A vertical production system and method for vertical rear-mounted window prefabricated components

Abstract

The invention discloses a vertical production system and method of a vertical rear-mounted window prefabricated component, comprising a vertical mold box, the vertical mold box is arranged vertically and its upper side and front side are both open, the upper inner cavity of the vertical mold box is fixedly installed with a fixed window liner, the lower inner cavity of the vertical mold box is detachably installed with a movable window liner, a movable block is placed between the lower side of the fixed window liner and the upper side of the movable window liner; the rear side of the fixed window liner and the movable window liner abuts against the rear side wall of the vertical mold box, the front side of the fixed window liner and the movable window liner is flush with the front side of the vertical mold box, the fixed window liner, the movable window liner and the movable block are assembled to form a core of the rear-mounted window prefabricated component, and the gap between the inner cavity of the vertical mold box and the core forms a cavity of the rear-mounted window prefabricated component. The invention greatly saves production space and improves production efficiency, improves the working environment, reduces the labor intensity of workers, and improves the utilization rate of the vertical mold.

Description

Technical Field

[0001] The invention relates to the field of window prefabricated component production, and in particular to a vertical production system and method for vertical rear-mounted window prefabricated components. Background Art

[0002] The vertical prefabricated component production technology for rear-mounted windows is a production process that changes the production of PC components such as rear-mounted window balcony hanging panels and wall panels from flat molds to vertical molds. This production technology can solve the problem of installing and disassembling the window liner of the vertical mold for rear-mounted windows, so that the vertical molds for rear-mounted windows can be produced in large quantities, saving production space and improving production efficiency.

[0003] When producing prefabricated hanging panels and vertical components such as wall panels, the horizontal production method is generally used due to the height of the vertical components. In order to improve site utilization and production efficiency, it is necessary to change from the horizontal production method to the vertical production method. If the prefabricated hanging panels for post-installed windows are produced vertically, it is difficult to produce vertically due to the inconvenience of installing and removing the window liner and the difficulty of removing the components. As a result, the horizontal production method is basically selected when producing prefabricated hanging panels and vertical components, and the site utilization and production efficiency are low.

[0004] With the vigorous development of domestic residential industrialization, the continuous improvement of industrialization and the acceleration of production rhythm, there is an urgent need to improve site utilization and production efficiency. At present, it is urgent to improve the production technology of vertical rear-mounted window prefabricated components. Through the grouping of molds, the splitting technology of rear-mounted window liner, and the change of lifting methods, the rear-mounted window hanging panels, wall panels, etc. are upgraded from the traditional horizontal production method to the vertical production method, effectively completing the production of vertical rear-mounted window prefabricated components, and improving site utilization and production efficiency. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides a vertical production system and method for vertical rear-mounted window prefabricated components, which greatly saves production space and improves production efficiency, improves the working environment, reduces the labor intensity of workers, and increases the utilization rate of vertical molds.

[0006] The purpose of the present invention is achieved through the following technical solutions:

[0007] A vertical production system for a vertical prefabricated component for rear-mounted windows comprises a vertical mold box, which is arranged vertically and has an upper side surface and a front side surface both open; a fixed window liner is fixedly installed on the upper inner cavity of the vertical mold box, and a movable window liner is detachably installed on the lower inner cavity of the vertical mold box; a movable block is padded between the lower side surface of the fixed window liner and the upper side surface of the movable window liner; the rear sides of the fixed window liner and the movable window liner are against the rear side wall of the vertical mold box, and the front sides of the fixed window liner and the movable window liner are flush with the front side surface of the vertical mold box; the fixed window liner, the movable window liner and the movable block are assembled to form a core of the prefabricated component for rear-mounted windows, and the gap between the inner cavity of the vertical mold box and the core forms a cavity of the prefabricated component for rear-mounted windows.

[0008] Furthermore, the left sides of the movable block, the fixed window liner and the movable window liner are flush with each other, and the right sides of the movable block, the fixed window liner and the movable window liner are flush with each other.

[0009] Furthermore, two movable blocks that lean against each other are placed between the lower side of the fixed window liner and the upper side of the movable window liner, and through holes corresponding to the two movable blocks are opened on the rear side wall of the vertical mold box. The front sides of the two movable blocks are flush with the front sides of the fixed window liner and the movable window liner, and the rear sides of the two movable blocks extend to the rear side of the vertical mold box.

