Turnout debugging auxiliary devices and systems

Abstract

The present invention discloses a turnout debugging auxiliary device and system, which includes a control circuit, a drive mechanism, a transmission mechanism, and a power module; the output end of the control circuit is connected to the input end of the drive mechanism to send a control signal to the drive mechanism; the drive mechanism is connected to the transmission mechanism, and the transmission mechanism is used to connect to the installation interface of the turnout switch machine; the drive mechanism can adjust the action of the turnout switch machine through the transmission mechanism. The turnout debugging auxiliary device includes a host computer, which includes the above-mentioned control circuit, drive mechanism, transmission mechanism, and power module; the turnout debugging auxiliary device further includes a fixed bracket, and the host computer is fixed to the fixed bracket. The turnout debugging auxiliary device and system proposed by the present invention can reduce work intensity, save manpower and material resources, and improve the intelligence level and work efficiency of debugging.

Description

Technical Field

[0001] The present invention belongs to the technical field of railway turnout debugging, and relates to a turnout debugging device, and in particular to a turnout debugging auxiliary device and system. Background Art

[0002] After the switch machine is installed, signal engineering construction requires fine adjustment of the switch tip connecting rod. Currently, switch tip adjustment is primarily done manually. Each switch machine is staffed by a dedicated person, who conducts simultaneous or individual debugging under the unified command of a commanding officer. Forward or reverse rotation is performed using a crank or pistol drill. This fine adjustment process sometimes requires up to 20 people on-site simultaneously, consuming a significant amount of manpower.

[0003] There are two common debugging methods: (1) using a dedicated crank handle, and the debugger manually cranks it; (2) using a pistol drill with a dedicated drill bit, and the debugger squats down and starts the drill with the pistol drill.

[0004] The above debugging methods are inconvenient to operate: the debugging personnel have to squat for both manual and pistol drill methods, and the manual method is more laborious; if a group of turnouts has multiple switch machines, more people need to participate in the debugging; the coordination between personnel is more difficult and time-consuming.

[0005] In view of this, there is an urgent need to design a new turnout debugging method to overcome at least some of the above-mentioned defects of the existing turnout debugging method. Summary of the Invention

[0006] The present invention provides a turnout debugging auxiliary device and system, which can reduce work intensity, save manpower and material resources, and improve the intelligence level and work efficiency of debugging.

[0007] In order to solve the above technical problems, according to one aspect of the present invention, the following technical solution is adopted:

[0008] A turnout debugging auxiliary device, comprising: a control circuit, a drive mechanism, a transmission mechanism and a power supply module;

[0009] The output end of the control circuit is connected to the input end of the drive mechanism to send a control signal to the drive mechanism; the drive mechanism is connected to the transmission mechanism, and the transmission mechanism is used to connect to the installation interface of the turnout switch machine; the drive mechanism can adjust the action of the turnout switch machine through the transmission mechanism.

[0010] As an embodiment of the present invention, the switch debugging auxiliary device includes a host computer, and the host computer includes the above-mentioned control circuit, drive mechanism, transmission mechanism and power supply module.

[0011] As an embodiment of the present invention, the switch debugging auxiliary device further includes a communication module, and the communication module is connected to the control circuit.

[0012] As an embodiment of the present invention, the transmission mechanism includes a bracket, a transmission base, a first synchronous wheel, a second synchronous wheel, a synchronous belt, a transmission rod, a gear, and a bearing;

[0013] The bracket is provided with a first mounting hole and a second mounting hole, which are used to respectively set the first synchronous wheel and the transmission base; the second synchronous wheel is set through the transmission base;

[0014] The synchronous belt is provided on the first synchronous wheel and the second synchronous wheel, and the second synchronous wheel, the bearing and the gear are provided through the transmission rod; wherein the second synchronous wheel and the gear are respectively fixed to the transmission rod, the bearing is nested in the transmission rod, and the transmission base is provided outside the bearing;

[0015] The first synchronous wheel is used to connect the output shaft of the driving mechanism, and the gear is engaged with the transmission component of the turnout switch. Driven by the driving mechanism, the first synchronous wheel drives the second synchronous wheel to rotate through the synchronous belt, thereby driving the gear to rotate through the transmission rod, and then driving the turnout switch to perform corresponding actions.

