An integrated milling machine

The integrated design of the milling machine solves the problem of cumbersome drill bit processing, realizes automated processing of the rod body, and improves processing efficiency and stability.

CN114633112BActive Publication Date: 2026-01-23YUEQING RONGXIN MASCH CO LTD
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Patent Information

Application Number
CN202210297242.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-03-24
Publication Date
2026-01-23
Estimated Expiration
2042-03-24

AI Technical Summary

Technical Problem

Current drill bit processing requires processing with two machines: a milling machine and a cutting machine. This results in a cumbersome processing procedure that requires manual handling and is inefficient.

Method used

Design an integrated milling machine that integrates a milling groove moving mechanism, a cutter shaft slide mechanism, a corner cutting mechanism, and a clamping and cutting mechanism to achieve automated clamping, rotation, sliding, and processing of the rod, reducing transportation between equipment and angle correction steps.

Benefits of technology

The integrated design simplifies the processing flow, improves the processing efficiency and stability of the drill bit rod, reduces manual intervention, and increases processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to the field of drill bit machining, in particular to an integrated milling machine, which comprises a milling groove movable mechanism for clamping a rod body of a drill bit and controlling rotation and sliding of the rod body; a cutter shaft drag plate mechanism located at one side of the milling groove movable mechanism and used for processing a helical groove of the rod body; a corner cutting mechanism located at one side of the milling groove movable mechanism and used for processing a chip groove and an inclined surface of an end of the rod body; a clamping and cutting mechanism located at one side of the milling groove movable mechanism and used for clamping the rod body clamped on the milling groove movable mechanism and moving the rod body to the corner cutting mechanism; and a base, wherein the milling groove movable mechanism, the cutter shaft drag plate mechanism, the corner cutting mechanism and the clamping and cutting mechanism are all installed on the base. The application has the effect of greatly improving the processing efficiency of the rod body.
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Description

Technical Field

[0001] This application relates to the field of drill bit processing, and in particular to an integrated milling machine. Background Technology

[0002] With the development of Chinese society, my country's industry has become increasingly developed, which has led to an increase in the demand for industrial products, of which drill bits are one.

[0003] A drill bit typically consists of a shaft with spiral grooves on its outer wall to guide drill cuttings out. The shaft end also has a chip removal groove to guide drill cuttings into the spiral grooves. The end wall of the shaft end also features an angled surface to improve cutting efficiency. The spiral grooves are usually machined using a milling cutter on a milling machine. After milling, the shaft is removed and placed on a cutting machine. The chip removal grooves and the angled surface on the shaft end are typically machined using the cutting machine.

[0004] Regarding the aforementioned technologies, the inventors believe that the following drawbacks exist: the rod body processing requires processing by two machines, a milling machine and a cutting machine, to be formed, and workers need to transport the rod body processed by the milling machine to the cutting machine, which makes the rod body processing process cumbersome. Summary of the Invention

[0005] To improve the cumbersome processing flow of the rod body, this application provides an integrated milling machine.

[0006] This application provides an integrated milling machine, which adopts the following technical solution:

[0007] An integrated milling machine includes: a milling mechanism for clamping the rod of a drill bit and controlling its rotation and sliding; a cutter shaft slide mechanism located on one side of the milling mechanism for machining a spiral groove on the rod; a corner-cutting mechanism located on one side of the milling mechanism for machining a chip removal groove and a bevel at the end of the rod; a clamping and cutting mechanism located on one side of the milling mechanism for clamping the rod held on the milling mechanism and moving the rod to the corner-cutting mechanism; and a base on which the milling mechanism, cutter shaft slide mechanism, corner-cutting mechanism, and clamping and cutting mechanism are all mounted.

[0008] By adopting the above technical solution, when the rod needs to be processed, the rod is first clamped by the milling mechanism and moved to the cutter shaft slide mechanism. Then, the rod is processed by the cutter shaft slide mechanism. The milling mechanism then rotates and slides the rod simultaneously to process the spiral groove. The clamping and cutting mechanism then clamps the rod processed by the milling mechanism and transports it to the corner cutting mechanism. The corner cutting mechanism processes the chip removal groove and the bevel at the end of the rod. This reduces the steps of transporting the rod between the corner cutting mechanism and the cutter shaft slide mechanism and the angle correction of the rod, shortening the process and greatly improving the efficiency of rod processing.

