An electric hammer tool

By designing an electric hammer tool for automobile manufacturing, the reciprocating movement of the hammer head mechanism is achieved using the driving magnetic group and the electrical control mechanism, the problems of operating workers' strain and installation inconsistency caused by traditional rubber hammers are solved, and production efficiency and installation consistency are improved.

CN114523446BActive Publication Date: 2025-04-29CHERY AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202210172405.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-02-24
Publication Date
2025-04-29
Estimated Expiration
2042-02-24

AI Technical Summary

Technical Problem

When traditional rubber hammers are used to install door opening rubber strips and plastic screws during automobile manufacturing, they cause muscle strain on the wrists of the operators, and the strike force and number of times cannot be limited, affecting the consistency of the installation of the entire vehicle production parts.

Method used

An electric hammer tool is designed, including a housing, a driving magnetic group, a hammer head mechanism and an electrical control mechanism. The iron core is driven back and forth through the electromagnetic coil to push the hammer head mechanism to achieve knocking and installation.

Benefits of technology

It improves the production efficiency of the assembly line, reduces the knocking workload of the operators, and ensures the installation consistency of the door opening rubber strips and plastic screws.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of automobile parts assembly equipment, specifically an electric hammer tool, comprising a shell, the interior of the shell is hollow to form a storage cavity, and the shell is provided with a through hole; a driving magnetic group is arranged in the shell, and the driving magnetic group is connected to a hammer mechanism; the driving magnetic group is located on the inner side of the shell, and the hammer mechanism is located on the outer side of the shell; the driving magnetic group is connected to an electric control mechanism; the present invention discloses an electric hammer tool; the electric hammer disclosed in the present invention can realize the knocking installation of door opening rubber strips and plastic screws, which on the one hand improves the production efficiency of the assembly line, and on the other hand reduces the knocking workload of the operating staff.
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Description

Technical Field

[0001] The invention relates to the field of automobile parts assembly equipment, in particular to an electric hammer tool. Background Art

[0002] During the automobile manufacturing process, door opening strips, plastic screws and clips need to be installed by hammering.

[0003] At present, the installation of rubber strips and clips on the production line still uses traditional rubber hammers. Long-term operation will cause strain on employees' wrist muscles. At the same time, the knocking force and number of knocks of traditional rubber hammers cannot be limited, which is not conducive to the consistency of installation of vehicle production parts.

[0004] Therefore, in order to avoid the above problems, a new hammer structure is needed to assist operators in installing corresponding parts of the automobile. Summary of the invention

[0005] The purpose of the present invention is to overcome the deficiencies of the prior art and to provide an electric hammer structure for installing automotive rubber strips and buckle-type parts.

[0006] In order to achieve the above object, the technical solution adopted by the present invention is:

[0007] An electric hammer tool comprises a shell, wherein the shell is hollow inside to form a storage cavity, and the shell is provided with a through hole; a driving magnetic group is arranged inside the shell, and the driving magnetic group is connected to a hammer head mechanism; the driving magnetic group is located inside the shell, and the hammer head mechanism extends to the outside of the shell; the driving magnetic group is connected to an electric control mechanism.

[0008] The driving magnetic assembly is a frame, and a coil is arranged on the frame; a driving iron core is arranged inside the frame, and the driving iron core is connected to the hammer mechanism.

[0009] The driving magnetic group is arranged inside the shell through a fixing frame; the fixing frame includes a frame body, a placement groove is arranged in the frame body, and the frame is arranged in the placement groove; an avoidance through hole is arranged on the frame body, and the avoidance through hole is connected to the placement groove.

[0010] The iron core is connected to the hammer mechanism through a pushing mechanism, and the pushing mechanism includes a pushing column, and the pushing column is connected to the hammer mechanism; one end of the pushing column is connected to the iron core, and the other end passes through the shell and is connected to 8.

[0011] The pushing column is connected to the iron core through a limit spring.

[0012] The push column is connected to the iron core through a push plate, and the push plate is connected to the iron core through a limit spring.

[0013] The push column is provided with a return mechanism, and the return mechanism comprises a spring group sleeved on the push column.

[0014] The spring group comprises a first return spring and a second return spring, wherein the first return spring and the second return spring are sleeved on the push column; the first return spring is located outside the housing, and the second return spring is located inside the housing.

[0015] The electric control mechanism comprises a driving part; the driving part comprises a driving battery pack connected to a driving magnetic group; a connecting handle is provided on the shell, and the driving battery pack is arranged in the connecting handle on the shell.

[0016] Two ends of the driving magnetic group are respectively connected with a hammer head mechanism.

