Production inspection machine for cutting mechanisms and electrical parts
The design of the slide and quick-release components enables easy replacement of cutting dies, solves the problem of cumbersome die replacement process, reduces operating costs and time, and improves cutting efficiency.
Patent Information
- Application Number
- CN202111639073.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-28
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2041-12-28
AI Technical Summary
In the prior art, the mold replacement process is cumbersome and complicated, resulting in difficult operation, time-consuming, labor-intensive and costly. Especially when cutting materials of different shapes and sizes, the switching and adjustment of the mold is particularly difficult.
A cutting mechanism is designed, which adopts the combination of slide and quick-release assembly. The slide is used to guide and limit the cutting die, and the quick-release assembly realizes the easy fixation and disassembly of the die, which only requires disassembly and assembly operations in a single direction.
It simplifies the mold replacement process, reduces manpower and material costs, and improves the convenience and efficiency of operation.
Smart Images

Figure CN114210583B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of production and processing of electronic parts, and in particular to a cutting mechanism and a production and testing machine for electrical parts. Background Art
[0002] As we all know, in the production process of components such as electrical terminals, the materials need to be cut and formed, and the electrical properties and appearance damage need to be tested. At present, when working on materials of different shapes and sizes, the molds used for cutting operations usually need to be disassembled, and new molds corresponding to the new materials need to be reassembled on the machine. However, in order to avoid the problem of the mold moving during operation, the mold is usually connected and fixed in multiple directions. The connection and fixing effects in multiple directions make the disassembly and reassembly process more cumbersome and complicated. Therefore, when switching and adjusting the mold for different materials, there are usually disadvantages such as difficult operation, time-consuming and labor-intensive, and high cost. Summary of the Invention
[0003] The present invention aims to solve at least one of the technical problems in the prior art. To this end, the present invention provides a cutting mechanism that can simply adapt to different materials.
[0004] According to the first aspect of the present invention, the cutting mechanism includes: a frame, a driving assembly, a cutting die and a quick-release assembly, wherein the frame is provided with a slide; the driving assembly is provided on the frame, and the driving assembly includes a driving end; the cutting die includes a movable die and a fixed die, and the fixed die is provided on the slide and can and can only slide along the slide; the movable die is slidably connected to the driving end, and the driving assembly can drive the movable die to move closer to or away from the fixed die through the driving end, and the cutting die can slide away from the frame; the fixed die is relatively fixed to the slide by the quick-release assembly, and the fixed die can cancel its relative fixation with the slide by the quick-release assembly.
[0005] The cutting mechanism according to the embodiment of the present invention has at least the following beneficial effects: after the cutting mold slides on the slide to the processing position and is relatively fixed to the slide by the quick-release assembly, the driving assembly can drive the movable mold away from the fixed mold through the driving end. When the material is transported between the movable mold and the fixed mold, the driving assembly can drive the movable mold to move closer to the fixed mold through the driving end, so that the movable mold and the fixed mold can be closed and the material can be cut. When a different cutting mold needs to be replaced, it is only necessary to release the fixing effect between the cutting mold and the slide by the quick-release assembly, and then the cutting mold can be slid out of the frame from the slide along the slide, so that the replaced cutting mold can be slid into the frame along the slide, so that the quick-release assembly can fix the replaced cutting mold and use the replaced mold.
[0006] The slide guides and limits the movement of the cutting die, restricting the movement between the cutting die and the frame to the slide direction. The slide restricts the cutting die's movement to a single direction, while the quick-release assembly restricts the cutting die's sliding motion. Therefore, when attaching or detaching the cutting die, only the single-direction disassembly and removal of the cutting die are required. This simplifies operation and reduces labor and material costs.
[0007] According to some embodiments of the present invention, one of the driving end and the movable mold is provided with a slide groove, and the other is provided with a slider, the slider is slidably connected in the slide groove, and the slide groove is parallel to the slideway.
[0008] According to some embodiments of the present invention, the quick-release assembly includes a positioning block arranged at one end of the slide, and the other end of the slide is elastically hinged with an abutment, which can be rotated to extend into the slide and cooperate with the positioning block to tightly press the fixed mold, and the abutment can be rotated to extend out of the slide.
[0009] According to some embodiments of the present invention, a swing arm is elastically hinged on the frame, and the abutment member is connected to the swing arm; a shift rod is hinged at the middle of the swing arm, and an end of the shift rod is hinged to the frame.
[0010] According to the second embodiment of the present invention, the production inspection machine for electrically connected parts includes the cutting mechanism according to the first embodiment of the present invention, as well as: a machine platform, a loading mechanism, an electrical performance inspection mechanism, a visual inspection mechanism, a packaging mechanism and a conveying mechanism; the loading mechanism, the electrical performance inspection mechanism, the visual inspection mechanism and the packaging mechanism are all arranged on the machine platform; the conveying mechanism reciprocates between the loading mechanism, the cutting mechanism, the electrical performance inspection mechanism, the visual inspection mechanism and the packaging mechanism, and the conveying mechanism can take and place materials and drive the movement of materials.