[0009] Optionally, the milling mechanism includes a milling base and a milling clamp that rotates through the milling base. The milling clamp has a rod inlet hole for inserting a rod. An elastic clamping block for holding the rod is provided on the inner wall of the end of the rod inlet hole. A milling rotation drive is provided outside the milling clamp, which drives the milling clamp to rotate. A milling sliding seat is provided under the milling base, and a milling sliding drive is provided on the base, which drives the milling base to slide along the extension direction of the spiral groove.

[0010] By adopting the above technical solution, the rod is placed into the milling groove clamping cylinder through the rod inlet hole, and then the rod is clamped by the elastic clamping block. The milling groove rotation drive and the milling groove sliding drive are used to make the milling groove clamping cylinder rotate and slide, thereby controlling the rod to process a spiral groove extending along the length of the rod on the cutter shaft slide plate mechanism. The operation is convenient and quick.

[0011] Optionally, a milling groove clamping cylinder is fitted with a milling groove pressure plate wheel, the milling groove pressure plate wheel is rotatably connected to the milling groove base, and a milling groove angle driving component is provided on the milling groove sliding seat, the milling groove angle driving component is used to control the rotation of the milling groove pressure plate wheel.

[0012] By adopting the above technical solution, the milling groove pressure plate wheel is controlled to rotate on the milling groove base by the milling groove angle drive component, thereby controlling the rotation of the milling groove clamping cylinder, and then adjusting the angle formed between the rod held by the milling groove clamping cylinder and the cutter shaft slide mechanism, thereby adjusting the pattern of the spiral groove, which is convenient and quick to operate.

[0013] Optionally, the milling mechanism further includes a milling fixture seat, which has a milling fixture slot. The milling fixture slot has the same milling elastic element on its inner wall. The milling elastic element clamps the rod body on the inner wall of the milling fixture slot.

[0014] By adopting the above technical solution, the rod is clamped by the inner walls of the milling fixture with the slots facing each other, so that the milling fixture seat and the milling clamping cylinder jointly clamp the rod, which improves the stability of the rod and reduces the probability of the rod's rotation and sliding being affected when the tool shaft slide mechanism processes the rod, thus improving the stability of the rod during processing.

[0015] Optionally, the cutter shaft slide mechanism includes a lifting seat, on which a milling lifting head slides. A disc cutter for machining spiral grooves on the rod rotates on the milling lifting head. A milling rotation drive is provided on the milling lifting head, and the output shaft of the milling rotation drive is used to drive the disc cutter to rotate. The milling lifting drive is provided on the lifting seat, and the milling lifting drive is used to drive the milling groove lifting head to rise and fall.

[0016] By adopting the above technical solution, the milling rotary drive component drives the disc cutter to rotate, thereby processing the rod. The milling lifting drive component controls the lifting of the disc cutter, so that the disc cutter rises and disengages from the rod after processing, reducing the probability of the disc cutter accidentally cutting the rod, improving the processing stability between the disc cutter and the rod, and facilitating the disc cutter's cutting of the rod and disengagement from the rod.

[0017] Optionally, the clamping and cutting mechanism includes a clamping transition pad, a cutting clamp seat that slides on the clamping transition pad, a movable cutting clamp for clamping the rod that slides on the cutting clamp seat, a cutting slider for controlling the sliding of the movable cutting clamp that slides on the cutting clamp seat, a cutting clamp driving component that is also provided on the cutting clamp seat, the output shaft of the cutting clamp driving component that controls the sliding of the cutting slider, a clamp sliding driving component that is provided on the clamping transition pad, and the output shaft of the clamp sliding driving component that controls the cutting clamp seat to slide toward or away from the milling groove clamping cylinder.

[0018] By adopting the above technical solution, the sliding of the cutting fixture seat is controlled by the fixture sliding drive component, causing the cutting fixture seat to slide towards the milling chuck. Then, the cutting fixture drive component controls the sliding of the cutting slider, thereby causing the moving cutting clamp to slide and clamp the machined rod held by the milling chuck. Then, the milling chuck is controlled to disengage from the rod. At this time, the cutting fixture seat can control the displacement of the rod, and at the same time, the clamping of the rod plays a limiting role in the rotation and sliding of the rod, improving the stability of the rod and facilitating the transportation of the rod. This makes it difficult for the angle of the rod to change after transportation, thereby reducing the steps of calibrating the angle of the rod and shortening the processing flow of the rod.

