A broken grate sewage lifting device

The use of a crushed bar screen-type sewage lifting device has solved the problems of debris blockage and suspended solids attachment in the subway sewage treatment system, achieving automated control and efficient cleaning, and reducing equipment failure and maintenance costs.

CN114411933BActive Publication Date: 2026-01-06马艳丽
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Patent Information

Application Number
CN202210096222.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-01-26
Publication Date
2026-01-06
Estimated Expiration
2042-01-26

AI Technical Summary

Technical Problem

In existing subway sewage treatment systems, plastic bags, rags, sanitary napkins, keys, mobile phones and other debris can easily clog pipes or damage pumps. In addition, suspended solids in sewage adhere to the side walls of the tanks and require regular manual cleaning, which increases maintenance costs.

Method used

The wastewater lifting device adopts a crushing bar screen type, equipped with a crusher and bar screen to crush large particles of impurities and automatically clean them. Combined with a liquid level sensor to control the operation of the water pump, a collection basket is set to collect large debris, and backwash pipes and spray holes are used to keep the flow unobstructed.

Benefits of technology

It effectively avoids blockage by debris, reduces equipment failure rate, improves the efficiency of automated operation, reduces the need for manual maintenance, and ensures the stability and efficient operation of the drainage system.

✦ Generated by Eureka AI based on patent content.

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    Figure CN114411933B_ABST
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Abstract

The application discloses a broken grid type sewage lifting device, which comprises a water tank and a water pump arranged on one side of the water tank, a crusher is fixedly connected through a hole penetrating the top left side of the water tank, grid plates are fixedly connected to the inside of the water tank and located on the left and right sides of the crusher, the mesh size of the left grid plate is larger than that of the right grid plate, and a water pumping pipe is fixedly connected through a hole penetrating the bottom of the right side of the water tank, and the application relates to the technical field of sewage treatment. The broken grid type sewage lifting device can crush large-particle impurities in area A into small pieces and discharge the small pieces into area B, so that the impurities can be pumped away by the water pump, the probability of pipe blockage or water pump damage can be reduced, the probability of paralysis of the sewage discharge system is reduced, and the water flowing from area A to area B is kept unobstructed, so that the drainage efficiency is ensured.
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Description

Technical Field

[0001] This invention relates to the field of wastewater treatment technology, specifically to a crushed bar type wastewater lifting device. Background Technology

[0002] Wastewater treatment is the process of purifying wastewater to meet the water quality requirements for discharge into a water body or for reuse. Wastewater treatment is widely used in various fields such as construction, agriculture, transportation, energy, petrochemicals, environmental protection, urban landscaping, healthcare, and catering, and is increasingly becoming part of everyday life. Classified by source, wastewater treatment is generally divided into industrial wastewater treatment and domestic wastewater treatment. Industrial wastewater includes industrial wastewater, agricultural wastewater, and medical wastewater, while domestic wastewater is wastewater generated during daily life. It refers to a complex mixture of various forms of inorganic and organic matter, including: ① floating and suspended solid particles of various sizes; ② colloidal and gel-like diffuses; ③ pure solutions.

[0003] The current subway sewage treatment process involves the following steps: sewage from the restrooms flows into a collection tank. Once the tank reaches a set water level, a sewage pump starts, lifting the sewage and discharging it into the municipal sewer network. However, this existing technology has the following drawbacks:

[0004] a. When plastic bags, rags, sanitary napkins, keys, or mobile phones enter the pipes, it can cause minor blockages or, in severe cases, damage to the pump body, leading to malfunctions in the entire equipment and affecting the normal operation of the system.

[0005] b. After prolonged use, suspended solids in the wastewater adhere to the side walls of the tank, requiring regular manual cleaning for normal operation, which inevitably increases maintenance costs. Summary of the Invention

