A fast concrete pouring device for highway engineering

By designing a concrete rapid pouring device for highway engineering, the rotation shaft and adjustment rod driven by a servo motor, combined with the movement of the comb rod and scraping flat seat, the problems of slow concrete pouring speed and uneven dispersion in the prior art are solved, and efficient and uniform concrete pouring effect is achieved.

CN114457653BActive Publication Date: 2025-05-16李浩增
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Patent Information

Application Number
CN202210223882.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-03-09
Publication Date
2025-05-16
Estimated Expiration
2042-03-09

AI Technical Summary

Technical Problem

In highway construction, the concrete pouring method in the prior art has the problem of high labor intensity and slow speed, which leads to the fact that the concrete slurry is easy to gather and difficult to disperse evenly.

Method used

A rapid pouring device for highway engineering is designed, including components such as mixing drums, slurry collectors, dispersed seats and comb rods installed on the vehicle body. The servo motor drives the rotation shaft and the adjustment rod to slide the concrete slurry out at different angles, and combines the movement of the comb rod and the adjustment of the scraping seat to achieve initial dispersion and screening of the concrete.

Benefits of technology

It effectively reduces the gathering of concrete slurry, improves the dispersion uniformity and molding effect of concrete, and significantly improves the construction speed and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a rapid concrete pouring device for highway engineering, comprising a mixing drum installed on a vehicle body, wherein the vehicle body is composed of a vehicle head and a vehicle body, and the mixing drum is installed on the vehicle body, and a support seat for supporting the mixing drum is fixedly installed on the vehicle body, and the upper surface of the support seat has an arc surface matched with the mixing drum, and the upper end of the mixing drum is divided into a discharge port. The advantages are: the setting of the dispersion structure allows the concrete slurry to slide out from the dispersion seat at different angles, thereby greatly reducing the occurrence of a large amount of gathering of the concrete slurry, and achieving a preliminary dispersion effect; at the same time, the first and second scraping seats will move with the movement of the vehicle body, and the scattered concrete slurry can be further scraped and dispersed during the movement, making the dispersion more uniform, greatly reducing the labor intensity of the operator, and improving the work efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of highway engineering, and in particular to a rapid concrete pouring device for highway engineering. Background Art

[0002] In the process of highway construction, direct concrete pouring is adopted. The mixing drum is set on the vehicle body. As the vehicle body moves, the mixed concrete slurry falls directly onto the highway to be constructed. However, the fallen slurry will gather together in large quantities, and a large number of operators are required to use tools such as shovels to disperse the concrete. This method has the problems of high labor intensity and slow speed. Summary of the invention

[0003] The purpose of the present invention is to solve the problems raised in the background technology and to propose a rapid concrete pouring device for highway engineering.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions:

[0005] A fast concrete pouring device for highway engineering, comprising a mixing drum installed on a vehicle body, the vehicle body consisting of a vehicle head and a vehicle body, the mixing drum being installed on the vehicle body, a support seat for supporting the mixing drum being fixedly installed on the vehicle body, and an upper surface of the support seat having an arc surface matching the mixing drum, and an upper end portion of the mixing drum being divided into a discharge port;

[0006] A slurry collecting seat matched with the material outlet of the mixing drum is fixedly installed on the vehicle body, a slurry lowering pipe is fixedly connected to the slurry collecting seat, a dispersion seat is installed on the vehicle body through a fixed component, and a dispersion structure is installed on the dispersion seat;

[0007] The dispersion seat is fixedly mounted with a mounting plate via two fixing frames, and a first scraping seat is mounted on the mounting plate via a height adjustment structure, and a second scraping seat is mounted at both ends of the first scraping seat via a disassembly structure;

[0008] A mounting frame is installed on the first scraping seat and the second scraping seat through a disassembly assembly component, a sliding plate is installed on each mounting frame through a lifting assembly, and a plurality of combing rods are fixedly installed on each sliding plate at equal intervals.

[0009] In the above-mentioned rapid concrete pouring device for highway engineering, the fixing assembly is composed of multiple fixing rods 1 and multiple fixing rods 2, four fixing rods 1 are fixedly installed on the outer wall of the vehicle body away from the front end, and the length of the two upper fixing rods 1 is smaller than the length of the two lower fixing rods 1, and a fixing rod 2 fixedly connected to the dispersion seat is fixedly installed on the side surface of the four fixing rods 1 close to the dispersion seat.

