IQC material inspection method, IQC equipment, system and computer-readable storage medium

Abstract

The present invention belongs to the technical field of incoming material quality inspection and control, and relates to an IQC material inspection method, IQC equipment, an IQC material inspection system, and a computer-readable storage medium. The IQC material inspection method includes the following steps: obtaining receipt information and inspection information, generating standard information based on the receipt information and inspection information, and storing the standard information in a database, wherein the inspection information includes error information, inspection tool information, sampling standard information, and material inspection item information; generating a material inspection form based on the inspection information and the incoming material standard information, and outputting the material inspection form; obtaining inspection data corresponding to the material inspection form; and outputting the inspection form information after analyzing the inspection data, and storing it in a database. Therefore, the present invention can realize data information management, facilitate the management of the incoming material data system, enhance the overall informatization and dataization of the group, and improve the efficiency and accuracy of data collection, acquisition, processing, and dissemination.

Description

Technical Field

[0001] The present invention belongs to the technical field of incoming material quality inspection and control, and in particular relates to an IQC material inspection method, IQC equipment, an IQC material inspection system and a computer-readable storage medium. Background Art

[0002] The IQC (Incoming Quality Control) system is used for incoming material inspection. It utilizes the system's information integration and standard library to automatically generate corresponding incoming material inspection forms, collect inspection data, and ultimately produce inspection reports. The IQC system primarily uses the ASP.NET Boilerplate (ABP) MVC framework as the back-end development technology platform, and employs bootstrap, jQuery, and Razon as the technical means for web-side development. It interacts with other systems such as SAP (System Applications and Products) through webservice communication methods such as SOAP (Simple Object Access Protocol)'s WSDL (Web Services Description Language) and RESTful (REST, Representational State Transfer) to form system information integration and an incoming material inspection annotation library. It also communicates with PDAs (Personal Digital Assistants) and other inspection equipment with network communication capabilities through custom LAN protocols such as http and tcp to collect inspection data.

[0003] However, in the original production environment, manual labor was still used, making it difficult to manage incoming materials in the warehouse. This led to the following problems: 1. It was necessary to integrate with an ERP (Enterprise Resource Planning) system (e.g., SAP) to obtain purchase orders and incoming material lists (or, to integrate with a WMS system to obtain incoming material lists), to obtain information such as the quality inspection relationship between incoming material batches and purchase orders, as well as information such as material inspection standards and quantities submitted for inspection. 2. Inspection standards needed to be generated into paper inspection lists, which QA (Quality Assurance) personnel would take to the incoming material inspection site to record. 3. QA was required to bring the collected inspection information back for paper file storage, with no statistical reports compiled. When monthly or weekly reports were required, manual statistical analysis was required. Furthermore, the Supplier Quality Engineer (SQE) had to repeatedly set inspection items for each incoming material, making it difficult to establish a unified management and knowledge base for inspection standards and quality issues. Quality inspection information was fragmented, making it impossible to provide real-time information and accurate statistical reports. In general, the system operation has not yet been formed into an information system, which leads to problems such as easy to cause difficult-to-find errors, or lack of real-time performance and rapid response. How to solve the above problems has always been a pressing issue for those skilled in the art.

[0004] In view of the above problems, those skilled in the art have been seeking solutions.

[0005] The preceding description is intended to provide general background information and does not necessarily constitute prior art. Summary of the Invention

[0006] The technical problem solved by the present invention is that the current technology has not yet formed an information-based system operation, which leads to the easy occurrence of difficult-to-detect errors, or lack of real-time and rapid response. It provides an IQC material inspection method, IQC equipment, IQC material inspection system and computer-readable storage medium, which can realize data information management, facilitate the management of incoming material data system, enhance the overall informationization and dataization of the group, and improve the efficiency and accuracy of data collection, acquisition, processing and dissemination.

[0007] The present invention solves the technical problem by adopting the following technical solutions:

[0008] The present invention provides an IQC material inspection method, comprising the following steps: obtaining receipt information and inspection information, generating standard information based on the receipt information and the inspection information, and storing the standard information in a database, wherein the inspection information includes error information, inspection tool information, sampling standard information, and material inspection item information; generating a material inspection form based on the inspection information and the receipt standard information, and outputting the material inspection form; obtaining inspection data corresponding to the material inspection form; and outputting inspection form information after analyzing the inspection data, and storing the information in a database.

[0009] Furthermore, the above-mentioned steps of obtaining receipt information and inspection information, generating standard information based on the receipt information and inspection information, and storing the standard information in the database include: obtaining receipt information through the SAP system, the receipt information including material information, material receipt information, supplier information, and procurement information; judging whether there is corresponding receipt standard information in the database based on the receipt information; if not, creating new receipt standard information based on the receipt information and storing it; if so, generating corresponding receipt standard information based on the receipt information and storing it.

[0010] Further, the above-mentioned step of judging whether there is corresponding standard receiving information in the database according to the receiving information, and if not, creating new standard receiving information according to the receiving information and storing it, and if so, generating corresponding standard receiving information from the receiving information and storing it, includes: judging whether there is corresponding supplier standard information in the database according to the supplier information; if yes, generating corresponding supplier standard information according to the supplier information and storing it in the database; if not, creating new supplier standard information according to the supplier information and storing it in the database; merging the receiving material information when the receiving material information needs to be merged; judging whether there is corresponding standard receiving information in the database according to the receiving material information; if yes, generating corresponding standard receiving information according to the receiving material information and storing it in the database; if not, creating new standard receiving information according to the receiving material information and storing it in the database; judging whether there is corresponding material standard information in the database according to the material information; if yes, generating corresponding material standard information according to the material information and storing it in the database; if not, creating new material standard information according to the material information and storing it in the database.

[0011] Furthermore, the above-mentioned steps of generating a material inspection form based on the inspection information and the receiving standard information, and outputting the material inspection form, include: obtaining the material inspection item information corresponding to the material standard information, binding the material standard information with the corresponding material inspection item information, and then generating the material inspection form; outputting the material inspection form to the associated front end.

[0012] Furthermore, the above-mentioned step of obtaining the inspection data corresponding to the material inspection order includes: obtaining the inspection data through the associated front end; and / or, reading the data file of the inspection equipment to obtain the inspection data; and / or, associating with the inspection equipment to obtain the inspection data.

[0013] Furthermore, the step of outputting the inspection order information after analyzing the inspection data includes: judging whether there is a sample record based on the inspection data; if there is a sample record, judging whether the sample record meets the qualification conditions in turn; if the qualification conditions are met, generating a qualified inspection result; if the qualification conditions are not met, generating an unqualified inspection result; if there is no sample record, judging whether the inspection item is qualified based on the inspection data; if the inspection item is qualified, generating a qualified inspection result; if the inspection item is unqualified, generating an unqualified inspection result; and filling the inspection result into the corresponding material inspection order.

[0014] Furthermore, the step of outputting the inspection order information after analyzing the inspection data includes: determining whether the inspection result meets the material inspection item information requirements; if so, analyzing the inspection data; if not, reacquiring the inspection data.

[0015] Furthermore, the above-mentioned step of outputting inspection order information after analyzing the inspection data and storing it in the output inspection order information database includes: verifying whether the material inspection order meets the qualification conditions; if so, generating qualified inspection order information based on the material inspection order, storing it in the database, and pushing it to the related system; if not, executing unqualified processing on the material inspection order.

[0016] Furthermore, the above-mentioned step of verifying whether the material inspection form meets the qualification conditions includes: determining whether the inspection data and the material inspection form are correct; determining whether the overall result meets the qualification standards; and determining whether the material inspection form is acceptable.

