A device for rapid construction of urban viaduct and use method thereof
By designing devices such as guide sleeves, inner guide tubes, balls and clamping pins, and telescopic springs, the problems of difficulty in wiring and cumbersome debugging in the rapid construction equipment of urban viaducts are solved, and processing efficiency and simplicity of debugging are improved.
Patent Information
- Application Number
- CN202210201075.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-03-02
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2042-03-02
AI Technical Summary
During the wiring process of the existing urban viaduct rapid construction device, the opening diameter of the end pipe is small, which leads to difficulty in inserting and affects processing efficiency. In addition, the preliminary debugging is complicated and the bolts need to be frequently removed.
A device including a guide sleeve, an inner guide pipe, a ball and a jagging pin, and a telescopic spring is designed. The diameter of the end pipe is increased by the guide sleeve, the inner guide pipe guide steel strand, a ball-assisted guide, a jagging pin and a telescopic spring fast limit installation plate to simplify the debugging process.
By increasing the diameter of the end pipe, the insertion process of the steel strand is simplified and the processing efficiency is improved. Through the design of the clamp pin and telescopic spring, the preliminary debugging is simplified and the cumbersomeness of disassembly is reduced.
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Figure CN114592432B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of rapid construction of viaducts, and in particular relates to a device for rapid construction of urban viaducts and a use method thereof. Background Art
[0002] Urban viaduct refers to a bridge that crosses the road in the city and is supported by high-supported towers or pillars. In order to ensure the normal operation of traffic in the city, special rapid construction equipment is generally used to shorten the construction period. Depending on the type of processing, the devices used also have corresponding differences, including a stranded wire threading machine for transmitting steel strands.
[0003] During the wire insertion process of the existing rapid construction device, the opening diameter of the end tube is small, which leads to the problem of difficulty in alignment during the insertion process, thus seriously affecting the processing efficiency. The common existing processing method is manual alignment. Once the operation is not careful, the end of the steel strand will cause damage to the human hand. In the early debugging of the motor, the motor needs to be fixed, and then the device is started to check whether there is a fault or transmission deviation. Once there is a problem, the connecting bolts need to be removed, so there are relatively cumbersome problems. Summary of the invention
[0004] The object of the present invention is to provide a device for rapid construction of urban viaducts and a method for using the device to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for rapid construction of urban viaducts, comprising a base frame, an operation box is installed on one side of the top surface of the base frame, end pipes are arranged at both ends of the operation box, and the two end pipes are respectively an outlet pipe and an inlet pipe, a guide sleeve is screwed into the end of the end pipe at the inlet pipe through a thread, a limiting ring is fixed to the surface of the end pipe at this place, one end of the guide sleeve is abutted against the limiting ring, an inner guide tube is also fixed inside the guide sleeve, the inner guide tube is bent and extended toward one end of the guide sleeve, and is clamped into the inner wall of the opening of the end tube, the inner wall of the guide sleeve is also provided with a plurality of ball grooves, and a ball is also clamped on the inner side of each ball groove.
[0006] Preferably, a support rod is symmetrically fixed to the outside of one end of the guide sleeve, the support rod abuts against the end surface of the operation box, and the support rod is fixed to the guide sleeve by welding.
[0007] Preferably, the other end of the guide sleeve expands and extends outward, and the longitudinal section of the guide sleeve is in an "eight"-shaped structure.
[0008] Preferably, a motor is arranged on the other side of the top surface of the bottom frame, the output end of the motor is transmission-connected to the operation box, and a mounting plate is also fixed to the bottom end of the motor.
[0009] Preferably, screw holes are provided on the surfaces of the mounting plate and the bottom frame, and a limiting bolt is passed through the inside of the screw hole. An insertion hole is provided at the bottom of the limiting bolt, and a bayonet is passed through the inner side surface of the bottom frame, and one end of the bayonet is connected to the insertion hole. A telescopic spring is also sleeved on the surface of the limiting bolt, and the telescopic spring is located between the limiting bolt and the mounting plate.
