A fully automatic intelligent rack inserting machine

Abstract

The present invention relates to the technical field of material packaging, and in particular to a fully automatic intelligent rack inserting machine, comprising a feeding component, a positioning component, a transplanting component, a material rack and a material rack transmission component; the feeding component is connected to the previous process to arrange and transmit materials to the positioning component; the positioning component is arranged between the feeding component and the transplanting component to correct the position of the incoming materials of the feeding component; the transplanting component is mounted on the machine frame to move the materials after the position is corrected to the material rack; the material rack is arranged on the material rack transmission component, and the material rack transmission component includes a chain transmission mechanism and a chain drive mechanism, and the chain drive mechanism drives the chain transmission mechanism to drive the material rack to perform horizontal linear motion. The fully automatic intelligent rack inserting machine provided by the present invention realizes the intelligent and automated connection of the upper and lower processes of the production line by automatically positioning and transplanting materials, automatically inserting the rack, and automatically moving the material rack, so as to automate the entire production process, reduce the number of manual workers, and effectively improve production efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of material packaging, and in particular to a fully automatic intelligent rack inserting machine. Background Art

[0002] With the development of science and technology, the concept of automation has become increasingly popular. Currently, in the production of 3C glass, composite panels and other products, the product racking process has begun to be automated using racking machines, replacing traditional manual operation to improve work efficiency and reduce workload.

[0003] For example, a glass rack machine disclosed in a patent document with announcement number CN209583022U and announcement date 2019.11.05 includes a loading device, a flipping device, a rack mechanism and a picking device arranged in sequence; the loading device includes a loading area for placing glass sheets and a first manipulator arranged above the loading area; the flipping device includes a first support frame, a rotating member arranged on the first support frame and a picking clamping member arranged on the rotating member, and the first support frame is connected to the loading area; the picking clamping member is flipped 90 degrees by a rotating member, and the picking clamping member is a pair of clamping plates that can be opened and closed; the rack mechanism includes a rack stepping device and a rack arranged on the rack stepping device; the picking device includes a frame mounted above the rack and a second manipulator arranged on the frame.

[0004] Although the above patent can transfer and place products such as 3C glass and composite panels without damage, the rack still needs to be moved manually after the product is inserted into the rack. It cannot be automatically positioned and moved, and is still not intelligent enough. Summary of the Invention

[0005] In order to solve the problem that the rack in the rack inserting machine in the prior art cannot be automatically positioned and moved, the present invention provides a fully automatic intelligent rack inserting machine, including a feeding component, a positioning component, a transplanting component, a rack and a rack transmission component;

[0006] The feeding component is connected with the previous process and is used to arrange and convey the materials to the positioning component;

[0007] The positioning assembly is provided between the feeding assembly and the transplanting assembly to correct the position of the incoming material of the feeding assembly;

[0008] The transplanting assembly is mounted on the frame and is used to move the material after position correction into the material rack;

[0009] The material rack is arranged on the material rack transmission assembly, and the material rack transmission assembly includes a chain transmission mechanism and a chain driving mechanism. The chain driving mechanism drives the chain transmission mechanism to drive the material rack to perform horizontal linear motion.

[0010] In one embodiment, the positioning assembly includes a guide plate and a limit plate, the guide plate is fixed to the side of the feed assembly; the limit plate is fixed to the end of the feed assembly, and the limit plate is higher than the feed assembly.

[0011] In one embodiment, the positioning assembly further includes a secondary positioning mechanism, and the secondary positioning mechanism drives a positioning plate through a positioning cylinder to perform secondary positioning on the material.

[0012] In one embodiment, a material translation mechanism is further provided between the feeding assembly and the secondary positioning mechanism, and the material translation mechanism is fixed on the transplanting assembly.

[0013] In one embodiment, the transplanting assembly includes a robotic arm and a flipping mechanism provided on the robotic arm, wherein the flipping mechanism is used to absorb the material and drive the material to flip at an angle, and the material is placed in a material rack under the drive of the robotic arm.

[0014] In one embodiment, the chain drive mechanism includes a driving shaft, a driven shaft and a driving motor, and the chain transmission mechanism includes a first chain and a second chain, the first chain and the second chain are respectively mounted on both ends of the driving shaft, and the driven shaft provides tension for the first chain and the second chain; the driving motor drives the driving shaft, thereby driving the first chain and the second chain.