[0017] Furthermore, the above-mentioned step of executing unqualified processing on the material inspection form includes: when the inspection data and the material inspection form are incorrect or unacceptable, the inspection data of the material inspection form is invalidated and initialized; or, when the overall result does not meet the qualification standard, the material inspection form is matched with the corresponding abnormal state, and abnormal state inspection form information is generated and stored in the database. The abnormal state includes one of the special release state, selection / rejection state, unqualified rejection state or non-routine state.

[0018] The present invention also provides an IQC device, comprising a processor and a memory: the processor is configured to execute a computer program stored in the memory to implement the steps of the aforementioned IQC material inspection method.

[0019] The present invention also provides an IQC material inspection system, including: IQC equipment, front end, and inspection equipment: the IQC equipment is used to obtain receipt information and inspection information, generate standard information based on the receipt information and inspection information, and store the standard information in a database, the inspection information includes error information, inspection tool information, sampling standard information, and material inspection item information, generate a material inspection form based on the inspection information and receipt standard information, and output the material inspection form to the front end, obtain inspection data corresponding to the material inspection form through the front end and / or the inspection equipment, output the inspection form information after analyzing the inspection data, and store it in the database; the front end is used to receive the material inspection form sent by the IQC equipment, obtain the inspection data through the inspection equipment and output it to the IQC equipment; the inspection equipment is used to implement material inspection work and output the inspection data to the IQC equipment.

[0020] The present invention also provides a computer-readable storage medium storing a computer program, which implements the steps of the aforementioned IQC material inspection method when the computer program is executed by a processor.

[0021] The present invention also provides an IQC material inspection method, IQC equipment, an IQC material inspection system, and a computer-readable storage medium. The IQC material inspection method includes the following steps: obtaining receipt information, generating standard information based on the receipt information, and storing the standard information in a database; obtaining inspection information, generating a material inspection form based on the inspection information and standard information, and outputting the material inspection form, wherein the inspection information includes inspection equipment information, error information, sampling information, and inspection item information; obtaining inspection data corresponding to the material inspection form; analyzing the inspection data, outputting the inspection form information, and storing it in a database. Therefore, the present invention enables data information management, facilitates the management of incoming material data systems, improves the overall informationization and digitization of the group, and improves the efficiency and accuracy of data collection, acquisition, processing, and dissemination. Furthermore, the IQC material inspection method provided in one embodiment of the present invention can also create new standard information corresponding to the supplier, receipt, and material in the database when standard information for the corresponding receipt information is not available. The judgment is performed in a fixed order from supplier to receipt, and finally to material, thereby ensuring the correct creation of standard information, meeting many-to-many order situations and ensuring the correctness of the system. In addition, inspection data can be obtained quickly, conveniently, and correctly through a variety of methods, so that material inspection orders containing inspection data can be obtained faster and more accurately. And based on whether the samples need to be inspected separately, the inspection results are verified to see if they meet the qualification conditions, so that more testing forms or sampling forms can be met. At the same time, after obtaining the material inspection order with inspection data, the material inspection order and inspection data will be verified again. Through the two verification steps of data review and inspection review, it is determined that the material inspection order finally obtained meets the inspection conditions. In addition, for unqualified material inspection orders, corresponding analysis can be carried out to determine the reasons for their unqualifiedness, and finally the corresponding inspection order information is generated, so that the information of each material inspection order can be checked, which reduces the user's operation, increases the user's convenience, and improves the user's experience.

[0022] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the following specifically cites preferred embodiments and describes them in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0024] Figure 1 A schematic flow chart of the IQC material inspection method provided in the first embodiment of the present invention;

[0025] Figure 2 A schematic flow chart of an IQC material inspection method according to a second embodiment of the present invention;

[0026] Figure 3 A schematic flow chart of an IQC material inspection method according to a third embodiment of the present invention;

[0027] Figure 4 A schematic flow chart of an IQC material inspection method according to a fourth embodiment of the present invention;

[0028] Figure 5 A schematic structural diagram of an IQC device provided in a fifth embodiment of the present invention;

[0029] Figure 6 This is a structural diagram of an IQC material inspection system provided by the sixth embodiment of the present invention. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0031] The embodiments of the present invention are further described below in conjunction with the accompanying drawings.

[0032] First embodiment

[0033] Figure 1 This is a flow chart of the IQC material inspection method according to the first embodiment of the present invention. Figure 1 .

[0034] The IQC material inspection method provided in the first embodiment of the present invention can realize the data informatization of the IQC system, and timely feedback the configuration relationship between basic materials and inspection items through various means, provide effective and efficient data collection and storage channels, so that on-site operations can get rid of the offline management mode and complete the information-based data collection and management. And in terms of data overall management and rapid query, rapid feedback, automatic detection and other aspects, it is targeted at implementation, so that the automatic execution of detection judgment, data display of inspection results, and traceability of inspection reports are all specifically realized. For this, the IQC material inspection method provided by the present invention is executed in the IQC equipment and will be associated with the corresponding front-end equipment and inspection equipment. The description of the hardware will be expanded later and will not be expanded here for the time being. Specifically, the IQC material inspection method includes the following steps:

[0035] Step S1: Obtain receipt information and inspection information, generate standard information based on the receipt information and inspection information, and store the standard information in the database. The inspection information includes error information, inspection tool information, sampling standard information, and material inspection item information.

[0036] In one embodiment, step S1: obtaining receipt information, generating standard information based on the receipt information, and storing the standard information in a database includes: obtaining receipt information through a SAP system, the receipt information including material information, material receipt information, supplier information, and procurement information; judging whether there is corresponding standard information in the database based on the receipt information; if not, creating new standard information based on the receipt information and storing it; if so, generating corresponding standard information from the receipt information and storing it.

[0037] In one embodiment, the IQC system provided by the present invention can interact with the ERP system (e.g., SAP) through communication methods such as SOAP's WSDL to obtain GRN (Good Received Note) data, that is, receipt information, wherein the receipt information includes material information, receipt information, supplier information, and procurement information. Furthermore, the acquisition method can be to communicate with SAP through the SOAP communication method to obtain the incoming material data of the current time period, including the incoming material number, purchase order and other information. At the same time, it supports two synchronization methods: automatic synchronization and manual synchronization by time period: the automatic synchronization time uses the rest time outside the working period (for example, the 02:30 and 12:30 time periods every day, which belong to the company's unified production management rest time period); manual synchronization is performed by the on-site salesperson, and the QA Captain performs manual updates as needed.

[0038] In one embodiment, the process of acquiring inspection information can include manually creating inspection tool information for inspection tools and equipment; manually creating error information for error types and error standards; manually or through importing, creating a sampling standard pool, including two types of sampling standard information: AQL (Acceptance Quality Limit) and IIP (Incoming Inspection Report); and manually or through importing, creating inspection standards for inspection items, forming common inspection item standards, and material inspection item lists and error lists corresponding to materials. Manually creating information is necessary because material inspections are diverse. Alternatively, importing can be done through Excel files, allowing for batch entry of information. The created material inspection form is then pushed to each front-end to perform inspection work and obtain inspection data. A two-choice approach is used for the two types of sampling information, with one selected as the sampling method. Next, after determining the inspection equipment information, the inspection tools and equipment to be inspected are determined. Finally, the error information, including the error type and error criteria, is determined to generate the material inspection form. For error information, an "error information" database can be generated. In the subsequent information acquisition phase, if error information needs to be filled in, each can have a corresponding error information database, and users can manually select the defect cause / error information within the range for entry.

[0039] In one embodiment, it is understood that the received delivery information is generated by different suppliers and is therefore different from each other. Therefore, when storing the received delivery information in the database, it is necessary to unify the different delivery information so that it can be stored in the database. Specifically, it can be determined based on the delivery information whether there is corresponding delivery standard information in the database. If so, the corresponding delivery standard information in the database can be obtained and stored in the information to be created. If not, new delivery standard information needs to be created and stored accordingly.

