A surface treatment method for manufacturing sound-absorbing integrated wallboard

By designing a sound-absorbing integrated wall panel surface treatment system including servo motors, toothed belts and processing devices, the problem of low processing efficiency of existing equipment is solved, and efficient processing of sound-absorbing integrated wall panels and synchronous operation of material supply is realized. , adapt to the needs of wall panels of different sizes.

CN114700300BActive Publication Date: 2024-12-20ZHEJIANG RUIFA TECH CO LTD
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Patent Information

Application Number
CN202210245691.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-03-14
Publication Date
2024-12-20
Estimated Expiration
2042-03-14

AI Technical Summary

Technical Problem

The existing sound-absorbing integrated wall panel surface treatment equipment has low processing efficiency, and cannot cooperate with the feeding device to carry out integrated processing according to requirements, and cannot adapt to wall panels of different sizes, which reduces processing efficiency.

Method used

A surface treatment system including protective cover plate, support card plate, servo motor, toothed belt, processing device and wall panel processing device is designed. The toothed belt and toothed pulley are driven by the servo motor to provide support guide shaft Power, drives the positioning baffle to circulate the sound-absorbing integrated wall panel, and performs comprehensive processing through the connecting cutter plate.

Benefits of technology

The efficiency of surface treatment of sound-absorbing integrated wall panels and the efficiency of feeding are improved, and efficient processing and power utilization of wall panels of different sizes are achieved.

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Abstract

The present invention discloses a surface treatment method for manufacturing sound-absorbing integrated wall panels, including a protective cover plate, a supporting card plate, a servo motor, a toothed belt, a processing device, a wall panel processing device, a guide bevel gear and a transmission gear, wherein the upper end surface of the wall panel processing device is fixedly installed with a supporting card plate for support, and a protective cover plate for protection is fixedly welded at the center of the front end surface of the supporting card plate. The present invention sets a processing device, and when cleaning, four sets of connected bevel gears can be circumferentially meshed with the fixed guide bevel gears, so that the four sets of connected bevel gears can synchronously supply energy to the four sets of limit bevel gears and the supporting bevel gears, thereby driving the four sets of connected cutter discs to rotate at high speed, so that the four sets of connected cutter discs can cyclically process the upper part of the sound-absorbing integrated wall panels, thereby maximizing the efficiency of surface treatment of the sound-absorbing integrated wall panels.
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Description

Technical Field

[0001] The invention relates to the technical field of sound-absorbing integrated wallboard processing equipment, and specifically to a surface treatment method for manufacturing a sound-absorbing integrated wallboard. Background Art

[0002] In construction, sound-absorbing integrated wall panels are an ideal sound-absorbing decorative material. Sound-absorbing integrated wall panels have the advantages of sound absorption, simple construction, and high cost performance. At the same time, the wall panels have a rich variety of colors to choose from. Now sound-absorbing integrated wall panels are widely used in acoustic places such as theaters, recording studios, and conference rooms. When making sound-absorbing integrated wall panels, it is necessary to clean up various debris and burrs on the surface of the sound-absorbing integrated wall panels so that the outer surface of the sound-absorbing integrated panels meets the standards for subsequent production. However, when the existing sound-absorbing integrated wall panels are subjected to surface treatment operations, the surface treatment equipment has low processing efficiency for the sound-absorbing integrated wall panels, and cannot be integrated with the feeding device according to demand, and cannot adapt to sound-absorbing integrated wall panels of different sizes, which reduces the overall processing efficiency of the sound-absorbing integrated wall panels. Summary of the invention

[0003] The purpose of the present invention is to provide a surface treatment method for manufacturing sound-absorbing integrated wall panels to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a surface treatment device for manufacturing sound-absorbing integrated wall panels, comprising a protective cover plate, a supporting card plate, a servo motor, a toothed belt, a treatment device, a wall panel processing device, a guide bevel gear and a transmission gear,

[0005] A support clamp for support is fixedly installed on the upper end face of the wall panel processing device, and a protective cover plate for protection is fixedly welded at the center of the front end face of the support clamp, a guide bevel gear is fixedly installed at the center of the inner end face of the support clamp, and a servo motor is fixedly connected to the upper end face of the support clamp near the guide bevel gear, a transmission gear for transmission is fixedly installed at the center of the lower end face of the servo motor, the outer end face of the guide bevel gear is rotatably engaged with a processing device, and the processing device is engaged with the wall panel processing device through a toothed belt.

