Intelligent Vibration Arrangement Machine

Abstract

This application relates to an intelligent vibration aligning machine, belonging to the technical field of vibration aligning machines. It includes a chassis and a support box rotatably installed on the top of the chassis for placing a magnetic ring plate. A driving mechanism one for driving the support box to flip is arranged in the chassis; the driving mechanism one includes a support frame one fixed in the chassis and a support rod rotatably connected to the support frame one; a plurality of connecting seats are fixed to the bottom of the support box, and the bottom ends of the connecting seats are fixed to the outer peripheral surface of the support rod; a worm gear is fixed to the outer peripheral surface of the support rod; a support frame two is fixed to the inner bottom surface of the chassis; a worm meshing with the worm gear is rotatably installed on the support frame two; a rotating assembly for driving the worm to rotate is arranged on the support frame two. This application has the effect of reducing the possibility of vibration of the magnetic ring plate.

Description

Technical Field

[0001] The present application relates to the field of vibration aligning machines, and in particular to intelligent vibration aligning machines. Background Art

[0002] At present, wireless charging technology uses magnetic resonance to transmit electric charges in the air between the charger and the device, and coils and capacitors form resonance between the charger and the device to achieve efficient power transmission.

[0003] A large amount of magnetic powder is required during the production of wireless charging devices; usually, a magnetic ring plate is used to collect the magnetic powder. A plurality of annular grooves for collecting magnetic powder are formed on the magnetic ring plate. In the related art, usually, the magnetic ring plate is placed on a vibration aligning machine, and the magnetic powder is oscillated into the annular grooves of the magnetic ring plate. After the vibration of the vibration aligning machine ends, it is necessary to flip the magnetic ring plate to facilitate the collection of the magnetic powder that has not entered the annular grooves. The vibration aligning machine includes a support box for placing the magnetic ring plate, and a gear set is arranged at the bottom of the support box to flip the support box.

[0004] In view of the above-mentioned related art, the inventor believes that there are the following defects: in the related art, usually, the flipping of the support box and the magnetic ring plate placed in the support box is achieved through the meshing between gears. However, due to the gap between the two meshing gears, the flipped support box will shake; during the process of collecting magnetic powder, the continuously shaking magnetic ring plate will affect the magnetic powder collection efficiency. Summary of the Invention

[0005] In order to improve the problem that the magnetic ring plate is prone to shaking after flipping, the present application provides an intelligent vibration aligning machine.

[0006] The intelligent vibration aligning machine provided by the present application adopts the following technical solutions:

[0007] An intelligent vibration aligning machine includes a chassis and a support box rotatably installed on the top of the chassis for placing a magnetic ring plate. A driving mechanism one for driving the support box to flip is arranged in the chassis; the driving mechanism one includes a support frame one fixed in the chassis and a support rod rotatably connected to the support frame one; a plurality of connecting seats are fixed to the bottom of the support box, and the bottom ends of the connecting seats are fixed to the outer peripheral surface of the support rod; a worm gear is fixed to the outer peripheral surface of the support rod; a support frame two is fixed to the inner bottom surface of the chassis; a worm meshing with the worm gear is rotatably installed on the support frame two; a rotating assembly for driving the worm to rotate is arranged on the support frame two.

[0008] By adopting the above technical solutions, the support rod is adjusted through the worm gear and worm, so as to achieve the purpose of flipping the magnetic ring plate. Since there is a self-locking structure between the worm gear and worm, it is very difficult for the worm gear to continue rotating after the worm stops rotating, reducing the possibility of shaking of the magnetic ring plate after flipping.

[0009] Optionally, the rotating assembly includes a first motor fixed to the second support frame, and a first pulley is fixed to the end of the output shaft of the first motor; a second pulley is fixed to the end of the worm, and a first conveyor belt is sleeved on the circumferences of the first pulley and the second pulley.

[0010] By adopting the above technical solution, the first motor provides power for the rotation of the worm. The motor transmits the rotation of its output shaft to the worm through the first pulley and the second pulley, so as to facilitate driving the worm to rotate.

[0011] Optionally, a limit angle sensor is sleeved and fixed on the circumference of the support rod.