[0016] As an embodiment of the present invention, the transmission mechanism further includes a bracket base, and the bracket base is provided with a groove; the bracket is fixedly disposed in the groove of the bracket base.

[0017] As an embodiment of the present invention, the transmission mechanism further includes a bolt, a tensioning nut and a tensioning block; the bracket is provided with a bolt hole, the bolt passes through the bracket through the bolt hole and cooperates with the tensioning nut, and the tensioning block is arranged at one end of the bolt.

[0018] As an embodiment of the present invention, the transmission mechanism includes a bracket, a transmission base, a first synchronous wheel, a second synchronous wheel, a synchronous belt, a transmission rod, a transmission debugging rod, a mounting base and a bearing;

[0019] The bracket is provided with a first mounting hole and a second mounting hole, which are used to respectively set the first synchronous wheel and the transmission base; the second synchronous wheel is set through the transmission base;

[0020] The synchronous belt is provided on the first synchronous wheel and the second synchronous wheel, and the second synchronous wheel, the bearing and the transmission debugging rod are provided through the transmission rod; wherein, the second synchronous wheel and the transmission debugging rod are respectively fixed to the transmission rod, the bearing is nested in the transmission rod, and the transmission base is provided outside the bearing;

[0021] The mounting base is fixedly arranged on the bracket, and the transmission debugging rod passes through the mounting base;

[0022] The first synchronous wheel is used to connect the output shaft of the driving mechanism, and the transmission debugging rod is engaged with the transmission component of the turnout switch machine. Driven by the driving mechanism, the first synchronous wheel drives the second synchronous wheel to rotate through the synchronous belt, thereby driving the transmission debugging rod to rotate through the transmission rod, and then driving the turnout switch machine to perform corresponding actions.

[0023] As an embodiment of the present invention, the transmission mechanism further includes a retaining spring and a key, and the retaining spring is arranged at one end of the transmission rod.

[0024] According to another aspect of the present invention, the following technical solution is adopted: a turnout debugging auxiliary system, which includes: at least one of the above-mentioned turnout debugging auxiliary devices, at least one control terminal, and each control terminal is connected to a corresponding turnout debugging auxiliary device.

[0025] As an embodiment of the present invention, the switch debugging auxiliary system further includes a server, and the server is connected to each switch debugging auxiliary device and each control terminal respectively.

[0026] The beneficial effects of the present invention are as follows: the turnout debugging auxiliary device and system proposed in the present invention can reduce work intensity, save manpower and material resources, and improve the intelligence level and work efficiency of debugging. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 Schematic diagram of the system composition of a turnout debugging auxiliary device in one embodiment of the present invention.

[0028] Figure 2 This is a schematic structural diagram of a main unit of a turnout debugging auxiliary device in one embodiment of the present invention.

[0029] Figure 3 This is a schematic structural diagram of a main unit of a turnout debugging auxiliary device in one embodiment of the present invention.

[0030] Figure 4 Schematic diagram of the structure of the transmission mechanism in one embodiment of the present invention (Example 1).

[0031] Figure 5 Schematic diagram of the structure of the transmission mechanism in one embodiment of the present invention (Example 1).

[0032] Figure 6 Schematic diagram of the structure of the transmission mechanism in one embodiment of the present invention (Example 1).

[0033] Figure 7 Schematic diagram of the structure of the transmission mechanism in one embodiment of the present invention (Example 1).

[0034] Figure 8 Schematic diagram of the structure of the transmission mechanism in one embodiment of the present invention (Example 2).

[0035] Figure 9 Schematic diagram of the structure of the transmission mechanism in one embodiment of the present invention (Example 2).

