum material taking nozzle, and the vacuum material taking nozzle is driven downward by the material taking cylinder to take material, and after taking material, the vacuum material taking nozzle is driven to return to the original position by the material taking cylinder, and the vacuum material taking nozzle is driven by the material taking linear module to send the three-leaf blade to the next station to be assembled to the center needle in the motor shell.

[0013] The beneficial effects of the present application are:

[0014] The present application installs the formed three-leaf blade material belt roll in the guide wheel, and after the material belt enters the feeding groove, the automatic processing can be realized by the machine, and the processes of three-leaf blade punching, cutting, blade bending and material taking and discharging are automatically completed. The three-leaf blade material belt feeding machine improves the stability of the three-leaf blade, and adopts mechanical cutting. The transmission of the material belt is provided with a pressing plate, a pressing block and the like, so that the traditional three-leaf blade feeding phenomenon of material jamming and stacking is avoided. Manual feeding is not required, manpower is saved, the efficiency of three-leaf blade feeding is effectively improved, the damage rate of three-leaf blade material is reduced, and the production cost is saved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 A whole schematic view of the step motor three-leaf blade material belt feeding machine is provided for the embodiment of the present application.

[0016] Figure 2 A feeding mechanism structure schematic view of the step motor three-leaf blade material belt feeding machine is provided for the embodiment of the present application.

[0017] Figure 3 A feeding guide block structure schematic view of the step motor three-leaf blade material belt feeding machine is provided for the embodiment of the present application.

[0018] Figure 4 A jack assembly structure schematic view of the step motor three-leaf blade material belt feeding machine is provided for the embodiment of the present application.

[0019] Figure 5 A jack assembly structure schematic view of the step motor three-leaf blade material belt feeding machine is provided for the embodiment of the present application.

[0020] Figure 6 A shearing assembly structure schematic view of the step motor three-leaf blade material belt feeding machine is provided for the embodiment of the present application.

[0021] Figure 7 A shearing assembly and displacement assembly structure schematic view of the step motor three-leaf blade material belt feeding machine is provided for the embodiment of the present application.

[0022] Figure 8 A part structure schematic diagram of a three-blade material belt feeding machine of a stepping motor provided by the embodiment of the present application;

[0023] Figure 9 A shift assembly structure schematic diagram of a three-blade material belt feeding machine of a stepping motor provided by the embodiment of the present application;

[0024] Figure 10 A part structure schematic diagram of a three-blade material belt feeding machine of a stepping motor provided by the embodiment of the present application;

[0025] Figure 11 A cutting lower die and shift lower die structure schematic diagram of a three-blade material belt feeding machine of a stepping motor provided by the embodiment of the present application;

[0026] Figure 12 A cutting lower die and shift lower die structure schematic diagram of a three-blade material belt feeding machine of a stepping motor provided by the embodiment of the present application;

[0027] Figure 13 A material taking assembly structure schematic diagram of a three-blade material belt feeding machine of a stepping motor provided by the embodiment of the present application;

[0028] Figure 14 A material belt structure schematic diagram of a three-blade material belt feeding machine of a stepping motor provided by the embodiment of the present application;

[0029] Figure 15 A three-blade structure schematic diagram of a three-blade material belt feeding machine of a stepping motor provided by the embodiment of the present application.

[0030] In the drawings, various reference signs represent:

[0031] 1. Feeding mechanism; 11. Guide wheel; 12. Material belt guide groove; 13. Feeding guide block; 131. Feeding groove; 132. Pressing plate; 133. Pressing block; 14. Material belt guide wheel; 2. Insert hole assembly; 21. Insert hole head; 22. Insert hole cylinder; 23. Insert hole shift block; 24. Insert hole material shifting cylinder; 3. Shearing assembly; 31. Shearing cylinder; 32. Cutting lower die; 321. Cutting knife position; 322. Pressing position groove; 323. Lower die through hole; 33. Cutting lever; 4. Shift assembly; 41. Shift cylinder; 42. Shift guide groove; 43. Shift lower die; 431. Pressing bending position; 432. Cutting knife groove; 433. Three-blade fixing sign; 44. Shift guide rail; 45. Shift sliding block; 5. Material taking assembly; 51. Material taking linear module; 52. Material taking cylinder; 53. Vacuum material taking suction nozzle; 54. Suction nozzle mounting block. DETAILED DESCRIPTION

[0032] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.

[0033] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element present. Conversely, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations. The terms "upper end," "lower end," "left side," "right side," "front end," "rear end," and similar expressions used herein refer to the positional relationship with reference to the accompanying drawings.