[0006] To address the shortcomings of existing technologies, this invention provides a crushing bar type sewage lifting device, which solves the problems that when plastic bags, rags, sanitary napkins, keys, and mobile phones enter the pipes, they can cause minor blockages or even damage to the pump body, leading to equipment malfunctions and affecting the normal operation of the system. Furthermore, after prolonged use, suspended solids in the sewage adhere to the side walls of the tank, requiring only periodic manual cleaning.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solution: a crushing and bar-type sewage lifting device, comprising a water tank and a water pump installed on one side thereof, a crusher being fixedly connected through the left side of the top of the water tank, and bar screens being fixedly connected inside the water tank and on both sides of the crusher, wherein the mesh size of the left bar screen is larger than that of the right bar screen, a water suction pipe being fixedly connected through the bottom of the right side of the water tank, and the right end of the water suction pipe being connected to the water inlet of the water pump through a valve, the water outlet of the water pump being connected to a water outlet pipe, and a backwash pipe being connected to the surface of the water outlet pipe, and a water spraying square pipe being fixedly connected to the top of the left side of both bar screens, wherein the bottom end of the water spraying square pipe has an oblique water spray hole that tilts to the right, and the left end of the backwash pipe penetrating the right wall of the water tank and the bar screen being connected to both sets of water spraying square pipes.

[0008] Preferably, a base is fixedly connected to the bottom of the water tank, and a control cabinet is fixedly connected to the upper right corner of the front of the water tank.

[0009] Preferably, the water pump is fixedly connected to the right side of the top of the base by a bracket, and two sets of water pump, water suction pipe, water discharge pipe and backwash pipe are respectively provided.

[0010] Preferably, the inner cavity of the water tank located to the left of the left side of the left side of the grating plate is designated as area A, and the inner cavity of the water tank located to the right of the right side of the grating plate is designated as area B.

[0011] Preferably, the top of the water tank, and the top of areas A and B, are respectively fixedly connected to a left top cover and a right top cover by bolts.

[0012] Preferably, an exhaust pipe is fixedly connected to the right rear corner of the top of the water tank, and a liquid level sensor is fixedly connected through the right front corner of the top of the water tank, with the bottom end of the liquid level sensor extending to the bottom of the inner cavity of the water tank. The control cabinet is electrically connected to the water pump and the liquid level sensor respectively via wires.

[0013] Preferably, a water inlet pipe is fixedly connected through the top of the left side of the water tank, and a triangular arch plate is fixedly connected between the left side of the inner wall of the water tank and the left side grid plate, and directly below the water inlet pipe.

[0014] Preferably, multiple sets of supporting vertical plates are fixedly connected side by side at the bottom of the A area, and collection baskets are placed on the top of the supporting vertical plates and below the front and rear sides of the triangular arch plate.

[0015] Beneficial effects

[0016] This invention provides a wastewater lifting device using a crushed bar screen. Compared with the prior art, it has the following advantages:

[0017] (1) The crushing bar type sewage lifting device can crush large particles of impurities in area A into small pieces and discharge them into area B by setting a crusher in conjunction with the bar plate. Then, the pieces are pumped away by the water pump, which can avoid the blockage of pipes or damage to the water pump by debris, and reduce the chance of the sewage system being paralyzed. At the same time, the backwash pipe in conjunction with the water spray square pipe can spray some of the discharged sewage onto the surface of the bar plate, which can wash off the impurities attached to its surface, thereby keeping the water flow from area A to area B unobstructed and ensuring drainage efficiency.

[0018] (2) The crushed bar type sewage lifting device monitors the water level in zone B by setting a liquid level sensor. When the liquid level rises to a certain height, the water pump can be automatically started to lift the sewage. When the water level in zone B drops to a certain height, the water pump can be automatically shut off to store water, ensuring the maximum utilization rate of the water pump. The automated operation is more energy-efficient.

[0019] (3) The crushing grid type sewage lifting device can collect large pieces of debris that cannot pass through the grid plate for crushing by setting a collection basket below the inlet pipe. The collection basket is set on the side, and the debris falling in the middle is guided to both sides by the triangular arch plate, making it convenient to take out the collection basket and clean the debris. It is easy to use. Attached Figure Description

[0020] Figure 1 This is a perspective view of the structure of the present invention;

[0021] Figure 2 This is a front view of the structure of the present invention;

[0022] Figure 3 This is a cross-sectional view of the water tank of the present invention;

[0023] Figure 4 For the present invention Figure 3 A magnified view of point A in the image.