[0019] Optionally, the clamping and cutting mechanism further includes a clamping slider plate that slides on the clamping transition pad. The clamping slider plate is provided with a cutting clamping cylinder for clamping the rod. The cutting clamping cylinder is provided with a cutting rotation drive member for driving the cutting clamping cylinder to rotate. The clamping slider plate is also provided with a cutting sliding drive member for controlling the cutting clamping cylinder to slide towards or away from the cutting mechanism. The clamping transition pad is provided with a clamping slider drive member, and the output shaft of the clamping slider drive member is used to control the clamping slider plate to slide towards or away from the cutting mechanism.

[0020] By adopting the above technical solution, the rod body transported by the cutting clamp is clamped by the cutting clamp, and the sliding of the cutting clamp is controlled by the cutting sliding drive component, thereby transporting the rod body to the corner cutting mechanism. The corner cutting mechanism processes the chip removal groove at the end of the rod body, and the outer wall of the end of the rod body is cut at an angle by the cooperation of the corner cutting mechanism and the rotation of the cutting clamp, which facilitates the processing of the end of the rod body.

[0021] Optionally, the base is provided with a cutting slider plate, and the cutting slider plate is provided with a pad sliding drive component. The output shaft of the pad sliding drive component is used to control the fixture transition pad to slide towards or away from the cutting mechanism. The base is also provided with a cutting slider drive component, and the output shaft of the cutting slider drive component is used to control the cutting slider plate to slide towards or away from the milling base.

[0022] By adopting the above technical solution, the sliding of the fixture transition pad is controlled by the pad sliding drive component, and the sliding of the cutting slider plate is controlled by the cutting slider drive component. These components work together to assist the sliding of the cutting fixture seat and the cutting clamping cylinder set on the fixture transition pad, making the sliding of the cutting fixture seat and the cutting clamping cylinder more convenient, faster and more accurate. This improves the efficiency of the cutting fixture seat in holding the rod and the efficiency of the cutting clamping cylinder in transporting the rod to the corner cutting mechanism.

[0023] Optionally, the corner-cutting mechanism includes a cutting machine for machining chip grooves on the rod, the cutting machine being equipped with a deburring blade, a milling cutter disc for machining bevels on the end of the rod being provided on the base, and a milling cutter drive for controlling the rotation of the milling cutter disc being provided on the base.

[0024] By adopting the above technical solution, a chip removal groove is processed on the end of the rod using a cutting machine, burrs generated after processing on the end of the rod using a razor blade, and a bevel is processed on the end of the rod using a milling cutter. The processing flow is fast and smooth, improving the processing efficiency of the rod.

[0025] Optionally, the cutting fixture seat is provided with a fixture groove, and the number of cutting movable clamps is at least two and they are symmetrically installed on the inner walls opposite to each other in the fixture groove. A first guide slope is provided on the side walls of adjacent cutting movable clamps facing away from each other, and a second guide slope is provided on the side walls of the cutting sliders facing each other. The first guide slope and the second guide slope correspond one-to-one and abut against each other. When the cutting slider slides towards the cutting movable clamp, the adjacent cutting movable clamps will slide towards each other. A cutting elastic element for resetting is provided between adjacent cutting movable clamps.

[0026] By adopting the above technical solution, the cutting slider is controlled to slide closer to the cutting movable clamp by the cutting clamp drive component. The second guide slope on the cutting slider abuts against the first guide slope on the cutting movable clamp, so that as the cutting slider slides, the adjacent cutting movable clamps slide closer to each other, thereby clamping the rod located between the adjacent cutting movable clamps. The squeezing clamp between the cutting movable clamps also limits the rotation and sliding of the rod, so that after the spiral groove is processed, the rod can be directly processed for the chip removal groove and the slope without the need for rod angle calibration, reducing the processing steps of the rod and improving the processing efficiency of the rod.

[0027] In summary, this application includes at least one of the following beneficial technical effects:

[0028] 1. When machining the rod body, the rod body is first clamped by the milling mechanism and moved to the cutter shaft slide mechanism. Then, the cutter shaft slide mechanism is used to machine the rod body. The milling mechanism then rotates and slides the rod body simultaneously to machine a spiral groove. The clamping and cutting mechanism then clamps the rod body that has been machined by the milling mechanism and transports it to the corner cutting mechanism. The corner cutting mechanism then machines chip removal grooves and bevels at the ends of the rod body. This reduces the steps of transporting the rod body between the corner cutting mechanism and the cutter shaft slide mechanism and the angle correction of the rod body, shortening the process and greatly improving the efficiency of rod body machining.