[0036] Figure 10 Schematic diagram of the structure of the transmission mechanism in one embodiment of the present invention (Example 2).

[0037] Figure 11 Schematic diagram of the structure of the transmission mechanism in one embodiment of the present invention (Example 2).

[0038] Figure 12 Schematic diagram of the structure of the transmission mechanism in one embodiment of the present invention (Example 3).

[0039] Figure 13 Schematic diagram of the structure of the transmission mechanism in one embodiment of the present invention (Example 3).

[0040] Figure 14 Schematic diagram of the structure of the transmission mechanism in one embodiment of the present invention (Example 3).

[0041] Figure 15 Schematic diagram of the structure of the transmission mechanism in one embodiment of the present invention (Example 3). DETAILED DESCRIPTION

[0042] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0043] In order to further understand the present invention, preferred embodiments of the present invention are described below in conjunction with examples. However, it should be understood that these descriptions are only for further illustrating the features and advantages of the present invention, rather than limiting the claims of the present invention.

[0044] The description in this section is only for several typical embodiments, and the present invention is not limited to the scope of the embodiments described. The same or similar existing technical means and some technical features of the embodiments are mutually replaced within the scope of the description and protection of the present invention.

[0045] The term “connection” in the specification includes both direct connection and indirect connection.

[0046] The present invention discloses a turnout debugging auxiliary device. Figure 1 This is a schematic diagram of the system composition of the turnout debugging auxiliary device in one embodiment of the present invention; Figure 1The switch debugging auxiliary device includes: a control circuit 1, a drive mechanism 2, a transmission mechanism 3, and a power module 4. The output of the control circuit 1 is connected to the input of the drive mechanism 2, sending control signals to the drive mechanism 2; the drive mechanism 2 is connected to the transmission mechanism 3, which is used to connect to the installation interface of the switch machine; the drive mechanism 2 can adjust the operation of the switch machine through the transmission mechanism 3. In addition, the switch debugging auxiliary device may also include a communication module 5, which is connected to the control circuit; the communication module 5 may include an antenna.

[0047] In one embodiment of the present invention, the switch debugging auxiliary device 3 includes a host computer, which includes the aforementioned control circuit 1, drive mechanism 2, transmission mechanism 3, and power module 4. In one embodiment, the switch debugging auxiliary device may further include a fixed bracket, to which the host computer is fixed. Figure 2 、 Figure 3 This is a schematic diagram of the structure of the main unit of the turnout debugging auxiliary device according to one embodiment of the present invention; Figure 2 、 Figure 3 In addition, the switch debugging auxiliary device may include a housing 6 , and the control circuit 1 , the drive mechanism 2 , the transmission mechanism 3 and the power module 4 may be arranged in the housing 6 .

[0048] The housing 6 may include a housing body 601, a bottom plate 602, a front cover 603, and a rear cover 604. The housing body 601, bottom plate 602, front cover 603, and rear cover 604 are combined to form the housing 6. The rear cover 604 may be provided with a battery level display 605, an indicator light 606, a charging port 607, and a switch 608. An isolation bracket 609 is provided within the housing 6 to isolate the drive mechanism 2 from the power module 4. The power module 4 may be a battery, and the drive mechanism 2 may be a motor.

[0049] Figures 4 to 11 This is a schematic diagram of the structure of the transmission mechanism in one embodiment of the present invention; please refer to Figures 4 to 11 In one embodiment of the present invention, the transmission mechanism 3 includes a bracket 301, a transmission base 302, a first synchronous wheel 303, a second synchronous wheel 304, a synchronous belt 305, a transmission rod 306, a gear 307, and a bearing 308.

[0050] The bracket 301 is provided with a first mounting hole 3011 and a second mounting hole 3012 , which are used to respectively install the first synchronous wheel 303 and the transmission base 302 ; the second synchronous wheel 304 is installed through the transmission base 302 .