[0015] In one embodiment, the chain transmission mechanism further includes an upper chain support plate and a lower chain support plate, wherein the upper chain support plate is used to support the first chain and the second chain located at the upper part of the vertical direction, and the lower chain support plate is used to support the first chain and the second chain located at the lower part of the vertical direction.

[0016] In one embodiment, the material rack transmission assembly also includes a limit block and a material rack secondary positioning mechanism, and the limit block is symmetrically arranged above the first chain and the second chain; the material rack secondary positioning mechanism includes a material rack secondary positioning base plate sliding on the machine frame, a material rack secondary positioning cylinder fixed on the material rack secondary positioning base plate, and a top plate arranged on the material rack secondary positioning cylinder, and a material rack fixing structure is provided on the top plate.

[0017] In one embodiment, the material rack secondary positioning mechanism further includes a guide rail and a synchronous belt, and the guide rail and the synchronous belt are symmetrically arranged on both sides of the frame, and the material rack secondary positioning base plate slides on the guide rail under the drive of the synchronous belt.

[0018] In one embodiment, the material rack includes a frame, side panels, an upper slot and a lower slot; the side panels are fixed to both sides of the frame, the upper slot is fixed to the upper portion of the side panels, and the lower slot is fixed to the lower portion of the side panels.

[0019] Based on the above, compared with the existing technology, the fully automatic intelligent rack inserting machine provided by the present invention can automatically position and transplant materials, automatically insert racks, and automatically move material racks to achieve intelligent and automated connection between the upper and lower processes of the production line, and fully automate the production process. The use of the fully automatic intelligent rack inserting machine provided by the present invention can replace manual operations, reduce the number of workers, and greatly improve production efficiency.

[0020] Other features and beneficial effects of the present invention will be described in the following description, and in part will become apparent from the description, or will be understood by practicing the present invention. The objectives and other beneficial effects of the present invention can be achieved and obtained by the structures particularly pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work. The positional relationships described in the drawings in the following description are based on the directions of the components drawn in the diagrams, unless otherwise specified.

[0022] Figure 1 A three-dimensional diagram of an embodiment of a fully automatic intelligent rack inserting machine provided by the present invention;

[0023] Figure 2 A top view of an embodiment;

[0024] Figure 3 It is a front view of an embodiment;

[0025] Figure 4 A perspective view of a positioning assembly fixed to a feeding assembly in one embodiment;

[0026] Figure 5 for Figure 4 Bottom view;

[0027] Figure 6 A perspective view of an embodiment in which the positioning assembly is placed outside the feeding assembly;

[0028] Figure 7 for Figure 6 Bottom view;

[0029] Figure 8 This is a three-dimensional diagram of a material translation mechanism in one embodiment;

[0030] Figure 9 A perspective view of a transplanting assembly in one embodiment;

[0031] Figure 10 A perspective view of a material rack and a material rack transmission assembly in one embodiment;

[0032] Figure 11 for Figure 10 The top view of the middle rack transmission assembly without the obstructed part on the right Figure 1 ;

[0033] Figure 12 This is a three-dimensional diagram of a secondary positioning mechanism for a material rack in one embodiment;

[0034] Figure 13 for Figure 12 Main view;

[0035] Figure 14 A perspective view of a material rack in the embodiment;

[0036] Figure 15 for Figure 14 Bottom view.

[0037] Reference numerals:

[0038] 100 Frame 200 Feeding Assembly 300 Positioning Assembly

[0039] 311 guide plate 312 limit plate 321 positioning plate

[0040] 322 Positioning cylinder 331 Positioning base plate 332 Positioning angle

[0041] 333 Mounting plate 334 Telescopic cylinder 335 Positioning fixing plate

[0042] 340 Material translation mechanism 341 Bracket fixing plate 342 Translation cylinder

[0043] 343 Translation Suction Cup 344 Sliding Guide 345 Sliding Plate

[0044] 346 tension spring 400 transplanting assembly 410 flip mechanism

[0045] 420 Transplanting Suction Cup 500 Material Rack Transmission Assembly 511 First Chain

