A wire harness induced error-proofing assembly and detection integrated device

Abstract

The present invention discloses an integrated device for inducing error-proof assembly and detection of a wiring harness, which relates to the technical field of automotive wiring harnesses, and comprises a lower stand and an upper stand of an aluminum profile, an inducing detection module for inducing assembly and detecting wiring harnesses and a blank module for filling vacancies arranged in front of an operating table of the lower stand, a plurality of material boxes for placing materials arranged behind the operating table of the lower stand, a plurality of wire placement grooves for placing wires arranged on the upper stand, and a display arranged at the middle position of the upper part of the upper stand. The inducing detection module comprises a module body, a conduction probe in the module body, and an inducing indicator light arranged on the module body for displaying the installation hole position. The present invention can expand the number of wire placement grooves and material boxes, so as to realize the assembly and detection of different types of wiring harnesses by the same device. Meanwhile, the present invention has stable and reliable performance, is suitable for industry promotion, and has broad application prospects.

Description

Technical Field

[0001] The invention relates to the technical field of automobile wiring harnesses, and in particular to a wiring harness induction error-proofing assembly and detection integrated device. Background Art

[0002] The automotive wiring harness is a component that connects automotive electronic and electrical components and enables them to function. It is the main network of the automotive circuit. It is mainly composed of copper cavities (plugs, sockets), plastic sheaths, wires, etc. The cavities and wires are crimped and installed in the plastic sheath. The wires are bundled with harnesses and wrapped with tape. The automotive wiring harness is one of the most critical components for controlling the interior of the car. Its quality, safety performance and reliability have a significant impact on the quality of the car.

[0003] There are many manual operations in the production of automobile wiring harnesses, especially when assembling the wiring harnesses, inserting the wires with crimped terminals into the holes of the wiring harness connectors, which is prone to errors. If the terminals are inserted into the wrong holes, the wrong wires will be produced, and they will need to be repaired after being tested by the conduction test bench, wasting a lot of manpower and time, and increasing the cost of the finished product. At the same time, there is a wiring harness in the car called the airbag harness, which is related to human life. It is required that the harness must be qualified once in production and must not be repaired. Automobile manufacturers require manufacturers of the harness to have equipment to ensure the qualified rate of the airbag harness.

[0004] Therefore, it is necessary to design a wire harness induced error-proofing assembly and detection integrated device for inducing operation assembly and detection of the wires of the wire harness. Summary of the invention

[0005] In view of the above problems in the prior art, the present invention provides a wire harness induced error-proofing assembly and detection integrated device for inducing assembly and detection of wires of the wire harness.

[0006] To achieve the above purpose, the technical solution adopted by the present invention is:

[0007] A wire harness induction error-proofing assembly and detection integrated equipment, comprising a lower stand and an upper stand of aluminum profiles, an induction detection module for inducing assembly and detection of wire harnesses arranged in front of an operating table of the lower stand and a blank module for filling vacancies, a plurality of material boxes for placing materials arranged behind the operating table of the lower stand, a plurality of wire placement slots for placing wires arranged on the upper stand, and a display arranged at the middle position of the upper part of the upper stand, wherein the induction detection module comprises a module body, a conduction probe in the module body, and an induction indicator light arranged on the module body for inducing the placement position of the wires;

[0008] An induction material taking controller is provided in front of the wire placement slot, and a material box induction lamp or an induction material taking controller is provided in front of the material box. When the material box induction lamp is lit, the material in the material box is induced to be taken. The induction material taking controller includes a controller body, a sensor for detecting whether the material is taken away, and a material taking indicator lamp for inducing the taking away of the material when it is lit;

[0009] The operating table of the lower stand is also provided with a total spring plate assembly for popping out the wiring harness connector, an airtight gauge assembly for detecting the working air pressure, a mouse, and a keyboard. The side wall of the lower stand is provided with a pressure regulating filter, a power switch, an air gun, and a cooling fan. The lower stand is internally provided with a wire trough, a socket strip, a control panel, a relay, an industrial computer, a busbar, a detection power supply, a detector, a switching power supply, a connecting cable, an adapter plate, and a module mounting slot. The detector is internally provided with a base plate and an address plate, the address plate is plugged into the base plate, the address plate is connected to the adapter plate via the connecting cable, the induction detection module is connected to the adapter plate, and the detector is also connected to the industrial computer via a connecting cable.