[0040] In one embodiment, the above-mentioned step of judging whether there is corresponding standard receiving information in the database according to the receiving information, and if not, creating and storing new standard receiving information according to the receiving information, and if so, generating and storing corresponding standard receiving information according to the receiving information, includes: judging whether there is corresponding supplier standard information in the database according to the supplier information; if yes, generating corresponding supplier standard information according to the supplier information and storing it in the database; if not, creating new supplier standard information according to the supplier information and storing it in the database; merging the receiving material information when the receiving material information needs to be merged; judging whether there is corresponding standard receiving information in the database according to the receiving material information; if yes, generating corresponding standard receiving information according to the receiving material information and storing it in the database; if not, creating new standard receiving information according to the receiving material information and storing it in the database; judging whether there is corresponding material standard information in the database according to the material information; if yes, generating corresponding material standard information according to the material information and storing it in the database; if not, creating new material standard information according to the material information and storing it in the database.

[0041] In one embodiment, this embodiment specifically embodies the order in which standard information is created. Preferably, the determination and creation process is performed by determining the order of supplier information, incoming material information, and material information. Furthermore, during the process of determining whether the database contains standard incoming material information, it is also possible to determine whether incoming material orders need to be merged. If so, the incoming material orders are merged to facilitate subsequent determination and processing. Furthermore, the rationale for this execution order is that suppliers are the cornerstone of receipt information. Only when supplier information is known can SAP material receipts be generated. Furthermore, material receipts and purchase orders don't have a one-to-one correspondence; rather, there can be a many-to-many relationship. This means that a single purchase order can have multiple bills of material (a single supplier can provide multiple types and categories of materials). Alternatively, a single material may be shipped in batches, resulting in multiple receipts for a single purchase order. Furthermore, multiple materials may be received simultaneously within a single receipt period. This can occur whether the same material comes from different suppliers, or different materials are used in the same production process. Furthermore, there are other scenarios, such as combining multiple batches of received materials for inspection within a single inspection period. For example, during an afternoon test run, materials received last night are combined with materials received this morning. Therefore, in these cases, these receipts need to be broken down and reclassified by material code, supplier code, and other information to facilitate subsequent inspection. Without a material receipt, there's no way to determine whether new materials need to be created; the only option is to wait for new material information to arrive, triggering the creation requirement. Based on the above, the process of creating standard information is best practiced to facilitate the subsequent generation of material inspection documents. First, determine supplier information, then determine incoming material information, and finally determine and create material information. This sequence allows for the accurate creation of standard information, which serves as important information for distinguishing materials in subsequent steps.

[0042] In one embodiment, it is necessary to clarify the specific information covered by the standard information generated in step S1. In addition to the harvest standard information generated based on the receipt information, that is, the supplier standard information, material standard information, material receipt standard information and procurement standard information. There is also the acquired error information, inspection tool information, sampling standard information, and material inspection item information. The main explanation is given for the material inspection item information, which is important information for generating the material inspection form, including inspection item error information, including error information and inspection item information. Furthermore, the inspection item information also includes information such as standard value, upper and lower limit values, sampling standard, and sample quantity.

[0043] Step S2: Generate a material inspection sheet based on the inspection information and the goods receipt standard information, and output the material inspection sheet.

[0044] In one embodiment, in step S2: generating a material inspection form based on the inspection information and the receiving standard information, and outputting the material inspection form, it includes: obtaining the material inspection item information corresponding to the material standard information, binding the material standard information with the corresponding material inspection item information, and then generating the material inspection form; outputting the material inspection form to the associated front end.

[0045] In one embodiment, further, in the process of creating a material inspection form, the corresponding material inspection item information can be automatically queried based on the material standard information, and the size of the sampling sample list can be determined in combination with the receiving standard information to effectively create the material inspection form. Because the material is being inspected, it is necessary to determine the inspection required for the material. In the process of generating the corresponding material inspection form, the material standard information and the material inspection item information can be bound one-to-one to generate the material inspection form. Furthermore, for the associated front-end, that is, the terminal related to the inspector, it is possible to receive the material inspection form sent by the IQC system, and after completing the inspection, the inspection data is filled in the material inspection form and sent back. The specific details will be described in detail later and will not be expanded here.

[0046] In one embodiment, the generated material inspection form needs to be explained separately. Among them, the material inspection form is an important basis for determining how to inspect the material. The first thing that needs to be clarified is the material. By associating it with the material code, the corresponding standard letter of receipt and other contents contained therein can be obtained. In addition, there is also information such as how to conduct the inspection and the inspection standards, that is, the material inspection item information and the inspection tool information content. In addition, after the inspection is completed, the inspection data of the inspection results must be filled in the material inspection form, so it also includes the inspection data and inspection results that need to be obtained and filled in the material inspection form later. In addition, if there is an error, it is also necessary to fill in the error description. In addition, the IQC material inspection method provided by the present invention will also review the material inspection form and the inspection data, so the material inspection form also includes the audit results and the audit status. It should be made clear that the inspection data analyzed later, that is, the inspection data contained in the material inspection form, whether it is qualified or unqualified, the specific status will be reflected in the material inspection form, and the output is the information carried by the material inspection form, that is, the actual nature and content contained in the material inspection form and the inspection form information are similar, but they are different manifestations at different stages. In another embodiment, when necessary, an inspection report can also be generated based on the inspection form information in the database, wherein the inspection report can be a paper document carrying the inspection information, etc. The only difference between the inspection report and the inspection form information content is the absence of error information in the material inspection information. Therefore, the IQC material inspection method provided by the present invention can also realize the comprehensive integration of scattered data and information in the IQC system.

[0047] Step S3: Obtain the inspection data corresponding to the material inspection order.

[0048] In one embodiment, in step S3: obtaining inspection data corresponding to the material inspection order, it includes: obtaining inspection data through an associated front end; and / or, reading a data file of an inspection device to obtain inspection data; and / or, associating with the inspection device to obtain inspection data.

[0049] In one embodiment, the acquisition process may include: 1. PDA method, on-site QA actively inputs or selects the corresponding inspection results through PDA, and directly submits the inspection records as inspection data. 2. Inspection equipment file reading, the work site uploads the data files or log files produced by the inspection equipment to the system through the web page, and the system performs data analysis and inspection data entry. It is necessary to manually operate the inspection form and import the file to obtain the inspection data. 3. Inspection equipment communication data, using a variety of network communication protocols, such as Modbus, Profinet or OPC UA (OLE for Process Control Unified Architecture, OLE = Object Linking and Embedding), etc., to collect and obtain data information. It is necessary to manually operate the inspection form and update the collection status (start collection, pause collection, stop collection, etc.) to obtain inspection data.

[0050] In one embodiment, it should be clarified that the terminal and inspection equipment described in this embodiment are devices associated with the IQC equipment, and together they constitute the IQC material inspection system. Both the front-end and the inspection equipment have corresponding software or applications that enable the connection with the IQC equipment. Specifically, the front-end can be a PDA, used to receive material inspection orders and collect inspection data; the inspection equipment is the equipment that performs material inspection and can generate and output inspection data.

[0051] Step S4: After analyzing the inspection data, the inspection order information is output and stored in the database.

[0052] In one embodiment, it can be understood that after the inspection is completed, all inspection data are filled in the material inspection form. Subsequently, the inspection data in the material inspection form can be analyzed and reviewed, and the inspection results can be automatically determined accordingly. After the inspection data is collected, the preliminary determination result of the material inspection form is automatically determined by the system according to the standard, and provided to the QACaptain for initial review.

