Frame anti-falling device and method for producing a full-screen photovoltaic module

Abstract

The application discloses a kind of frame preventing equipment and method for full-screen photovoltaic module production, comprising the following steps: step one: positioning the full-screen photovoltaic panel and clamp needed to be used;Step two: take the full-screen photovoltaic panel and clamp as a reference, and apply curing glue at the connection of the full-screen photovoltaic panel and clamp;Step three: select the frame, use the frame to the appropriate position, push the frame to the outside of the full-screen photovoltaic panel and clamp, and then install the full-screen photovoltaic panel and frame as a whole in the assembly line into the curing stage.The application adopts adhesive fixing method, which can increase the strength of the device, avoid the problem of deformation and falling of the full-screen photovoltaic panel and clamp during subsequent use, and increase the stability and strength of the device as a whole through multiple processing steps.

Description

Technical Field

[0001] This invention belongs to the field of full-screen photovoltaic processing technology, and in particular relates to a frame-preventing device and method for the production of full-screen photovoltaic modules. Background Technology

[0002] Photovoltaic modules are a part of a solar energy system. Individual solar cells cannot be used directly as a power source. To use them as a power source, several individual cells must be connected in series and parallel and tightly packaged into a module. Solar cell modules are the core and most important part of a solar power generation system. Since photovoltaic panels cannot be used alone, multiple photovoltaic panels need to be combined to absorb sunlight. With the improvement of people's technological level, most existing photovoltaic panels adopt a frameless design to increase the area for absorbing sunlight.

[0003] Existing full-screen photovoltaic modules have a smaller stress area compared to traditional frames, requiring sealant to increase the overall stability of the device and prevent deformation, shaking, and detachment during use. Since the sealant has not yet solidified after being applied, it may detach from the frame during operation due to collisions and vibrations as it passes through the production line and various rotating mounting tables to the curing chamber.

[0004] A frame-prevention device and method for producing full-screen photovoltaic modules are provided to solve the above-mentioned problems. Summary of the Invention

[0005] The purpose of this invention is to provide a frame-prevention device and method for producing full-screen photovoltaic modules. The device uses positioning elements to fix the full-screen photovoltaic module and actively fixes the frame to the outside of the device to fix the entire device, thereby achieving frame-prevention.

[0006] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution:

[0007] This invention relates to a frame-prevention device and method for producing full-screen photovoltaic modules, comprising the following steps:

[0008] Step 1: Locate the full-screen photovoltaic panel and fixture to be used;

[0009] Step 2: Using the full-screen photovoltaic panel and the clamp as a reference, apply curing adhesive to the connection between the full-screen photovoltaic panel and the clamp;

[0010] Step 3: Select the card frame, use the card frame to the appropriate position, push the card frame to the outside of the full-screen photovoltaic panel and the fixture, and then install the full-screen photovoltaic panel and the card frame as a whole in the production line to enter the curing stage;

[0011] Step 4: The material enters the curing chamber via the assembly line. The curing chamber maintains a constant temperature and uses a humidified and ventilated environment to cure the colloid. After curing, the card frame can be removed for reuse.

[0012] Preferably, in step three, the step of installing the card frame 2 is as follows:

[0013] Step S1: Select a suitable frame for the full-screen photovoltaic panel and fixture, and place the frame in the equipment beforehand;

[0014] Step S2: The device attaches the full-screen photovoltaic panel to the outside of the clamp and then transports it to the conveyor belt via a robotic arm.

[0015] Preferably, in step four, the step of curing the full-screen photovoltaic panel and the fixture in the curing chamber is as follows:

[0016] Step 1: The fully installed photovoltaic panels are sent to the processing end via a conveyor belt, then the full-screen photovoltaic panels are removed and stacked in the placement rack, and then the stacking rack is transported to the curing room.

[0017] Step 2: During the curing of the full-screen photovoltaic panel, the temperature of the curing chamber is kept constant. At the same time, the equipment will humidify the full-screen photovoltaic panel and the module to ensure a certain level of humidity. While ensuring a certain level of humidity, the equipment also needs to be ventilated.