[0011] The production inspection machine for electrical components according to the embodiments of the present invention has at least the following beneficial effects: After the loading mechanism loads the material, the transport mechanism drives the material to the cutting mechanism and the electrical performance testing mechanism for shearing and electrical performance testing, respectively. The transport mechanism then drives the material to the visual inspection mechanism for visual inspection. Finally, the transport mechanism drives the material to the packaging mechanism, which packages the material.
[0012] The slide guides and limits the movement of the cutting die, restricting the movement between the cutting die and the frame to the slide direction. The slide restricts the cutting die's movement to a single direction, while the quick-release assembly restricts the cutting die's sliding motion. Therefore, when attaching or detaching the cutting die, only the single-direction disassembly and removal of the cutting die are required. This simplifies operation and reduces labor and material costs.
[0013] According to some embodiments of the present invention, there are multiple cutting mechanisms, and the machine platform is also provided with multiple feeding and withdrawing mechanisms, which correspond one-to-one to the cutting mechanisms and can drive the material to move closer to or away from the cutting mold; the machine platform is also provided with a steering mechanism, which can drive the material between two adjacent feeding and withdrawing mechanisms to turn.
[0014] According to some embodiments of the present invention, the feeding and withdrawing mechanism includes a moving seat slidably connected to the machine platform, and the moving seat is connected to a driving cylinder, which can drive the moving seat to move closer to or away from the cutting mold; fixed cylinders are provided on both sides of the moving seat, and the two fixed cylinders can push and fix the moving seat.
[0015] According to some embodiments of the present invention, a forming seat is provided on the machine platform, a forming groove is provided on the forming seat, and the conveying mechanism can drive the material to move between the forming groove and the moving seat; the forming seat is connected to a forming cylinder, and a forming piece is connected to the machine platform, and the forming cylinder can drive the forming seat to move close to the forming piece so that the forming piece cooperates with the forming groove to press the material.
[0016] According to some embodiments of the present invention, the steering mechanism includes a steering seat, which is rotatably connected to the machine platform and is connected to a steering drive member capable of driving it to rotate; an orientation slot is provided on the steering seat, and a first transfer table and a second transfer table are provided on the machine platform; the conveying mechanism can drive the cut material to the first transfer table, and a pushing member capable of pushing the material from the first transfer table into the orientation slot is movably provided on the machine platform; a material picking member is movably provided on the machine platform, and the material picking member can drive the material from the orientation slot to the second transfer table, and the conveying mechanism can pick up material from the second transfer table.
[0017] According to some embodiments of the present invention, an ionized air blowing mechanism and / or a dust extraction mechanism is provided on the machine platform, and a mounting seat and a flip clamp are also provided on the machine platform. The conveying mechanism can drive the material to the mounting seat, and the flip clamp can clamp the material on the mounting seat and drive it to flip. The ionized air blowing mechanism and / or the dust extraction mechanism can perform ionized air blowing and / or dust extraction operations on the material on the flip clamp.
[0018] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments with reference to the accompanying drawings, in which:
[0020] Figure 1 A schematic diagram of a production inspection machine for electrical components according to an embodiment of the present invention;
[0021] Figure 2 for Figure 1 A schematic diagram of a loading mechanism of a production inspection machine for electrically connected parts is shown;
[0022] Figure 3 for Figure 1 A schematic diagram of a transport mechanism of a production inspection machine for electrical parts is shown;
[0023] Figure 4 for Figure 1 The schematic diagram of feeding and withdrawing materials at the cutting die of the production inspection machine for electrical parts is shown;
[0024] Figure 5 for Figure 1 The schematic diagram of the feeding and withdrawing mechanism of the production inspection machine for electrical parts is shown;
[0025] Figure 6 for Figure 1 A schematic diagram of a steering mechanism of a production inspection machine for electrically connected parts is shown;
[0026] Figure 7 is a schematic diagram of a cutting mechanism according to an embodiment of the present invention;
[0027] Figure 8 for Figure 1 A schematic diagram of a slideway of a production inspection machine for electrically connected parts is shown;
[0028] Figure 9 for Figure 1 A schematic diagram of an electrical performance testing mechanism of a production testing machine for electrically connected parts is shown;
[0029] Figure 10for Figure 1 A schematic diagram of a visual inspection mechanism of a production inspection machine for electrically connected parts is shown;
[0030] Figure 11 for Figure 1 Schematic diagram of the ion wind blowing mechanism and the dust extraction mechanism of the cutting mechanism is shown.