[0017] The advantages of the present invention are:

[0018] The invention discloses an electric hammer tool; the electric hammer disclosed by the invention can realize the knocking installation of door opening rubber strips and plastic screws, which improves the production efficiency of the assembly line on the one hand and reduces the knocking workload of operating employees on the other hand. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The following is a brief description of the contents expressed in the drawings of the present invention and the symbols in the drawings:

[0020] Figure 1 It is a structural schematic diagram of the present invention.

[0021] Figure 2 It is an exploded view of the present invention.

[0022] Figure 3 It is a cross-sectional view of the present invention.

[0023] The marks in the above figure are:

[0024] 1. Shell, 2. Fixing frame, 3. Frame, 4. Coil, 5. Iron core, 6. Limit spring, 7. Push column, 8. Hammer body, 9. First return spring, 10. Second return spring, 13. Display control board, 14. Controller circuit board. DETAILED DESCRIPTION

[0025] The specific implementation of the present invention will be further explained in detail below by describing the optimal embodiment with reference to the accompanying drawings.

[0026] An electric hammer tool comprises a shell 1, wherein the shell 1 is hollow inside to form a storage cavity 11, and the shell 1 is provided with a through hole; a driving magnetic group is arranged inside the shell 1, and the driving magnetic group is connected with a hammer mechanism; the driving magnetic group is located on the inner side of the shell 1, and the hammer mechanism is located on the outer side of the shell 1; the driving magnetic group is connected with an electric control mechanism; the invention discloses an electric hammer tool; the electric hammer disclosed in the invention can realize the knocking installation of door opening rubber strips and plastic screws, which improves the production efficiency of the assembly line on the one hand, and reduces the knocking workload of the operating staff on the other hand.

[0027] Specifically, the electric hammer tool disclosed in the present invention mainly includes a shell 1, which plays a basic connecting role and facilitates the arrangement of other components. A storage cavity 11 is provided in the shell 1, and the storage cavity is used to drive the arrangement of components such as a magnetic group. In the present invention, the electric hammer tool drives the iron core 5 to reciprocate through the electromagnetic coil 4, thereby promoting the reciprocating knocking of the hammer head mechanisms at both ends, and then the knocking installation of the door opening rubber strip and the knocking installation of the plastic screw seat improves the production efficiency of the assembly line on the one hand, and reduces the knocking workload of the operating staff on the other hand.

[0028] Furthermore, in the present invention, the driving magnetic group includes a frame 3, on which a coil 4 is provided; a driving iron core 5 is provided inside the frame 3, and the driving iron core 5 is connected to the hammer head mechanism; in actual use, the coil 4 is energized, and under the action of magnetic induction, the iron core 5 reciprocates in the frame 3, thereby providing driving force for the reciprocating operation of the hammer head mechanism, thereby ensuring the autonomous operation of the electric hammer.

[0029] Furthermore, in the present invention, the driving magnetic group is arranged inside the housing 1 through a fixing frame 2; the fixing frame 2 includes a frame body, a placement slot 21 is arranged inside the frame body, and the frame 3 is arranged inside the placement slot 21; the frame body is provided with an avoidance through hole 22, and the avoidance through hole 22 is connected to the placement slot 21; the setting of the fixing frame 2 facilitates the arrangement of the driving magnetic group inside the housing 1, the frame body provides an installation foundation, the placement slot 21 facilitates the arrangement of structures such as the frame 3, and the avoidance through hole 22 facilitates the operation of the iron core 5 to avoid interference between the operation of the iron core 5 and the frame body.

[0030] Furthermore, in the present invention, the iron core 5 is connected to the hammer mechanism through a pushing mechanism, and the pushing mechanism includes a pushing column 7, and the pushing column 7 is connected to the hammer mechanism; one end of the pushing column 7 is connected to the iron core 5, and the other end passes through the shell 1 and is connected to the hammer mechanism; the setting of the pushing mechanism facilitates the connection between the iron core 5 and the hammer mechanism, and specifically includes a pushing column 7, one end of the pushing column 7 is connected to the iron core 5, and the other end is connected to the hammer mechanism. During actual use, the iron core 5 moves back and forth, thereby driving the pushing column 7 to reciprocate, thereby realizing the reciprocating operation of the hammer mechanism, and finally realizing the hammering and striking of the components to be installed.

[0031] Furthermore, in the present invention, the push column 7 is connected to the iron core 5 through a limit spring 6; the limit spring 6 plays a preliminary fixing role, and also plays a buffering role to avoid rigid collision between the push column 7 and the iron core 5; at the same time, in conjunction with the spring group in the return mechanism below, the iron core 5 can be limited and fixed in a natural state to avoid shaking of the iron core 5.