[0018] Preferably, the bottom of the full-screen photovoltaic panel is attached to the clamp with an adhesive, and the outer side of the full-screen photovoltaic panel and the clamp has a clip frame.

[0019] Preferably, the card frame has an internal frame body, and the top side of the frame body has a slanted opening.

[0020] Preferably, the card frame is made of manganese steel and is bent to a specific angle using a bending process.

[0021] The present invention has the following beneficial effects:

[0022] This invention increases the strength of the device by using adhesive bonding, preventing deformation and detachment of the full-screen photovoltaic panel and clamps during subsequent use. Multiple processing steps enhance the overall stability, strength, and weight of the device. An external clamping frame further secures the device, preventing deformation of the photovoltaic panel and clamps before complete curing. The device is removable for easy reuse, improving usability and reducing overall cost. The use of manganese steel with a simple and low-cost bending process effectively secures the photovoltaic panel and clamps.

[0023] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0024] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 This is a schematic diagram of the card frame structure of the present invention;

[0027] The attached diagram lists the components represented by each number as follows:

[0028] 1. Full-screen photovoltaic panel; 2. Frame; 201. Angled opening; 202. Frame body; 3. Fixture. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] In the description of this invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around", "side", "end", "bottom", etc., which indicate orientation or positional relationship, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this invention.

[0031] like Figure 1-2 As shown, a frame-prevention device and method for producing full-screen photovoltaic modules includes the following steps:

[0032] Step 1: Locate the full-screen photovoltaic panel 1 and the clamp 3 to be used, and fix the full-screen photovoltaic panel 1 and the clamp 3 in a suitable position to facilitate subsequent equipment processing and installation;

[0033] Step 2: Using the full-screen photovoltaic panel 1 and the clamp 3 as a reference, apply curing adhesive to the connection between the full-screen photovoltaic panel 1 and the clamp 3. The curing adhesive connects and fixes the full-screen photovoltaic panel 1 and the clamp 3. After complete curing, it can prevent the full-screen photovoltaic panel 1 and the clamp 3 from falling off and deforming.

[0034] Step 3: Select frame 2, use frame 2 to the appropriate position, push frame 2 to the outside of full-screen photovoltaic panel 1 and clamp 3, protect the whole device when full-screen photovoltaic panel 1 and clamp 3 are completely cured, and then install full-screen photovoltaic panel 1 and frame 2 into the production line to enter the curing stage.

[0035] Step 4: The material enters the curing chamber via the assembly line. The curing chamber maintains a constant temperature and uses a humidified and ventilated environment to cure the colloid. After curing, the card frame 2 can be removed and reused.

[0036] In this invention, step three, the step of installing the card frame 2, is as follows:

[0037] Step S1: Select a suitable card frame 2 for the full-screen photovoltaic panel 1 and the clamp 3, and place the card frame 2 in the equipment in advance. By pre-placing a large number of card frames 2 in the mounting clamp, the mechanical equipment is used to install the card frame 2 on the outside of the full-screen photovoltaic panel 1 and the clamp 3 to fix the full-screen photovoltaic panel 1 and the clamp 3.

[0038] Step S2: The card frame 2 is used to attach the full-screen photovoltaic panel 1 to the outside of the clamp 3 using the equipment, and then the mechanical arm transports it to the conveyor belt.

[0039] In this invention, step four, the step of curing the full-screen photovoltaic panel 1 and the fixture 3 in the curing chamber, is as follows:

[0040] Step 1: The fully installed photovoltaic panel 1 is sent to the processing end via conveyor belt. The fully installed photovoltaic panel 1 is placed in the transport rack by manual or mechanical means. Then, the fully installed photovoltaic panel 1 is removed and stacked in the placement rack. The stacking rack is then transported to the curing room.

[0041] Step 2: When curing the full-screen photovoltaic panel 1, the temperature of the curing chamber is kept constant. At the same time, the equipment will humidify the full-screen photovoltaic panel 1 and the module as a whole to prevent cracking during the curing process and ensure a certain level of humidity. While ensuring a certain level of humidity, the equipment needs to be ventilated. Ventilation can increase the curing speed of the colloid and increase the overall curing efficiency of the device.