[0012] By adopting the above technical solution, the limit angle sensor is used to record the rotation angle of the support rod. When the support rod rotates beyond the limit position, the limit angle sensor emits an alarm signal, reducing the possibility of excessive flipping of the magnetic ring plate.

[0013] Optionally, a support plate for placing the magnetic ring plate is slidably arranged in the support box; a moving mechanism for driving the support plate to move is arranged in the support box; the moving mechanism includes a first connecting plate fixed in the support box; a rotating shaft is rotatably installed on the top of the first connecting plate along its length direction; eccentric shafts are respectively fixed at both ends of the rotating shaft; a curved rod is rotatably connected to the circumference of the eccentric shaft; a connecting rod is fixed to the bottom of the support plate, and one end of the curved rod far from the eccentric shaft is rotatably connected to the outer circumference of the connecting rod; a driving component for driving the rotating shaft to rotate is arranged on the first connecting plate.

[0014] By adopting the above technical solution, the connecting shaft drives the curved rod to make a reciprocating motion through the eccentric shaft, and the curved rod drives the support plate and the magnetic ring plate placed on the support plate to make a high-frequency reciprocating motion, achieving the effect of vibrating the magnetic ring plate.

[0015] Optionally, a guide rod is fixed on the inner bottom surface of the support box along the length direction of the support box; a slider is slidably arranged on the circumference of the guide rod, and the top of the slider is fixedly connected to the bottom of the support plate.

[0016] By adopting the above technical solution, the guide rod provides a guiding effect for the slider, reducing the possibility of the support plate deviating from the track during the moving process.

[0017] Optionally, the driving component includes a second motor fixed to the bottom of the support box; a third pulley is fixed to the end of the output shaft of the second motor; a fourth pulley is sleeved and fixed on the outer circumference of the rotating shaft; a second conveyor belt is sleeved on the circumferences of the third pulley and the fourth pulley.

[0018] By adopting the above technical solution, the second motor provides power for the rotation of the rotating shaft, so as to facilitate controlling the simultaneous rotation of multiple support plates and improving the magnetic powder collection efficiency.

[0019] Optionally, a plurality of sets of aggregate mechanisms for placing the magnetic ring plates are fixed on the top surface of the support plate; the aggregate mechanism includes a fixed box fixed on the top surface of the support plate and an aggregate box slidably connected to the support plate along the length direction of the support plate; both the fixed box and the aggregate box include a bottom plate and an aggregate frame fixed on the top surface of the bottom plate.

[0020] By adopting the above technical solution, after the vibration ends, some magnetic powder will still be outside the circular groove of the magnetic ring plate. By arranging the aggregate box, the magnetic powder can be introduced into the aggregate box, so as to facilitate the recovery of the magnetic powder.

[0021] Optionally, a plurality of material guiding strips are fixed on the top surface of the fixed box.

[0022] By adopting the above technical solution, a material guiding groove is formed between two adjacent material guiding strips, which facilitates the excess magnetic powder to fall into the material guiding groove, and further facilitates the recovery of the magnetic powder.

[0023] Optionally, a stretching component for dragging the fixed box is arranged on one side of the fixed box; the stretching component includes a connecting rod shaft fixed on the side of the fixed box away from the aggregate box and a connecting piece fixed on the top surface of the support plate; the connecting rod shaft is slidably connected to the connecting piece along the length direction of the support plate; a handle is hinged to the end of the connecting rod shaft away from the fixed box; a first hinged piece is fixed at the end of the handle close to the connecting rod shaft, and a second hinged piece hinged to the connecting rod shaft is fixed on the side of the first hinged piece close to the fixed box; a third hinged piece is hinged to the side of the connecting piece away from the fixed box, and the end of the third hinged piece is hinged to the end of the first hinged piece close to the fixed box.

[0024] By adopting the above technical solution, after the handle is turned downwards, the connecting rod shaft moves towards the fixed box under the drive of the handle, so that the fixed box is locked under the gravity of the handle, reducing the possibility of the fixed box falling off.