[0053] In one embodiment, in step S4: outputting inspection order information after analyzing the inspection data, it includes: if there is a sample record, determining in turn whether the sample record meets the qualification conditions; if the qualification conditions are met, generating a qualified inspection result; if the qualification conditions are not met, generating an unqualified inspection result; if there is no sample record, determining whether the inspection item is qualified based on the inspection data; if the inspection item is qualified, generating a qualified inspection result; if the inspection item is unqualified, generating an unqualified inspection result; and filling the inspection result into the corresponding material inspection order.

[0054] In one embodiment, the main focus of this embodiment is on whether a material needs to be sampled and inspected. If a material needs to be sampled and inspected, there will be a sample record; if a material needs to be fully inspected, there will be no sample record. Therefore, a distinction is made between the situations in which a material needs to be sampled and inspected, and its inspection data is verified to be qualified. For materials with sample records, that is, materials that need to be sampled and inspected, the sample records are judged accordingly to determine whether the number of samples meets the corresponding qualification conditions. If so, a "qualified" result is generated; if not, a "failed" result is generated. Similarly, for situations in which sampling and inspection are not required and all items are inspected, the qualification of each inspection item is determined based on the inspection data. If so, a "qualified" result is generated; if not, a "failed" result is generated. Afterwards, the inspection results are collected and entered into the corresponding material inspection form.

[0055] In one embodiment, in step S4: outputting inspection order information after analyzing the inspection data, it includes: judging whether the inspection result meets the material inspection item information requirements; if so, analyzing the inspection data; if not, reacquiring the inspection data.

[0056] In one embodiment, prior to generating an inspection report, a check is performed to determine whether the material has fully traversed the inspection item list corresponding to the material in the inspection information. If any item is missing, indicating that the inspection has not been completed, the material must be sent back for re-inspection to obtain complete inspection data. In other words, before analyzing the inspection data, it is ensured that the material has been fully inspected and that all required inspection data has been obtained.

[0057] In one embodiment, in step S4: outputting inspection order information after analyzing the inspection data and storing it in the database, it includes: verifying whether the material inspection order meets the qualification conditions; if so, generating qualified inspection order information based on the material inspection order, storing it in the database, and pushing it to the associated system; if not, executing unqualified processing on the material inspection order.

[0058] In one embodiment, the material inspection form that has completed the inspection must be reviewed again to ensure that the inspection data is effectively associated with the purchase order and the material receipt. Since there is a complex correspondence between the purchase and material receipt, and the handling methods for incoming material batches after quality problems occur are different, the IQC material inspection method provided in the first embodiment of the present invention provides an audit mechanism based on this.

[0059] In one embodiment, the step of verifying whether the material inspection form meets the qualification conditions includes: determining whether the inspection data and the material inspection form are correct; determining whether the overall result meets the qualification standards; and determining whether the material inspection form is acceptable.

[0060] In one embodiment, the audit mechanism mainly includes data audit and inspection audit. Among them, the execution order is as follows: first, the data audit is used to ensure that the inspection data entered in the material inspection form is not interfered with by other situations, so as to avoid the situation where the inspection standards can be passed by mistake. In this embodiment, the QA Captain can first check whether the inspection items in the inspection information meet the requirements of the standard information entered into the database after executing the operation: for the inspection items that do not meet the standard information, the inspection standards are updated; the data of the completed material inspection form is audited to ensure that the inspection data meets the inspection item standards in the inspection information. Among them, the decision to update the standard information can be made by manual judgment. Then, the second level is the inspection audit, which ensures that the receipt information of the combined inspection of the material inspection form meets the inspection standards. If there is any non-compliance, the current inspection operation data needs to be provided to the SQE together with the incoming material form and the incoming material batch, and the SQE will select the audit status of the incoming material batch (selection, special purchase and rejection).

[0061] In one embodiment, the above-mentioned step of executing unqualified processing on the material inspection form includes: when the inspection data and the material inspection form are incorrect or unacceptable, the inspection data of the material inspection form is invalidated and initialized; or, when the overall result does not meet the qualification standard, the material inspection form is matched with the corresponding abnormal state, and abnormal state inspection form information is generated and stored in the database, and the abnormal state includes one of the special release state, selection / rejection state, unqualified rejection state or non-routine state.

[0062] In one embodiment, the QA can specifically perform a data review of the material inspection form, and if the form fails, the inspection data of the material inspection form is invalidated and initialized, or if the form passes, the data is reviewed. The data review verifies whether the overall result meets the qualification standards. If it does not meet the requirements, the material inspection form is matched with the corresponding abnormal condition and entered into the audit results of the material inspection form to output the corresponding abnormal condition inspection form information. If it meets the requirements, the inspection status, i.e., the audit status of the material inspection form, is updated and submitted to the SQE to determine whether to accept the inspection results. If not, the inspection data of the material inspection form is invalidated and initialized. If accepted, the qualified results are entered into the audit results of the material inspection form, and the qualified inspection form information is generated accordingly. The aforementioned matching of the material inspection form to the corresponding abnormal condition will be carried out by the SQE to review the unqualified data, determine the reason for the unqualified condition, determine the abnormal condition and fill in the audit results in the material inspection form, which includes any one of special release, selection / rejection, unqualified rejection or non-routine status. The judgment of each abnormal condition inspection report can be sorted arbitrarily without restriction, so that the material inspection form is the corresponding abnormal condition material inspection form, and then the corresponding material inspection form information is generated and stored in the database. Therefore, the corresponding inspection form information can be automatically generated for each inspection form after the review is completed, and the corresponding historical records are stored regardless of the audit results. After the audit is completed, the DashBoard will be automatically updated to update various relevant data, including suppliers, material quality inspection results, inspectors, etc.

[0063] The first embodiment of the present invention provides an IQC material inspection method, comprising the following steps: Step S1: obtaining receipt information, generating standard information based on the receipt information, and storing the standard information in a database; Step S2: obtaining inspection information, generating a material inspection form based on the inspection information and standard information, and outputting the material inspection form, wherein the inspection information includes inspection equipment information, error information, sampling information, and inspection item information; Step S3: obtaining inspection data corresponding to the material inspection form; and Step S4: analyzing the inspection data, outputting the inspection form information, and storing it in a database. Therefore, the present invention enables data information management, facilitates the management of incoming material data systems, enhances the overall informationization and digitization of the group, and improves the efficiency and accuracy of data collection, acquisition, processing, and dissemination. Furthermore, the IQC material inspection method provided in one embodiment of the present invention can also create new standard information corresponding to the supplier, receipt, and material standard information corresponding to the receipt information when the database does not have it. The judgment is performed in a fixed order from supplier to receipt, and finally to material, thereby ensuring the correct creation of standard information, meeting many-to-many order situations and ensuring the correctness of the system. Furthermore, during the inspection process, unified information management is implemented for inspection standards, and inspection specifications, sampling rules, and other aspects are centrally managed within the system. Data integration and information processing are performed through the system and its supporting PDAs and inspection equipment, improving on-site data collection efficiency, data collection standards, and data accuracy. This allows for quick, convenient, and accurate acquisition of inspection data, enabling faster and more accurate production of material inspection orders containing these inspection data. Furthermore, depending on whether samples require separate sampling, the inspection results are individually verified to ensure they meet the required standards, facilitating a wider range of testing and sampling methods. Furthermore, after obtaining a material inspection order with inspection data, the inspection order and inspection data are re-verified. Through two verification steps, data review and inspection verification, the final inspection order is confirmed to meet the inspection requirements. Furthermore, unqualified material inspection orders are analyzed to determine the reasons for failure, and the corresponding inspection order information is generated. This ensures that every inspection order has complete and reliable information, reducing user effort, increasing convenience, and improving the user experience.

[0064] Second embodiment

[0065] Figure 2 This is a flow chart of the IQC material inspection method according to the second embodiment of the present invention. Figure 1 and Figure 2 .