[0032] Furthermore, in the present invention, the push column 7 is connected to the iron core 5 through the push plate 71, and the push plate 71 is connected to the iron core 5 through the limit spring 6; the setting of the push plate 71 has one function of facilitating the connection between the push column 7 and the limit spring 6 or the iron core 5, and another function of preventing the push column 7 from being separated from the outer shell, playing a good limiting role, and also facilitating the limiting of the return spring below to ensure the stability of the return spring connection; in addition, in actual layout, the size of the push plate is required to be larger than the size of the through hole.

[0033] In addition, in the present invention, a bridging column 7-1 is provided at the end of the push column, one end of the bridging column 7-1 is threadedly connected to the push column, and the other end is threadedly connected to the hammer body. The bridging column 7-1 plays a good bridging role, which is convenient for extending the length of the push column to a certain extent. In actual use, different bridging columns can be replaced according to the different designs of the hammer body 8, so that the same push column can achieve the connection of hammer bodies of different sizes; improve the scope of application of the present invention; in addition, in the present invention, the bridging column 7-1 includes a transition column 7-11 and a limiting top column 7-12; the outer diameter of the transition column 7-11 is not larger than the inner diameter of the through hole, and the outer diameter of the limiting top column 7-12 is larger than the outer diameter of the through hole; such a setting makes the bridging column 7-1 itself have a limiting function, which is convenient for the subsequent electric hammer assembly limit and the hammer body operation limit; in actual use, the first return spring can also be limited.

[0034] Furthermore, in the present invention, a return mechanism is provided on the pushing column 7, and the return mechanism includes a spring group sleeved on the pushing column 7; through the setting of the spring group, the present invention can enable the pushing column 7 to return quickly and autonomously after the pushing force of the iron core 5 disappears after the pushing column 7 is pushed by the iron core 5.

[0035] In order to facilitate the convenience of the above-mentioned operations and the convenience of component arrangement, the spring group in the present invention includes a first return spring 9 and a second return spring 10, and the first return spring 9 and the second return spring 10 are sleeved on the push column 7; the first return spring 9 is located on the outside of the shell, and the second return spring 10 is located inside the shell; through the above-mentioned arrangement, the present invention can avoid the first return spring 9 and the second return spring 10 being fixedly connected to adjacent components, thereby facilitating the disassembly and assembly of the entire electric hammer tool.

[0036] Furthermore, in the present invention, the electric control mechanism includes a driving unit; the driving unit includes a driving battery pack 12 connected to the driving magnetic group, and a connecting handle 11 is provided on the outer shell, and the driving battery pack 12 is arranged in the connecting handle 11 on the outer shell; the setting of the connecting handle 11 is convenient for the operator to hold it, and in addition, a driving battery pack 12 is provided in the connecting handle 11, and the driving battery pack 12 is used to provide power to the driving magnetic group. The specific connection method can be a wire connection; it is convenient for the coil 4 to generate a magnetic field and drive the iron core 5 to move, thereby realizing the push of the hammer head mechanism.

[0037] Furthermore, in the present invention, both ends of the driving magnetic group are respectively connected to a hammer head mechanism; such a setting can make it possible to knock the parts to be installed at both ends of the shell 1 of the present invention, which is beneficial to improving the scope of application of the present invention. In addition, in the present invention, the hammer head mechanism mainly includes a hammer head body 8. The present invention can realize the knocking and hammering of different parts by setting different hammer head body 8 structures, and then realize the knocking and hammering installation of different parts.

[0038] In addition, it should be noted that the present invention discloses a control system, which includes a control module and an execution module; the control module is connected to the execution module; and a control button is provided, through which a control instruction is input to the control module. After receiving the instruction, the control module performs self-identification and judgment, and issues an instruction to control the action of the execution module to achieve the corresponding design purpose.

[0039] Specific implementation:

[0040] The present invention utilizes a controller to input a pulsed DC voltage to a driving magnetic group, so that the electromagnetic coil 4 generates magnetic force, and the iron core 5 reciprocates in the coil 4, and the two ends of the iron core 5 are connected to a hammer mechanism.

[0041] Depending on the usage scenario, one end of the hammer can hit the door opening rubber strip, and the other end can hit the plastic base.

[0042] The connecting handle 11 is provided with a control display screen and buttons for realizing the display of power, the display of the knocking frequency, the switching of the hammer head mode, and the adjustment of the knocking frequency speed, so as to facilitate the use in various working conditions.