[0031] Reference numerals: Reference numerals: 100 is a machine platform, 110 is a dust extraction mechanism, 120 is an ion wind blowing mechanism, 130 is a mounting base, 135 is a lifting cylinder, 140 is a turning clamp, 143 is a displacement cylinder, and 145 is a turning cylinder;
[0032] 200 is the loading mechanism, 210 is the tray stacking assembly, 213 is the stacking cylinder, 215 is the lifting member, 217 is the support member, 218 is the support platform, 220 is the transmission belt, 240 is the first screw pair, 250 is the carrier plate, 260 is the positioning cylinder, and 290 is the tray conveying assembly;
[0033] 300 is a transport mechanism, 310 is a first manipulator, 320 is a transport fixing base, 330 is a positioning bar, 340 is a negative pressure suction head, 350 is a connecting base, 351 is a transport driving member, 355 is an arc-shaped strip groove, 360 is a transport base, and 390 is a second manipulator;
[0034] 400 is the material feeding and retracting mechanism, 410 is the material taking part, 415 is the material taking cylinder, 420 is the clamping part, 423 is the second transfer table, 425 is the clamping cylinder, 427 is the orientation slot, 430 is the steering seat, 435 is the steering drive part, 440 is the first transfer table, 445 is the pushing cylinder, 450 is the pushing part, 455 is the pushing cylinder, 460 is the clamping fixed seat, 465 is the clamping drive part; 470 is the clamping seat, 475 is the handling clamp, 480 is the shaping seat, 483 is the shaping part, 485 is the shaping cylinder, 490 is the moving seat, 495 is the drive cylinder, and 497 is the fixed cylinder;
[0035] 500 is an electrical performance testing mechanism, 510 is a material loading base, 515 is a material loading drive, 520 is a testing base, 525 is a testing probe, and 530 is a testing drive;
[0036] 610 is a frame, 615 is a slide, 617 is a positioning block, 620 is a quick-release assembly, 621 is a lever, 623 is a swing arm, 625 is a contact member, 650 is a cutting die, 651 is a sliding part, 653 is a movable die, 655 is a fixed die, 657 is a slider, 660 is a driving assembly, 665 is a transmission rod, 670 is a driving end, 673 is a slide groove, 675 is a clamping part,
[0037] 700 is a visual detection mechanism, 710 is a lifting seat, 715 is a lifting drive member, 720 is a camera, 730 is a light source, and 740 is a reflector;
[0038] 800 is the discharging mechanism and 900 is the packaging mechanism. DETAILED DESCRIPTION
[0039] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0040] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0041] In the description of the present invention, "several" means one or more, "many" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of "first" and "second" in the description is solely for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.
[0042] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0043] Reference Figure 7, a cutting mechanism includes: a frame 610, a driving assembly 660, a cutting die 650 and a quick-release assembly 620, the frame 610 is provided with a slide 615; the driving assembly 660 is provided on the frame 610, and the driving assembly 660 includes a driving end 670; the cutting die 650 includes a movable die 653 and a fixed die 655, the fixed die 655 is provided on the slide 615 and can and can only slide along the slide 615; the movable die 653 is slidably connected to the driving end 670, and the driving assembly 660 can drive the movable die 653 to move closer to or away from the fixed die 655 through the driving end 670, and the cutting die 650 can slide away from the frame 610; the fixed die 655 is relatively fixed to the slide 615 by the quick-release assembly 620, and the fixed die 655 can cancel its relative fixation with the slide 615 through the quick-release assembly 620. After the cutting die 650 slides on the slide 615 to the processing position and is fixed relative to the slide 615 via the quick-release assembly 620, the drive assembly 660 can drive the movable die 653 away from the fixed die 655 via the drive end 670. When the material is transported between the movable die 653 and the fixed die 655, the drive assembly 660 can drive the movable die 653 toward the fixed die 655 via the drive end 670, thereby closing the movable die 653 and the fixed die 655 and cutting the material. When a different cutting die 650 needs to be replaced, the quick-release assembly 620 only needs to release the fixing effect between the cutting die 650 and the slide 615. The cutting die 650 can then be slid out of the frame 610 along the slide 615, allowing the replaced cutting die 650 to be slid into the frame 610 along the slide 615. This allows the quick-release assembly 620 to secure the replaced cutting die 650 and use it. The slide 615 guides and limits the movement of the cutting die 650, limiting the movement direction between the cutting die 650 and the frame 610 to only the sliding direction of the slide 615. The slide 615 limits the movement of the cutting die 650 to sliding in a single direction, while the quick-release assembly 620 only limits the sliding of the cutting die 650. Therefore, when applying or releasing the connection fixation of the cutting mold 650, it is only necessary to perform the disassembly and assembly operation of the cutting mold 650 in a single direction to achieve the disassembly and assembly effect of the cutting mold 650. Therefore, it has the advantages of simpler and more convenient operation and reduced manpower and material costs.
[0044] In certain embodiments, reference Figure 7One of the driving end 670 and the movable mold 653 is provided with a slide groove 673, and the other is provided with a slider 657. The slider 657 is slidably connected to the slide groove 673, and the slide groove 673 is parallel to the slideway 615. When the cutting mold 650 slides relative to the slideway 615, the slider 657 will also slide relative to the slide groove 673, thereby achieving separation between the driving end 670 and the movable mold 653. When the quick-release assembly 620 relatively fixes the cutting mold 650 and the slideway 615, the slider 657 and the slide groove 673 are relatively fixed, allowing the driving end 670 to drive the movable mold 653 relative to the fixed mold 655 through the fixed fit between the slider 657 and the slide groove 673. The fit between the slide groove 673 and the slider 657 not only allows the movable mold 653 to be connected to the driving assembly 660 via the driving end 670, but also provides the advantage of easy assembly and disassembly.