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0035] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0036] like Figures 1-15 As shown, this embodiment of the invention provides a stepper motor three-blade strip feeder, including a feeding mechanism 1, an insertion assembly 2, a shearing assembly 3, a shifting assembly 4, and a picking assembly 5. A feeding guide block 13 is installed at the left end of the feeding mechanism 1, an insertion assembly 2 is installed at the upper end of the feeding guide block 13, a shifting assembly 4 is installed at the lower end of the feeding guide block 13, a shearing assembly 3 is installed at the upper end of the shifting assembly 4, and a picking assembly 5 is installed at the rear end of the shifting assembly 4.

[0037] In this embodiment, the feeding mechanism 1 includes a guide wheel 11, a material belt guide groove 12, and a feeding guide block 13. The material belt guide groove 12 is installed at the right end of the feeding guide block 13, and the guide wheel 11 is installed at the upper end of the material belt guide groove 12. A material belt guide wheel 14 is installed between the guide wheel 11 and the material belt guide groove 12. The upper end of the feeding guide block 13 is recessed to form a feeding groove 131. A pressure plate 132 is provided at the upper right side of the feeding guide block 13, and a pressure block 133 is installed on the pressure plate 132 at the position corresponding to the feeding groove 131.

[0038] In the embodiment, the insertion hole assembly 2 comprises an insertion hole head 21, an insertion hole cylinder 22, an insertion hole displacement block 23 and an insertion hole material displacement cylinder 24. The insertion hole cylinder 22 is installed on the upper end of the insertion hole displacement block 23. The lower end of the insertion hole cylinder 22 is connected with the insertion hole head 21. The insertion hole head 21 penetrates the insertion hole displacement block 23. The rear end of the insertion hole displacement block 23 is connected with the insertion hole material displacement cylinder 24. The insertion hole material displacement cylinder 24 drives the movement of the insertion hole displacement block 23.

[0039] In the embodiment, the shearing assembly 3 comprises a shearing cylinder 31, a material cutting lever 33 and a material cutting lower die 32. One end of the material cutting lever 33 is connected with the shearing cylinder 31. The shearing cylinder 31 is installed on the upper end of the material cutting lever 33. The other end of the material cutting lever 33 is connected with the material cutting lower die 32. The material cutting lower die 32 is installed on the lower end of the material cutting lever 33. When the driving end of the shearing cylinder 31 extends downward, the material cutting lower die 32 moves upward under the action of the material cutting lever 33. When the driving end of the shearing cylinder 31 retracts upward, the material cutting lower die 32 cuts downward under the action of the material cutting lever 33.

[0040] In the embodiment, the displacement assembly 4 comprises a displacement cylinder 41, a displacement guide groove 42, a displacement lower die 43 and a displacement guide rail 44. The displacement guide rail 44 is installed with a displacement sliding block 45. The rear end of the displacement sliding block 45 is connected with the driving end of the displacement cylinder 41. The displacement lower die 43 is installed on the displacement sliding block 45. The upper end of the displacement guide rail 44 is installed with the material belt displacement guide groove 42.

[0041] In the embodiment, the lower end of the material cutting lower die 32 is provided with a cutter position 321. The side of the cutter position 321 is provided with a pressing position groove 322. The upper end of the displacement lower die 43 is provided with a bending position 431. The side of the pressing position is provided with a cutter groove 432. The cutter position 321 and the cutter groove 432 are correspondingly arranged. The middle part of the displacement lower die 43 is installed with a three-blade fixed sign 433. The middle part of the material cutting lower die 32 is provided with a lower die through hole 323.

[0042] In the embodiment, the material taking assembly 5 comprises a material taking linear module 51, a material taking cylinder 52 and a vacuum material taking suction nozzle 53. The material taking cylinder 52 is installed on the driving end of the material taking linear module 51. The driving end of the material taking cylinder 52 is installed with a suction nozzle mounting block 54. The lower end of the suction nozzle mounting block 54 is installed with the vacuum material taking suction nozzle 53.

[0043] Working mode:

[0044] The formed three-blade material belt roll is installed in the guide wheel 11. The material belt is pulled into the material belt guide wheel 14. The material belt guide wheel 14 avoids the material belt from being relaxed and curled in the pulling process. The material belt is pulled and installed in the feeding groove 131. The feeding groove 131, the pressing plate 132 and the pressing block 133 limit the position of the material belt, so that the material belt remains flat, facilitating processing.

[0045] When the material belt is transported to the lower end of the insertion head 21, the insertion cylinder 22 drives the insertion head 21 to perforate the material belt downward. After the material belt is perforated, the insertion material cylinder 24 drives the insertion displacement block 23 to move rightward by a distance of one piece of three-blade, and the insertion displacement block 23 drives the insertion head 21 to move with the material belt. After the material belt moves leftward by a distance of one piece of three-blade, the insertion cylinder 22 drives the end to retract, the insertion head 21 is separated from the material belt, and the insertion material cylinder 24 drives the insertion displacement block 23 to return to the original position.