[0024] In the diagram: 1-Water tank, 2-Water pump, 3-Crusher, 4-Grate plate, 5-Water suction pipe, 6-Water outlet pipe, 7-Backwash pipe, 8-Water spray square pipe, 9-Angled water spray hole, 10-Base, 11-Control cabinet, 12-Bracket, 13-Left top cover, 14-Right top cover, 15-Exhaust pipe, 16-Liquid level sensor, 17-Water inlet pipe, 18-Triangular arch plate, 19-Supporting vertical plate, 20-Collection basket. Detailed Implementation

[0025] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0026] Please see Figure 1-4 This invention provides a technical solution: a crushing and bar-type sewage lifting device, comprising a water tank 1 and a water pump 2 installed on one side, a crusher 3 is fixedly connected through the left side of the top of the water tank 1, and bar screens 4 are fixedly connected inside the water tank 1 and on both sides of the crusher 3, with the mesh size of the left bar screen 4 being larger than that of the right bar screen 4. A water suction pipe 5 is fixedly connected through the bottom of the right side of the water tank 1, and the right end of the water suction pipe 5 is connected to the water inlet of the water pump 2 through a valve. The water outlet of the water pump 2 is connected to a water outlet pipe 6, and a backwash pipe 7 is connected to the surface of the water outlet pipe 6. A water spray square pipe 8 is fixedly connected to the top of the left side of each of the two bar screens 4, and the bottom end of the water spray square pipe 8 has a slanted water spray hole 9 with the lower end tilted to the right. The left end of the backwash pipe 7 penetrates the right wall of the water tank 1 and the bar screen 4 and is connected to both sets of water spray square pipes 8. By setting up a crusher 3 in conjunction with a grating plate 4, large particles of impurities in area A can be crushed into small pieces and discharged into area B, where they are then pumped away by water pump 2. This avoids debris clogging the pipes or damaging the water pump 2, reducing the chance of the sewage system malfunctioning. At the same time, by using a backwash pipe 7 in conjunction with a water spray square pipe 8, some of the discharged sewage can be sprayed onto the surface of the grating plate 4, which can wash off the impurities attached to its surface, thereby maintaining smooth water flow from area A to area B and ensuring drainage efficiency.

[0027] The bottom of the water tank 1 is fixedly connected to the base 10, and the water pump 2 is fixedly connected to the right side of the top of the base 10 through the bracket 12. The water pump 2, the water suction pipe 5, the water outlet pipe 6 and the backwash pipe 7 are each provided in two sets.

[0028] The inner cavity of water tank 1, located to the left of the left side of the left side of the grid plate 4, is designated as area A. The inner cavity of water tank 1, located to the right of the right side of the grid plate 4, is designated as area B. The top of water tank 1, located at the top of areas A and B, is respectively fixedly connected to the left top cover 13 and the right top cover 14 by bolts.

[0029] An exhaust pipe 15 is fixedly connected to the rear right corner of the top of water tank 1, and a liquid level sensor 16 is fixedly connected through the front right corner of the top of water tank 1, with the bottom end of the liquid level sensor 16 extending to the bottom of the inner cavity of water tank 1. A control cabinet 11 is fixedly connected to the upper right corner of the front of water tank 1, and the control cabinet 11 is electrically connected to water pump 2 and liquid level sensor 16 via wires. By setting the liquid level sensor 16 to monitor the water level in zone B, water pump 2 can be automatically started to lift sewage when the liquid level rises to a certain height, and water pump 2 can be automatically shut off to store water when the water level in zone B drops to a certain height, ensuring the maximum utilization rate of water pump 2 and making the automated operation more energy-efficient.

[0030] A water inlet pipe 17 is fixedly connected to the top left side of water tank 1. Between the left side of the inner wall of water tank 1 and the left side grid plate 4, and directly below the water inlet pipe 17, a triangular arch plate 18A is fixedly connected to the bottom of area A, with multiple sets of supporting vertical plates 19 fixedly connected in parallel. Collection baskets 20 are placed on the top of the supporting vertical plates 19 and below the front and rear sides of the triangular arch plate 18. By setting the collection baskets 20 below the water inlet pipe 17, large pieces of debris that cannot pass through the grid plate 4 and be broken can be collected. Furthermore, by placing the collection baskets 20 on the side and using the triangular arch plates 18 to guide the debris falling from the center to the sides, it is easy to remove the collection baskets 20 for cleaning, making it convenient to use.

[0031] Furthermore, all content not described in detail in this specification is existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used.

[0032] Working principle:

[0033] a. Domestic sewage enters water tank 1 through inlet pipe 17 and is dispersed into collection baskets 20 on both sides by triangular arch plate 18. Large debris is collected in collection baskets 20. Small particles in sewage pass directly from zone A through grid 4 into zone B. Large particles are intercepted in zone A by grid 4 and are crushed into small particles by crusher 3 before entering zone B of water tank 1.