[0010] Preferably, the top of one end of the bayonet toward the limiting bolt is inclined, and the outer surface of the limiting bolt is a smooth curved structure.
[0011] A method for using a device for rapid construction of an urban viaduct, specifically comprising the following steps:
[0012] Step 1: First, screw one end of the guide sleeve onto the open end of the end pipe through a thread until the support rod abuts against the operation box, and one end of the guide sleeve abuts against the limit ring. At the same time, the opening of the inner guide tube also extends to the inner wall of the end pipe. During operation, insert the steel strand into the guide sleeve, and increase the insertion area through the opening at the other end of the guide sleeve. At the same time, guide it through the inner guide tube to avoid the steel strand from being stuck against the end face of the end pipe.
[0013] Step 2: When the steel strand hits the ball on the guide sleeve during insertion, the guide transmission can be completed by the rotation of the ball to avoid long-term jamming. When the steel strand hits the inner wall of the guide sleeve, the guide sleeve can be supported by the support rod to prevent the guide sleeve from tilting to one side.
[0014] Step 3: When debugging the device after the early production, first place the motor on the bottom frame, set the telescopic spring on the limit bolt, and then pass the limit bolt through the mounting plate and the bottom frame. At this time, press the limit bolt downward to deform the telescopic spring;
[0015] Step 4: Insert the bayonet from the inside of the bottom frame until it penetrates into the inside of the socket, then release the limit bolt. Under the rebound of the telescopic spring, the bottom inner wall of the socket fits with the bottom end surface of the bayonet, thereby completing the installation limit of the limit bolt. After debugging is completed, separate the limit bolt from the bayonet, and then install the bolt normally.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The designed guide sleeve can increase the diameter of the end tube, thus facilitating the insertion of the steel strand. The designed inner guide tube can also ensure that the steel strand is smoothly inserted into the end tube. The designed ball can provide auxiliary guidance for the steel strand to avoid extrusion with the inner wall of the guide sleeve.
[0018] 2. Through the designed bayonet, telescopic spring and adjusting spring, the mounting plate can be quickly limited and fixed during use, which is convenient for early debugging and avoids the tediousness of frequent disassembly of the motor during the early debugging process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the present invention;
[0020] Figure 2 It is a cross-sectional view of the connection between the guide sleeve and the outlet pipe of the present invention;
[0021] Figure 3 It is a cross-sectional view of the connection between the mounting plate and the bottom frame of the present invention.
[0022] In the figure: 1. Mounting plate; 2. Motor; 3. Bottom frame; 4. Operation box; 5. Guide sleeve; 6. End pipe; 7. Support rod; 8. Limit ring; 9. Ball; 10. Inner guide tube; 11. Limit bolt; 12. Telescopic spring; 13. Socket; 14. Pin. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] See also Figures 1 to 3The present invention provides a technical solution: a device for rapid construction of urban viaducts, comprising a bottom frame 3, an operation box 4 is installed on one side of the top surface of the bottom frame 3, end pipes 6 are arranged at both ends of the operation box 4, and the two end pipes 6 are respectively an outlet pipe and an inlet pipe, and a guide sleeve 5 is screwed into the end of the end pipe 6 at the inlet pipe through a thread, and the designed guide sleeve 5 can increase the diameter of the end pipe 6, thereby facilitating the insertion of the steel strand, and the designed inner guide pipe 10 can also ensure that the steel strand is smoothly inserted into the end pipe 6, and a limiting ring 8 is fixed on the surface of the end pipe 6, one end of the guide sleeve 5 is against the limiting ring 8, and an inner guide pipe 10 is also fixed inside the guide sleeve 5, and the inner guide pipe 10 is bent and extended toward the direction of one end of the guide sleeve 5, and is inserted into the inner wall of the opening of the end pipe 6, and the inner wall of the guide sleeve 5 is also provided with a plurality of ball grooves, and a ball 9 is also inserted into the inner side of each ball groove, and the designed ball 9 can provide auxiliary guidance for the steel strand to avoid extrusion with the inner wall of the guide sleeve 5.