[0045] Specifically, the drive assembly 660 includes a drive motor connected to a transmission rod 665, and a rotating rod connected to a drive end 670. The drive end 670 is provided with a clamping portion 675, a clamping slot is provided on the clamping portion 675, and a clamping block is provided on the top of the movable mold 653.
[0046] In certain embodiments, reference Figure 8 The quick-install assembly 620 includes a positioning block 617 disposed at one end of the slide 615. The other end of the slide 615 is elastically hinged with an abutment 625. The abutment 625 can rotate and extend into the slide 615 and cooperate with the positioning block 617 to press the fixed mold 655. The abutment 625 can also rotate and extend out of the slide 615. After the cutting die 650 slides in the slide 615 until it abuts against the positioning block 617, the abutment 625 rotates and extends into the slide 615 and abuts against the end of the cutting die 650 away from the positioning block 617, thereby cooperating with the positioning block 617 to clamp and fix both ends of the cutting die 650. When the cutting die 650 needs to be removed, the abutment 625 only needs to be rotated and extended out of the slide 615, and the cutting die 650 can be directly slid out of the frame 610 along the slide 615. The cutting die 650 can be assembled and disassembled by rotating the abutment member 625 , thus having the advantage of being easy to assemble and disassemble.
[0047] Specifically, the fixed mold 655 is provided with a sliding portion 651, which is slidably connected to the slide groove 673. Of course, the sliding portion 651 can also be provided on the movable mold 653, which is slidably connected to the slideway 615. The specific configuration can be adjusted accordingly according to actual conditions and is not limited here.
[0048] It is foreseeable that the specific configuration of the quick-release assembly 620 is not unique. For example, it can also be configured to connect the sliding portion 651 and the slideway 615 via bolts (not shown). The specific configuration can be adjusted accordingly according to actual circumstances and is not limited here.
[0049] In certain embodiments, reference Figure 8 A swing arm 623 is elastically hinged on the frame 610, and an abutment 625 is connected to the swing arm 623. A lever 621 is hinged in the middle of the swing arm 623, and the end of the lever 621 is hinged to the frame 610. When the lever 621 is rotated, it rotates relative to the frame 610, driving the swing arm 623 to rotate from the middle of the swing arm 623, thereby causing the swing arm 623 to drive the abutment 625 to rotate, thereby achieving or canceling the fixing effect on the cutting die 650. The hinged connection between the lever 621 and the swing arm 623 not only allows the lever 621 to drive the swing arm 623 to rotate, but also eliminates the need for the orientation angle of the lever 621 itself to be restricted by the orientation position of the swing arm 623 and the abutment 625. Therefore, regardless of whether the abutment 625 is in the slide 615, the lever 621 can point to the outside of the frame 610, making it easier for the operator to hold and drive the lever 621 at a more comfortable angle without being interfered with or affected by the angle and direction of the swing arm 623 or the abutment 625 during movement.
[0050] It is envisioned that a torsion spring (not shown) may be connected to the swing arm 623, and elastically connected to the frame 610 via the torsion spring. The torsion spring drives the swing arm 623 to move, and causes the abutment member 625 to elastically press against the cutting die 650. The specific configuration can be adjusted accordingly according to actual circumstances and is not limited here.
[0051] Reference Figure 1The second aspect of the present invention provides an embodiment of a production inspection machine for electrical components, comprising the above-mentioned cutting mechanism, as well as: a machine 100, a loading mechanism 200, an electrical performance inspection mechanism 500, a visual inspection mechanism 700, a packaging mechanism 900, and a conveying mechanism 300; the loading mechanism 200, the electrical performance inspection mechanism 500, the visual inspection mechanism 700, and the packaging mechanism 900 are all arranged on the machine 100; the conveying mechanism 300 reciprocates between the loading mechanism 200, the cutting mechanism, the electrical performance inspection mechanism 500, the visual inspection mechanism 700, and the packaging mechanism 900, and is capable of taking and placing materials and driving the movement of the materials. After the loading mechanism 200 loads the materials, the conveying mechanism 300 will drive the materials to the cutting mechanism and the electrical performance inspection mechanism 500 for shearing processing and electrical performance testing. Afterwards, the conveying mechanism 300 drives the materials to the visual inspection mechanism 700 for visual inspection. Finally, the transport mechanism 300 drives the material to the packaging mechanism 900, which packages the material. By guiding and limiting the movement of the cutting die 650 through the slide 615, the movement direction between the cutting die 650 and the frame 610 can be limited to only the sliding direction of the slide 615. The slide 615 limits the movement of the cutting die 650 to sliding in a single direction, while the quick-release assembly 620 only limits the sliding of the cutting die 650. Therefore, when applying or releasing the connection and fixation of the cutting die 650, it is only necessary to perform a single-direction disassembly and assembly operation on the cutting die 650 to achieve the disassembly and assembly effect of the cutting die 650. Therefore, it has the advantages of being simpler and more convenient to operate and reducing manpower and material costs.