[0029] 2. The sliding of the cutting fixture seat is controlled by the sliding drive component of the fixture, causing the cutting fixture seat to slide towards the milling chuck. Then, the cutting fixture drive component controls the sliding of the cutting slider, which in turn slides to clamp the machined rod held by the milling chuck. Then, the milling chuck is controlled to disengage from the rod. At this time, the cutting fixture seat can control the displacement of the rod. At the same time, by clamping the rod, it limits the rotation and sliding of the rod, improving the stability of the rod and facilitating the transportation of the rod. This makes it difficult for the angle of the rod to change after transportation, thereby reducing the steps of calibrating the angle of the rod and shortening the processing flow of the rod. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the overall structure of an integrated milling machine according to an embodiment of this application.

[0031] Figure 2 This is a schematic diagram of the milling groove mechanism.

[0032] Figure 3 yes Figure 2 Another perspective structural diagram highlighting the elastic clamping block.

[0033] Figure 4 This is a schematic diagram of the cutter shaft slide mechanism.

[0034] Figure 5 This is a schematic diagram of the clamping and cutting mechanism.

[0035] Figure 6 yes Figure 5 Another perspective structural diagram of the cut clamp.

[0036] Figure 7 This is a schematic diagram of the chamfering mechanism.

[0037] Explanation of reference numerals in the attached drawings: 1. Milling groove moving mechanism; 11. Milling groove base; 111. Milling groove clamping sleeve; 112. Inlet rod hole; 113. Elastic clamping block; 12. Milling groove sliding seat; 13. Milling groove pressure plate wheel; 131. Milling groove bracket; 14. Milling groove fixture seat; 141. Milling groove fixture slot; 142. Milling groove elastic element; 143. Milling groove clamping block; 144. Milling groove clamping slot; 145. Milling groove screw; 146. Fixture slot spring; 2. Cutter shaft slide mechanism; 21. Lifting seat; 211. Disc cutter; 22. 3. Milling lifting head; 4. Corner cutting mechanism; 5. Cutting machine; 6. Razor razor; 7. Milling cutter disc; 8. Clamping cutting mechanism; 9. Clamping transition pad; 10. Cutting clamp seat; 11. Cutting movable clamp; 22. Cutting slider; 33. Clamping groove; 44. First guide slope; 5. Second guide slope; 6. Cutting elastic element; 7. Small block limiting block; 8. Cutting clamp guide rod; 9. Clamping slider plate; 10. Cutting clamp cylinder; 11. Cutting slider plate; 22. Base. Detailed Implementation

[0038] The following is in conjunction with the appendix Figure 1-7 This application will be described in further detail.

[0039] This application discloses an integrated milling machine. (Refer to...) Figure 1The integrated milling machine includes a base 5, on which are mounted a milling groove mechanism 1, a cutter shaft slide mechanism 2, a corner cutting mechanism 3, and a clamping and cutting mechanism 4. The milling groove mechanism 1 clamps the drill bit shaft and controls its rotation and sliding. The cutter shaft slide mechanism 2 is located on one side of the milling groove mechanism 1 and is used to machine a spiral groove on the shaft. The corner cutting mechanism 3 is located on one side of the milling groove mechanism 1 and is used to machine a chip removal groove and a bevel at the end of the shaft. The clamping and cutting mechanism 4 is located on one side of the milling groove mechanism 1 and is used to clamp the shaft held on the milling groove mechanism 1 and move the shaft to the corner cutting mechanism 3.

[0040] Reference Figure 2 and Figure 3 The milling mechanism 1 includes a milling base 11, a milling clamp 111 that rotates through the milling base 11, and an inlet hole 112 for inserting a rod through the milling clamp 111. Three elastic clamping blocks 113 for clamping the rod are fixedly connected to the inner wall of the end of the inlet hole 112. The three elastic clamping blocks 113 are triangularly symmetrically installed on the inner wall of the inlet hole 112. The rod is inserted into the end opening of the inlet hole 112 away from the elastic clamping blocks 113, and then passes out from the other end opening of the inlet hole 112. At this time, the three elastic clamping blocks 113 jointly abut against and clamp the rod.