[0042] In this invention, the bottom of the full-screen photovoltaic panel 1 is attached to the clamp 3 with an adhesive. The outer side of the full-screen photovoltaic panel 1 and the clamp 3 is fitted with a frame 2. The frame 2 fixes the full-screen photovoltaic panel 1 and the clamp 3 to prevent shaking and falling off during transportation. It also protects the full-screen photovoltaic panel 1 and the clamp 3 from collisions with debris.

[0043] In this invention, the card frame 2 has a frame 202 inside, which fixes the device. The top side of the frame 202 has a slanted opening 201, which increases the convenience of using the device and makes it easy to insert the device into the full-screen photovoltaic panel 1.

[0044] In this invention, the card frame 2 is made of manganese steel and is bent at a specific angle using a bending process.

[0045] A frame-locking device and method for producing full-screen photovoltaic modules involves positioning the full-screen photovoltaic panel 1 and the clamp 3 during the production process, then clamping the frame 2 onto the outside of the full-screen photovoltaic panel 1 and the clamp 3. After completion, the full-screen photovoltaic panel 1 and the module are transferred into a curing chamber, where the colloid is cured using equipment in the curing chamber.

[0046] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0047] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A method for using an anti-frame-detachment device for the production of full-screen photovoltaic modules, characterized in that, Includes the following steps: Step 1: Locate the full-screen photovoltaic panel (1) and the fixture (3) to be used; Step 2: Using the full-screen photovoltaic panel (1) and the clamp (3) as a reference, apply curing adhesive to the connection between the full-screen photovoltaic panel (1) and the clamp (3); Step 3: Select the card frame (2), move the card frame (2) to the appropriate position, push the card frame (2) to the outside of the full-screen photovoltaic panel (1) and the clamp (3), and then install the full-screen photovoltaic panel (1) and the card frame (2) as a whole in the production line to enter the curing stage; Step 4: The material enters the curing chamber through the assembly line. The curing chamber is in a constant temperature environment. The colloid is cured in a humidified and ventilated environment. After curing, the card frame (2) can be removed and reused.

2. The method of using the anti-frame detachment equipment for full-screen photovoltaic module production according to claim 1, characterized in that, In step three, the steps for installing the card frame (2) are as follows: Step S1: Select a suitable frame (2) for the full-screen photovoltaic panel (1) and the fixture (3), and place the frame (2) in the equipment in advance; Step S2: The card frame (2) is attached to the outside of the full-screen photovoltaic panel (1) and the clamp (3) by the equipment, and then transported to the conveyor belt by the robotic arm.

3. The method of using the anti-frame detachment equipment for full-screen photovoltaic module production according to claim 1, characterized in that, In step four, the process of curing the full-screen photovoltaic panel (1) and the fixture (3) in the curing chamber is as follows: Step 1: The fully installed photovoltaic panel (1) is sent to the processing end via a conveyor belt, then the fully installed photovoltaic panel (1) is removed and stacked in the placement rack, and then the placement rack is transported to the curing room. Step 2: When curing the full-screen photovoltaic panel (1), the temperature of the curing room is constant. At the same time, the equipment will humidify the full-screen photovoltaic panel (1) and the components to ensure a certain humidity. While ensuring a certain humidity, the equipment needs to be ventilated.

4. The method of using the anti-frame detachment equipment for full-screen photovoltaic module production according to claim 1, characterized in that, The bottom of the full-screen photovoltaic panel (1) is attached to the clamp (3) by an adhesive, and the outer side of the full-screen photovoltaic panel (1) and the clamp (3) has a clip frame (2).

5. The method of using the anti-frame detachment equipment for full-screen photovoltaic module production according to claim 1, characterized in that, The card frame (2) has a frame (202) inside, and a slanted opening (201) is provided on one side of the top of the frame (202).

6. The method of using the anti-frame detachment equipment for full-screen photovoltaic module production according to claim 1, characterized in that, The card frame (2) is made of manganese steel and is bent into a specific angle using a bending process.

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