[0052] In certain embodiments, reference Figure 2 The loading mechanism 200 includes a tray conveying assembly 290 and a tray stacking assembly 210. The machine 100 is provided with a first station and a second station. The transport mechanism 300 can remove the material from the tray at the first station. The tray conveying assembly 290 can drive the tray to move between the first station and the second station. The tray stacking assembly 210 can stack the trays moved to the second station. After the material on the tray at the first station is removed by the transport mechanism 300, the tray conveying assembly 290 will drive the trays on the first station to move, so that the trays can be moved from the first station to the second station, thereby facilitating the storage of the removed trays and allowing the unremoved trays to be placed at the first station and facilitate the removal of the materials by the transport mechanism 300. The tray stacking assembly 210 can stack the trays moved to the second station in sequence, so that the removed trays are placed in a more orderly manner, thereby facilitating their subsequent use.
[0053] Specifically, the tray transport assembly includes a drive belt 220 mounted on the machine 100 and connected to a drive motor. A carrier tray 250 is connected to the drive belt 220 and is capable of driving the carrier tray 250 back and forth between the first and second workstations. The carrier tray 250 is connected to the machine 100 via a first screw pair 240, which supports the carrier tray 250, ensuring stable support for the tray's movement.
[0054] Furthermore, a positioning cylinder 260 is installed at the first station. This cylinder is connected to a positioning block 617 and can extend or retract the positioning block 617. When the positioning block 617 is extended, it supports the tray at the first station, allowing it to be placed at the first station. When the tray needs to be transported, the positioning cylinder 260 retracts the positioning block 617, allowing the tray to be moved by the carrier tray 250.
[0055] Specifically, the tray stacking assembly 210 includes a stacking cylinder 213 connected to a lifting member 215, which is movably positioned at the second station. Support members 217 are rotatably positioned on both sides of the second station. A support platform 218 is provided on the machine 100. Both the upper and lower portions of the support members 217 can abut against the support platform 218. The lifting members 215 can push against the trays, causing them to rotate and pass through the gap between the two support members 217. When the stacking cylinder 213 is activated, it drives the lifting member 215 upward, thereby pushing against the trays on the second station. As the trays are pushed upward, they rotate the support members 217 and move the trays already stacked on the second station upward, thereby lifting the two support members 217 and widening the gap between them. Driven by the lifting member 215, the material tray will come into contact with the support member 217 and elastically deform, allowing the material tray to pass through the gap between the two support members 217. After the material tray passes through the gap between the two support members 217, the support member 217 is reset and its lower part is in contact with the support platform 218. Subsequently, the lifting member 215 is reset, the material tray descends and is placed on the support member 217, and the original material tray on the second station is stacked on top of the material tray. By lifting the material tray by the lifting member 215 and supporting the material tray through the rotation of the support member 217, the material tray can be automatically stacked at the second station, so that the material trays after being taken out can be placed in a more orderly manner, which is convenient for their subsequent use.
[0056] In certain embodiments, reference Figure 3The transport mechanism 300 includes a transport base 360, to which at least four negative pressure suction heads 340 are connected. The transport base 360 is connected to a transport drive 351 and is capable of eccentrically rotating relative to the machine 100. When the transport base 360 rotates, it can drive at least one negative pressure suction head 340 to reciprocate between the loading mechanism 200 and the cutting mechanism; the transport base 360 can drive at least one negative pressure suction head 340 to reciprocate between the cutting mechanism and the electrical performance testing mechanism 500; the transport base 360 can drive at least one negative pressure suction head 340 to reciprocate between the electrical performance testing mechanism 500 and the visual inspection mechanism 700; and the transport base 360 can drive at least one negative pressure suction head 340 to reciprocate between the visual inspection mechanism 700 and the packaging mechanism 900. When the transport drive 351 drives the transport base 360 to eccentrically rotate, it will also drive each negative pressure suction head 340 on the eccentric base to move. During the movement of each negative pressure suction head 340, it can drive the movement of materials between the feeding mechanism 200 and the cutting mechanism, the cutting mechanism and the electrical performance detection mechanism 500, and the electrical performance detection mechanism 500 and the visual detection mechanism 700, so that the materials at each station can be moved from the processing position of the previous process to the processing position of the next process. The materials at each station are transported together, which not only has the advantage of higher efficiency, but also makes the processing process more orderly, thereby avoiding the problem of process confusion. Of course, the specific configuration of the transport mechanism 300 is not unique, but can be adjusted accordingly according to actual conditions, and is not limited here.
[0057] Specifically, the transport mechanism 300 includes a first manipulator 310, which can directly remove materials from the material tray on the first workstation. The negative pressure suction head 340 can absorb the materials on the first manipulator 310 for subsequent operations.