[0025] In summary, the present application includes at least one of the following beneficial technical effects:

[0026] 1. By adjusting the support rod through the worm and worm gear, the purpose of flipping the magnetic ring plate is achieved. Since there is a self-locking structure between the worm and worm gear, it is difficult for the worm gear to continue rotating after the worm stops rotating, reducing the possibility of the magnetic ring plate shaking after flipping;

[0027] 2. The connecting shaft drives the curved rod to make a reciprocating motion through the eccentric shaft, and the curved rod drives the support plate and the magnetic ring plate placed on the support plate to make a high-frequency reciprocating motion, achieving the effect of vibrating the magnetic ring plate;

[0028] 3. After the vibration ends, some magnetic powder will still be outside the circular groove of the magnetic ring plate. By arranging the aggregate box, the magnetic powder can be introduced into the aggregate box, so as to facilitate the recovery of the magnetic powder. Brief Description of the Drawings

[0029] Figure 1 is a schematic structural diagram of the chassis in the embodiment of the present application.

[0030] Figure 2 is a schematic structural diagram of the support box in the embodiment of the present application.

[0031] Figure 3 is a schematic structural diagram of the first driving mechanism in the embodiment of the present application.

[0032] Figure 4 is a schematic structural diagram of the eccentric component in the embodiment of the present application.

[0033] Figure 5 is Figure 1 an enlarged schematic diagram of part A in

[0034] Reference numerals: 1, chassis; 11, second support frame; 12, cross plate; 13, vertical plate; 14, first motor; 15, first pulley; 16, support piece; 17, worm; 18, second pulley; 19, first conveyor belt; 2, support box; 21, guide rod; 22, support plate; 23, slider; 3, aggregate mechanism; 31, fixed box; 32, aggregate box; 33, aggregate frame; 34, bottom plate; 35, guide strip; 36, guide groove; 4, first driving mechanism; 41, first support frame; 42, support rod; 43, positioning seat; 44, connecting seat; 45, worm gear; 46, frame body; 47, limit angle sensor; 5, moving mechanism; 51, second motor; 52, eccentric shaft; 53, curved rod; 54, connecting rod; 55, through hole; 6, stretching component; 61, connecting rod shaft; 62, connecting piece; 63, handle; 64, first hinge piece; 65, second hinge piece; 66, third hinge piece; 67, limiting piece; 7, eccentric component; 71, first connecting plate; 72, second connecting plate; 73, third pulley; 74, third connecting plate; 75, rotating shaft; 76, fourth pulley; 77, second conveyor belt. Detailed Description of the Embodiment

[0035] The following will further elaborate on the present application in conjunction with the attached Figures 1-5 drawings.

[0036] The embodiment of the present application discloses an intelligent vibration aligning machine. Referring to Figure 1 , the intelligent vibration aligning machine includes a chassis 1 and a support box 2 rotatably mounted on the top of the chassis 1. A plurality of support plates 22 are slidably arranged along the length direction of the top surface of the support box 2; in this embodiment, the number of support plates 22 is two.

[0037] Referring to Figure 2 and Figure 3, a driving mechanism one 4 for driving the turnover of the support box 2 is arranged in the chassis 1. The driving mechanism one 4 includes two support frames one 41 fixed on the inner bottom surface of the chassis 1 and a support rod 42 rotatably installed on the opposite inner sides of the two support frames one 41. The support frame one 41 includes a frame body 46 in a square frame shape and a positioning seat 43 fixed on the top of the frame body 46; the end of the support rod 42 is rotatably connected to the positioning seat 43. A plurality of connecting seats 44 are fixed at the bottom of the support box 2, and the bottom end of the connecting seat 44 is sleeved and fixed on the outer peripheral surface of the support rod 42. A worm gear 45 is sleeved and fixed on the outer peripheral surface of the support rod 42. In this embodiment, two connecting seats 44 are provided.

[0038] Refer to Figure 2 , a limit angle sensor 47 is fixed on the inner side wall of the support frame one 41, and the limit angle sensor 47 is sleeved on the periphery of the support rod 42. The limit angle sensor 47 is used to record the rotation angle of the support rod 42. When the support rod 42 rotates beyond the limit position, the limit angle sensor 47 emits an alarm signal.