[0066] The IQC material inspection method provided in the second embodiment of the present invention is expanded with respect to the part of generating standard information based on the receipt information. It is understandable that the received receipt information is generated by different suppliers and therefore is not the same. Therefore, when storing it in the database, it is necessary to unify the different receipt information so that it can be stored in the database. Specifically, it is possible to determine whether there is corresponding standard information in the database based on the receipt information. If so, the corresponding standard information in the database can be obtained and the receipt information can be stored in the information to be created. If not, it is necessary to create new standard information and then store it. Specifically, it includes the following steps:

[0067] Step 21: Get the delivery information, which includes material information, material receipt information, supplier information, and purchase information.

[0068] Step 22: Determine whether there is corresponding supplier standard information in the database;

[0069] If not, go to step 23: create new supplier standard information based on supplier information;

[0070] If yes, execute step 24: generate corresponding supplier standard information according to the supplier information.

[0071] In one embodiment, receiving information can be obtained by interacting with an ERP system (e.g., SAP) via a communication method such as SOAP's WSDL to obtain GRN (Good Received Note) data, i.e., receiving information. This receiving information includes material information, receipt information, supplier information, and purchasing information. Alternatively, each time GRN data is synchronized, the receiving information is accessed from the system's standard library, where the material number and inspection standard are matched. A corresponding inspection form is automatically generated and delivered to the inspection site. If no inspection standard is found, the new material number information is delivered to the SQE, who then provides new standard information.

[0072] In one implementation, the supplier information must first be verified to determine whether corresponding standard supplier information exists in the database. This is because suppliers are the cornerstone of basic information, and only when the supplier is known can an SAP material receipt be generated. If no corresponding standard supplier information exists, new standard supplier information must be created. If so, corresponding standard supplier information is generated based on the supplier information.

[0073] Step 25: Determine whether the received material information needs to be merged;

[0074] If yes, proceed to step 26: merge the received material information;

[0075] If not, then step 27: determine whether there is corresponding material receiving standard information in the database;

[0076] If not, execute step 28: create new material receiving standard information based on the material receiving information;

[0077] If yes, execute step 29: generate corresponding material receiving standard information according to the material receiving information.

[0078] Step 210: Determine whether there is corresponding material standard information in the database;

[0079] If not, execute step 212: create new material standard information based on the material information;

[0080] If yes, execute step 213: generate corresponding material standard information according to the material information.

[0081] In one embodiment, the corresponding standard information is subsequently generated sequentially based on the process of first determining the receipt information and then determining the material information. This fixed order is adopted because the material receipt and purchase order are not one-to-one corresponding, but may exist in a many-to-many situation. That is, a purchase order can have multiple material bills (a supplier can provide multiple types of materials); or a material may be shipped in batches when shipped by a supplier, so a purchase order may have multiple batches of material received. In addition, multiple materials may be received simultaneously within a single receipt time. Whether it is the case of different suppliers of the same material or different materials used in the same production process requirements, there may be a situation where different materials are received simultaneously on a single receipt. For example, within a single inspection time, multiple batches of material received may be merged for inspection, such as in the afternoon, where the inspection includes the materials received last night and the materials received this morning. Therefore, in this case, it is necessary to break up these receipts and reclassify and merge them according to information such as material code and supplier code to facilitate subsequent inspection. However, if the material receipt is not available, there is no way to determine whether new materials need to be created. The only option is to wait for new material information to arrive, triggering the creation requirement. Specifically, for the above creation process, after the matching standard information fails, a push notification is sent to the SQE, waiting for them to establish new inspection standards.

[0082] Step 214: Obtain the material inspection item information corresponding to the material standard information, bind the material standard information with the corresponding material inspection item information, and then generate and output a material inspection sheet.

[0083] In one embodiment, the previous steps are about how to correctly create the harvest standard information, and in the process of creating the material inspection form, the corresponding material inspection item information can be automatically queried based on the material standard information, and the size of the sampling sample list can be determined in combination with the receipt standard information to effectively create the material inspection form. Among them, the acquisition process of the material inspection item information and the content included have been described in detail in the previous article, so they will not be repeated here. Because the material is being inspected, it is necessary to determine the inspection required for the material. In the process of generating the corresponding material inspection form, the material standard information and the material inspection item information can be bound one-to-one to generate the material. After the material inspection form is generated, the created material inspection form is pushed to each front end to perform the inspection work and obtain the inspection data.

[0084] The IQC material inspection method provided by the second embodiment of the present invention includes the following steps: Step 21: obtaining receipt information, which includes material information, receipt information, supplier information, and procurement information; Step 22: determining whether there is corresponding supplier standard information in the database; if not, executing Step 23: creating new supplier standard information based on the supplier information; if yes, executing Step 24: generating corresponding supplier standard information based on the supplier information; Step 25: determining whether it is necessary to merge the receipt information; if yes, executing Step 26: merging the receipt information; if no, executing Step 27: determining whether there is corresponding If the material receiving standard information does not exist, execute step 28: create new material receiving standard information based on the material receiving information; if so, execute step 29: generate corresponding material receiving standard information based on the material receiving information; step 210: determine whether there is corresponding material standard information in the database; if not, execute step 212: create new material standard information based on the material information; if so, execute step 213: generate corresponding material standard information based on the material information; step 214: obtain the material inspection item information corresponding to the material standard information, and bind the material standard information with the corresponding material inspection item information, and then generate and output the material inspection form. Therefore, the IQC material inspection method provided in the second embodiment of the present invention can ensure the correct creation of standard information, so as to meet the many-to-many order situation and ensure the correctness of the system.

[0085] Third embodiment

[0086] Figure 3 This is a flow chart of the IQC material inspection method according to the third embodiment of the present invention. Figure 1 and Figure 3 .

[0087] The IQC material inspection method provided in the third embodiment of the present invention is expanded with respect to the part for collecting inspection results, and specifically includes the following steps:

[0088] Step S31: Obtain inspection data corresponding to the material inspection sheet.

[0089] In one embodiment, the step of obtaining inspection data may include: obtaining inspection data through an associated front end; and / or reading a data file of an inspection device to obtain inspection data; and / or associating with the inspection device to obtain inspection data. Specifically, reference is made to the corresponding description of the IQC material inspection method provided in the first embodiment of the present invention above, and will not be repeated here.

[0090] Step S32: Determine whether there is a sample record in the inspection data;

[0091] If there is a sample record, then execute step S33: determine in sequence whether the sample record meets the qualification conditions;

[0092] If satisfied, then execute step S34: generate qualified inspection result;

[0093] If not, execute step S35: generate an unqualified inspection result.

[0094] In one embodiment, the sample record described in this embodiment indicates that sampling inspection is required for this batch of materials, where the sampling rule can be either AQL or IIP. Specifically, the step of determining whether each sample meets the qualification standard can include determining whether the number of samples meets the corresponding qualification criteria. If so, a "qualified" result is generated; if not, a "failed" result is generated.

[0095] If there is no sample record, then execute step S36: determine whether the inspection item is qualified;

[0096] If unqualified, step S37 is executed: generating an unqualified inspection result;

[0097] If qualified, execute step S38: generate qualified inspection results.

[0098] In one embodiment, the sample-free record described in this embodiment means that all materials in this batch need to be inspected. The standard for judging whether they are qualified is to judge whether each inspection item is qualified based on the inspection data. If they meet the requirements, a "qualified" result is generated, and if they do not meet the requirements, an "unqualified" result is generated.

[0099] After steps S34, S35, S37, and S38, step S39 is executed: determining whether the inspection result meets the material inspection item information requirements;

[0100] If not, return to step S31;

[0101] If yes, then execute step S310: analyze the inspection data.