[0041] Reference Figure 2 A milling groove rotation drive is installed on the outside of the milling groove clamp 111. The milling groove rotation drive is used to drive the milling groove clamp 111 to rotate. The milling groove rotation drive includes a large milling groove pulley, which is fixedly sleeved on the outer side wall of the milling groove clamp 111. The milling groove rotation drive also includes a three-phase stepper motor fixedly connected to the milling groove base 11. The output shaft of the three-phase stepper motor and the large milling groove pulley are sleeved with the same milling groove synchronous belt. The output shaft of the three-phase stepper motor and the large milling groove pulley rotate synchronously through the milling groove synchronous belt.

[0042] Reference Figure 1 and Figure 2A milling groove sliding seat 12 slides on the base 5, and a milling groove base 11 is fixed on the milling groove sliding seat 12. A milling groove sliding drive component is installed on the base 5, which drives the milling groove sliding seat 12 to slide along the extension direction of the spiral groove. The milling groove sliding drive component includes a milling groove screw threaded through the milling groove sliding seat 12. A milling groove fixed seat is fixedly connected to the base 5, and the end of the milling groove screw passes through the milling groove fixed seat and protrudes. The rotation of the milling groove screw drives the milling groove sliding seat 12 to slide. A milling groove sliding large pulley is fixedly connected to the end of the milling groove screw located outside the milling groove fixed seat. A milling groove sliding three-phase stepper motor is fixedly connected to the base 5. The output shaft of the milling groove sliding three-phase stepper motor and the milling groove sliding large pulley are fitted with the same milling groove sliding synchronous belt. The output shaft of the milling groove sliding three-phase stepper motor and the milling groove sliding large pulley rotate synchronously through the milling groove sliding synchronous belt.

[0043] Reference Figure 2 and Figure 3 A milling clamping sleeve 111 is fitted with a milling clamping wheel 13, and a milling bracket 131 is fixedly connected to the milling base 11. The end of the milling clamping wheel 13 is rotatably connected to the milling bracket 131. A milling angle driving component is installed on the milling sliding seat 12. The milling angle driving component is used to control the rotation of the milling clamping wheel 13. The milling angle driving component includes a milling angle cylinder fixedly connected to the milling sliding seat 12. The output shaft of the milling angle cylinder is hinged to the end of the milling clamping wheel 13. The end of the milling clamping wheel 13 to which the output shaft of the milling angle cylinder is hinged is symmetrically arranged with the end of the milling clamping wheel 13 to which the milling bracket 131 is hinged.

[0044] Reference Figure 3 The milling mechanism 1 also includes a milling fixture seat 14, which has a milling fixture slot 141. Two milling clamping blocks 143 are installed in the milling fixture slot 141. Milling clamping slots 144 for clamping the rod are formed on the side walls of the two milling clamping blocks 143 facing each other. The same milling elastic element 142 is provided on the inner walls of the milling fixture slot 141, and the milling elastic element 142 clamps the rod on the inner walls of the milling fixture slot 141.

[0045] Reference Figure 3 The milling groove elastic element 142 includes a milling groove screw 145. The milling groove screw 145 passes through the milling groove fixture groove 141 and is threadedly connected to the side wall of the milling groove fixture seat 14 at both ends of the milling groove fixture groove 141. A fixture groove spring 146 is engaged between the end of the milling groove screw 145 located outside the milling groove fixture seat 14 and the outer side wall of the milling groove fixture seat 14. The fixture groove spring 146 and the milling groove screw 145 together cause the relative inner walls of the milling groove fixture groove 141 to press the rod body in a direction that brings them closer to each other.

[0046] Reference Figure 1 and Figure 4The cutter shaft slide mechanism 2 includes a lifting seat 21 fixedly connected to the base 5. A milling lifting head 22 slides on the lifting seat 21. A milling lifting drive is installed on the lifting seat 21, which drives the milling lifting head 22 to rise and fall. The milling lifting drive includes a three-phase stepper motor fixedly connected to the top wall of the lifting seat 21. A milling lifting lead screw is fixedly connected to the output shaft of the three-phase stepper motor. The length direction of the milling lifting lead screw extends along the height direction of the lifting seat 21 and is threaded through the milling lifting head 22.