[0058] Furthermore, the transport mechanism 300 also includes a transport fixed base 320, and a transport drive member 351 is a transport motor mounted on the transport fixed base 320; the transport fixed base 320 is provided with a connecting base 350, and the connecting base 350 is provided with an arcuate strip groove 355. The output shaft of the transport motor passes through the arcuate strip groove 355 and is connected to the transport base 360. The transport base 360 and the connecting base 350 are connected in staggered directions by multiple sets of sliders 657 slide rod pairs. The sliders 657 slide rod pairs can enhance the connection stability between the transport base 360 and the connecting base 350, thereby enabling the transport base 360 to move more stably. The arcuate strip groove 355 can guide and limit the movement between the two, thereby making the movement of the transport base 360 more precise.
[0059] Furthermore, a positioning bar 330 is provided on the transport base 360 , and each negative pressure suction head 340 is arranged and distributed on the positioning bar 330 along the length direction of the positioning bar 330 .
[0060] In certain embodiments, reference Figure 4 There are multiple cutting mechanisms, and the machine 100 is also provided with multiple feeding and withdrawing mechanisms 400. The feeding and withdrawing mechanisms 400 correspond to the cutting mechanisms one by one and can drive the material to move closer to or away from the cutting die 650. The machine 100 is also provided with a steering mechanism, which can drive the material between two adjacent feeding and withdrawing mechanisms 400 to turn. Multiple cutting mechanisms can cooperate to achieve the cutting of residual materials on different planes of the material, so that the residual materials on different planes of the material can all be cut. The steering mechanism can drive the material to turn relative to the machine 100, so that the residual materials in different directions of the material can all be rotated to the direction required for cutting by the cutting die 650, and can be driven by the feeding and withdrawing structure to the cutting die 650 for cutting.
[0061] In certain embodiments, reference Figure 5 The feeding and retracting mechanism 400 includes a moving seat 490 that is slidably connected to the machine table 100. The moving seat 490 is connected to a driving cylinder 495, which can drive the moving seat 490 to move closer to or away from the cutting die 650. Fixed cylinders 497 are provided on both sides of the moving seat 490. The two fixed cylinders 497 can push and fix the moving seat 490. After the driving cylinder 495 is started, it will drive the moving seat 490 to move, so that the material on the moving seat 490 can approach and extend into the cutting die 650 for cutting. The two fixed cylinders 497 can press and fix the moving seat 490 after the material extends into the cutting die 650, thereby preventing the moving seat 490 from moving when the cutting die 650 is cutting the material, thereby ensuring that the cutting operation can be carried out stably.
[0062] In certain embodiments, reference Figure 5The machine 100 is provided with a shaping seat 480, which is provided with a shaping groove. The transport mechanism 300 can drive the material to move between the shaping groove and the moving seat 490. The shaping seat 480 is connected to a shaping cylinder 485, and the machine 100 is connected to a shaping member 483. The shaping cylinder 485 can drive the shaping seat 480 to move close to the shaping member 483 so that the shaping member 483 can cooperate with the shaping groove to abut and press the material. After the transport mechanism 300 transports the material into the shaping groove on the shaping seat 480, the shaping cylinder 485 is activated, and the shaping seat 480 will drive the material to move close to the shaping member 483, so that the shaping member 483 can cooperate with the shaping groove to squeeze and shape the material, thereby ensuring that the material is in the preset shape when the cutting die 650 is cutting, thereby avoiding problems such as reduced cutting accuracy due to differences in the shape of the material.
[0063] In certain embodiments, reference Figure 6 The steering mechanism includes a steering seat 430, which is rotatably connected to the machine 100 and is connected to a steering drive 435 that can drive it to rotate; an orientation slot 427 is provided on the steering seat 430, and a first transfer table 440 and a second transfer table 423 are provided on the machine 100. The conveying mechanism 300 can drive the cut materials to the first transfer table 440, and the machine 100 is movably provided with a pushing member 450 that can push the materials from the first transfer table 440 into the orientation slot 427; a material picking member 410 is movably provided on the machine 100, and the material picking member 410 can drive the materials to move from the orientation slot 427 to the second transfer table 423, and the conveying mechanism 300 can pick up materials from the second transfer table 423. The transport mechanism 300 first moves the cut material onto the first transfer platform 440. The pusher 450 then pushes the material into the directional slot 427, whereupon the steering seat 430 redirects the material. After the steering seat 430 completes its rotation, the material removal member 410 extends into the directional slot 427 and removes the material from the directional slot 427 to the second transfer platform 423, allowing the redirected material to be removed by the transport mechanism 300 for subsequent processing.
[0064] Specifically, the pushing part 450 is connected to the pushing cylinder 455, and the material picking part 410 is connected to the material picking cylinder 415. The material picking cylinder 415 can drive the material picking part 410 to move into the directional groove 427 and pick up the material; a clamping part 420 is provided on the second transfer table 423, and the clamping part 420 is connected to the clamping cylinder 425. The clamping part 420 can move close to the material picking part 410 and cooperate with the material picking part 410 to clamp the material.
[0065] Specifically, two pushing cylinders 445 are provided on the first transfer table 440 , and the two pushing cylinders 445 can limit and fix the material from both sides of the material and guide the material.