[0025] In this embodiment, preferably, a support rod 7 is symmetrically fixed to the outside of one end of the guide sleeve 5 for auxiliary support of the guide sleeve 5 , the support rod 7 abuts against the end surface of the operation box 4 , and the support rod 7 is fixed to the guide sleeve 5 by welding.
[0026] In this embodiment, preferably, the other end of the guide sleeve 5 expands and extends outward, and the longitudinal section of the guide sleeve 5 is an "eight"-shaped structure, which facilitates the insertion of the steel strand.
[0027] In this embodiment, preferably, a motor 2 is provided on the other side of the top surface of the bottom frame 3 for transmission, the output end of the motor 2 is transmission-connected to the operation box 4 , and a mounting plate 1 is also fixed to the bottom end of the motor 2 .
[0028] In the present embodiment, preferably, screw holes are provided on the surfaces of the mounting plate 1 and the bottom frame 3, and a limiting bolt 11 is passed through the inside of the screw hole. A socket 13 is provided at the bottom of the limiting bolt 11, and a bayonet 14 is passed through the inner side surface of the bottom frame 3. One end of the bayonet 14 is connected to the socket 13, and a telescopic spring 12 is also sleeved on the surface of the limiting bolt 11. Through the designed bayonet 14 and telescopic spring 12, the mounting plate 1 can be quickly limited and fixed during use, which is convenient for early debugging and avoids the tediousness of frequent disassembly of the motor 2 during the early debugging process. The telescopic spring 12 is located between the limiting bolt 11 and the mounting plate 1.
[0029] In this embodiment, preferably, the top of one end of the locking pin 14 facing the limiting bolt 11 is inclined to facilitate insertion, and the outer surface of the limiting bolt 11 is a smooth curved structure, so it is not threadedly connected to the screw hole, which facilitates later disassembly.
[0030] A method for using a device for rapid construction of an urban viaduct, specifically comprising the following steps:
[0031] Step 1: First, screw one end of the guide sleeve 5 onto the open end of the end tube 6 through a thread, until the support rod 7 abuts against the operation box 4, and one end of the guide sleeve 5 abuts against the limit ring 8. At the same time, the opening of the inner guide tube 10 also extends to the inner wall of the end tube 6. During operation, insert the steel strand into the guide sleeve 5, and increase the insertion area through the opening at the other end of the guide sleeve 5. At the same time, guide it through the inner guide tube 10 to avoid the steel strand from being stuck against the end surface of the end tube 6;
[0032] Step 2: When the steel strand hits the ball 9 on the guide sleeve 5 during insertion, the guide transmission can be completed by the rotation of the ball 9 to avoid long-term jamming, and when the steel strand hits the inner wall of the guide sleeve 5, the guide sleeve 5 can be auxiliary supported by the support rod 7 to prevent the guide sleeve 5 from tilting to one side;
[0033] Step 3: When debugging the device after the early production, first place the motor 2 on the bottom frame 3, sleeve the telescopic spring 12 on the limit bolt 11, and then penetrate the limit bolt 11 through the mounting plate 1 and the bottom frame 3. At this time, press the limit bolt 11 downward with force to deform the telescopic spring 12;
[0034] Step 4: Insert the bayonet 14 from the inner side of the bottom frame 3 until it penetrates the inside of the socket 13, then release the limit bolt 11. Under the rebound of the telescopic spring 12, the bottom inner wall of the socket 13 fits with the bottom end surface of the bayonet 14, thereby completing the installation limit of the limit bolt 11. After debugging is completed, separate the limit bolt 11 from the bayonet 14, and then install the bolt normally.