[0047] Reference Figure 4 A milling head 22 has a rotating disc cutter 211 at its end for machining helical grooves on the rod. A milling rotation drive is mounted on the milling head 22, and the output shaft of the milling rotation drive drives the disc cutter 211 to rotate. The milling rotation drive includes a three-phase asynchronous motor for milling rotation fixedly connected to the top of the milling head 22. A milling rotation synchronous belt is fitted between the output shaft of the three-phase asynchronous motor and the rotation shaft of the disc cutter 211, allowing the output shaft of the three-phase asynchronous motor and the rotation shaft of the disc cutter 211 to rotate synchronously.

[0048] Reference Figure 5 and Figure 6 The clamping and cutting mechanism 4 includes a clamping transition pad 41, on which a cutting clamp seat 42 slides. The cutting clamp seat 42 has a clamping groove 423 on its side wall facing the milling groove clamping cylinder 111. Two movable cutting clamps 421 for clamping the rod slide on their inner walls facing each other in the two clamping grooves 423. The two movable cutting clamps 421 slide in directions that are closer to or further away from each other. Small rod clamping blocks are embedded on the side walls facing each other in the two movable cutting clamps 421. Rod clamping grooves matching the outer walls of the rod are formed on the side walls facing each other in the two rod clamping blocks. A small limiting block 427 is fixedly connected to the outer wall of the incision clamp seat 42. The small limiting block 427 abuts against and fits against the incision movable clamp 421, and the small limiting block 427 is embedded and slides on the incision movable clamp 421, so that the small limiting block 427 plays a limiting role in the sliding of the incision movable clamp 421.

[0049] Reference Figure 6A cutting slider 422, used to control the sliding of the cutting movable clamp 421, slides within the clamping groove 423. A cutting clamp driving component is also installed on the cutting clamp base 42, and the output shaft of the cutting clamp driving component is used to control the sliding of the cutting slider 422. A first guide slope 424 is provided on the sidewalls of adjacent cutting movable clamps 421 that face away from each other. The two adjacent first guide slopes 424 are inclined towards each other as they move further away from the ends of the milling groove clamp 111. A second guide slope 425 is provided on the sidewalls of the cutting sliders 422 that face each other. The first guide slope 424 and the second guide slope 425 correspond to each other and abut against each other.

[0050] Reference Figure 5 and Figure 6 The cutting clamp drive includes a cutting clamp cylinder fixedly connected to the cutting clamp base 42. The output shaft of the cutting clamp cylinder is snapped and fixed to the side wall of the cutting slider 422 facing away from the cutting movable clamp 421. The output shaft of the cutting clamp cylinder is used to control the cutting slider 422 to slide towards or away from the cutting movable clamp 421. When the cutting slider 422 slides towards the cutting movable clamp 421, adjacent cutting movable clamps 421 will slide towards each other.

[0051] Reference Figure 5 A cutting clamp guide rod 428 passes through the cutting clamp seat 42. The cutting clamp guide rod 428 also passes through two adjacent cutting movable clamps 421. A cutting elastic element 426 for resetting is sleeved on the cutting clamp guide rod 428 located between the two adjacent cutting movable clamps 421. The cutting elastic element 426 extends and retracts along the two cutting movable clamps 421 in a direction away from each other.

[0052] Reference Figure 1 and Figure 5 A clamp sliding drive is installed on the clamp transition pad 41. The output shaft of the clamp sliding drive is used to control the cutting clamp seat 42 to slide towards or away from the milling groove clamp 111. In this embodiment, the clamp sliding drive is a cylinder.

[0053] Reference Figure 1 and Figure 6 The clamping and cutting mechanism 4 also includes a clamping slider plate 43 that slides on the clamping transition pad 41. A clamping slider driver is installed on the clamping transition pad 41. The output shaft of the clamping slider driver is used to control the clamping slider plate 43 to slide towards or away from the cutting mechanism 3. In this embodiment, the clamping slider driver is a cylinder.

[0054] Reference Figure 5 and Figure 6A cutting clamp 431 for holding the rod is fixedly connected to the clamp slider plate 43. A cutting rotation drive is installed on the cutting clamp 431 to drive the cutting clamp 431 to rotate. The cutting rotation drive includes a clamp rotation servo motor fixedly connected to the clamp slider plate 43. A large clamp pulley is sleeved and fixed on the outer wall of the cutting clamp 431. The same servo synchronous belt is sleeved between the large clamp pulley and the output shaft of the clamp rotation servo motor. The servo synchronous belt enables the output shaft of the clamp rotation servo motor and the large clamp pulley to rotate synchronously.