[0046] When the material belt is transported to the displacement assembly 4, the three-blade is aligned with the position of the displacement lower die 43, the driving end of the cutting lever 33 retracts, the cutting lever 33 drives the cutting lower die 32 to cut downward, the cutting knife position 321 cuts off the connection between the three-blade and the material belt, the three-blade is pressed down, the three-blade fixing sign 433 is inserted into the hole in the middle of the three-blade, and the blade of the three-blade is bent and shaped in the bending position 431. The driving end of the shearing cylinder 31 extends downward, the cutting lever 33 drives the cutting lower die 32 to move upward. The displacement cylinder 41 drives the displacement slider 45 to move to the rear end along the displacement guide rail 44 to the position directly below the cutting lower die 32.

[0047] The vacuum material suction nozzle 53 extends downward under the driving of the material taking cylinder 52, the vacuum material suction nozzle 53 sucks the three-blade after being vacuumized, the material taking cylinder 52 retracts, the material taking linear module drives the vacuum material suction nozzle 53 to move to the next station to assemble the center needle in the motor shell. After the vacuum material suction nozzle 53 takes away the three-blade, the displacement cylinder 41 drives the displacement slider 45 to return to the original position along the displacement guide rail 44.

[0048] The above embodiments are only used to illustrate the present application, and are not intended to limit the present application. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present application. Therefore, all equivalent technical solutions belong to the scope of the present application, and the patent protection scope of the present application should be defined by the claims.

Claims

1. A three-vane strip feeder for a stepper motor, characterized by: It includes a feeding mechanism, a jack assembly, a shearing assembly, a shifting assembly and a material taking assembly, the left end of the feeding mechanism is provided with a feeding guide block, the upper end of the feeding guide block is provided with the jack assembly, the lower end of the feeding guide block is provided with the shifting assembly, the upper end of the shifting assembly is provided with the shearing assembly, and the rear end of the shifting assembly is provided with the material taking assembly. The jack assembly comprises a jack head, a jack cylinder, a jack shifting block and a jack material shifting cylinder, the jack cylinder is arranged on the upper end of the jack shifting block, the lower end of the jack cylinder is connected with the jack head, the jack head penetrates through the jack shifting block, the rear end of the jack shifting block is connected with the jack material shifting cylinder, and the jack material shifting cylinder drives the jack shifting block to move. The shearing assembly comprises a shearing cylinder and a cutting lower die, the shearing cylinder is connected with the cutting lower die, and the shearing cylinder drives the cutting lower die to move. The shearing assembly further comprises a cutting lever, one end of the cutting lever is connected with the shearing cylinder, the shearing cylinder is arranged on the upper end of the cutting lever, the other end of the cutting lever is connected with the cutting lower die, and the cutting lower die is arranged on the lower end of the cutting lever. The shifting assembly comprises a shifting cylinder, a shifting guide groove, a shifting lower die and a shifting guide rail, a shifting sliding block is arranged on the shifting guide rail, the rear end of the shifting sliding block is connected with the driving end of the shifting cylinder, the shifting lower die is arranged on the shifting sliding block, and the upper end of the shifting guide rail is provided with the shifting guide groove.

2. The three-blade strip feeder of a stepper motor according to claim 1, characterized in that: The feeding mechanism comprises a guide wheel, a material belt guide groove and a feeding guide block, the right end of the feeding guide block is provided with the material belt guide groove, the upper end of the material belt guide groove is provided with the guide wheel, and a material belt guide wheel is arranged between the guide wheel and the material belt guide groove.

3. The three-blade strip feeder of a stepper motor according to claim 2, characterized in that: The upper end of the feeding guide block is recessed to form a feeding groove, the right upper end of the feeding guide block is provided with a pressing plate, and the pressing plate is provided with a pressing block corresponding to the position of the feeding groove.

4. The three-blade strip feeder of a stepper motor according to claim 1, characterized in that: The lower end of the cutting lower die is provided with a cutter position, the side of the cutter position is provided with a pressing position groove, the upper end of the shifting lower die is provided with a pressing bending position, the side of the pressing bending position is provided with a cutter groove, and the cutter position and the cutter groove are arranged corresponding to each other.

5. A three-vane strip feeder for a stepper motor according to claim 4, characterized in that: The middle part of the shifting lower die is provided with a three-blade fixed sign, and the middle part of the cutting lower die is provided with a lower die through hole.

6. The three-blade strip feeder of a stepper motor according to claim 1, characterized in that: The material taking assembly comprises a material taking linear module, a material taking cylinder and a vacuum material taking suction nozzle, the material taking cylinder is arranged on the driving end of the material taking linear module, the driving end of the material taking cylinder is provided with a suction nozzle mounting block, and the lower end of the suction nozzle mounting block is provided with the vacuum material taking suction nozzle.

Citation Information

Patent Citations

  • Automatic machine for cutting stripped material and placing stripped material on tray

    CN109531701A

  • Punching machine

    CN109732693A

  • Stepping motor three-blade material belt feeding machine

    CN216613407U