[0102] In one embodiment, all of the above verification results are recorded in the material verification form, with the above qualified or unqualified results recorded in the corresponding material verification form's inspection results. Before analyzing the inspection data, it is necessary to determine whether the material has fully traversed the inspection information and the corresponding inspection item list. If any items are missing, it means that the inspection has not been completed, and therefore it needs to be sent back for re-inspection to obtain complete inspection data. If it is completed, the status of the material inspection form can be analyzed based on the inspection data. The analysis process is explained in detail in the previous and following texts and will not be repeated here.

[0103] The IQC material inspection method provided by the third embodiment of the present invention includes the following steps: Step S31: Acquire inspection data corresponding to the material inspection form; Step S32: Determine whether there is a sample record for the inspection data; If there is a sample record, execute Step S33: Determine in turn whether the sample record meets the qualification conditions; If so, execute Step S34: Generate a qualified inspection result; If not, execute Step S35: Generate an unqualified inspection result; If there is no sample record, execute Step S36: Determine whether the inspection item is qualified; If unqualified, execute Step S37: Generate an unqualified inspection result; If qualified, execute Step S38: Generate a qualified inspection result; After Steps S34, S35, S37, and S38, execute Step S39: Determine whether the inspection result meets the material inspection item information requirements; If not, return to Step S31; If so, execute Step S310: Analyze the inspection data. Therefore, the IQC material inspection method provided by the third embodiment of the present invention can distinguish whether samples require separate sampling and verify whether their inspection results meet the qualification requirements, thereby meeting more testing or sampling formats. The inspection results are then verified to confirm that the inspection results meet the qualification requirements, ensuring accurate data analysis for subsequent generation and recording of inspection order information.

[0104] Fourth embodiment

[0105] Figure 4 This is a flow chart of the IQC material inspection method according to the fourth embodiment of the present invention. Figure 1 and Figure 4 .

[0106] The IQC material inspection method provided in the fourth embodiment of the present invention aims to expand the audit process of inspection data and ensure that the inspection data is effectively associated with the receipt information through double audit. Specifically, it includes the following steps:

[0107] Step S41: Determine whether the inspection data and material inspection sheet are correct;

[0108] If not, execute step S46: invalidate and initialize the inspection data of the material inspection order.

[0109] In one embodiment, this first-level data review ensures that the inspection data entered into the material inspection form is not interfered with by other factors, thus preventing errors that could potentially pass inspection standards. In this embodiment, after executing an operation, the QA Captain first determines whether the inspection items in the inspection information meet the requirements of the standard information stored in the database. For any inspection items that do not meet the standard information, the inspection standards are updated. The completed material inspection form is then reviewed to ensure that the inspection data meets the inspection item standards in the inspection information. The decision to update the standard information can be made manually.

[0110] If yes, then execute step S42: determine whether the overall result meets the qualification standard;

[0111] If not, step S45 is executed: the material inspection sheet is matched with the corresponding abnormal state, and abnormal state inspection sheet information is generated and stored in the database;

[0112] If yes, then execute step S43: determine whether the material inspection order is acceptable;

[0113] If it is unacceptable, execute step S46; if it is acceptable, execute step S44: generate qualified inspection order information according to the material inspection order, store it in the database, and push it to the related system.

[0114] In one embodiment, after data review is complete, the data can be handed over to the second-level SQE for inspection and review. This is to ensure that the material receipt document incorporated into the material inspection document meets the inspection standards. If not, the collected inspection data and receipt information can be provided to the SQE, who will then determine the review status of the batch of materials (selection, special purchase, or rejection). This SQE's judgment is manual, but after subsequent big data management, this inspection and review can be automated through machine review.

[0115] In one embodiment, for the above qualified material inspection orders, the audit results in the material inspection order are updated to a qualified status, and corresponding qualified inspection order information is generated to be stored in the database; for unqualified ones, an abnormal status is generated and the audit results in the material inspection order are updated to generate abnormal status inspection order information. Specifically, the abnormal status can include any one of special release, selection / rejection, unqualified rejection or non-routine status.

[0116] In one embodiment, the process of matching a material inspection form with a corresponding abnormal state, generating abnormal state inspection form information, and storing it in a database can be as follows: first, determine whether it is a special purchase situation. If so, the batch is released for special purchase, the reason for the special purchase is recorded and entered into the audit result of the material inspection form, and special purchase release inspection form information is generated; if not, determine whether it is a "selection" batch. If so, the batch of materials is selected for selection, and unqualified rejection is processed and recorded in the audit result of the material inspection form. Then, the selection / rejection inspection form information is generated and output. If not, determine whether to reject and return the goods. If so, reject the batch of materials, return the batch, record the corresponding audit result in the audit result of the material inspection form, and then generate and output unqualified incoming material inspection form information; if not, mark the incoming material batch as another state to update the audit result in the material inspection form, and generate and output abnormal state inspection form information. It can be understood that the above judgment order is just an example, and it is not a fixed order for judgment. The order between them can be adjusted arbitrarily, or they can be judged at the same time, but ultimately only one abnormal state should be determined and filled in the audit result of the corresponding material inspection form, so that the corresponding inspection form information can be generated later.

[0117] In one embodiment, after each material inspection order is reviewed, corresponding inspection order information is automatically generated. Regardless of the review result, a corresponding record is stored in the database. The Dashboard is automatically updated in the database with relevant data, including supplier, material quality inspection results, inspector, etc.

[0118] In another embodiment, the IQC material inspection method provided in the fourth embodiment of the present invention includes the following steps: Step S41: Determine whether the inspection data and the material inspection form are correct; if not, execute Step S46: Invalidate and initialize the inspection data on the material inspection form; If so, execute Step S42: Determine whether the overall result meets the qualified standards; If not, execute Step S45: Match the material inspection form with the corresponding abnormal status, generate abnormal condition inspection form information, and store it in a database; If it meets the standards, execute Step S43: Determine whether the material inspection form is acceptable; If not, execute Step S46; If acceptable, execute Step S44: Generate qualified inspection form information based on the material inspection form, store it in a database, and push it to a related system. Therefore, the IQC material inspection method provided in the fourth embodiment of the present invention can perform multiple audits on the inspection data after obtaining it and generate corresponding inspection form information. First, it can ensure the correspondence between the inspection data and the receipt information and standard information, so that they can be effectively associated. Regardless of the audit results, the corresponding inspection form information is generated and effectively recorded, ensuring that the inspection form information is traceable.

[0119] Fifth embodiment

[0120] Figure 5 Schematic diagram of the structure of the IQC device of the fifth embodiment of the present invention. In order to clearly describe the IQC device 110 provided by the fifth embodiment of the present invention, please refer to Figure 1-Figure 5 .

[0121] The IQC device 110 provided by the fifth embodiment of the present invention includes: a processor A101 and a memory A201, wherein the processor A101 is configured to execute a computer program A6 stored in the memory A201.

[0122] In one embodiment, the IQC device 110 provided in this embodiment includes at least one processor A101 and at least one memory A201. The at least one processor A101 can be referred to as a processing unit A1, and the at least one memory A201 can be referred to as a storage unit A2. Specifically, the storage unit A2 stores a computer program A6. When the computer program A6 is executed by the processing unit A1, the steps of the IQC material inspection method described in the first embodiment, the second embodiment, the third embodiment, or the fourth embodiment are implemented. For example, Figure 1 As shown in the figure, step S1: obtaining receipt information, generating standard information based on the receipt information, and storing the standard information in a database; step S2: obtaining inspection information, generating a material inspection form based on the inspection information and standard information, and outputting the material inspection form. The inspection information includes inspection equipment information, error information, sampling information, and inspection item information; step S3: obtaining inspection data corresponding to the material inspection form; step S4: analyzing the inspection data, outputting the inspection form information, and storing it in a database. Therefore, the present invention can realize data information management, facilitate the management of incoming material data systems, enhance the overall informationization and digitization of the group, and improve the efficiency and accuracy of data collection, acquisition, processing, and dissemination.