[0046] 512 Second chain 513 Upper chain support plate 514 Lower chain support plate

[0047] 521 driving motor 522 driving shaft 523 driven shaft

[0048] 530 Material rack secondary positioning mechanism 531 Material rack secondary positioning base plate 5311 Material rack secondary positioning slide

[0049] 532 Material rack secondary positioning cylinder 533 Guide column 534 Top plate

[0050] 535 Material rack fixing structure 5351 Positioning pin 536 Limiting column

[0051] 541 Synchronous belt drive structure 542 Guide rail 543 Synchronous belt

[0052] 544 sensor 550 limit block 600 material rack

[0053] 610 frame 611 positioning hole 620 side panel

[0054] 630 Upper slot 640 Lower slot 650 Reinforcement rib

[0055] 700 materials DETAILED DESCRIPTION

[0056] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments; the technical features designed in different implementation modes of the present invention described below can be combined with each other as long as they do not conflict with each other; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0057] In the description of the present invention, it should be noted that all terms used in the present invention (including technical terms and scientific terms) have the same meanings as those generally understood by ordinary technicians in the field to which the present invention belongs, and should not be understood as limiting the present invention; it should be further understood that the terms used in the present invention should be understood to have meanings consistent with the meanings of these terms in the context of this specification and in the relevant fields, and should not be understood in an idealized or overly formal sense, unless explicitly defined as such in the present invention.

[0058] The present invention provides a fully automatic intelligent rack inserting machine, comprising a feeding assembly 200, a positioning assembly 300, a transplanting assembly 400, a rack 600 and a rack transmission assembly 500;

[0059] The feeding assembly 200 is connected to the previous process and is used to arrange and convey the material 700 to the positioning assembly 300;

[0060] The positioning assembly 300 is disposed between the feeding assembly 200 and the transplanting assembly 400 to correct the position of the incoming material from the feeding assembly 200;

[0061] The transplanting assembly 400 is mounted on the frame 100 and is used to move the material 700 after position correction into the material rack;

[0062] The material rack 600 is arranged on the material rack transmission assembly 500. The material rack transmission assembly 500 includes a chain transmission mechanism and a chain drive mechanism. The chain drive mechanism drives the chain transmission mechanism to drive the material rack to perform horizontal linear motion.

[0063] When implementing it specifically, Figures 1 to 3 As shown, the feeding component 200 can be a belt line. By using a belt line as the feeding component 200, the belt line can automatically connect to the previous process; the material 700 can be placed on the belt line after being unloaded from the previous process, and the belt line can arrange the material 700 at equal intervals and transport it to the positioning component 300.

[0064] The positioning assembly 300 can position the material 700 and is disposed between the feeding assembly 200 and the transplanting assembly 400. The transplanting assembly 400 is mounted on the frame 100 and moves the material 700 after the position is corrected to the material rack 600.

[0065] In the existing rack insertion machine, the position of the material rack 600 is fixed, and the material is placed in the material rack 600 at different positions by relying on the transplanting component 400. It is necessary to rely on manual labor to place, fix and move the material rack 600, which is time-consuming and labor-intensive. It is impossible to achieve a fully automatic rack insertion process, which affects production efficiency.

[0066] Therefore, a rack transmission assembly 500 is provided, comprising a chain transmission mechanism and a chain drive mechanism. Rack 600 is placed on the chain transmission mechanism, which drives the chain transmission mechanism, thereby causing the rack to move horizontally and linearly to the position of the limit block. The rack secondary positioning mechanism 530 then activates, precisely positioning rack 600 so that the bottom of rack 600 is elevated above the upper surface of the limit block. After rack 600 moves to the starting position for insertion, the transfer assembly 400 begins inserting the rack, inserting material 700 into rack 600. Once the working range of transfer assembly 400 is fully filled with racks 600, rack 600 continues to move, inserting the next portion of rack 600. This process repeats until all racks are inserted.

[0067] In one embodiment, the positioning assembly 300 includes a guide plate 311 and a limit plate 312 , wherein the guide plate 311 is fixed to the side of the feed assembly 200 ; the limit plate 312 is fixed to the end of the feed assembly 200 , and the limit plate 312 is higher than the feed assembly 200 .