[0039] Refer to Figure 2 and Figure 3 , a support frame two 11 is fixed on the inner bottom surface of the chassis 1. The support frame two 11 includes a cross plate 12 fixed on the inner bottom surface of the chassis 1 and a vertical plate 13 fixed on the top surface of the cross plate 12. A motor one 14 is fixed on one side of the vertical plate 13, and a pulley one 15 is coaxially fixed at the end of the output shaft of the motor one 14. Two support pieces 16 are fixed on the side of the vertical plate 13 away from the motor one 14. A worm 17 arranged along the length direction of the vertical plate 13 is rotatably installed on the opposite inner sides of the two support pieces 16. A pulley two 18 is fixed at the end of the worm 17, and a conveyor belt one 19 is sleeved on the peripheries of the pulley one 15 and the pulley two 18; through the linkage of the pulley one 15 and the pulley two 18, it is convenient for the motor one 14 to provide power for the worm 17. The worm 17 is meshed with the worm gear 45; when the worm 17 drives the worm gear 45 to rotate, it can provide self-locking for the worm gear 45 and reduce the possibility of the worm gear 45 slipping; at the same time, since the thread pitch of the worm 17 is relatively smaller than the tooth pitch of the gear, it is convenient to reduce the possibility of the support rod 42 shaking left and right after the worm 17 stops rotating.

[0040] Refer to Figure 1 and Figure 4, two guide rods 21 are fixedly arranged along the length direction of the inner bottom surface of the support box 2. A plurality of sliders 23 that are slidably matched with the guide rods 21 are fixedly arranged on the bottom surface of the support plate 22. In this embodiment, the number of sliders 23 is four, and the guide rods 21 are respectively slidably matched with two sliders 23. The sliders 23 are slidably connected to the guide rods 21 along the axial direction of the guide rods 21. A moving mechanism 5 for driving the support plate 22 to move is arranged in the support box 2. The moving mechanism 5 includes a second motor 51 arranged at the bottom of the support box 2 and two groups of eccentric components 7 arranged in the support box 2. A through hole 55 is formed in the inner bottom surface of the support box 2, and a first connecting plate 71 covering the upper part of the through hole 55 is fixedly arranged. A second connecting plate 72 penetrating through the through hole 55 is fixedly arranged on the bottom surface of the first connecting plate 71. The side wall of the second connecting plate 72 is fixedly connected with the second motor 51, and the end part of the output shaft of the second motor 51 penetrates through the second connecting plate 72 and is fixedly provided with a third belt pulley 73.

[0041] Referring to Figure 1 and Figure 4 , the eccentric component 7 includes a third connecting plate 74 vertically fixed on the top surface of the first connecting plate 71. A rotating shaft 75 is rotatably connected in the third connecting plate 74 through a bearing. A fourth belt pulley 76 is sleeved and fixed on the outer peripheral surface of the rotating shaft 75; a second conveyor belt 77 is sleeved on the circumferences of the third belt pulley 73 and the fourth belt pulley 76; through the cooperation of the third belt pulley 73 and the fourth belt pulley 76, it is convenient for the second motor 51 to provide power for the rotating shaft 75. Eccentric shafts 52 are respectively fixed at both ends of the rotating shaft 75. A curved rod 53 is rotatably connected to the circumferences of the eccentric shafts 52 through bearings. A connecting rod 54 is fixedly arranged on the bottom of the support plate 22 along its width direction, and one end of the curved rod 53 far from the eccentric shaft 52 is rotatably connected to the outer peripheral surface of the connecting rod 54.