[0010] Preferably, a plurality of identical or different induction detection modules are arranged in the module mounting slot, and the induction detection modules are all connected to the adapter plate and to the manifold through the air pipe.

[0011] Preferably, the sensor of the induced material taking controller is a photoelectric sensor.

[0012] Preferably, the control panel is respectively connected to the main spring plate assembly, the switching power supply and the relay, and the airtight meter assembly and the cooling fan are connected to the switching power supply.

[0013] Preferably, the wire placement groove is arranged obliquely, and the front end position of the wire placement groove is lower than the rear end position of the wire placement groove away from the display.

[0014] Preferably, the wiring harness connector is inserted into the module body, and the conductive probe in the module body matches the hole position of the wiring harness connector.

[0015] Preferably, the total input power inside the lower and upper racks of the aluminum profile is 220V, the switching power supply converts the 220V AC into 24V DC, the detection power supply converts the 220V AC into 5V DC, and the airtight meter assembly controls the total input air pressure between 0.4-0.5Mpa.

[0016] Preferably, support column feet are respectively provided under the four corner columns of the lower frame, and four walking wheels are also provided at the bottom of the lower frame.

[0017] Due to the adoption of the above technical solution, compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. The frame and operating table of the present invention are made of industrial aluminum profiles as the frame and aluminum-plastic panels as the closed assembly. Industrial aluminum profiles have a wide range of uses and strong versatility. Aluminum profiles are famous for their long service life, environmental protection and energy saving, easy assembly and disassembly, and time saving. Compared with other metal materials, there is no metal pollution, no toxicity, and no volatile metal in the surface oxide layer. The overall structural dimensions meet the principles of ergonomics. The structural dimensions and usage of the workbench try to meet the natural form of the human body, which is convenient for the operator and minimizes the fatigue caused by operating the workbench.

[0019] 2. A plurality of material boxes are arranged above the operating table of the present invention, and an indicator light or an induction material taking controller is arranged directly in front of the material box. The indicator light is lit to induce taking of the material in the material box. When taking the material, the sensor works. After the material is taken away, the software determines that the material has been taken away, and the material is taken correctly to proceed to the next step.

[0020] 4. The upper platform of the present invention is provided with a plurality of wire placement slots for placing wires. An induction material taking controller is provided directly in front of the wire placement slots. The indicator light is lit to induce taking of the wires from the wire placement slots. When taking the wires, the sensor works. After the wires are taken away, the software determines that the wires have been taken away, and then proceeds to the next step.

[0021] 5. The present invention can expand the number of detection stations and the number of wire placement slots and material boxes according to the types and quantities of materials (wiring harness connectors, etc.), the length and number of wiring harness wires, and can realize the assembly and detection of different types of wiring harnesses with the same equipment. At the same time, the present invention has novel concept, reasonable structural design, stable and reliable performance, is suitable for industry promotion, and has broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] By referring to the following description in conjunction with the accompanying drawings, and with a more comprehensive understanding of the present invention, other objects and results of the present invention will become more apparent and easy to understand. In the accompanying drawings:

[0023] Figure 1 It is a three-dimensional diagram of the overall structure of an example of the present invention;

[0024] Figure 2 It is a side view of the overall structure of an example of the present invention;

[0025] Figure 3 It is a front view of the overall structure of an example of the present invention;

[0026] Figure 4 is an internal view of the lower stand of an example of the present invention;

[0027] Figure 5 is another overall structural stereogram of an example of the present invention;

[0028] Figure 6is a stereogram of an induction detection module of an example of the present invention;

[0029] Figure 7 It is a stereoscopic diagram of an induction material taking controller of an example of the present invention;

[0030] Figure 8 is a stereoscopic diagram of a second induction material taking controller of an example of the present invention;