[0055] Reference Figure 1 and Figure 5 The clamp slider plate 43 is also equipped with a cutting sliding drive. The output shaft end of the cutting sliding drive is fixedly connected to the end side wall of the cutting clamp 431 facing away from the corner cutting mechanism 3 and is used to control the cutting clamp 431 to slide towards or away from the corner cutting mechanism 3.

[0056] Reference Figure 1 and Figure 5 The base 5 is equipped with a cutting slider drive and a cutting slider seat. A cutting slider plate 44 slides on the cutting slider seat. A cutting slider screw is threaded through the cutting slider plate 44. The cutting slider drive includes a cutting slider rotation motor fixedly connected to the base 5. A cutting slider timing belt is sleeved on the output shaft of the cutting slider rotation motor. The other end of the cutting slider timing belt is sleeved on the end of the cutting slider screw. The cutting slider plate 44 is controlled to slide towards or away from the milling groove base 11 by controlling the rotation of the output shaft of the cutting slider rotation motor.

[0057] Reference Figure 5 and Figure 6 A pad sliding drive is installed on the cutting slider plate 44. The output shaft of the pad sliding drive is used to control the fixture transition pad 41 to slide towards or away from the cutting mechanism 3. The pad sliding drive includes a cutting slider three-phase stepper motor fixedly connected to the cutting slider plate 44. A pad sliding screw is fixedly connected to the output shaft of the cutting slider three-phase stepper motor. The pad sliding screw is threaded through the fixture transition pad 41.

[0058] Reference Figure 7 The corner-cutting mechanism 3 includes a cutting machine 31 for machining chip removal grooves on the rod body, and a deburring blade 32 is fixedly connected to the cutting machine 31. Two milling cutter discs 33 are mounted on the base 5 for machining bevels on the ends of the rod body. The two milling cutter discs 33 have different inclination angles, thus cutting bevels with different inclination angles on the ends of the rod body. A milling cutter drive unit for controlling the rotation of the milling cutter discs 33 is mounted on the base 5; in this embodiment, the milling cutter drive unit is a motor assembly.

[0059] The implementation principle of an integrated milling machine according to an embodiment of this application is as follows: When it is necessary to process the rod, the rod is first inserted into the opening at the end of the milling groove clamp 111 and clamped by the elastic clamping block 113. Then, the milling groove base 11 is controlled to slide so that the rod is inserted between the milling groove clamping blocks 143. Then, the disc cutter 211 is started and the lifting seat 21 is used to lower the disc cutter 211 to contact the rod. Then, the disc cutter 211 is processed into a spiral groove on the rod by sliding and rotating the milling groove clamp 111.

[0060] Then, the milling clamp 111 slides to pull the rod out of the milling clamping block 143. Then, the cutting clamp seat 42 and the clamp transition pad 41 slide to place the rod in the clamping groove 423. Then, the adjacent cutting movable clamps 421 are brought closer together by sliding the cutting slider 422 to clamp the rod. Then, the milling clamp 111 continues to move backward to completely remove the rod from the milling clamp 111. The rod is then slid through the milling cutter disc 33, the cutting machine 31 and the shaving cutter 32 in sequence by the cutting clamp seat 42 and the clamp transition pad 41.

[0061] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An integrated milling machine, characterized in that, Including: The milling mechanism (1) is used to clamp the rod of the drill bit and control the rotation and sliding of the rod. The milling mechanism (1) includes a milling base (11) and a milling clamp (111) that rotates through the milling base (11). The milling clamp (111) has a rod inlet hole (112) for inserting the rod. A milling sliding seat (12) is provided under the milling base (11). The cutter shaft slide mechanism (2) is located on one side of the milling groove moving mechanism (1) and is used to process the rod body into a spiral groove; The corner cutting mechanism (3) is located on one side of the milling mechanism (1) and is used to machine the chip removal groove and the inclined surface at the end of the rod. The clamping and cutting mechanism (4) is located on one side of the milling groove movable mechanism (1) and is used to clamp the rod held on the milling groove movable mechanism (1) and move the rod to the corner cutting mechanism (3). The clamping and cutting mechanism (4) includes a clamping transition pad (41), a cutting clamp seat (42) is slidably mounted on the clamping transition pad (41), a cutting movable clamp (421) for clamping the rod is slidably mounted on the cutting clamp seat (42), a clamping sliding drive is provided on the clamping transition pad (41), and the output shaft of the clamping sliding drive is used to control the cutting clamp seat (42) to slide towards or away from the milling groove clamp (111). The clamping cutting mechanism (4) further includes a clamping slider plate (43) that slides on the clamping transition pad (41), and the clamping slider plate (43) is provided with a cutting clamping cylinder (431) for clamping the rod. The clamp slider plate (43) is also provided with a cutting sliding drive, which is used to control the cutting clamp (431) to slide towards or away from the cutting mechanism (3). The clamp transition pad (41) is provided with a clamp slider drive, and the output shaft of the clamp slider drive is used to control the clamp slider plate (43) to slide towards or away from the cutting mechanism (3). The base (5) is on which the milling mechanism (1), the cutter shaft slide mechanism (2), the corner cutting mechanism (3) and the clamping cutting mechanism (4) are all mounted; The base (5) is provided with a milling groove sliding drive component, which is used to drive the milling groove base (11) to slide along the extension direction of the spiral groove.