[0066] In certain embodiments, reference Figure 4 The conveying mechanism 300 includes a clamping fixed seat 460, on which a clamping driving member 465 is provided; a clamping seat 470 is provided on the clamping driving member 465, and a conveying clamp 475 is provided on the clamping seat 470. The clamping seat 470 can drive the material to move between the shaping seat 480, the moving seat 490 and the first transfer table 440 through the conveying clamp 475.
[0067] In certain embodiments, reference Figure 11 The machine 100 is provided with an ionized wind blowing mechanism 120 and / or a dust extraction mechanism 110. The machine 100 is also provided with a mounting seat 130 and a flipping clamp 140. The transport mechanism 300 can drive the material to the mounting seat 130. The flipping clamp 140 can clamp the material on the mounting seat 130 and drive it to flip. The ionized wind blowing mechanism 120 and / or the dust extraction mechanism 110 can perform ionized wind blowing and / or dust extraction operations on the material on the flipping clamp 140. After the transport mechanism 300 drives the material to the mounting seat 130, the flipping clamp 140 will clamp the material and drive the material away from the mounting seat 130. Subsequently, the ionized wind blowing mechanism 120 and the dust extraction mechanism 110 will perform ionized wind blowing and dust extraction operations on the material, thereby removing static electricity and dust on the material. During the process of ionized wind blowing and dust extraction, the flipping clamp 140 will drive the material to flip, thereby ensuring that static electricity and dust can be effectively removed from all parts of the material in all directions.
[0068] Specifically, the mounting base 130 is connected to a lifting cylinder 135 that can drive it to move up and down. The machine platform 100 is equipped with a displacement cylinder 143, which is connected to a flip cylinder 145. The flip jaw 140 is connected to the flip cylinder 145. The displacement cylinder 143 can move the flip jaw 140 closer to the mounting base 130, while the flip cylinder 145 can drive the flip jaw 140 to flip.
[0069] In certain embodiments, reference Figure 9The electrical performance testing mechanism 500 includes a loading base 510 and a detection probe 525. A third workstation is provided on the machine 100. The loading base 510 is connected to a loading drive 515 and can move toward or away from the third workstation. The detection probe 525 is connected to a detection drive 530 and can move toward or away from the third workstation. After the transport mechanism 300 transports the material to the loading base 510, the loading base 510 can drive the material to the third workstation at a predetermined time. Subsequently, the detection drive 530 drives the detection probe 525 to move toward the third workstation, making it possible to simply and directly perform electrical performance testing on the material on the third workstation. Finally, the loading base 510 drives the tested material to move away from the third workstation, thereby facilitating the transport mechanism 300 to remove the tested material. Of course, the specific configuration of the electrical performance testing mechanism 500 is not unique, but can be adjusted accordingly according to actual circumstances, and is not limited here.
[0070] Specifically, the detection probe 525 detects values such as electrical conductivity, short circuit, and high voltage of the material.
[0071] Specifically, the material carrier 510 includes a turntable, and the material carrier drive 515 is a material carrier motor that can drive the end of the turntable to rotate toward or away from the third workstation. The machine 100 is provided with a detection fixed base, on which two detection bases 520 are disposed. Two detection drive members 530 are connected to the two detection bases 520 in a one-to-one correspondence, and detection probes 525 are disposed on the detection bases 520. The two detection bases 520 respectively drive the detection probes 525 to move toward or away from the third workstation from above and below the third workstation.
[0072] Furthermore, at least one detection seat 520 is provided with a marking needle. When the marking needle moves along with the detection seat 520 and approaches the material, the material can be marked, thereby facilitating identification of whether the material has undergone electrical performance testing.
[0073] In certain embodiments, reference Figure 10 The visual inspection mechanism 700 includes a lifting base 710. A lifting drive 715 is provided on the machine platform 100. The lifting drive 715 is connected to the lifting base 710 and can drive it up and down. A camera 720 and a light source 730 are provided on the lifting base 710. A reflector 740 is provided on the machine platform 100. The camera 720, illuminated by the light source 730, can capture images of the material on the reflector 740, thereby enabling visual inspection based on the images captured by the camera 720.
[0074] In certain embodiments, reference Figure 1The machine 100 is provided with a discharge mechanism 800. The transport mechanism 300 can move the materials to the packaging mechanism 900 or the discharge mechanism 800 based on the inspection results of the visual inspection mechanism 700 and / or the electrical performance inspection mechanism 500. When the visual inspection mechanism 700 or the electrical performance inspection mechanism 500 detects that the materials have electrical performance defects or defects in the external structure and shape, the transport mechanism 300 will move the materials to the discharge mechanism 800, so that the discharge mechanism 800 can directly discharge the unqualified materials, thereby improving the yield rate of the finished products shipped out of the factory.
[0075] Furthermore, the transport mechanism 300 includes a second manipulator 390, and a third transfer table is provided on the machine 100. The transport mechanism 300 can transport the qualified materials to the third transfer table, and the second manipulator 390 can move the materials from the third transfer table to the packaging mechanism 900.