[0006] Preferably, the processing device includes a guide chuck, a mounting slide, a connecting bevel gear, a limiting bevel gear, a toothed pulley, a fixed gear, a mounting card plate, a fixed motor, a guide base plate, a supporting bevel gear, a buffer guide rod, a connecting cutter disc and a positioning slide plate, a guide base plate for support is fixedly mounted at the center of the lower end surface of the mounting card plate, and a guide chuck is rotatably clamped on the inner end surface of the guide base plate, a fixed motor is fixedly mounted on the upper end surface of the guide base plate opposite to the center of the guide chuck, four groups of positioning slide plates are slidably clamped on the outer end surface of the guide base plate through the guide chuck, and a fixed motor is fixed at the end head of the outer end surface of the positioning slide plate It is connected to a mounting slide, and four groups of connecting bevel gears are evenly and equidistantly rotatably clamped at the center of the side end surface of the mounting clamping plate, and a limited bevel gear is slidably clamped at the inner end surface of the connecting bevel gear, and the limited bevel gear is rotatably clamped with the mounting slide, a toothed belt pulley is fixedly installed at the center of the upper end surface of the mounting clamping plate, and a fixed gear is fixedly installed at the center of the upper end surface of the toothed belt pulley, the inner end surface of the mounting slide is rotatably clamped with a supporting bevel gear for transmission, and a buffer guide rod is fixedly connected at the center of the lower end surface of the supporting bevel gear, and a connecting cutter disc is fixedly welded to the lower end surface of the buffer guide rod.

[0007] Preferably, the wall panel processing device includes a sound-absorbing integrated wall panel, a material unloading box, a mounting card seat, a fixed pulley, a support frame, a positioning baffle, a snap-on sliding shaft, a snap-on bevel gear, a guide gear, a fixed collar, a support guide shaft, a positioning slide groove and a collection box. The upper end surface of the support frame is fixedly installed with a material unloading box near the rear, and the inner end surface of the material unloading box is evenly and equidistantly slidably snap-on with the sound-absorbing integrated wall panel. The center of the rear end surface of the support frame is fixedly installed with a mounting card seat, and the inner end surface of the mounting card seat is rotatably snap-on with a fixed pulley. The lower end surface of the fixed pulley is close to the bottom A bevel gear is fixedly installed at the support, and a support guide shaft is rotatably connected to the lower end surface of the support frame near the mounting base. Two sets of positioning grooves that are interconnected are opened on the outer end surface of the support guide shaft, and a guide gear that meshes with the bevel gear is fixedly installed at the end of the side end surface of the support guide shaft. A fixing ring is slidably connected to the outer end surface of the support guide shaft through the positioning groove, and a fixing sliding shaft is fixedly arranged on the top of the inner end surface of the fixing ring, a positioning baffle is fixedly installed at the center of the upper end surface of the fixing ring, and a collection box is fixedly connected to the bottom of the front end surface of the support frame.

[0008] Preferably, a mounting hole is opened at the center of the outer end surface of the fixed gear and the toothed belt pulley, and the mounting hole is rotatably engaged with the guide bevel gear, the bottom of the guide bevel gear is meshedly connected with the four groups of connecting bevel gears, the fixed gear is meshedly connected with the transmission gear, and the toothed belt pulley is meshedly connected with the fixed pulley through a toothed belt.

[0009] Preferably, a positioning slide is fixedly mounted on the rear end face of the connecting bevel gear, and the connecting bevel gear is slidingly engaged with the limiting bevel gear via the positioning slide, and the side end face of the limiting bevel gear is meshingly connected with the upper end face of the supporting bevel gear.

[0010] Preferably, the side end surface of the mounting card is symmetrically provided with a supporting slide groove, and the rear end surface of the mounting slide is symmetrically fixedly connected with a guide slide rod, and the mounting slide is adapted to the supporting slide groove through the guide slide rod and then slidably inserted into the inner end surface of the mounting card.

[0011] Preferably, a clamping slider is fixedly installed at the end of the positioning slide, four groups of arc-shaped slide grooves are evenly and equidistantly provided on the inner end surface of the guide chuck, and a linear slide groove is provided at the bottom of the guide base plate opposite to the arc-shaped slide groove, and the positioning slide is adapted to the clamping slider through the arc-shaped slide groove and the linear slide groove, and then slidably clamped on the inner end surface of the guide base plate.

[0012] Preferably, the length of the sound-absorbing integrated wall panel is the same as that of the positioning baffle, and a supporting top plate is fixedly installed on the rear end face of the positioning baffle, and the supporting top plate is slidably connected to the bottom of the sound-absorbing integrated wall panel, and the upper end face of the supporting frame is evenly and equidistantly provided with feeding ports opposite to the collecting box.