[0042] Referring to Figure 1 and Figure 2 , a plurality of sets of aggregate mechanisms 3 for placing the magnetic ring plates are fixedly arranged on the top surface of the support plate 22; in this embodiment, two sets of aggregate mechanisms 3 are arranged on the support plate 22. The aggregate mechanism 3 includes a fixed box 31 fixedly arranged on the top surface of the support plate 22 and an aggregate box 32 slidably connected to the support plate 22 along the length direction of the support plate 22; the fixed box 31 and the aggregate box 32 are respectively arranged on both sides of the top surface of the support plate 22. The fixed box 31 and the aggregate box 32 both include a bottom plate 34 and an aggregate frame 33 fixedly arranged on the top surface of the bottom plate 34. The cross section of the aggregate frame 33 is U-shaped; the fixed box 31 and the aggregate box 32 are arranged oppositely, and the relative inner sides of the two bottom plates 34 are respectively abutted against the side walls of the magnetic ring plates, so as to fix the magnetic ring plates. A plurality of guide strips 35 are evenly distributed on the top surface of the fixed box 31 along the width direction of the support plate 22; a guide groove 36 is formed between two adjacent guide strips 35. The aggregate box 32 is used for gathering the materials that do not enter the magnetic ring plates and making the materials finally stay in the guide groove 36. The fixed box 31 is used to prevent the materials from leaving the support plate 22. The guide strips 35 are in the shape of a multi-pyramid, and the end of the guide strip 35 far from the magnetic ring plate is the pyramid part of the multi-pyramid, and the pyramid parts of two adjacent guide strips 35 are abutted against each other.

[0043] Reference Figure 1 and Figure 5 On one side of the fixed box 31, a stretching component 6 for dragging the fixed box 31 is provided. The stretching component 6 includes a connecting rod shaft 61 fixed to the side of the fixed box 31 away from the aggregate box 32 and a connecting piece 62 fixed to the top surface of the support plate 22; the connecting rod shaft 61 is threadedly connected to the fixed box 31; the longitudinal section of the connecting piece 62 is L-shaped, and the connecting rod shaft 61 penetrates through the vertical section of the connecting piece 62 and is slidably connected to the connecting piece 62 along the length direction of the support plate 22. One end of the connecting rod shaft 61 away from the fixed box 31 is hinged with a handle 63; several first hinged pieces 64 are fixed to one end of the handle 63 close to the connecting rod shaft 61, and a second hinged piece 65 hinged to the connecting rod shaft 61 is vertically fixed to the side of the first hinged piece 64 close to the fixed box 31. Several third hinged pieces 66 are hinged to the side of the vertical part of the connecting piece 62 away from the fixed box 31, and the ends of the third hinged pieces 66 are hinged to one end of the first hinged piece 64 close to the fixed box 31. In this embodiment, there are two first hinged pieces 64 and two third hinged pieces 66; a limiting piece 67 is fixed to the top surfaces of the two third hinged pieces 66.

[0044] The implementation principle of the intelligent vibration aligning machine in the embodiment of the present application is as follows:

[0045] Place the magnetic ring plate on the top surface of the support plate 22, and a single magnetic ring plate is arranged between the fixed box 31 and the aggregate box 32. Both sides of the magnetic ring plate are respectively abutted against the bottom plate 34 of the fixed box 31 and the aggregate box 32, reducing the possibility of the magnetic ring plate detaching from the support plate 22 during the oscillation process.

[0046] After starting the second motor 51, the second motor 51 drives the rotating shaft to rotate, and the rotating shaft drives the connecting rod 54 to perform a reciprocating motion through the eccentric shaft 52. During the process of the connecting rod 54 moving along the length direction of the support box 2, the powder placed in the magnetic ring plate is oscillated, so that the powder in the magnetic ring plate falls into the annular groove of the magnetic ring plate during the oscillation process.

[0047] After the oscillation ends, start the first motor 14. The first motor 14 drives the worm 17 to rotate. When the worm 17 meshes with the worm gear 45, it drives the rotating shaft to rotate. When the rotating shaft rotates, the support plate 22 tilts, so that the powder that has not entered the annular groove on the magnetic ring plate can fall into the guide groove 36.