[0010] Furthermore, the upper side surface of the movable block is a slope A that tilts downward from back to front, the lower side surface of the fixed window liner is a slope B that matches the upper side surface of the movable block, the lower side surface of the movable block is a slope A that tilts upward from back to front, and the upper side surface of the movable window liner is a slope B that matches the lower side surface of the movable block.

[0011] Furthermore, a sealing strip is provided between the upper side of the movable block and the lower side of the fixed window liner, and a sealing strip is provided between the lower side of the movable block and the upper side of the movable window liner.

[0012] Furthermore, the upper side surface of the fixed window liner has a slope section 1 that tilts upward from the back to the front, and the lower side surface of the movable window liner has a slope section 2 that tilts upward from the back to the front.

[0013] Furthermore, the movable window liner is fixedly connected to the rear side wall of the vertical mold box by bolts, and the fixed window liner is welded into the vertical mold box.

[0014] Furthermore, rollers that can move along tracks are installed at the bottom of the vertical mold box, and the front side surface of the vertical mold box can be abutted against the rear side surface of the blocking box.

[0015] A method for producing a vertical rear-mounted window prefabricated component, the vertical production method is implemented by the vertical production system, and specifically includes the following process steps:

[0016] S1, assembling the prefabricated mold, fixing the movable window liner to the vertical mold box by bolts, and then inserting the movable block into the gap between the lower side of the fixed window liner and the upper side of the movable window liner from the rear side, and placing the rear side wall of the blocking box against the front side of the vertical mold box;

[0017] S2, pouring concrete slurry, adding concrete slurry from the upper side of the vertical formwork box into the inner cavity thereof, tamping the concrete slurry and performing concrete curing until the concrete slurry solidifies to form a rear window prefabricated component, and then removing the blocking box;

[0018] S3, dismantling the prefabricated mold, first taking out the movable block from the through hole of the rear side wall of the vertical mold box, then removing the bolts connecting the movable window liner and the vertical mold box, using a crane to lift the rear window prefabricated component upward in the vertical direction, the lifting height is not greater than the height of the movable block, then moving the rear window prefabricated component out of the vertical mold box in the horizontal direction to the front side, and taking out the movable window liner from the rear window prefabricated component;

[0019] S4, prepare for the next production process, reinstall the movable window liner and movable block in the vertical mold box, and finally transfer the rear window prefabricated components to the storage area for storage.

[0020] Furthermore, in the step S2, after the concrete slurry in the formwork box is compacted, the concrete slurry is smoothed and aligned with the upper side surface of the formwork box.

[0021] Compared with the prior art, the present invention has the following technical effects:

[0022] 1. When the post-installed window prefabricated component of the present invention is produced in the mold, the window liner cannot be disassembled as a whole due to the anti-water structure at the top and bottom of the prefabricated component, so the window liner needs to be disassembled. The fixed window liner of the present invention is fixedly installed in the upper inner cavity of the mold box, and the movable window liner is detachably installed in the lower inner cavity of the mold box. A movable block is placed between the lower side surface of the fixed window liner and the upper side surface of the movable window liner. A non-detachable fixed connection method is adopted between the fixed window liner and the mold box. The movable block and the movable window liner can be installed and fixed and disassembled and separated from the mold box, thereby completely solving the problem of inconvenient installation and disassembly of the window liner.

[0023] 2. The present invention adopts a vertical processing method to replace the horizontal processing method. Since the movement of personnel is limited during installation and disassembly in the vertical processing method, it is required to reduce the workload of installation and disassembly. The vertical production system of the present invention only needs to install and dismantle the movable blocks, and cooperate with the use of a crane to reduce the workload of personnel. Therefore, the present invention greatly saves production space and improves production efficiency, improves the working environment, reduces the labor intensity of workers, and increases the utilization rate of the vertical mold.

[0024] 3. After the prefabrication of the rear-installed window prefabricated components of the present invention is completed, the movable window liner and the movable block are reinstalled in the vertical mold box, and finally the rear-installed window prefabricated components are transferred to the storage area for storage. There is no need to consider the storage and safety issues after the side panels are removed from the vertical mold. The present invention adopts a method of disassembly and installation at the same time and is easy to operate. It does not need to occupy the production site, and there is no risk of falling objects from high altitude after the side panels are stored on the vertical mold.

[0025] 4. The upper and lower sides of the movable block of the present invention, the lower side of the fixed window liner, and the upper side of the movable window liner are respectively provided with grooves, and the grooves in contact with each other are staggered, and sealing strips are filled in the grooves to form two protective layers to prevent leakage of components, thereby solving the leakage problem caused by using movable blocks in the mold.