[0031] The reference numerals include: lower stand 1-1, upper stand 1-2, support column foot 1-1-1, walking wheel 1-1-2, blank module 2, material box induction light 3, material box 4, induction material taking controller 5, controller body 5-1, sensor 5-2, material taking indicator light 5-3, wire placement slot 6, display 7, induction detection module 8, module body 8-1, conduction probe 8-2, induction indicator light 8-3, voltage regulating filter 9, power switch 10, air gun 11, keyboard 1 2. Mouse 13. Main spring plate assembly 14. Airtight meter assembly 15. Cooling fan 16. Wire slot 17. Socket strip 18. Control board 19. Relay 20. Industrial computer 21. Busbar 22. Detection power supply 23. Bottom plate 24. Detector 25. Switching power supply 26. Address board 27. Connecting cable 28. Adapter board 29. Module mounting slot 30. Second induced material taking controller 31. Second controller body 31-1. Second sensor 31-2. Second material taking indicator light 31-3. DETAILED DESCRIPTION

[0032] The following will clearly and completely describe the technical solutions of various embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. It should be pointed out that all the drawings are exemplary representations. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] The present invention is further described in detail below through specific implementation examples in conjunction with the accompanying drawings.

[0036] Reference Figures 1 to 8 , a wire harness induced error-proof assembly and detection integrated equipment, including a lower platform 1-1 and an upper platform 1-2 of aluminum profiles, an induced detection module 8 (model 400F) for inducing assembly and detection of wire harnesses arranged in front of the operating table of the lower platform 1-1 and a blank module 2 for filling vacancies, a plurality of material boxes 4 for placing materials arranged behind the operating table of the lower platform 1-1, a plurality of wire placement grooves 6 for placing wires arranged on the upper platform 1-2, and a display 7 arranged in the middle position of the upper part of the upper platform 1-2, the induced detection module 8 includes a module body 8-1, a conduction probe 8-2 arranged in the module body 8-1, and an induced indicator light 8-3 arranged on the module body 8-1 for displaying the installation hole position.

[0037] The wire placement slot 6 is tilted, and the front end of the wire placement slot 6 is lower than the rear end of the wire placement slot 6 away from the display 7. The tilted setting of the wire placement slot 6 meets the ergonomic principle and is convenient for the operator to operate. The front end of the wire placement slot 6 is provided with an induction material taking controller 5, and the induction material taking controller 5 includes a controller body 5-1, a sensor 5-2 for detecting materials, and a material taking indicator light 5-3. The sensor 5-2 of the induction material taking controller 5 is a photoelectric sensor. The induction material taking controller 5 is fixedly connected to the crossbeam of the upper stand 1-2 through the clamping block below it.

[0038] A material box induction light 3 or a second induction material taking controller 31 is provided in front of the material box 4. The material box induction light 3 is provided at the front end of the material box. When the material box contains a large wiring harness connector (the wiring harness connector is a relay station for the wiring harness in the automobile circuit), etc., the software program of the device is used to edit and judge whether the material has been taken away; refer to Figure 5 The second induction material taking controller 31 is provided in front of the material box. The situation is applicable when the material box contains materials such as small wiring harness connectors. Figure 8The second induced material taking controller 31 includes a second controller body 31-1, a second sensor 31-2 for detecting materials, and a second material taking indicator light 31-3. The second sensor 31-2 is a photoelectric sensor, which determines whether the material is taken away through software.

[0039] refer to Figure 4 The operating table of the lower stand 1-1 is also provided with a total spring plate assembly 14 for ejecting the sheath, an airtight gauge assembly 15 for detecting the working air pressure, a mouse 13, and a keyboard 12. The side wall of the lower stand 1-1 is provided with a pressure regulating filter 9 (model AFC20001), a power switch 10 (model YMD11-25A), an air gun 11 (model AG-B), and a cooling fan 16. The lower stand 1-1 is internally provided with a wire groove 17, a socket 18, a control board 19 (model 7FL01-04), a relay 20 (model JQX-38FDC12V), an industrial computer 21 (model EPC-7893K), a busbar 22 (model YC2-314-40), a detection power supply 23 (model LRS-350-24V), and a bottom plate 24 (model 16B0029), detector 25, switching power supply 26 (model LRS-100-5), address board 27 (model TSYB-400B2-A-N2), connecting cable 28, adapter board 29 (model 400B2-T-N1), module mounting slot 30, the detector 25 is provided with a base plate 24 (model 16B0029) and an address board 27 (model TSYB-400B2-A-N2) inside, the address board 27 is plugged into the base plate 24, the address board 27 is connected to the adapter board 29 through the connecting cable 28, the induced detection module 8 is connected to the adapter board 29, the detector 25 is also connected to the industrial computer 21 through the connecting cable 28, and the industrial computer is a computer with a PCI control card. The control board 19 is connected to the main spring plate assembly 14 , the relay 20 , and the switch power supply 26 , respectively. The airtight meter assembly 15 and the cooling fan 16 are connected to the switch power supply 26 , respectively.