[0010] In the above-mentioned rapid concrete pouring device for highway engineering, the dispersion structure is composed of a connecting blind hole, a lower slurry cavity, a connecting cavity, a slurry outlet groove, a servo motor 1, a rotating shaft and an adjusting rod. The dispersion seat is provided with a connecting blind hole, a lower slurry cavity, a connecting cavity and a slurry outlet groove, and the lower slurry cavity is communicated with the connecting blind hole and the connecting cavity, and the connecting cavity is communicated with the slurry outlet groove. A servo motor 1 is fixedly installed on the outer wall of the dispersion seat, and a rotating shaft is fixedly installed on the driving end of the servo motor 1. The end of the rotating shaft away from the servo motor 1 is rotatably installed on the inner wall of the connecting cavity, and an adjusting rod is fixedly installed on the rotating shaft.

[0011] In the above-mentioned rapid concrete pouring device for highway engineering, a retaining frame matched with the upper end portion of the mixing drum is fixedly installed on the slurry collecting seat.

[0012] In the above-mentioned rapid concrete pouring device for highway engineering, a layer of elastic pads is fixedly installed on both sides of the adjustment rod.

[0013] In the above-mentioned rapid concrete pouring device for highway engineering, the height adjustment structure is composed of servo motor 2, a screw, a ball nut and a mounting groove. The servo motor 2 is fixedly installed on the upper surface of the mounting plate, and the driving end of the servo motor 2 is fixedly installed with a screw. The scraping seat 1 is provided with a mounting groove, and a ball nut matching the screw is installed in the mounting groove.

[0014] In the above-mentioned rapid concrete pouring device for highway engineering, the disassembly and assembly structure consists of a slot and a block. A slot is provided at both ends of the scraping seat. A block that matches the slot is fixedly installed at one end of each of the two scraping seats.

[0015] In the above-mentioned rapid concrete pouring device for highway engineering, the disassembly and assembly component consists of two card slots and two card blocks. The outer walls of the first and second scraping seats are each provided with a card slot two, and the outer wall of each mounting frame is fixedly installed with a card block two that matches the card slot two.

[0016] In the above-mentioned rapid concrete pouring device for highway engineering, the lifting component is an electric push rod, the electric push rod is fixedly installed on the mounting frame, and the lower end of the electric push rod passes through the upper end part of the mounting frame and is fixedly connected to the upper surface of the sliding plate.

[0017] Compared with the prior art, the present invention has the following advantages:

[0018] 1: The setting of the dispersion structure allows the concrete slurry to slide out from the dispersion seat at different angles, thereby greatly reducing the occurrence of a large amount of concrete slurry gathering and achieving a preliminary dispersion effect.

[0019] 2: The combing rod can move with the movement of the vehicle body. During the movement, the concrete slurry that falls on the road can be screened out to remove the large particles contained in it and improve the forming effect.

[0020] 3: Scraping seat 1 and scraping seat 2 will move with the movement of the vehicle body. During the movement, they can further scrape and disperse the scattered concrete slurry, making the dispersion more uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the structure of a rapid concrete pouring device for highway engineering proposed by the present invention;

[0022] Figure 2 for Figure 1 Schematic diagram of the structure after rotating a certain angle;

[0023] Figure 3 for Figure 1 Schematic diagram of the structure after the middle dispersion seat part is rotated to a certain angle;

[0024] Figure 4 for Figure 3 Schematic diagram of the structure after the middle dispersion seat part is rotated to a certain angle;

[0025] Figure 5 for Figure 4 A cross-sectional view of

[0026] Figure 6 for Figure 3 An enlarged schematic diagram of the structure of the middle scraper flat seat after it rotates a certain angle;

[0027] Figure 7 for Figure 3 An enlarged schematic diagram of the structure after the middle scraper seat 2 is rotated to a certain angle;

[0028] Figure 8 for Figure 3 An enlarged schematic diagram of the structure after the middle mounting frame part is rotated to a certain angle;

[0029] Fig. 9 for Figure 5 Schematic diagram of the structure after rotation at a certain angle.