[0043] specific:

[0044] In the present invention, the coil 4 is combined with the frame 3 and installed in the fixed frame 2, and the iron core 5 is required to be connected to the center of the frame 3. At the same time, the two ends of the iron core 5 are required to be connected to the corresponding driving mechanism through the limit spring 6 respectively. The purpose of setting the limit spring 6 is to prevent the iron core 5 from shaking when the electric hammer is taken in a non-working state.

[0045] In addition, the first return spring 9 and the second return spring 10 disclosed in the present invention are inserted on the push column 7 and are respectively located at the inner and outer sides of the housing 1. When the iron core 5 reciprocates, the first return spring 9 and the second return spring 10 can make the hammer head return quickly;

[0046] Meanwhile, in the present invention, the driving battery pack 12 can be a 18650 battery, or of course other types of battery structures, which are fixed in the connecting handle 11 when in use; in subsequent use, the battery and the driving magnetic group can be connected through a wire.

[0047] In addition, in order to facilitate the protection of the hammer body 8, the hammer mechanism in the present invention includes a knocking hammer cover 81 arranged on the outer shell 1; the knocking hammer cover 81 can be fixedly connected to the outer shell 1, or can be detachably connected, and the knocking hammer cover plays a side protection role and also has a guiding role. When in use, the iron core 5 drives the knocking hammer body 8 to extend out of the knocking hammer cover 81, so as to realize functions such as knocking rubber strips.

[0048] As a greater optimization, in the present invention, there are four raised ribs 8-1 on the outer periphery of the striking hammer body 8. In addition, there are four straight grooves 8-2 in the striking hammer cover 81. Through the coordinated use of the raised ribs 8-1 and the straight grooves 8-2, the striking hammer cover 81 can guide the movement of the hammer body 8.

[0049] Similarly, in the present invention, both hammer bodies 8 may be provided with striking hammer covers 81, and of course, striking hammer covers 81 may not be provided as required.

[0050] In the present invention, the striking hammer head cover 81 is connected to the housing by means of interference fit.

[0051] In the specific implementation of the present invention, it is required that one hammer head mechanism has a knocking hammer head cover 81, and the other hammer head mechanism does not have the knocking hammer head cover 81. In other words, the setting of the knocking hammer head cover 81 can be set as needed; the reason why the present invention adopts the above design is that the electric hammer tool disclosed in the present invention is used for knocking and installing door opening rubber strips and plastic screws; setting the knocking hammer head cover will make the hammer head mechanism have a larger size, which is not convenient to extend into the door opening to realize the knocking operation on the door opening rubber strip.

[0052] In addition, as a greater optimization, mounting grooves 51 are respectively provided at both ends of the iron core 5 of the present invention. The arrangement of the mounting grooves 51 plays a good limiting role and facilitates the arrangement of the limit spring 6.

[0053] At the same time, in order to facilitate the fixation of the entire device, in the present invention, the fixing frame 2 is fixedly connected to the inside of the shell; at the same time, a positioning slot can be provided on the outer surface of the fixing frame, and a positioning block can be provided inside the shell. Through the cooperation of the positioning block and the positioning slot, the fixing frame can be locked and fixed inside the shell.

[0054] At the same time, in order to facilitate assembly, in the present invention, the shell can be made into a split structure, that is, the shell is divided into a left shell and a right shell; the left shell and the right shell are connected by a snap buckle. Such a setting can facilitate the assembly operation of the entire electric hammer.

[0055] Of course, in order to ensure integrity, the housing in the present invention may not be made into a split structure, and an opening may be opened on the side of the housing to realize the assembly of various components inside the housing through the opening.

[0056] In addition, as a greater optimization, in the present invention, the hammer body 8 is connected to the end of the pushing column 7 through a threaded portion, a threaded groove 811 is provided at the end of the hammer body 8, and an external thread is provided on the pushing column 7. The hammer body and the pushing column 7 are connected through threads. This connection method not only facilitates the replacement of the hammer body 8, but more importantly, facilitates the assembly of the entire electric hammer; it avoids the problem that the overall design of the hammer body 8 and the pushing column 7 is not easy to pass through the outer shell.

[0057] The assembly sequence of the entire structure of the present invention is mainly divided into two types:

[0058] One is that the shell is a split structure. If it is a split structure, you can first assemble the drive magnetic group, the fixing frame, the pushing mechanism, and the hammer head mechanism, and finally connect the shell to the above-assembled product. This design method is simple to assemble, but the integrity of the shell is slightly worse.