[0076] It is conceivable that the above-mentioned driving components can be cylinders, motors and ball screws, or other conventional driving components such as hydraulic cylinders. The specific implementation method can be adjusted accordingly according to actual needs and is not limited here.
[0077] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0078] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the scope of the present invention.
Claims
1. A cutting mechanism, characterized in that: include: A frame (610), wherein a slideway (615) is provided on the frame (610); A drive assembly (660) is disposed on the frame (610), and the drive assembly (660) includes a drive end (670); The cutting die (650) comprises a movable die (653) and a fixed die (655), wherein the fixed die (655) is arranged on the slideway (615) and can slide only along the slideway (615); the movable die (653) is slidably connected to the driving end (670), and the driving assembly (660) can drive the movable die (653) to move closer to or away from the fixed die (655) via the driving end (670), and the cutting die (650) can slide away from the frame (610); A quick-install component (620), wherein the fixed mold (655) is fixed relative to the slideway (615) via the quick-install component (620), and the fixed mold (655) can cancel its relative fixation with the slideway (615) via the quick-install component (620); The quick-install assembly (620) includes a positioning block (617) provided at one end of the slideway (615), and the other end of the slideway (615) is elastically hinged with an abutment member (625), the abutment member (625) can be rotated to extend into the slideway (615) and cooperate with the positioning block (617) to press the fixed mold (655), and the abutment member (625) can be rotated to extend out of the slideway (615); A swing arm (623) is elastically hinged on the frame (610), and the abutment member (625) is connected to the swing arm (623); a shifting rod (621) is hinged at the middle of the swing arm (623), and the end of the shifting rod (621) is hinged on the frame (610); One of the driving end (670) and the movable mold (653) is provided with a slide groove (673), and the other is provided with a slider (657). The slider (657) is slidably connected in the slide groove (673), and the slide groove (673) is parallel to the slideway (615).
2. A production inspection machine for electrical parts, characterized in that: The invention comprises the cutting mechanism according to claim 1, and: Machine (100); The feeding mechanism (200), the electrical performance detection mechanism (500), the visual detection mechanism (700) and the packaging mechanism (900) are all arranged on the machine (100); The transport mechanism (300) reciprocates between the feeding mechanism (200), the cutting mechanism, the electrical performance detection mechanism (500), the visual detection mechanism (700) and the packaging mechanism (900). The transport mechanism (300) is capable of taking and placing materials and driving the movement of the materials.
3. The production inspection machine for electrical components according to claim 2, wherein: There are multiple cutting mechanisms, and the machine (100) is also provided with multiple feeding and withdrawing mechanisms (400), each of which corresponds to the cutting mechanism and can drive the material to move closer to or away from the cutting mold (650); the machine (100) is also provided with a steering mechanism, which can drive the material between two adjacent feeding and withdrawing mechanisms (400) to be turned.
4. The production inspection machine for electrical components according to claim 3, wherein: The feeding and withdrawing mechanism (400) includes a moving seat (490) slidably connected to the machine platform (100), and the moving seat (490) is connected to a driving cylinder (495), and the driving cylinder (495) can drive the moving seat (490) to move closer to or away from the cutting mold (650); fixed cylinders (497) are provided on both sides of the moving seat (490), and the two fixed cylinders (497) can push and fix the moving seat (490).
5. The production inspection machine for electrical components according to claim 4, characterized in that: The machine (100) is provided with a shaping seat (480), and the shaping seat (480) is provided with a shaping groove, and the transport mechanism (300) is capable of driving the material to move between the shaping groove and the moving seat (490); The shaping seat (480) is connected to a shaping cylinder (485), and the machine (100) is connected to a shaping piece (483). The shaping cylinder (485) can drive the shaping seat (480) to move close to the shaping piece (483) so that the shaping piece (483) cooperates with the shaping groove to abut against the compressed material.
6. The production inspection machine for electrical components according to claim 3, wherein: The steering mechanism comprises a steering seat (430), the steering seat (430) being rotatably connected to the machine platform (100) and being connected to a steering drive member (435) capable of driving the steering seat to rotate; The steering seat (430) is provided with an orientation groove (427), the machine (100) is provided with a first transfer table (440) and a second transfer table (423), the transport mechanism (300) is capable of driving the cut materials to the first transfer table (440), and the machine (100) is movably provided with a pushing member (450) capable of pushing the materials from the first transfer table (440) into the orientation groove (427); A material picking member (410) is movably provided on the machine (100), and the material picking member (410) can drive the material to move from the directional groove (427) to the second transfer table (423), and the transport mechanism (300) can pick up the material from the second transfer table (423).
7. The production inspection machine for electrical components according to claim 2, wherein: The machine (100) is provided with an ionized air blowing mechanism (120) and / or a dust extraction mechanism (110), and the machine (100) is further provided with a mounting seat (130) and a flipping clamp (140). The transport mechanism (300) can drive the material to the mounting seat (130), and the flipping clamp (140) can clamp the material on the mounting seat (130) and drive it to flip. The ionized air blowing mechanism (120) and / or the dust extraction mechanism (110) can perform ionized air blowing and / or dust extraction operations on the material on the flipping clamp (140).