[0030] In the figure: 1 front, 2 body, 3 mixing drum, 4 support seat, 5 slurry collecting seat, 6 lower slurry pipe, 7 fixing rod 1, 8 fixing rod 2, 9 dispersion seat, 10 connecting blind hole, 11 lower slurry chamber, 12 connecting chamber, 13 slurry outlet groove, 14 servo motor 1, 15 rotating shaft, 16 adjusting rod, 17 blocking frame, 18 elastic pad, 19 fixing frame, 20 mounting plate, 21 servo motor 2, 22 mounting groove, 23 scraping seat 1, 24 slot 1, 25 block 1, 26 scraping seat 2, 27 slot 2, 28 block 2, 29 mounting frame, 30 electric push rod, 31 sliding plate, 32 combing rod. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] Reference Figure 1 , Figure 2 A rapid concrete pouring device for highway engineering includes a mixing drum 3 installed on a vehicle body, the vehicle body is composed of a vehicle head 1 and a vehicle body 2, and the mixing drum 3 is installed on the vehicle body 2, a support seat 4 for supporting the mixing drum 3 is fixedly installed on the vehicle body 2, and the upper surface of the support seat 4 has an arc surface matching the mixing drum 3, and the upper end of the mixing drum 3 is divided into a discharge port.

[0033] Reference Figure 1-5 as well as Fig. 9 A slurry collecting seat 5 matching with the discharge port of the mixing drum 3 is fixedly installed on the body 2, a slurry lowering pipe 6 is fixedly connected to the slurry collecting seat 5, a dispersion seat 9 is installed on the body 2 through a fixed component, and a dispersion structure is installed on the dispersion seat 9;

[0034] The following points are worth noting:

[0035] 1. A retaining frame 17 that matches the upper end of the mixing drum 3 is fixedly mounted on the slurry collecting seat 5.

[0036] 2. The specific shape of the retaining frame 17 is Figure 1 as well as Figure 2 It can be directly seen in the figure that the shape allows the concrete slurry to slide down along the inner wall of the retaining frame 17 to the slurry collecting seat 5 better after it contacts the inner wall of the retaining frame 17 .

[0037] 3. A groove is provided on the slurry collecting seat 5. Figure 1 It can be seen that the configuration is wide at the top and narrow at the bottom, so that the slurry entering the slurry collecting seat 5 can be better passed through the lower slurry pipe 6 and enter the dispersion seat 9.

[0038] 4. The fixing assembly consists of a plurality of fixing rods 7 and a plurality of fixing rods 8. Four fixing rods 7 are fixedly installed on the outer wall of the vehicle body 2 away from the front end 1, and the length of the two upper fixing rods 7 is less than the length of the two lower fixing rods 7. A fixing rod 2 8 fixedly connected to the dispersion seat 9 is fixedly installed on the side surface of the four fixing rods 7 close to the dispersion seat 9.

[0039] 5. The dispersion structure consists of a connecting blind hole 10, a lower pulp chamber 11, a connecting chamber 12, a pulp outlet groove 13, a servo motor 14, a rotating shaft 15 and an adjusting rod 16. The dispersion seat 9 is provided with a connecting blind hole 10, a lower pulp chamber 11, a connecting chamber 12 and a pulp outlet groove 13, and the lower pulp chamber 11 is connected to the connecting blind hole 10 and the connecting chamber 12, and the connecting chamber 12 is connected to the pulp outlet groove 13. A servo motor 14 is fixedly installed on the outer wall of the dispersion seat 9, and a rotating shaft 15 is fixedly installed on the driving end of the servo motor 14. The end of the rotating shaft 15 away from the servo motor 14 is rotatably installed on the inner wall of the connecting chamber 12, and an adjusting rod 16 is fixedly installed on the rotating shaft 15.

[0040] 6. The arrangement of the dispersion structure can play a certain role in limiting and guiding the flow direction of the slurry when it flows out of the dispersion seat 9, so that the slurry can fall more dispersedly on the road surface where it is needed.

[0041] 7. A layer of elastic pad 18 is fixedly installed on both sides of the adjustment rod 16.

[0042] Reference Figure 1 , Figure 3 , Figure 6 as well as Figure 7 The dispersion seat 9 is fixedly mounted with a mounting plate 20 through two fixing frames 19, and a scraping seat 1 23 is mounted on the mounting plate 20 through a height adjustment structure, and both ends of the scraping seat 1 23 are mounted with a scraping seat 2 26 through a disassembly structure;

[0043] The following points are worth noting:

[0044] 1. The height adjustment structure consists of a servo motor 21, a screw, a ball nut and a mounting groove 22. The servo motor 21 is fixedly mounted on the upper surface of the mounting plate 20, and the driving end of the servo motor 21 is fixedly mounted with a screw. A mounting groove 22 is opened on the scraping seat 23, and a ball nut matching the screw is installed in the mounting groove 22.