[0068] When implementing it specifically, Figures 4 to 7As shown, a guide plate 311 is provided on the side of the feed component 200. The guide plate 311 blocks one end of the material 600 on the feed component 200, so that one end of the material 700 moves to the designed position. At the same time, a limiting plate 312 is provided at the end of the feed component 200. The limiting plate 312 is set at a height higher than the feed component 200. After the material 700 touches the limiting plate 312, it is restricted and stops moving, so that the material 700 is positioned in both the horizontal and vertical directions.

[0069] Preferably, the positioning assembly 300 further includes a secondary positioning mechanism, which drives the positioning plate 321 through the positioning cylinder 322 to perform secondary positioning on the material.

[0070] When implementing it specifically, Figures 4 to 7 As shown, the positioning assembly 300 is further provided with a secondary positioning mechanism, which uses a positioning cylinder 322 in conjunction with a positioning plate 321 to position the material 700 with high precision.

[0071] Specifically, such as Figures 4-5 As shown, the secondary positioning mechanism can be integrated into the limit plate 312 at the end of the feed assembly 200. The positioning plate 321 is perpendicular to the limit plate 312 in a horizontal plane and is fixed to the output end of the positioning cylinder 322. The positioning cylinder 322 is fixed below the limit plate 312. During actual operation, the positioning cylinder 322 pushes the positioning plate 321 out. After the material 700 stops moving due to the action of the limit plate 312, the positioning cylinder 322 retracts, so that the positioning plate 321 and the limit plate 312 are in vertical contact, and the material 700 is positioned at right angles during the movement. Furthermore, the positioning plate 321 and the positioning cylinder 322 can be simultaneously installed at both ends of the limit plate 312, so that the material 700 can simultaneously complete two right-angle positioning, further ensuring the positioning accuracy.

[0072] Furthermore, when the installation space of the feeding assembly 200 is limited or when materials of different specifications are used, such as Figures 6-7 As shown, the secondary positioning mechanism can also be fixed to the frame 100 via a positioning fixing plate 335. The positioning base plate 331 of the secondary positioning mechanism is mounted on the positioning fixing plate 335. Two adjacent outer edges of the positioning base plate 331 are each provided with a horizontally perpendicular projection. Two mutually perpendicular positioning angles 332 are fixed to a mounting plate 333. The mounting plate 333 is located at the output end of a telescopic cylinder 334. The projections and the positioning angles 332 together form a rectangular cavity. The telescopic cylinder 334 reciprocates along the diagonal of the rectangular cavity. During actual operation, the telescopic cylinder 334 pushes out the positioning angles 332, and the transplanting assembly 400 places the material on the positioning base plate 331. The telescopic cylinder 334 then retracts the positioning angles 332, thereby driving the material 700. Once the material 700 is fully secured, positioning is completed.

[0073] Furthermore, a material translation mechanism 340 is provided between the feeding assembly 200 and the secondary positioning mechanism, and the material translation mechanism 340 is fixed on the transplanting assembly 400 .

[0074] In specific implementation, in order not to affect the working efficiency of the transplanting assembly 400 and to make the secondary positioning and transplanting proceed synchronously, the transplanting assembly 400 is further provided with a material translation mechanism 340 for translationally moving the material 700 after the initial positioning on the feeding assembly 200 to the secondary positioning mechanism. Figure 8 As shown, the material translation mechanism 340 comprises a sliding rail 344 fixed between a bracket fixing plate 341 and the bracket fixing plate 341, forming the main structure. A sliding plate 345 slides on the sliding rail 344 under the tension and thrust of a tension spring 346. A translation cylinder 342 and a translation suction cup 343 are mounted on the sliding plate 345. When the sliding plate 345 moves to a specified position, the translation cylinder 342 causes the translation suction cup 343 to rise and fall, sucking and releasing the material 700.

[0075] In one embodiment, the transplanting assembly 400 includes a robotic arm and a flipping mechanism 410 provided on the robotic arm. The flipping mechanism 410 is used to absorb the material 700 and drive its angle to flip, and the material 700 is placed in the material rack 600 under the drive of the robotic arm.