[0040] refer to Figure 6 The induction detection module includes a module body 8-1, a conduction probe 8-2 in the module body, and an induction indicator light 8-3 arranged on the module body for displaying the installation hole position. The wiring harness connector is inserted into the module body 8-1, and the conduction probe 8-2 is inserted into the hole position of the corresponding wiring harness connector, so that the same device can assemble and detect multiple different models of products. A plurality of identical or different induction detection modules 8 are arranged in the module installation slot 30, and the induction detection module 8 is connected to the adapter plate 29 and connected to the manifold 22 through an air pipe (not shown), and the manifold 22 provides a certain air pressure to lock the induction detection module 8.

[0041] refer to Figure 4 The lower stand 1-1 and the upper stand 1-2 are integral aluminum alloy stands. The total input power supply inside the lower stand 1-1 and the upper stand 1-2 of aluminum profile is 220V. The switch power supply 26 converts the 220V AC into 24V DC. The detection power supply 23 converts the 220V AC into 5V DC. The airtight meter assembly 15 controls the total input air pressure between 0.4-0.5Mpa. Support column feet 1-1-1 are respectively arranged under the four corner columns of the lower stand 1-1. Bolts are arranged on the support column feet 1-1-1, which can be adjusted to stabilize the equipment. Four walking wheels 1-1-2 are also arranged at the bottom of the lower stand 1-1 to facilitate the movement of the equipment.

[0042] The following will refer to Figures 1 to 8 The working principle of the present invention is described.

[0043] The integrated equipment of the present invention is composed of a computer system, a TSYB-400B2 hardware detection system, and a tooling operation table. The software system is a TSYB-400F detection system, which is upgraded from the TSYB-400B2 software. The working principle is simply to determine where to get the material and where to insert it according to the guidance of the indicator light, and at the same time detect whether the insertion is correct. If the insertion is correct, it will guide the next operation until the operation is completed.

[0044] The specific working principle is as follows: First, edit the detection file. Due to different types of automobiles, there will be different types of wiring harnesses, so the manufacturer should edit the detection file of the wiring harness according to its own wiring harness and production process, mainly including editing the induction to take the wiring harness connector and insert the wiring harness connector, editing the induction to take the wire and insert the wire, editing the pull back after inserting the wire, editing the detection of the detection lock, editing the induction to randomly insert the wire at the other end, pushing the secondary lock into place and detecting whether the secondary lock is in place; second, induction to take materials and induction assembly, first install the induction detection module 8 on the lower stand 1- 1, and then insert the induced wire harness connector into the induced detection module 8. Since the wire placement slot 6 is tilted on the upper rack 1-2, the front end of the wire placement slot 6 is provided with an induced material taking controller 5, and the material box 4 is arranged behind the operating table of the lower rack 1-1. The front end of the material box 4 is provided with a material box induced light 3 or a second induced material taking controller 31. The software makes the guide light (material box induced light 3, material taking indicator light 5-3, second material taking indicator light 31-3) light up to prompt the operator to take a certain material. When taking the material, the photoelectric switch is triggered, and the software The component determines that the material has been taken away based on the output signal of the photoelectric sensor. If the material is taken correctly, the hole induction indicator light 8-3 at the insertion position in the module body 8-1 will light up, and the obtained material (wire) will be placed in the corresponding hole. At this time, the inserted terminal will trigger the switch needle. The software determines that the switch needle is closed and enters the next step. This cycle completes the induced assembly; third, detection, call the edited detection file, and start the detection. The detection content includes detecting the induction indicator light 8-3 to induce the insertion of the wiring harness connector, detecting the induction indicator light 8-3 to induce the insertion of the wire and detecting the pullback (if the upper switch needle is triggered by pulling upward, it proves that the tension has been reached and the inserted terminal is secure, and the next step is performed.) Detect the induction indicator light 8-3 to insert the other end of the wire, push the secondary lock and detect the function of the secondary lock in place, automatically pop out the wire after the detection is qualified, and restore the disconnection of each switch needle after the detection wire is removed to prepare for the next detection; fourth, complete the detection. After the detection is completed, this wiring harness will be qualified and it will pop out. If the wiring harness connector pops up incorrectly or gets stuck, the wiring harness connector can be popped out by manually pressing the total spring plate assembly 14. After passing, you can choose to print a qualified label.