[0045] 2. The purpose of the height adjustment structure is to adjust the height of the lower end of the scraping seat 23 as needed, so as to facilitate better use.

[0046] 3. The upper end of the scraping seat 23 is arranged in an arc shape, so that the slurry is not easy to adhere to its outer wall.

[0047] 4. The disassembly and assembly structure consists of a slot 24 and a block 25. A slot 24 is provided at both ends of the scraping seat 23. A block 25 matched with the slot 24 is fixedly installed at one end of each of the two scraping seats 26.

[0048] 5. The setting of the second scraping seat 26 is convenient for use according to the width of the road. Specifically, the scraping seats 26 of different lengths can be set for use; or multiple scraping seats 26 can be set for use. At this time, a clamping groove 24 is also set on the side of the scraping seat 26 away from the clamping block 25, so that multiple scraping seats 26 can be clamped together for use.

[0049] Reference Figure 3 as well as Figure 8 A mounting frame 29 is installed on each of the first and second scraping seats 23 and 26 through a disassembly assembly component, a sliding plate 31 is installed on each mounting frame 29 through a lifting assembly, and a plurality of combing rods 32 are fixedly installed on each sliding plate 31 at equal intervals;

[0050] The following points are worth noting:

[0051] 1. The disassembly and assembly components are composed of a second card slot 27 and a second card block 28. The outer walls of the first scraping seat 23 and the second scraping seat 26 are each provided with a second card slot 27. The outer wall of each mounting frame 29 is fixedly provided with a second card block 28 that matches the second card slot 27.

[0052] 2. The disassembly and assembly components are arranged so that when multiple scraping seats 26 are installed, multiple sliding plates 31 can be arranged for use (used in conjunction with the above-mentioned arrangement of multiple scraping seats 26).

[0053] 3. The lifting component is an electric push rod 30 , which is fixedly mounted on the mounting frame 29 , and the lower end of the electric push rod 30 passes through the upper end of the mounting frame 29 and is fixedly connected to the upper surface of the sliding plate 31 .

[0054] It is further explained that the above-mentioned fixed connection should be understood in a broad sense unless otherwise clearly specified and limited. For example, it can be welding, gluing, or one-piece molding, etc., which are conventional means well known to those skilled in the art.

[0055] In the present invention, when it is used, an appropriate scraping seat 26 is selected according to the width of the highway, and the height of the scraping seat 23 is adjusted according to the required laying height of the concrete slurry. The servo motor 21 is turned on, and the servo motor 21 works to adjust the height of the scraping seat 23 through the cooperation of the screw rod and the ball nut.

[0056] The matching mounting frame 29 is installed on the scraping seat 1 23 and the corresponding scraping seat 2 26, and then the electric push rod 30 is turned on as needed, and the height of the lower end of the combing rod 32 is adjusted by the operation of the electric push rod 30, so as to facilitate the screening of large particles in the slurry as needed.

[0057] After the mixing drum 3 has worked for a period of time, the mixed concrete can be transported to the slurry collecting seat 5, and the concrete slurry then enters the dispersion seat 9 through the lower slurry pipe 6. At this time, the servo motor 14 is turned on, and the servo motor 14 drives the adjusting rod 16 to rotate through the rotating shaft 15. The rotation of the adjusting rod 16 allows the slurry to slide out better along the surface of the adjusting rod 16 (which has an inclination after rotation), thereby achieving the effect of dispersing the concrete slurry, so that the concrete slurry can slide out from the dispersion seat 9 at different angles, thereby greatly reducing the occurrence of a large amount of concrete slurry gathering.

[0058] At the same time, as the vehicle body moves, the comb rod 32 and the first and second scraping seats 23 and 26 are driven to move together, so as to screen out large particles of the scattered concrete slurry and further scrape and disperse it.