[0076] When implementing it specifically, Figure 9 As shown, a flipping mechanism 410 is provided on the robotic arm. Specifically, the flipping mechanism 410 can be a flipping cylinder. A transplanting suction cup 420 is provided at the output end of the flipping cylinder. Driven by the flipping cylinder, the transplanting suction cup 420 absorbs the material 700 and rotates it at multiple angles.

[0077] In one embodiment, the chain drive mechanism includes a driving shaft 522, a driven shaft 523 and a driving motor 521, and the chain transmission mechanism includes a first chain 511 and a second chain 512, the first chain 511 and the second chain 512 are respectively mounted on both ends of the driving shaft 522, and the driven shaft 523 provides tension for the first chain 511 and the second chain 512; the driving motor 521 drives the driving shaft 522, thereby driving the first chain 511 and the second chain 512.

[0078] When implementing it specifically, Figures 10-11As shown, the chain drive mechanism includes a driving shaft 522, a driven shaft 523, and a drive motor 521. The driving shaft 522 is fixed to one end of the frame 100, and the first chain 511 and the second chain 512 are respectively mounted on both ends of the driving shaft 522 and the driven shaft 523. The drive motor 521 drives the driving shaft 522 to rotate, thereby driving the first chain 511 and the second chain 512. The driven shaft 523 is fixed to the other end of the frame 100 to provide tension for the first chain 511 and the second chain 512.

[0079] In one embodiment, the chain transmission mechanism also includes an upper chain support plate 513 and a lower chain support plate 514, wherein the upper chain support plate 513 is used to support the first chain 511 and the second chain 512 located at the upper part in the vertical direction, and the lower chain support plate 514 is used to support the first chain 511 and the second chain 512 located at the lower part in the vertical direction.

[0080] When implementing it specifically, Figures 10-11 As shown, upper chain support plates 513 and lower chain support plates 514 are provided at the vertical upper and lower portions of the first and second chains 511, 512, respectively. The upper chain support plates 513 support the portion that directly contacts the material rack 600, preventing the first and second chains 511 and 512 from breaking due to excessive force. The lower chain support plates 514 prevent the first and second chains 511 and 512 from sagging during movement, which could lead to failure.

[0081] In one embodiment, the material rack transmission assembly 500 also includes a limit block 550 and a material rack secondary positioning mechanism 530, and the limit block 550 is symmetrically arranged above the first chain 511 and the second chain 512; the material rack secondary positioning mechanism 530 includes a material rack secondary positioning base plate 531 sliding on the frame 100, a material rack secondary positioning cylinder 532 fixed on the material rack secondary positioning base plate 531, and a top plate 534 arranged on the material rack secondary positioning cylinder 532, and a material rack fixing structure 535 is provided on the top plate 534.

[0082] When implementing it specifically, Figures 11-13As shown, a limit block 550 is provided above the first chain 511 and the second chain 512. The actual position can be set at the working starting position of the transplanting assembly 400. The material rack 600 stops moving after contacting the limit block 550, preparing for further precise positioning of the insertion rack. The material rack secondary positioning base plate 531 of the material rack secondary positioning mechanism 530 slides on the frame 100. The material rack secondary positioning cylinder 532 is provided on the material rack secondary positioning base plate 531. A top plate 534 is provided at the output end of the material rack secondary positioning cylinder 532. A material rack fixing structure 535 for fixing the material rack 600 is fixed on the top plate 534. Specifically, the material rack fixing structure 535 can be realized by using a positioning pin 5351 to cooperate with the positioning hole 611 provided at the corresponding position of the material rack 600; it can also use a four-right-angled structure to fix the material rack 600 by covering it. Preferably, the secondary positioning mechanism 530 may also include a guide post 533, composed of a buffer spring and a guide sleeve. This post is positioned between the secondary positioning base plate 531 and the top plate 534 to buffer the vibration caused by the lifting and lowering of the secondary positioning cylinder 532, thereby ensuring more accurate positioning. Furthermore, a limiting post 536 may be positioned between the secondary positioning base plate 531 and the top plate 534 to maintain a safe distance between the two plates. During actual operation, after the rack 600 comes into contact with the stop block 550 and stops, the rack secondary positioning mechanism 530 moves to the bottom of the rack 600. The rack secondary positioning cylinder 532 rises to fix the rack fixing structure 535 to the rack 600. The rack secondary positioning mechanism 530 continues to lift the rack 600, so that the bottom of the rack 600 is higher than the stop block 550. Then, the rack secondary positioning mechanism 530 advances, and the transplanting assembly 400 performs the rack insertion work. After the rack insertion is completed, the rack secondary positioning cylinder 532 descends, causing the rack 600 to return to the first chain 511 and the second chain 512. The rack secondary positioning mechanism 530 returns to its original position and the next rack insertion is resumed. Specifically, the rack secondary positioning mechanism 530 can be driven forward by a motor.