[0048] The above are all the preferred embodiments of the present application. Without limiting the protection scope of the present application accordingly, therefore: All equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. Intelligent vibration aligning machine, comprising a chassis (1) and a support box (2) rotatably installed on the top of the chassis (1) for placing a magnetic ring plate, characterized in that: A driving mechanism one (4) for driving the flipping of the support box (2) is arranged inside the chassis (1); the driving mechanism one (4) includes a support frame one (41) fixed inside the chassis (1) and a support rod (42) rotatably connected to the support frame one (41); several connecting seats (44) are fixed to the bottom of the support box (2), and the bottom ends of the connecting seats (44) are fixed to the outer peripheral surface of the support rod (42); a worm gear (45) is fixed to the outer peripheral surface of the support rod (42); a support frame two (11) is fixed to the inner bottom surface of the chassis (1); a worm (17) meshing with the worm gear (45) is rotatably installed on the support frame two (11); a rotating assembly for driving the rotation of the worm (17) is arranged on the support frame two (11). A support plate (22) for placing a magnetic ring plate is slidably arranged inside the support box (2); a moving mechanism (5) for driving the movement of the support plate (22) is arranged inside the support box (2); the moving mechanism (5) includes a connecting plate one (71) fixed inside the support box (2); a rotating shaft (75) is rotatably installed at the top of the connecting plate one (71) along the length direction of the connecting plate one (71); eccentric shafts (52) are respectively fixed to both ends of the rotating shaft (75); a curved rod (53) is rotatably connected to the periphery of the eccentric shaft (52); a connecting rod (54) is fixed to the bottom of the support plate (22), and the end of the curved rod (53) far from the eccentric shaft (52) is rotatably connected to the outer peripheral surface of the connecting rod (54); a driving assembly for driving the rotation of the rotating shaft (75) is arranged on the connecting plate one (71). A guide rod (21) is fixed to the inner bottom surface of the support box (2) along the length direction of the support box (2); a slider (23) is slidably arranged on the periphery of the guide rod (21), and the top of the slider (23) is fixedly connected to the bottom of the support plate (22). Several sets of aggregate mechanisms (3) for placing magnetic ring plates are fixed to the top surface of the support plate (22); the aggregate mechanism (3) includes a fixed box (31) fixed to the top surface of the support plate (22) and an aggregate box (32) slidably connected to the support plate (22) along the length direction of the support plate (22); both the fixed box (31) and the aggregate box (32) include a bottom plate (34) and an aggregate frame (33) fixed to the top surface of the bottom plate (34).

2. The intelligent vibration aligning machine according to claim 1, wherein: The rotating assembly includes a motor one (14) fixed to the support frame two (11), and a pulley one (15) is fixed to the end of the output shaft of the motor one (14); a pulley two (18) is fixed to the end of the worm (17), and a conveyor belt one (19) is sleeved on the peripheries of the pulley one (15) and the pulley two (18).

3. The intelligent vibration alignment machine according to claim 1, wherein: A limit angle sensor (47) is sleeved and fixed on the periphery of the support rod (42).

4. The intelligent vibration aligning machine according to claim 1, characterized in that: The driving assembly includes a motor two (51) fixed to the bottom of the support box (2); a pulley three (73) is fixed to the end of the output shaft of the motor two (51); a pulley four (76) is sleeved and fixed on the outer peripheral surface of the rotating shaft (75); a conveyor belt two (77) is sleeved on the peripheries of the pulley three (73) and the pulley four (76).

5. The intelligent vibration aligning machine according to claim 1, wherein: A plurality of material guiding bars (35) are fixed on the top surface of the fixed box (31).

6. The intelligent vibration alignment machine according to claim 1, characterized in that: A stretching component (6) for dragging the fixed box (31) is arranged on one side of the fixed box (31); the stretching component (6) includes a connecting rod shaft (61) fixed on the side of the fixed box (31) away from the aggregate box (32) and a connecting piece (62) fixed on the top surface of the support plate (22); the connecting rod shaft (61) is slidably connected with the connecting piece (62) along the length direction of the support plate (22); a handle (63) is hinged to one end of the connecting rod shaft (61) away from the fixed box (31); a first hinge piece (64) is fixed to one end of the handle (63) close to the connecting rod shaft (61), and a second hinge piece (65) hinged to the connecting rod shaft (61) is fixed to one side of the first hinge piece (64) close to the fixed box (31); a third hinge piece (66) is hinged to one side of the connecting piece (62) away from the fixed box (31), and the end of the third hinge piece (66) is hinged to one end of the first hinge piece (64) close to the fixed box (31).

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