[0059] One is an opening on the side of the housing, through which the components are assembled;

[0060] Based on this background, during the actual assembly:

[0061] First, assemble the coil and the frame, and after assembly, install them into the fixed frame; at the same time, connect the iron core into the frame, and connect limit springs at both ends of the iron core, and then connect the pushing mechanism to the end of the limit spring away from the iron core; it is required that the pushing column is fixedly connected to the limit spring at this time, and at the same time, a second return spring 10 is sleeved on the pushing column; then move the above-mentioned assembled product into the interior of the shell through the opening, so that the pushing columns at both ends extend through the shell to the outside of the shell, and then the first return spring is sleeved on the outside of each pushing column, and the corresponding hammer head body is added.

[0062] In addition, the control system of the present invention includes a controller circuit board 14, which is respectively connected to the battery and the display control board 13, receives information instructions adjusted by the display control board 13, and controls the reciprocating frequency of the iron core 5; the display control board 13 is connected to the controller circuit board 14 to display the battery power and the knocking frequency, and the large and small hammer heads can be switched through the mode button, and the knocking frequency can be adjusted through the speed button.

[0063] Through the arrangement of the above structure, the electric hammer disclosed in the present invention can improve the production efficiency of the assembly line and reduce the hammering workload of the operating staff.

[0064] Obviously, the specific implementation of the present invention is not limited to the above-mentioned methods. As long as various non-substantial improvements are made using the method concept and technical solution of the present invention, they are all within the protection scope of the present invention.

Claims

1. An electric hammer tool, characterized in that: The invention comprises a shell, wherein the inside of the shell is hollow to form a storage cavity, and the shell has a through hole; a driving magnetic group is arranged inside the shell, and the driving magnetic group is connected to a hammer mechanism; the hammer mechanism comprises a hammer body; the driving magnetic group is located inside the shell; and the driving magnetic group is connected to an electric control mechanism; The driving magnetic group includes a frame, on which a coil is arranged; a driving iron core is arranged inside the frame, and the driving iron core is connected to a hammer mechanism; The iron core is connected to the hammer mechanism through a pushing mechanism, and the pushing mechanism includes a pushing column, and the pushing column is connected to the hammer mechanism; one end of the pushing column is connected to the iron core, and the other end passes through the shell and is connected to the hammer mechanism; The push column is connected to the iron core through a limit spring; The two ends of the driving magnetic group are respectively connected to a hammer mechanism through a pushing mechanism; the hammer body and the end of the pushing column can be connected through a threaded portion; The pushing column is connected to the iron core through a pushing plate, and the pushing plate is connected to the iron core through a limit spring; the size of the pushing plate is larger than the size of the through hole; The push column is provided with a return mechanism, and the return mechanism comprises a spring group sleeved on the push column; The spring group includes a first return spring and a second return spring, wherein the first return spring and the second return spring are sleeved on the push column; the first return spring is located outside the housing, and the second return spring is located inside the housing; A bridging column is provided at the end of the pushing column, one end of the bridging column is connected to the pushing column by a thread, and the other end of the bridging column is connected to the hammer body by a thread; The bridging column includes a transition column and a limiting top column; the outer diameter of the transition column is not larger than the inner diameter of the through hole, and the outer diameter of the limiting top column is larger than the outer diameter of the through hole; The driving magnetic group is arranged inside the housing through a fixing frame; the fixing frame includes a frame body, a placement slot is arranged inside the frame body, and the frame is arranged in the placement slot; an avoidance through hole is arranged on the frame body, and the avoidance through hole is connected to the placement slot; An opening is provided on the side of the shell; When the side of the housing is opened, the assembly of the internal components of the housing is carried out through the opening; During assembly: First, assemble the coil and the frame, and after assembly, install them into the fixed frame; at the same time, insert the iron core into the frame, and connect limit springs at both ends of the iron core, and then connect the pushing mechanism to the end of the limit spring away from the iron core; it is required that the pushing column is fixedly connected to the limit spring at this time, and at the same time, a second return spring is sleeved on the pushing column; then move it into the shell through the opening, so that the pushing columns at both ends extend through the shell to the outside of the shell, and then the first return spring is sleeved on the outside of each pushing column, and the corresponding hammer head body is added.

2. An electric hammer tool according to claim 1, characterized in that: The electric control mechanism comprises a driving part; the driving part comprises a driving battery pack connected to a driving magnetic group; a connecting handle is provided on the shell, and the driving battery pack is arranged in the connecting handle on the shell.

Citation Information

Patent Citations

  • Electric hammer

    US20020079111A1