[0083] In one embodiment, the material rack secondary positioning mechanism 530 also includes a guide rail 542 and a synchronous belt 543, and the guide rail 542 and the synchronous belt 543 are symmetrically arranged on both sides of the frame 100, and the material rack secondary positioning base plate 531 slides on the guide rail 542 driven by the synchronous belt 543.

[0084] When implementing it specifically, Figures 11-13As shown, the rack secondary positioning mechanism 530 also includes guide rails 542 and synchronous belts 543, which are symmetrically arranged on both sides of the frame 100. The rack secondary positioning base plate 531 slides back and forth on the guide rails 542 driven by the synchronous belts 543 via the rack secondary positioning slide 5311. A synchronous belt 543 drive structure 541 is provided on the synchronous belt 543 on one side. Specifically, the synchronous belt 543 drive structure 541 can be a motor or a transmission structure. Furthermore, the rack secondary positioning mechanism 530 can also be provided with a sensor 544 for sensing the position of the rack secondary positioning slide 5311 on the synchronous belt 543, thereby precisely controlling the insertion of the rack.

[0085] In one embodiment, the material rack 600 includes a frame 610, a side panel 620, an upper slot 630 and a lower slot 640; the side panel 620 is fixed on both sides of the frame 610, the upper slot 630 is fixed on the upper part of the side panel 620, and the lower slot 640 is fixed on the lower part of the side panel 620.

[0086] When implementing it specifically, Figures 14-15 As shown, the material rack 600 is composed of a frame 610, side panels 620, an upper card slot 630, and a lower card slot 640. The side panels 620 are provided on both sides of the frame 610. The upper card slot 630 is fixed to the upper position of the frame 610, and the lower card slot 640 is fixed to the lower position of the frame 610. Specifically, the upper card slot 630 can be a round stainless steel bar with an eight-shaped groove to facilitate the removal and placement of materials. The lower card slot 640 is a bar-shaped stainless steel bar with an eight-shaped groove to facilitate the removal and placement of glass. The number of upper card slots 630 is twice that of lower card slots 640, and the lower card slot 640 is arranged between the two upper card slots 630 to ensure the stability of the material insertion rack. Preferably, the position of the upper card slot 630 and the lower card slot 640 on the frame 610 can be adjusted to accommodate materials 700 of different specifications. Furthermore, the material rack 600 can also be provided with reinforcing ribs 650, which are provided between the side panels 620. The number can be determined according to demand and is used to strengthen the strength of the material rack 600, ensure that the overall deformation of the material rack 600 is controllable, and can also be used as a handle of the material rack 600.

[0087] In addition, those skilled in the art should understand that, although there are many problems in the prior art, each embodiment or technical solution of the present invention may be improved in only one or several aspects, without having to simultaneously solve all the technical problems listed in the prior art or background art. Those skilled in the art should understand that any content not mentioned in a claim should not be construed as limiting the claim.