2. The integrated milling machine according to claim 1, characterized in that: An elastic clamping block (113) for clamping the rod body is provided on the inner wall of the end of the rod inlet hole (112), and a milling groove rotation drive is provided outside the milling groove clamp (111), which is used to drive the milling groove clamp (111) to rotate.

3. The integrated milling machine according to claim 2, characterized in that: The milling clamp (111) is fitted with a milling pressure plate wheel (13), which is rotatably connected to the milling base (11). The milling sliding seat (12) is provided with a milling angle driving component, which is used to control the rotation of the milling pressure plate wheel (13).

4. The integrated milling machine according to claim 2, characterized in that: The milling mechanism (1) further includes a milling fixture seat (14), on which a milling fixture slot (141) is provided. The milling fixture slot (141) has the same milling elastic element (142) on its inner wall. The milling elastic element (142) clamps the rod body on the inner wall of the milling fixture slot (141).

5. The integrated milling machine according to claim 1, characterized in that: The cutter shaft slide mechanism (2) includes a lifting seat (21), on which a milling lifting head (22) slides. A disc cutter (211) for machining spiral grooves on a rod rotates on the milling lifting head (22). A milling rotation drive is provided on the milling lifting head (22). The output shaft of the milling rotation drive is used to drive the disc cutter (211) to rotate. The milling lifting drive is provided on the lifting seat (21) and is used to drive the milling groove lifting head (22) to rise and fall.

6. The integrated milling machine according to claim 2, characterized in that: The cutting fixture seat (42) has a cutting slider (422) that controls the sliding of the cutting movable clamp (421). The cutting fixture seat (42) is also provided with a cutting fixture driver. The output shaft of the cutting fixture driver is used to control the sliding of the cutting slider (422).

7. The integrated milling machine according to claim 6, characterized in that: The cutting clamp (431) is provided with a cutting rotation drive, which is used to drive the cutting clamp (431) to rotate.

8. The integrated milling machine according to claim 2, characterized in that: The base (5) is provided with a cutting slider plate (44), and the cutting slider plate (44) is provided with a pad sliding drive. The output shaft of the pad sliding drive is used to control the clamp transition pad (41) to slide towards or away from the cutting mechanism (3). The base (5) is also provided with a cutting slider drive. The output shaft of the cutting slider drive is used to control the cutting slider plate (44) to slide towards or away from the milling base (11).

9. The integrated milling machine according to claim 1, characterized in that: The corner cutting mechanism (3) includes a cutting machine (31) for machining chip grooves on the rod body, a shaving knife (32) for deburring is provided on the cutting machine (31), a milling cutter disc (33) for machining inclined surfaces on the end of the rod body is provided on the base (5), and a milling cutter drive is provided on the base (5) for controlling the rotation of the milling cutter disc (33).

10. The integrated milling machine according to claim 6, characterized in that: The cutting fixture seat (42) is provided with a fixture groove (423). The number of cutting movable clamps (421) is at least two and they are symmetrically installed on the inner walls opposite to each other in the fixture groove (423). A first guide slope (424) is provided on the side wall of the adjacent cutting movable clamps (421) facing away from each other. A second guide slope (425) is provided on the side wall of the cutting slider (422) facing each other. The first guide slope (424) and the second guide slope (425) correspond to each other and abut against each other. When the cutting slider (422) slides towards the cutting movable clamp (421), the adjacent cutting movable clamps (421) will slide towards each other. A cutting elastic element (426) for resetting is provided between the adjacent cutting movable clamps (421).

Citation Information

Patent Citations

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