[0034] b. When the sewage reaches the set maximum water level of water tank 1, the level sensor 16 transmits the level signal to the control cabinet 11.

[0035] c. Control cabinet 1 sends a start command to water pump 2, water pump 2 starts, and lifts sewage to the above-ground municipal sewage pipe network through water outlet pipe 6.

[0036] d. While the sewage is being lifted, a portion of the sewage in the outlet pipe 6 flows back into the spray pipe 8 through the backwash pipe 7, and is sprayed downwards onto the grid 4 through the inclined spray holes 9, spraying and rinsing the surface of the grid 4 to remove suspended solids attached to the grid 4 and keep the water flow from area A to area B unobstructed.

[0037] e. As the sewage in water tank 1 continues to rise, the sewage level gradually drops. When the sewage level in water tank 1 drops to the set minimum water level, the level sensor 16 transmits the level signal to the control cabinet 11.

[0038] f. Control cabinet 11 sends a stop command to water pump 2, water pump 2 stops working, and water tank 1 continues to accumulate sewage through inlet pipe 17. This completes one working cycle of the equipment.

[0039] g. Periodically open the left top cover 13, remove the collection basket 20, clean out the large debris inside, and then put it back.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A broken grid sewage lifting device, comprising a water tank (1) and a water pump (2) arranged on one side of the water tank (1), characterized in that: The left side of the top of the water tank (1) is fixedly connected with a crusher (3), the inside of the water tank (1) and the left and right sides of the crusher (3) are fixedly connected with grid plates (4), the mesh size of the left grid plate (4) is larger than that of the right grid plate (4), the bottom of the right side of the water tank (1) is fixedly connected with a water suction pipe (5), the right end of the water suction pipe (5) is communicated with the water inlet end of the water pump (2) through a valve, the water outlet end of the water pump (2) is communicated with a water outlet pipe (6), the surface of the water outlet pipe (6) is communicated with a backwashing pipe (7), the top of the left side of the two grid plates (4) is fixedly connected with water spraying square pipes (8), the bottom end of the water spraying square pipe (8) is provided with an inclined water spraying hole (9) inclined to the right, the left end of the backwashing pipe (7) penetrates the right wall of the water tank (1) and the grid plate (4) and is communicated with the two groups of water spraying square pipes (8); The top of the left side of the water tank (1) is fixedly connected with a water inlet pipe (17), the left side between the inner wall of the water tank (1) and the left grid plate (4) and below the water inlet pipe (17) is fixedly connected with a triangular arch plate (18), the left side of the inner cavity of the water tank (1) and below the left grid plate (4) is set as an A area, the right side of the inner cavity of the water tank (1) and below the right grid plate (4) is set as a B area, the bottom of the A area is fixedly connected with a plurality of groups of supporting vertical plates (19) in parallel, the top of the supporting vertical plate (19) and below the triangular arch plate (18) on the left and right sides is placed with a collecting basket (20), the bottom of the water tank (1) is fixedly connected with a base (10), the right upper corner of the front of the water tank (1) is fixedly connected with a control cabinet (11), the water pump (2) is fixedly connected on the right side of the top of the base (10) through a support (12), and the water pump (2), the water suction pipe (5), the water outlet pipe (6) and the backwashing pipe (7) are correspondingly provided with two groups.

2. A macerator screen sewage ejector as defined in claim 1 wherein: The top of the water tank (1) and the top of the A area and the B area are fixedly connected with a left top cover (13) and a right top cover (14) respectively through bolts.

3. A macerating grate sewage ejector as defined in claim 1 wherein: The right rear corner of the top of the water tank (1) is fixedly connected with an exhaust pipe (15), the right front corner of the top of the water tank (1) is fixedly connected with a liquid level sensor (16) penetratingly, and the bottom end of the liquid level sensor (16) extends to the bottom of the inner cavity of the water tank (1), the control cabinet (11) is electrically connected with the water pump (2) and the liquid level sensor (16) through wires respectively. The right rear corner of the top of the water tank (1) is fixedly connected with an exhaust pipe (15), the right front corner of the top of the water tank (1) is fixedly connected with a liquid level sensor (16) penetratingly, and the bottom end of the liquid level sensor (16) extends to the bottom of the inner cavity of the water tank (1), the control cabinet (11) is electrically connected with the water pump (2) and the liquid level sensor (16) through wires respectively.

Citation Information

Patent Citations

  • Crushing grid type sewage lifting device

    CN217053713U