[0045] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A wire harness induced error-proofing assembly and detection integrated device, characterized in that: It includes a lower stand and an upper stand made of aluminum profiles, an induction detection module for inducing assembly and detecting wiring harnesses and a blank module for filling vacancies arranged in front of the operating table of the lower stand, a plurality of material boxes for placing materials arranged behind the operating table of the lower stand, a plurality of wire placement slots for placing wires arranged on the upper stand, and a display arranged at the middle position of the upper part of the upper stand. The induction detection module includes a module body, a conduction probe in the module body, and an induction indicator light arranged on the module body for inducing the position of placing the wires; An induction material taking controller is provided in front of the wire placement slot, and a material box induction lamp or an induction material taking controller is provided in front of the material box. When the material box induction lamp is lit, the material in the material box is induced to be taken. The induction material taking controller includes a controller body, a sensor for detecting whether the material is taken away, and a material taking indicator lamp for inducing the taking away of the material when it is lit; The operating table of the lower stand is also provided with a total spring plate assembly for popping out the wiring harness connector, an airtight gauge assembly for detecting the working air pressure, a mouse, and a keyboard. The side wall of the lower stand is provided with a pressure regulating filter, a power switch, an air gun, and a cooling fan. The lower stand is internally provided with a wire trough, a socket strip, a control panel, a relay, an industrial computer, a busbar, a detection power supply, a detector, a switching power supply, a connecting cable, an adapter plate, and a module mounting slot. The detector is internally provided with a base plate and an address plate, the address plate is plugged into the base plate, the address plate is connected to the adapter plate via the connecting cable, the induction detection module is connected to the adapter plate, the detector is also connected to the industrial computer via the connecting cable, the control panel is respectively connected to the total spring plate assembly, the switching power supply, and the relay, and the airtight gauge assembly and the cooling fan are connected to the switching power supply.

2. The wire harness induced error-proofing assembly and detection integrated device according to claim 1, characterized in that: A plurality of identical or different induction detection modules are arranged in the module installation slot, and the induction detection modules are all connected to the adapter plate, and the induction detection modules are all connected to the manifold through the air pipe.

3. The wire harness induced error-proofing assembly and detection integrated device according to claim 1, characterized in that: The sensor of the induced material taking controller is a photoelectric sensor.

4. The wire harness induced error-proofing assembly and detection integrated device according to claim 1, characterized in that: The wire placement groove is tilted, and the front end position of the wire placement groove is lower than the rear end position of the wire placement groove away from the display.

5. The wire harness induced error-proofing assembly and detection integrated device according to claim 1, characterized in that: The wiring harness connector is inserted into the module body, and the conductive probe in the module body matches the hole position of the wiring harness connector.

6. The wire harness induced error-proofing assembly and detection integrated device according to claim 1, characterized in that: The total input power inside the lower and upper racks of the aluminum profile is 220V. The switching power supply converts 220V AC into 24V DC. The detection power supply converts 220V AC into 5V DC. The airtight meter assembly controls the total input air pressure between 0.4-0.5Mpa.

7. The wire harness induced error-proofing assembly and detection integrated device according to claim 1, characterized in that: Support column feet are respectively arranged under the four corner columns of the lower frame, and four walking wheels are also arranged at the bottom of the lower frame.

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