Claims

1. A fast concrete pouring device for highway engineering, comprising a mixing drum (3) mounted on a vehicle body, wherein the vehicle body is composed of a vehicle head (1) and a vehicle body (2), and the mixing drum (3) is mounted on the vehicle body (2), characterized in that: A support seat (4) for supporting the mixing drum (3) is fixedly mounted on the vehicle body (2), and the upper surface of the support seat (4) has an arc surface matching the mixing drum (3), and the upper end of the mixing drum (3) is divided into a discharge port; A slurry collecting seat (5) matched with the discharge port of the mixing drum (3) is fixedly mounted on the vehicle body (2), a lower slurry pipe (6) is fixedly connected to the slurry collecting seat (5), a dispersion seat (9) is mounted on the vehicle body (2) via a fixed component, and a dispersion structure is mounted on the dispersion seat (9); The dispersion seat (9) is fixedly mounted with a mounting plate (20) via two fixing frames (19), and a first scraping seat (23) is mounted on the mounting plate (20) via a height adjustment structure, and a second scraping seat (26) is mounted on both ends of the first scraping seat (23) via a disassembly structure; A mounting frame (29) is mounted on each of the first scraping seat (23) and the second scraping seat (26) through a disassembly assembly component, a sliding plate (31) is mounted on each of the mounting frames (29) through a lifting assembly, and a plurality of combing rods (32) are fixedly mounted on each of the sliding plates (31) at equal intervals; The dispersion structure is composed of a connecting blind hole (10), a lower pulp cavity (11), a connecting cavity (12), a pulp outlet groove (13), a servo motor (14), a rotating shaft (15) and an adjusting rod (16); the dispersion seat (9) is provided with a connecting blind hole (10), a lower pulp cavity (11), a connecting cavity (12) and a pulp outlet groove (13); the lower pulp cavity (11) is communicated with the connecting blind hole (10) and the connecting cavity (12); the connecting cavity (12) is communicated with the pulp outlet groove (13); a servo motor (14) is fixedly mounted on the outer wall of the dispersion seat (9); a rotating shaft (15) is fixedly mounted on the driving end of the servo motor (14); an end of the rotating shaft (15) away from the servo motor (14) is rotatably mounted on the inner wall of the connecting cavity (12); and an adjusting rod (16) is fixedly mounted on the rotating shaft (15).

2. A fast concrete pouring device for highway engineering according to claim 1, characterized in that: The fixing assembly is composed of a plurality of fixing rods (7) and a plurality of fixing rods (8). Four fixing rods (7) are fixedly mounted on the outer wall of the vehicle body (2) at one end away from the vehicle head (1), and the lengths of the two upper fixing rods (7) are smaller than the lengths of the two lower fixing rods (7). A fixing rod (8) fixedly connected to the dispersion seat (9) is fixedly mounted on the side surfaces of the four fixing rods (7) close to the dispersion seat (9).

3. A fast concrete pouring device for highway engineering according to claim 1, characterized in that: A retaining frame (17) matched with the upper end portion of the mixing drum (3) is fixedly mounted on the slurry collecting seat (5).

4. A rapid concrete pouring device for highway engineering according to claim 3, characterized in that: A layer of elastic pad (18) is fixedly mounted on both sides of the adjustment rod (16).

5. A fast concrete pouring device for highway engineering according to claim 1, characterized in that: The height adjustment structure is composed of a servo motor 2 (21), a screw, a ball nut and a mounting groove (22); the servo motor 2 (21) is fixedly mounted on the upper surface of the mounting plate (20); the screw is fixedly mounted on the driving end of the servo motor 2 (21); the first scraping seat (23) is provided with a mounting groove (22), and a ball nut matched with the screw is mounted in the mounting groove (22).

6. A fast concrete pouring device for highway engineering according to claim 1, characterized in that: The disassembly and assembly structure is composed of a clamping groove (24) and a clamping block (25). The two ends of the scraping seat (23) are each provided with a clamping groove (24). One end of each of the two scraping seats (26) is fixedly provided with a clamping block (25) matched with the clamping groove (24).

7. A fast concrete pouring device for highway engineering according to claim 1, characterized in that: The disassembly and assembly assembly is composed of a second card slot (27) and a second card block (28). The outer walls of the first scraping seat (23) and the second scraping seat (26) are each provided with a second card slot (27). The outer wall of each mounting frame (29) is fixedly provided with a second card block (28) matched with the second card slot (27).

8. A fast concrete pouring device for highway engineering according to claim 1, characterized in that: The lifting component is an electric push rod (30), and the electric push rod (30) is fixedly mounted on the mounting frame (29), and the lower end of the electric push rod (30) passes through the upper end portion of the mounting frame (29) and is fixedly connected to the upper surface of the sliding plate (31).

Citation Information

Patent Citations

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