[0013] Preferably, the snap-fitting slide shaft is matched with the positioning slide groove, and the positioning baffle is matched with the positioning slide groove through the snap-fitting slide shaft and then slidably snap-fitted to the inner end surface of the supporting frame, and the side end surface of the unloading box body is symmetrically provided with a feeding slide groove near the top.

[0014] A surface treatment method for manufacturing a sound-absorbing integrated wall panel comprises the following steps:

[0015] S1. Pre-installation of sound-absorbing integrated wall panels

[0016] During pre-installation, multiple groups of sound-absorbing integrated wall panels can be introduced into the blanking box through the feeding chute on the side of the blanking box, so that multiple groups of sound-absorbing integrated wall panels are pre-stored in the blanking box, completing the pre-installation operation of the sound-absorbing integrated wall panels;

[0017] S2. Perform feeding operation

[0018] When feeding, first start the servo motor, which supplies energy to the fixed pulley through the toothed pulley and the toothed belt. The fixed pulley provides power to the support guide shaft through the clamping bevel gear and the guide gear. The support guide shaft drives the positioning baffle to circulate the sound-absorbing integrated wallboard at the bottom of the unloading box to complete the feeding operation.

[0019] S3. Processing of sound-absorbing integrated wall panels

[0020] During the processing, the servo motor first drives the fixed gear to rotate through the transmission gear, and the fixed gear drives the installation card to move in a circular motion as a whole. The four sets of connecting bevel gears are meshed with the guide bevel gears, and then the limiting bevel gears and the supporting bevel gears provide power for the connecting cutter disc to rotate at high speed. The connecting cutter disc performs a full range of cyclic processing on the upper part of the sound-absorbing integrated wall panel.

[0021] S4, Recycled sound-absorbing integrated wall panels

[0022] The processed sound-absorbing integrated wall panels are pushed forward by the rear group of sound-absorbing integrated wall panels, and the staff can collect the processed sound-absorbing integrated wall panels.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1. The present invention sets a processing device. When cleaning, four sets of connected bevel gears can be circularly meshed with fixed guide bevel gears, so that the four sets of connected bevel gears can synchronously supply energy to four sets of limit bevel gears and supporting bevel gears, thereby driving the four sets of connected cutter discs to rotate at high speed, so that the four sets of connected cutter discs can continuously process the upper part of the sound-absorbing integrated wall panel, thereby maximizing the efficiency of the surface treatment of the sound-absorbing integrated wall panel.

[0025] 2. The present invention is provided with a wall panel processing device. When feeding, the support guide shaft can drive the positioning baffle to cyclically displace at the lower part of the unloading box, so that the sound-absorbing integrated wall panels can be cyclically supplied to the bottom of the processing device, thereby effectively improving the efficiency of processing the sound-absorbing integrated wall panels.

[0026] 3. When the surface of the sound-absorbing integrated wall panels is processed in the present invention, the servo motor can drive the wall panel processing device to feed the sound-absorbing integrated wall panels while driving the processing device to clean the sound-absorbing integrated wall panels. This allows the processing device to perform synchronous surface treatment on the sound-absorbing integrated wall panels while the sound-absorbing integrated wall panels are being fed, thereby effectively improving the power utilization efficiency of the device and the efficiency of processing the sound-absorbing integrated wall panels. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a split diagram of the main body of the present invention;

[0028] Figure 2 It is a split side view of the main body of the present invention;

[0029] Figure 3 It is the assembly diagram of the main body of the present invention;

[0030] Figure 4 It is a front view of the main body of the present invention;

[0031] Figure 5 It is a cross-sectional view along the AA front view of the main body of the present invention;

[0032] Figure 6 It is a partial enlarged view of II of the present invention;

[0033] Figure 7 It is a partial enlarged view of location III of the present invention;

[0034] Figure 8 This is a disassembled diagram of the processing device of the present invention;

[0035] Fig. 9 It is a front view of the processing device of the present invention;

[0036] Fig.10 It is a cross-sectional view along CC of the front view of the processing device of the present invention;

[0037] Fig.11 This is a partial enlarged view of the treatment device IV of the present invention;

[0038] Fig.12 This is a disassembled diagram of the wall panel processing device of the present invention;

[0039] Fig.13 It is a front view of the wall panel processing device of the present invention;

[0040] Fig.14 It is a cross-sectional view along line BB of the front view of the wall panel processing device of the present invention.