[0051] The synchronous belt 305 is set on the first synchronous wheel 303 and the second synchronous wheel 304, and the second synchronous wheel 304, the bearing 308 and the gear 307 are set through the transmission rod 306; wherein, the second synchronous wheel 304 and the gear 307 are fixed to the transmission rod 306 respectively, the bearing 308 is nested in the transmission rod 306, and the transmission base 302 is set outside the bearing 308.

[0052] The first synchronous wheel 303 is used to connect to the output shaft of the driving mechanism 2, and the gear 307 is engaged with the transmission component of the turnout switch. Driven by the driving mechanism 2, the first synchronous wheel 303 drives the second synchronous wheel 304 to rotate through the synchronous belt 305, thereby driving the gear 307 to rotate through the transmission rod 306, and then driving the turnout switch to perform corresponding actions.

[0053] In one embodiment of the present invention, the transmission mechanism further includes a bracket base 309, and the bracket base 309 is provided with a groove 3091; the bracket 301 is fixedly arranged in the groove 3091 of the bracket base 309 (such as Figures 4 to 7 shown).

[0054] In one embodiment of the present invention, the transmission mechanism 3 further includes a bolt 311, a tensioning nut 312 and a tensioning block 310; the bracket 301 is provided with a bolt hole, the bolt 311 passes through the bracket 301 through the bolt hole and cooperates with the tensioning nut 312, the tensioning block 310 is provided at one end of the bolt 311, and the tensioning block 310 is used to tighten and fix the bracket 301 and the switch machine housing (such as Figures 8 to 11 shown).

[0055] Figures 12 to 15 This is a schematic diagram of the structure of the transmission mechanism in one embodiment of the present invention; please refer to Figures 12 to 15 In one embodiment of the present invention, the transmission mechanism 3 includes a bracket 301, a transmission base 302, a first synchronous wheel 303, a second synchronous wheel 304, a synchronous belt 305, a transmission rod 306, a transmission debugging rod 313, a mounting base 314 and a bearing 308.

[0056] The bracket 301 is provided with a first mounting hole 3011 and a second mounting hole 3012 , which are used to respectively install the first synchronous wheel 303 and the transmission base 302 ; the second synchronous wheel 304 is installed through the transmission base 302 .

[0057] The synchronous belt 305 is attached to the first synchronous pulley 303 and the second synchronous pulley 304. The second synchronous pulley 304, the bearing 308, and the transmission debugging rod 313 are attached to the transmission rod 306. The second synchronous pulley 304 and the transmission debugging rod 313 are fixed to the transmission rod 306, respectively. The bearing 308 is nested in the transmission rod 306, and the transmission base 302 is disposed outside the bearing 308. The mounting base 314 is fixed to the bracket 301, and the transmission debugging rod 313 passes through the mounting base 314. The mounting base 314 is used to secure the bracket 301 to the switch machine and is designed to suit the fixed position and shape of the switch machine.

[0058] The first synchronous wheel 303 is used to connect to the output shaft of the driving mechanism 2, and the transmission debugging rod 313 is engaged with the transmission component of the turnout switch. Driven by the driving mechanism 2, the first synchronous wheel 303 drives the second synchronous wheel 304 to rotate through the synchronous belt 305, thereby driving the transmission debugging rod 313 to rotate through the transmission rod 306, and then driving the turnout switch to perform corresponding actions.

[0059] like Figures 4 to 15 As shown, in one embodiment of the present invention, the transmission mechanism 3 further includes a retaining spring 316 and a key 317, and the retaining spring 316 is provided at one end of the transmission rod 306. The retaining spring 316 and the key 317 are used for fixing and preventing the transmission rod 306 from sliding off.

[0060] The present invention further discloses a turnout debugging auxiliary system, which includes: at least one turnout debugging auxiliary device mentioned above, and at least one control terminal, each control terminal being connected to a corresponding turnout debugging auxiliary device.