[0088] Although more components such as the frame 100, the feeding assembly 200, the positioning assembly 300, the guide plate 311, the limit plate 312, the positioning plate 321, the positioning cylinder 322, the positioning base plate 331, the positioning angle 332, the mounting plate 333, the telescopic cylinder 334, the positioning fixing plate 335, the material translation mechanism 340, the bracket fixing plate 341, the translation cylinder 342, the translation suction cup 343, the sliding guide rail 344, the sliding plate 345, the tension spring 346, the transplanting assembly 400, the turning mechanism 410, the transplanting suction cup 420, the material rack transmission assembly 500, the first chain 511, the second chain 512, the chain upper support plate 513, the chain lower support plate Terms such as the support plate 514, the driving motor 521, the active shaft 522, the driven shaft 523, the material rack secondary positioning mechanism 530, the material rack secondary positioning base plate 531, the material rack secondary positioning slide plate 5311, the material rack secondary positioning cylinder 532, the guide column 533, the top plate 534, the material rack fixing structure 535, the positioning pin 5351, the limiting column 536, the synchronous belt 543 driving structure 541, the guide rail 542, the synchronous belt 543, the sensor 544, the limiting block 550, the material rack 600, the frame 610, the positioning hole 611, the side plate 620, the slot, the lower slot 640, the reinforcing rib 650, and the material 700 are used, but the possibility of using other terms is not excluded. These terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional limitations is contrary to the spirit of the present invention; the terms "first", "second", etc. (if any) in the description and claims of the embodiments of the present invention and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence.

[0089] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A fully automatic intelligent rack inserting machine, characterized by: Including feeding assembly, positioning assembly, transplanting assembly, material rack and material rack transmission assembly; The feeding component is connected with the previous process and is used to arrange and convey the materials to the positioning component; The positioning assembly is provided between the feeding assembly and the transplanting assembly to correct the position of the incoming material of the feeding assembly; The transplanting assembly is mounted on the frame and is used to move the material after position correction into the material rack; The material rack is arranged on the material rack transmission assembly, and the material rack transmission assembly includes a chain transmission mechanism and a chain drive mechanism, and the chain drive mechanism drives the chain transmission mechanism to drive the material rack to perform horizontal linear motion; The positioning assembly includes a guide plate and a limit plate, wherein the guide plate is fixed to the side of the feed assembly; the limit plate is fixed to the end of the feed assembly, and the limit plate is higher than the feed assembly; The transplanting assembly includes a mechanical arm and a flipping mechanism provided on the mechanical arm, wherein the flipping mechanism is used to absorb the material and drive the material to flip at an angle, and the material is placed in a material rack under the drive of the mechanical arm; The chain drive mechanism includes a driving shaft, a driven shaft and a driving motor. The chain transmission mechanism includes a first chain and a second chain. The first chain and the second chain are respectively mounted on both ends of the driving shaft. The driven shaft provides tension for the first chain and the second chain. The driving motor drives the driving shaft, thereby driving the first chain and the second chain. The material rack transmission assembly further includes a limit block and a material rack secondary positioning mechanism, wherein the limit block is symmetrically arranged above the first chain and the second chain; the material rack secondary positioning mechanism includes a material rack secondary positioning base plate sliding on the frame, a material rack secondary positioning cylinder fixed on the material rack secondary positioning base plate, and a top plate arranged on the material rack secondary positioning cylinder, wherein the top plate is provided with a material rack fixing structure; The material rack secondary positioning mechanism also includes a guide rail and a synchronous belt, which are symmetrically arranged on both sides of the frame, and the material rack secondary positioning base plate slides on the guide rail under the drive of the synchronous belt.

2. The fully automatic intelligent rack inserting machine according to claim 1, characterized in that: The positioning assembly further comprises a secondary positioning mechanism, which drives a positioning plate through a positioning cylinder to perform secondary positioning on the material.

3. The fully automatic intelligent rack inserting machine according to claim 2, characterized in that: A material translation mechanism is further provided between the feeding assembly and the secondary positioning mechanism, and the material translation mechanism is fixed on the transplanting assembly.

4. The fully automatic intelligent rack inserting machine according to claim 1, characterized in that: The chain transmission mechanism also includes an upper chain support plate and a lower chain support plate. The upper chain support plate is used to support the first chain and the second chain located at the upper part of the vertical direction, and the lower chain support plate is used to support the first chain and the second chain located at the lower part of the vertical direction.

5. The fully automatic intelligent rack inserting machine according to claim 1, characterized in that: The material rack includes a frame, side panels, an upper card slot and a lower card slot; the side panels are fixed on both sides of the frame, the upper card slot is fixed on the upper part of the side panels, and the lower card slot is fixed on the lower part of the side panels.

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