[0026] 5. After the rear-mounted window prefabricated component of the present invention is solidified and formed, the movable block is first taken out from the through hole of the rear side wall of the vertical mold box, and then the bolts connecting the movable window liner and the vertical mold box are removed, and the rear-mounted window prefabricated component is lifted upward in the vertical direction by a crane, and the lifting height is not greater than the height of the movable block, and then the rear-mounted window prefabricated component is moved out of the vertical mold box toward the front side in the horizontal direction, and the movable window liner is taken out from the rear-mounted window prefabricated component, avoiding the secondary turning process before storage in the flat mold processing method, and directly lifting it to the storage area for storage. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a front structural schematic diagram of the vertical production system of the first embodiment of the present invention.

[0028] Figure 2 It is a side structural schematic diagram of the vertical production system of the first embodiment of the present invention.

[0029] Figure 3 It is a working schematic diagram of the vertical production system of the first embodiment of the present invention.

[0030] Figure 4 It is a process flow chart of the production method of the second embodiment.

[0031] Among them, the figure markings in the figure are: 1. vertical mold box; 2. fixed window liner; 3. movable window liner; 4. movable block; 5. rear window prefabricated component; 6. blocking box; 7. track; 8. roller; 9. core; 10. cavity; 11. through hole; 12. bolt; 13. inclined surface section one; 14. inclined surface section two. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with embodiments and drawings.

[0033] Embodiment 1:

[0034] Embodiment 1 discloses a vertical production system of a vertical rear-mounted window prefabricated component, referring to Figure 1 and Figure 2 The vertical production system of the vertical rear-mounted window prefabricated component 5 includes a vertical mold box 1, which is arranged vertically and has an upper side and a front side that are open. A fixed window liner 2 is fixedly installed in the upper inner cavity of the vertical mold box 1, and a movable window liner 3 is detachably installed in the lower inner cavity of the vertical mold box 1. Two movable blocks 4 that are arranged to abut against each other are placed between the lower side of the fixed window liner 2 and the upper side of the movable window liner 3; the rear sides of the fixed window liner 2 and the movable window liner 3 are against the rear side wall of the vertical mold box 1, and the front sides of the fixed window liner 2 and the movable window liner 3 are flush with the front side of the vertical mold box 1; the fixed window liner 2, the movable window liner 3 and the movable block 4 are assembled to form a core 9 of the rear-mounted window prefabricated component 5, and the gap between the inner cavity of the vertical mold box 1 and the core 9 forms a cavity 10 of the rear-mounted window prefabricated component 5.

[0035] Reference Figure 2 The left side surfaces of a movable block 4, a fixed window liner 2, and a movable window liner 3 are flush with each other, and the right side surfaces of a movable block 4, a fixed window liner 2, and a movable window liner 3 are flush with each other. The rear side wall of the vertical mold box 1 is provided with through holes 11 corresponding to the two movable blocks 4. The front side surfaces of the two movable blocks 4 are flush with the front side surfaces of the fixed window liner 2 and the movable window liner 3. The rear side surfaces of the two movable blocks 4 extend to the rear side surface of the vertical mold box 1. The movable window liner 3 is fixedly connected to the rear side wall of the vertical mold box 1 by bolts 12, and the fixed window liner 2 is welded in the vertical mold box 1.

[0036] Reference Figure 1The upper side of the two movable blocks 4 is a slope A that tilts downward from the back to the front, the lower side of the fixed window liner 2 is a slope B that matches the upper side of the movable block 4, the lower side of the two movable blocks 4 is a slope II A that tilts upward from the back to the front, and the upper side of the movable window liner 3 is a slope II B that matches the lower side of the movable block 4. A sealing strip is provided between the upper side of the two movable blocks 4 and the lower side of the fixed window liner 2, and a sealing strip is provided between the lower side of the movable block 4 and the upper side of the movable window liner 3. The upper side of the fixed window liner 2 has a slope section 13 that tilts upward from the back to the front, and the lower side of the movable window liner 3 has a slope section 2 14 that tilts upward from the back to the front.

[0037] Reference Figure 3 The bottom of the mold box 1 is equipped with a roller 8 that can move along the track 7, the front side of the mold box 1 can be abutted against the rear side of the blocking box 6, and the bottom of the blocking box 6 is also equipped with a roller 8 that can move along the track 7.