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for rapid construction of urban viaducts, comprising a bottom frame (3), an operation box (4) being installed on one side of the top surface of the bottom frame (3), end pipes (6) being arranged at both ends of the operation box (4), and the two end pipes (6) are respectively an outlet pipe and an inlet pipe, characterized in that: A guide sleeve (5) is screwed into the end of the end tube (6) at the inlet pipe through a thread, a limiting ring (8) is fixed on the surface of the end tube (6), one end of the guide sleeve (5) is against the limiting ring (8), an inner guide tube (10) is fixed inside the guide sleeve (5), the inner guide tube (10) is bent and extended toward the direction of one end of the guide sleeve (5), and is clamped into the inner wall of the opening of the end tube (6), the inner wall of the guide sleeve (5) is also provided with a plurality of ball grooves, and a ball (9) is clamped inside each ball groove; A support rod (7) is symmetrically fixed to the outside of one end of the guide sleeve (5), the support rod (7) abuts against the end surface of the operating box (4), and the support rod (7) and the guide sleeve (5) are welded and fixed; the other end of the guide sleeve (5) expands and extends outward, and the longitudinal section of the guide sleeve (5) is in an "eight"-shaped structure; a motor (2) is arranged on the other side of the top surface of the bottom frame (3), the output end of the motor (2) is transmission-connected to the operating box (4), and a mounting plate (1) is also fixed to the bottom end of the motor (2); the surfaces of the mounting plate (1) and the bottom frame (3) are both provided with A screw hole is provided, wherein a limiting bolt (11) is passed through the inside of the screw hole, a plug hole (13) is provided at the bottom of the limiting bolt (11), a bayonet (14) is passed through the inner side surface of the bottom frame (3), one end of the bayonet (14) is connected to the plug hole (13), a telescopic spring (12) is sleeved on the surface of the limiting bolt (11), and the telescopic spring (12) is located between the limiting bolt (11) and the mounting plate (1); the top of one end of the bayonet (14) facing the limiting bolt (11) is inclined, and the outer surface of the limiting bolt (11) is a smooth curved surface structure.
2. The method for using the device for rapid construction of urban viaduct according to claim 1, characterized in that: The specific steps include: Step 1: First, one end of the guide sleeve (5) is screwed onto the open end of the end tube (6) through a thread until the support rod (7) abuts against the operating box (4) and one end of the guide sleeve (5) abuts against the limit ring (8). At the same time, the opening of the inner guide tube (10) also extends to the inner wall of the end tube (6). During operation, the steel strand is inserted into the guide sleeve (5), and the insertion area is increased through the opening at the other end of the guide sleeve (5). At the same time, the steel strand is guided through the inner guide tube (10) to avoid being stuck against the end surface of the end tube (6). Step 2: When the steel strand abuts against the ball (9) on the guide sleeve (5) during insertion, the guide transmission can be completed by the rotation of the ball (9) to avoid long-term jamming, and when the steel strand abuts against the inner wall of the guide sleeve (5), the guide sleeve (5) can be auxiliary supported by the support rod (7) to prevent the guide sleeve (5) from tilting to one side; Step 3: When debugging the device after the initial production, first place the motor (2) on the bottom frame (3), sleeve the telescopic spring (12) on the limit bolt (11), and then penetrate the limit bolt (11) through the mounting plate (1) and the bottom frame (3). At this time, press the limit bolt (11) downward with force to deform the telescopic spring (12); Step 4: Insert the bayonet (14) from the inner side of the bottom frame (3) until it penetrates the inside of the insertion hole (13), then release the limit bolt (11), and under the rebound of the telescopic spring (12), the bottom inner wall of the insertion hole (13) fits with the bottom end surface of the bayonet (14), thereby completing the installation limit of the limit bolt (11). After debugging is completed, separate the limit bolt (11) from the bayonet (14), and then install the bolt normally.
Citation Information
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