[0061] In one embodiment of the present invention, the switch debugging auxiliary system further includes a server, and the server is connected to each switch debugging auxiliary device and each control terminal respectively.

[0062] In one usage scenario of the present invention, the turnout debugging auxiliary device includes a host, an equipment fixing bracket, a background control terminal and a portable WI FI device; the host is connected to the equipment fixing bracket by screws; the host communicates with the background control terminal through a local area network established by the portable WI FI device; the background control terminal sends a command data packet to the host through APP software, the host parses the command packet, and controls the corresponding switch machine interface gear to rotate forward and reverse through the synchronous belt on the equipment fixing bracket.

[0063] In one embodiment of the present invention, the backend control terminal can simultaneously control multiple host computers via the local area network established by the portable Wi-Fi device and the app software. Each host computer can operate a switch machine for turnout commissioning. The host computer includes a motor, a main control circuit board, a lithium battery, a synchronous belt drive, an antenna, an operating indicator light, a signal indicator light, a battery level display, a switch, and a chassis. In one embodiment, the device mounting bracket can be replaced at any time to suit the switch machine model. The host computer is connected to the mounting bracket via four screws. The mounting bracket has an elliptical through-hole at the connection point, which allows for adjustment of the synchronous belt tension.

[0064] See also Figure 2 、 Figure 3 In one embodiment of the present invention, the host chassis consists of a front plate, a rear plate, an isolation bracket, a circuit board bracket, and a housing. The bracket plates are fixed to each other via corresponding screw holes. The motor is mounted via screws in corresponding holes on the host front plate, and the central circular through-hole is used to extend the motor shaft and the synchronous belt transmission device connected thereto. The antenna, operating indicator light, signal indicator light, battery level display screen, and switch are mounted via nuts in corresponding holes on the host rear plate. During use, the host is first mounted on the switch machine with the device fixing bracket, and then the host and portable WI-FI device are turned on. After the operating indicator light and signal indicator light on the host are illuminated, the APP software in the back-end control terminal is opened to perform the corresponding switch forward and reverse debugging operations.

[0065] In summary, the turnout debugging auxiliary device and system proposed in the present invention can reduce work intensity, save manpower and material resources, and improve the intelligence level and work efficiency of debugging.

[0066] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0067] The description and application of the present invention here are illustrative and are not intended to limit the scope of the present invention to the above-described embodiments. The effects or advantages involved in the embodiments may not be embodied in the embodiments due to interference from various factors, and the description of the effects or advantages is not used to limit the embodiments. Variations and changes to the embodiments disclosed here are possible, and the replacement of the embodiments and various equivalent components are well known to those of ordinary skill in the art. It should be clear to those skilled in the art that the present invention can be implemented in other forms, structures, arrangements, proportions, and with other components, materials, and parts without departing from the spirit or essential characteristics of the present invention. Other variations and changes can be made to the embodiments disclosed here without departing from the scope and spirit of the present invention.

Claims

1. A turnout debugging auxiliary device, characterized in that: The turnout debugging auxiliary device includes: a control circuit, a drive mechanism, a transmission mechanism and a power module; the turnout debugging auxiliary device further includes a communication module, and the communication module is connected to the control circuit; The output end of the control circuit is connected to the input end of the drive mechanism to send a control signal to the drive mechanism; the drive mechanism is connected to the transmission mechanism, and the transmission mechanism is used to connect to the installation interface of the turnout switch machine; the drive mechanism can adjust the operation of the turnout switch machine through the transmission mechanism; The transmission mechanism includes a bracket, a transmission base, a first synchronous wheel, a second synchronous wheel, a synchronous belt, a transmission rod, a gear, and a bearing; The bracket is provided with a first mounting hole and a second mounting hole, which are used to respectively set the first synchronous wheel and the transmission base; the second synchronous wheel is set through the transmission base; The synchronous belt is provided on the first synchronous wheel and the second synchronous wheel, and the second synchronous wheel, the bearing and the gear are provided through the transmission rod; wherein the second synchronous wheel and the gear are respectively fixed to the transmission rod, the bearing is nested in the transmission rod, and the transmission base is provided outside the bearing; The first synchronous wheel is used to connect to the output shaft of the driving mechanism, and the gear is engaged with the transmission component of the turnout switch. Driven by the driving mechanism, the first synchronous wheel drives the second synchronous wheel to rotate through the synchronous belt, thereby driving the gear to rotate through the transmission rod, and then driving the turnout switch to perform corresponding actions; The transmission mechanism further includes a bracket base, and the bracket base is provided with a groove; the bracket is fixedly arranged in the groove of the bracket base.