[0038] The working principle of the vertical production system disclosed in the first embodiment is as follows: when the post-installed window prefabricated component 5 is produced in the mold, the window liner cannot be disassembled as a whole due to the anti-water structure at the top and bottom of the prefabricated component, so the window liner needs to be disassembled. The fixed window liner 2 of the present invention is fixedly installed in the upper inner cavity of the mold box 1, and the movable window liner 3 is detachably installed in the lower inner cavity of the mold box 1. A movable block 4 is placed between the lower side surface of the fixed window liner 2 and the upper side surface of the movable window liner 3. A non-detachable fixed connection method is adopted between the fixed window liner 2 and the mold box 1, and the movable block 4 and the movable window liner 3 can be installed and fixed and disassembled and separated from the mold box 1.

[0039] Embodiment 2:

[0040] Embodiment 2 discloses a method for producing a vertical rear-mounted window prefabricated component, referring to Figure 3 and Figure 4 The vertical production method is implemented by a vertical production system, which specifically includes the following process steps:

[0041] S1, assemble the prefabricated mold, fix the movable window liner 3 to the vertical mold box 1 by bolts 12, then insert the movable block 4 from the rear side into the gap between the lower side of the fixed window liner 2 and the upper side of the movable window liner 3, and place the rear side wall of the blocking box 6 against the front side of the vertical mold box 1;

[0042] S2, pouring concrete slurry, adding concrete slurry from the upper side of the formwork box 1 into its inner cavity, tamping the concrete slurry, smoothing and aligning the concrete slurry with the upper side of the formwork box 1, and then curing the concrete until it solidifies and forms the window prefabricated component 5, and then removing the blocking box 6;

[0043] S3, dismantle the prefabricated mold, first take out the movable block 4 from the through hole 11 of the rear side wall of the vertical mold box 1, then remove the bolts 12 connecting the movable window liner 3 and the vertical mold box 1, use the crane to lift the rear window prefabricated component 5 upward in the vertical direction, the lifting height is not greater than the height of the movable block 4, then move the rear window prefabricated component 5 out of the vertical mold box 1 in the horizontal direction to the front side, and take out the movable window liner 3 from the rear window prefabricated component 5;

[0044] S4, prepare for the next production process, reinstall the movable window liner 3 and the movable block 4 in the vertical mold box 1, and finally transfer the rear window prefabricated component 5 to the storage area for storage.

[0045] The working principle of the production method of the vertical rear-mounted window prefabricated component disclosed in the second embodiment is as follows: after the rear-mounted window prefabricated component 5 of the present invention is solidified and formed, the movable block 4 is first taken out from the through hole 11 of the rear side wall of the vertical mold box body 1, and then the bolts 12 connecting the movable window liner 3 and the vertical mold box body 1 are removed, and the rear-mounted window prefabricated component 5 is lifted upward in the vertical direction by a crane, and the lifting height is not greater than the height of the movable block 4, and then the rear-mounted window prefabricated component 5 is moved out of the vertical mold box body 1 to the front side in the horizontal direction, and the movable window liner 3 is taken out from the rear-mounted window prefabricated component 5, avoiding the secondary turning process before storage in the flat mold processing method, and directly lifting it to the storage area for storage.

[0046] Although the embodiments disclosed in the present invention are as above, the contents described are only embodiments adopted for facilitating the understanding of the present invention and are not intended to limit the present invention. Any technician in the technical field to which the present invention belongs can make any modifications and changes in the form and details of the implementation without departing from the spirit and scope disclosed in the present invention, but the patent protection scope of the present invention shall still be subject to the scope defined in the attached claims.

Claims

1. A vertical production system for prefabricated vertical rear-mounted windows, characterized in that: The invention comprises a vertical mold box (1), the vertical mold box (1) is arranged in a vertical direction and its upper side and front side are both open, a fixed window liner (2) is fixedly installed in the upper inner cavity of the vertical mold box (1), a movable window liner (3) is detachably installed in the lower inner cavity of the vertical mold box (1), and a movable block (4) is placed between the lower side of the fixed window liner (2) and the upper side of the movable window liner (3); the rear sides of the fixed window liner (2) and the movable window liner (3) are The surface of the movable window liner (3) is against the rear side wall of the vertical mold box (1); the front side surfaces of the fixed window liner (2) and the movable window liner (3) are flush with the front side surfaces of the vertical mold box (1); the fixed window liner (2), the movable window liner (3) and the movable block (4) are assembled to form a core (9) of a rear-mounted window prefabricated component (5); and the gap between the inner cavity of the vertical mold box (1) and the core (9) forms a cavity (10) of the rear-mounted window prefabricated component (5).