[0123] In one implementation, the IQC device 110 provided in this embodiment may include a plurality of memories A201 (referred to as storage units A2 for short).

[0124] The storage unit A2 may be a volatile memory or a non-volatile memory, or may include both volatile and non-volatile memories. The non-volatile memory may be a read-only memory (ROM), a programmable read-only memory (PROM), an erasable programmable read-only memory (EPROM), an electrically erasable programmable read-only memory (EEPROM), a ferromagnetic random access memory (FRAM), a flash memory, a magnetic surface memory, an optical disc, or a compact disc read-only memory (CD-ROM); the magnetic surface memory may be a magnetic disk or a magnetic tape. The volatile memory may be a random access memory (RAM), which is used as an external cache. By way of example and not limitation, many forms of RAM are available, such as static random access memory (SRAM), synchronous static random access memory (SSRAM), dynamic random access memory (DRAM), synchronous dynamic random access memory (SDRAM), double data rate synchronous dynamic random access memory (DDRSDRAM), enhanced synchronous dynamic random access memory (ESDRAM), synchronous link dynamic random access memory (SLDRAM), and direct rambus random access memory (DRRAM).The storage unit A2 described in the embodiments of the present invention is intended to include, but is not limited to, these and any other suitable types of memories.

[0125] In one embodiment, the IQC device 110 further includes a bus connecting different components (eg, the processor A101 and the memory A201 , etc.).

[0126] In one implementation, the IQC device 110 in this embodiment may further include a communication interface (eg, I / O interface A4 ), which may be used to communicate with external devices.

[0127] In one embodiment, the IQC device 110 provided in this embodiment may further include a communication device A5. For example, the IQC device 110 may need to communicate with the front end 120 and the inspection device 130 to send a material inspection form to the front end 120 and obtain inspection data from the front end 120 and / or the inspection device 130. This requires the participation of the I / O interface A4 and / or the communication device A5, which will be described in detail later and will not be expanded here.

[0128] A fifth embodiment of the present invention provides an IQC device 110 comprising: a processor A101 and a memory A201. The processor A101 is configured to execute a computer program A6 stored in the memory A201. When executed by the processor A101, the computer program A6 implements the steps of the IQC material inspection method described in the first, second, third, or fourth embodiments. Therefore, the IQC device 110 provided by the fifth embodiment of the present invention can implement data information management, facilitate the systematic management of incoming material data, enhance the overall informationization and digitization of the group, and improve the efficiency and accuracy of data collection, acquisition, processing, and dissemination. Furthermore, the IQC material inspection method provided by one embodiment of the present invention can also create new standard information corresponding to the supplier, receipt, and material when the database does not contain standard information for the corresponding receipt information. The method performs judgment in a fixed order from supplier to receipt and finally to material, thereby ensuring the correct creation of standard information, meeting many-to-many order situations and ensuring the correctness of the system. Furthermore, the method can quickly, conveniently, and accurately acquire inspection data through a variety of methods, allowing for faster and more accurate acquisition of material inspection orders containing inspection data. Furthermore, based on whether or not samples require separate sampling, the system verifies whether the test results meet the qualification criteria, allowing for more testing or sampling options. Furthermore, after obtaining a material inspection form with inspection data, the material inspection form and inspection data will be re-verified. Through two verification steps, data review and inspection review, it is determined that the final material inspection form meets the inspection criteria. Furthermore, unqualified material inspection forms can be analyzed to determine the reasons for their failure, and ultimately, corresponding inspection form information is generated, ensuring that the information on each material inspection form is verifiable, reducing user operations, increasing user convenience, and improving the user experience.

[0129] A fifth embodiment of the present invention further provides a computer-readable storage medium storing a computer program A6. When executed by processor A101, computer program A6 implements the steps of the IQC material inspection method described in the first, second, third, or fourth embodiments. The specific technical benefits achieved have been described in detail above and will not be repeated here. Please refer to the above text for details.

[0130] Sixth embodiment

[0131] Figure 6 Schematic diagram of the structure of the IQC material inspection system of the sixth embodiment of the present invention. In order to clearly describe the IQC material inspection system 100 provided by the sixth embodiment of the present invention, please refer to Figures 1 to 6 .

[0132] A sixth embodiment of the present invention provides an IQC material inspection system 100 , including an IQC device 110 , a front end 120 , and an inspection device 130 .

[0133] In one embodiment, the IQC device 110 is used to obtain receipt information and inspection information, generate standard information based on the receipt information and inspection information, and store the standard information in a database. The inspection information includes error information, inspection tool information, sampling standard information, and material inspection item information. A material inspection form is generated based on the inspection information and receipt standard information, and the material inspection form is output to the front end 120. Inspection data corresponding to the material inspection form is obtained through the front end 120 and / or the inspection device 130, and the inspection form information is output after analyzing the inspection data and stored in the database.

[0134] In one embodiment, for the specific structure of the IQC device 110 , reference may be made to the relevant description in the fifth embodiment of the present invention, which will not be elaborated here.

[0135] In one embodiment, the front end 120 is configured to receive the material inspection form sent by the IQC device 110 , obtain inspection data through the inspection device 130 , and output the data to the IQC device 110 .

[0136] In one embodiment, the front end 110 may be, but is not limited to, a mobile phone, a tablet computer, a personal digital assistant (PDA), a mobile Internet device (MID), and a wearable device (e.g., a smartwatch). It is understood that the specific forms of the front end 110 are diverse in real life and are difficult to enumerate. Therefore, the above is merely a brief description of the technology and is not intended to be limiting.

[0137] In one embodiment, the inspection device 130 is used to implement material inspection and output inspection data to the IQC device 110 .

[0138] In one embodiment, since material inspection is achieved through the inspection equipment 130, it is difficult to enumerate them all in real life. Therefore, the specific form of the inspection equipment 130 does not constitute a limitation on the embodiments of the present invention, that is, the number and type of equipment related to the inspection equipment 130 included in the scenario of the IQC material inspection method, or the number and type of devices included in each device do not affect the overall implementation of the technical solution in the embodiment of the present invention, and can all be regarded as equivalent replacements or derivatives of the technical solution claimed to be protected in the embodiment of the present invention.

[0139] In one embodiment, the IQC device 110, front-end 120, and testing device 130 are interconnected and connected via wired or wireless communication technologies. Because the front-end 120 and testing device 130 primarily communicate with the IQC device to acquire and process data, corresponding front-end software may be included to assist in completing the corresponding tasks and enable information exchange.

[0140] The sixth embodiment of the present invention provides an IQC material inspection system 100, including an IQC device 110, a front end 120 and an inspection device 130: the IQC device 110 is used to obtain receipt information and inspection information, generate standard information based on the receipt information and inspection information, and store the standard information in a database, the inspection information includes error information, inspection tool information, sampling standard information, and material inspection item information, generate a material inspection form based on the inspection information and receipt standard information, and output the material inspection form to the front end 120, obtain inspection data corresponding to the material inspection form through the front end 120 and / or the inspection device 130, output the inspection form information after analyzing the inspection data, and store it in the database; the front end 120 is used to receive the material inspection form sent by the IQC device 110, obtain the inspection data through the inspection device 130 and output it to the IQC device 110; the inspection device 130 is used to implement material inspection work and output the inspection data to the IQC device 110. Therefore, the IQC material inspection system 100 provided in the sixth embodiment of the present invention can implement the steps of the IQC material inspection method described in the first embodiment, the second embodiment, the third embodiment or the fourth embodiment, and the technical benefits that can be achieved have been described in detail in the previous text and will not be repeated again. Please refer to the previous text for details.