2. The turnout debugging auxiliary device according to claim 1, characterized in that: The switch debugging auxiliary device includes a host computer, which includes the above-mentioned control circuit, drive mechanism, transmission mechanism and power supply module.

3. The turnout debugging auxiliary device according to claim 1, characterized in that: The transmission mechanism further includes a bolt, a tensioning nut and a tensioning block; the bracket is provided with a bolt hole, the bolt passes through the bracket through the bolt hole and cooperates with the tensioning nut, and the tensioning block is arranged at one end of the bolt.

4. The turnout debugging auxiliary device according to claim 1 or 3, characterized in that: The transmission mechanism further includes a clamping spring and a key, and the clamping spring is arranged at one end of the transmission rod.

5. A turnout debugging auxiliary device, characterized in that: The turnout debugging auxiliary device includes: a control circuit, a drive mechanism, a transmission mechanism and a power module; the turnout debugging auxiliary device further includes a communication module, and the communication module is connected to the control circuit; The output end of the control circuit is connected to the input end of the drive mechanism to send a control signal to the drive mechanism; the drive mechanism is connected to the transmission mechanism, and the transmission mechanism is used to connect to the installation interface of the turnout switch machine; the drive mechanism can adjust the operation of the turnout switch machine through the transmission mechanism; The transmission mechanism includes a bracket, a transmission base, a first synchronous wheel, a second synchronous wheel, a synchronous belt, a transmission rod, a transmission debugging rod, a mounting base and a bearing; The bracket is provided with a first mounting hole and a second mounting hole, which are used to respectively set the first synchronous wheel and the transmission base; the second synchronous wheel is set through the transmission base; The synchronous belt is provided on the first synchronous wheel and the second synchronous wheel, and the second synchronous wheel, the bearing and the transmission debugging rod are provided through the transmission rod; wherein, the second synchronous wheel and the transmission debugging rod are respectively fixed to the transmission rod, the bearing is nested in the transmission rod, and the transmission base is provided outside the bearing; The mounting base is fixedly arranged on the bracket, and the transmission debugging rod passes through the mounting base; The first synchronous wheel is used to connect to the output shaft of the driving mechanism, and the transmission debugging rod is engaged with the transmission component of the turnout switch machine. Driven by the driving mechanism, the first synchronous wheel drives the second synchronous wheel to rotate through the synchronous belt, thereby driving the transmission debugging rod to rotate through the transmission rod, and then driving the turnout switch machine to perform corresponding actions; The transmission mechanism further includes a clamping spring and a key, and the clamping spring is arranged at one end of the transmission rod.

6. The turnout debugging auxiliary device according to claim 5, characterized in that: The switch debugging auxiliary device includes a host computer, which includes the above-mentioned control circuit, drive mechanism, transmission mechanism and power supply module.

7. A turnout debugging auxiliary system, characterized in that: The switch debugging auxiliary system comprises: at least one switch debugging auxiliary device according to any one of claims 1 to 6, and at least one control terminal, each control terminal being connected to a corresponding switch debugging auxiliary device.

8. The turnout debugging auxiliary system according to claim 7, characterized in that: The switch debugging auxiliary system further includes a server, which is connected to each switch debugging auxiliary device and each control terminal respectively.

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