2. The vertical production system of the vertical rear-mounted window prefabricated component according to claim 1 is characterized in that: The left sides of the movable block (4), the fixed window liner (2) and the movable window liner (3) are flush with each other, and the right sides of the movable block (4), the fixed window liner (2) and the movable window liner (3) are flush with each other.

3. The vertical production system of the vertical rear-mounted window prefabricated component according to claim 1 is characterized in that: Two movable blocks (4) are placed between the lower side of the fixed window liner (2) and the upper side of the movable window liner (3) and are pressed against each other. Through holes (11) corresponding to the two movable blocks (4) are opened on the rear side wall of the vertical mold box (1). The front sides of the two movable blocks (4) are flush with the front sides of the fixed window liner (2) and the movable window liner (3), and the rear sides of the two movable blocks (4) extend to the rear side of the vertical mold box (1).

4. The vertical production system of the vertical rear-mounted window prefabricated component according to claim 3 is characterized in that: The upper side surface of the movable block (4) is an inclined surface A that tilts downward from the back to the front, the lower side surface of the fixed window liner (2) is an inclined surface B that matches the upper side surface of the movable block (4), the lower side surface of the movable block (4) is an inclined surface A that tilts upward from the back to the front, and the upper side surface of the movable window liner (3) is an inclined surface B that matches the lower side surface of the movable block (4).

5. The vertical production system of the vertical rear-mounted window prefabricated component according to claim 4 is characterized in that: A sealing strip is provided between the upper side of the movable block (4) and the lower side of the fixed window liner (2), and a sealing strip is provided between the lower side of the movable block (4) and the upper side of the movable window liner (3).

6. The vertical production system of the vertical rear-mounted window prefabricated component according to claim 1 is characterized in that: The upper side surface of the fixed window liner (2) has a first inclined surface section (13) which is inclined upward from the back to the front, and the lower side surface of the movable window liner (3) has a second inclined surface section (14) which is inclined upward from the back to the front.

7. The vertical production system of the vertical rear-mounted window prefabricated component according to claim 3 is characterized in that: The movable window liner (3) is fixedly connected to the rear side wall of the vertical mold box (1) by means of bolts (12), and the fixed window liner (2) is welded inside the vertical mold box (1).

8. The vertical production system of the vertical rear-mounted window prefabricated component according to claim 7 is characterized in that: A roller (8) capable of moving along a track (7) is installed at the bottom of the vertical mold box (1), and the front side surface of the vertical mold box (1) can abut against the rear side surface of the blocking box (6).

9. A method for producing a vertical rear-mounted window prefabricated component, characterized in that: The vertical production method is implemented by the vertical production system according to claim 8, and specifically includes the following process steps: S1, assembling the prefabricated mold, fixing the movable window liner (3) in the vertical mold box (1) by means of bolts (12), then inserting the movable block (4) into the gap between the lower side of the fixed window liner (2) and the upper side of the movable window liner (3) from the rear side, and placing the rear side wall of the blocking box (6) against the front side of the vertical mold box (1); S2, pouring concrete slurry, adding concrete slurry from the upper side of the vertical formwork box (1) into its inner cavity, tamping the concrete slurry and performing concrete curing until the concrete slurry solidifies to form a rear window prefabricated component (5), and then removing the blocking box (6); S3, dismantling the prefabricated mold, first taking out the movable block (4) from the through hole (11) of the rear side wall of the vertical mold box (1), then removing the bolts (12) connecting the movable window liner (3) and the vertical mold box (1), using a crane to lift the rear window prefabricated component (5) upward in a vertical direction, the lifting height being no greater than the height of the movable block (4), then moving the rear window prefabricated component (5) out of the vertical mold box (1) toward the front side in a horizontal direction, and taking out the movable window liner (3) from the rear window prefabricated component (5); S4, prepare for the next production process, reinstall the movable window liner (3) and the movable block (4) in the vertical mold box (1), and finally transfer the rear window prefabricated component (5) to the storage area for storage.

10. The method for producing a vertical rear-mounted window prefabricated component according to claim 9, characterized in that: In the step S2, after the concrete slurry in the formwork box (1) is compacted, the concrete slurry is smoothed and aligned with the upper side surface of the formwork box (1).

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