[0141] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0142] It should be noted that, in this article, the terms "comprise", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element. In addition, parts, features, and elements with the same name in different embodiments of the present application may have the same meaning or different meanings, and their specific meanings need to be determined by their explanation in the specific embodiment or further in combination with the context in the specific embodiment. In this article, unless otherwise specified, the meaning of "multiple" and "several" is two or more.

[0143] It should be understood that, although the various steps in the flowchart in the embodiment of the present application are shown in sequence according to the indication of the arrows, these steps are not necessarily performed in sequence in the order indicated by the arrows. Unless clearly stated herein, the execution of these steps is not strictly limited in order, and they can be performed in other orders. Moreover, at least a portion of the steps in the figure may include multiple sub-steps or multiple stages, and these sub-steps or stages are not necessarily performed at the same time, but can be performed at different times, and their execution order is not necessarily performed in sequence, but can be performed in turn or alternately with at least a portion of other steps or sub-steps or stages of other steps.

[0144] Those skilled in the art will appreciate that all or part of the steps of the above-described method embodiments can be implemented by hardware associated with program instructions. The aforementioned program can be stored in a computer-readable storage medium, which, when executed, performs the steps of the above-described method embodiments. The aforementioned storage medium includes various media capable of storing program code, such as ROM, RAM, magnetic disks, or optical disks.

[0145] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. An IQC material inspection method, characterized in that: The steps include: Acquire receipt information and inspection information, generate standard information based on the receipt information and the inspection information, and store the standard information in a database, wherein the inspection information includes error information, inspection tool information, sampling standard information, and material inspection item information; The steps of obtaining receipt information and inspection information, generating standard information based on the receipt information and the inspection information, and storing the standard information in a database include: obtaining the receipt information through an SAP system, the receipt information including material information, material receipt information, supplier information, and purchase information; determining whether there is corresponding standard receipt information in the database based on the receipt information; if not, creating new standard receipt information based on the receipt information and storing the information; if so, generating corresponding standard receipt information based on the receipt information and storing the information; The step of judging whether there is corresponding standard receiving information in the database according to the receiving information, and if not, creating new standard receiving information according to the receiving information and storing it; if so, generating corresponding standard receiving information from the receiving information and storing it, includes: judging whether there is corresponding supplier standard information in the database according to the supplier information; if so, generating corresponding supplier standard information according to the supplier information and storing it in the database; if not, creating new supplier standard information according to the supplier information and storing it in the database; and when the receiving information is required When merging is required, merging the received material information; judging whether there is corresponding received material standard information in the database based on the received material information; if so, generating the corresponding received material standard information based on the received material information and storing it in the database; if not, creating new received material standard information based on the received material information and storing it in the database; judging whether there is corresponding material standard information in the database based on the material information; if so, generating the corresponding material standard information based on the material information and storing it in the database; if not, creating new material standard information based on the material information and storing it in the database; Generate a material inspection form based on the inspection information and the goods receipt standard information, and output the material inspection form; Obtaining inspection data corresponding to the material inspection sheet; After analyzing the inspection data, inspection order information is output and stored in the database.

2. The IQC material inspection method according to claim 1, wherein the step of generating a material inspection sheet according to the inspection information and the receiving standard information and outputting the material inspection sheet comprises: Obtaining the material inspection item information corresponding to the material standard information, binding the material standard information with the corresponding material inspection item information, and then generating the material inspection form; Output the material inspection sheet to the associated front end.

3. The IQC material inspection method according to claim 1, wherein the step of obtaining inspection data corresponding to the material inspection sheet comprises: Obtaining the inspection data via an associated front end; and / or, Reading a data file of a testing device to obtain the testing data; and / or, Associating with the inspection device to obtain the inspection data.

4. The IQC material inspection method according to claim 1, wherein the step of analyzing the inspection data and outputting the inspection order information comprises: Determining whether there is a sample record based on the inspection data; If there is the sample record, then determine in turn whether the sample record meets the qualification conditions; If the qualified conditions are met, a qualified inspection result is generated; If the qualified conditions are not met, an unqualified inspection result is generated; If there is no sample record, judging whether the inspection item is qualified based on the inspection data; If the inspection item is qualified, a qualified inspection result is generated; If the inspection item fails, an unqualified inspection result is generated; Fill in the inspection results in the corresponding material inspection form.

5. The IQC material inspection method according to claim 4, wherein the step of outputting inspection order information after analyzing the inspection data comprises: Determine whether the inspection result meets the material inspection item information requirements; If so, analyzing the test data; If not, the inspection data is acquired again.

6. The IQC material inspection method according to claim 1, wherein the step of outputting inspection order information after analyzing the inspection data and storing the information in the database comprises: Verify whether the material inspection sheet meets the qualification conditions; If yes, generate qualified inspection form information according to the material inspection form, store it in the database, and push it to the related system; If not, the material inspection order will be treated as unqualified.

7. The IQC material inspection method according to claim 6, wherein the step of verifying whether the material inspection sheet meets the qualification conditions comprises: Determining whether the inspection data and the material inspection sheet are correct; Determine whether the overall results meet the eligibility criteria; Determine whether the material inspection order is acceptable.

8. The IQC material inspection method according to claim 7, wherein the step of performing unqualified processing on the material inspection sheet comprises: When the inspection data and the material inspection form are incorrect or unacceptable, the inspection data of the material inspection form is invalidated and initialized; or, When the overall result does not meet the qualification standard, the material inspection form is matched with the corresponding abnormal condition, and abnormal condition inspection form information is generated and stored in the database. The abnormal condition includes one of the special release condition, selection / rejection condition, unqualified rejection condition or unusual condition.

9. An IQC device, characterized in that: Including processor and memory: The processor is configured to execute the computer program stored in the memory to implement the steps of the IQC material inspection method according to any one of claims 1 to 8.

10. An IQC material inspection system, characterized in that: include: IQC equipment, front-end, inspection equipment: The IQC device is used to obtain receipt information and inspection information, generate standard information based on the receipt information and the inspection information, and store the standard information in a database. The inspection information includes error information, inspection tool information, sampling standard information, and material inspection item information; The steps of obtaining receipt information and inspection information, generating standard information based on the receipt information and the inspection information, and storing the standard information in a database include: obtaining the receipt information through the SAP system, the receipt information including material information, material receipt information, supplier information, and procurement information; judging whether there is corresponding receipt standard information in the database based on the receipt information; if not, creating new receipt standard information based on the receipt information and storing it; if so, generating corresponding receipt standard information from the receipt information and storing it; the steps of judging whether there is corresponding receipt standard information in the database based on the receipt information, if not, creating new receipt standard information based on the receipt information and storing it, and if so, generating corresponding receipt standard information from the receipt information and storing it, include: judging whether there is corresponding supplier standard information in the database based on the supplier information; if so, generating corresponding supplier standard information based on the supplier information and storing it in the database database; if not, create new supplier standard information according to the supplier information and store it in the database; when the material receiving information needs to be merged, merge the material receiving information; judge whether there is corresponding material receiving standard information in the database according to the material receiving information; if yes, generate corresponding material receiving standard information according to the material receiving information and store it in the database; if not, create new material receiving standard information according to the material receiving information and store it in the database; judge whether there is corresponding material standard information in the database according to the material information; if yes, generate corresponding material standard information according to the material information and store it in the database; if not, create new material standard information according to the material information and store it in the database; generate a material inspection order according to the inspection information and the receiving standard information, and output the material inspection order to the front end, obtain inspection data corresponding to the material inspection order through the front end and / or inspection equipment, output inspection order information after analyzing the inspection data, and store it in the database; The front end is configured to receive the material inspection form sent by the IQC device, obtain the inspection data through the inspection device, and output the data to the IQC device; The inspection equipment is used to implement material inspection work and output the inspection data to the IQC equipment.

11. A computer-readable storage medium, characterized in that The computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps of the IQC material inspection method according to any one of claims 1 to 8 are implemented.

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