[0041] In the figure: 1-protective cover plate, 2-support card plate, 3-servo motor, 4-toothed belt, 5-processing device, 6-wall panel processing device, 7-guide bevel gear, 8-transmission gear, 51-guide chuck, 52-mounting slide, 53-connecting bevel gear, 54-limiting bevel gear, 55-toothed belt pulley, 56-fixed gear, 57-mounting card plate, 58-fixed motor, 59-guide bottom plate, 510-support Support cone gear, 511-buffer guide rod, 512-connecting cutter disc, 513-positioning slide plate, 61-sound-absorbing integrated wall panel, 62-unloading box, 63-installing base, 64-fixed pulley, 65-support frame, 66-positioning baffle, 67-clamping slide shaft, 68-clamping cone gear, 69-guide gear, 610-fixing collar, 611-support guide shaft, 612-positioning slide groove, 613-collection box. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0043] See also Figure 1-14 The present invention provides a technical solution: a surface treatment device for manufacturing a sound-absorbing integrated wall panel, comprising a protective cover plate 1, a supporting card plate 2, a servo motor 3, a toothed belt 4, a treatment device 5, a wall panel processing device 6, a guide bevel gear 7 and a transmission gear 8,

[0044] A supporting card plate 2 for support is fixedly installed on the upper end face of the wall panel processing device 6, and a protective cover plate 1 for protection is fixedly welded at the center of the front end face of the supporting card plate 2, a guide bevel gear 7 is fixedly installed at the center of the inner end face of the supporting card plate 2, and a servo motor 3 is fixedly connected to the upper end face of the supporting card plate 2 near the guide bevel gear 7, and a transmission gear 8 for transmission is fixedly installed at the center of the lower end face of the servo motor 3, and the outer end face of the guide bevel gear 7 is rotatably engaged with the processing device 5, and the processing device 5 is engaged with the wall panel processing device 6 through a toothed belt 4.

[0045] like Figure 8 , Fig. 9 and Fig.10As shown, the processing device 5 includes a guide chuck 51, a mounting slide 52, a connecting bevel gear 53, a limiting bevel gear 54, a toothed pulley 55, a fixed gear 56, a mounting card plate 57, a fixed motor 58, a guide base plate 59, a supporting bevel gear 510, a buffer guide rod 511, a connecting cutter disc 512 and a positioning slide plate 513. A guide base plate 59 for support is fixedly mounted at the center of the lower end surface of the mounting card plate 57, and the guide chuck 51 is rotatably clamped on the inner end surface of the guide base plate 59. A fixed motor 58 is fixedly mounted on the upper end surface of the guide base plate 59 just opposite to the center of the guide chuck 51. The outer end surface of the guide base plate 59 is slidably clamped with four groups of positioning slide plates 513 through the guide chuck 51, and the positioning slide plates 51 3 is fixedly connected with a mounting slide 52 at the end of the outer end surface, four groups of connecting bevel gears 53 are evenly and equidistantly rotated and clamped at the center of the side end surface of the mounting clamping plate 57, and a limited bevel gear 54 is slidably clamped at the inner end surface of the connecting bevel gear 53, and the limited bevel gear 54 is rotationally clamped with the mounting slide 52, a toothed belt wheel 55 is fixedly installed at the center of the upper end surface of the mounting clamping plate 57, and a fixed gear 56 is fixedly installed at the center of the upper end surface of the toothed belt wheel 55, a supporting bevel gear 510 for transmission is rotationally clamped at the inner end surface of the mounting slide 52, and a buffer guide rod 511 is fixedly connected at the center of the lower end surface of the supporting bevel gear 510, and a connecting cutter disc 512 is fixedly welded to the lower end surface of the buffer guide rod 511.

[0046] like Fig.12 , Fig.13 and Fig.14As shown, the wall panel processing device 6 includes a sound-absorbing integrated wall panel 61, a material unloading box 62, a mounting base 63, a fixed pulley 64, a support frame 65, a positioning baffle 66, a snap-on sliding shaft 67, a snap-on bevel gear 68, a guide gear 69, a fixed collar 610, a support guide shaft 611, a positioning slide groove 612 and a collection box 613. The upper end surface of the support frame 65 is fixedly installed with the material unloading box 62 near the rear, and the inner end surface of the material unloading box 62 is evenly and equidistantly slidably clamped with the sound-absorbing integrated wall panel 61. The mounting base 63 is fixedly installed at the center of the rear end surface of the support frame 65, and the inner end surface of the mounting base 63 is rotatably clamped with a fixed pulley 64. The lower end surface of the fixed pulley 64 is close to A bevel gear 68 is fixedly installed at the bottom, and a support guide shaft 611 is rotatably connected to the lower end surface of the support frame 65 near the mounting base 63. Two sets of positioning grooves 612 that are interconnected are provided on the outer end surface of the support guide shaft 611, and a guide gear 69 that meshes with the bevel gear 68 is fixedly installed at the end of the side end surface of the support guide shaft 611. A fixed ring 610 is slidably connected to the outer end surface of the support guide shaft 611 through the positioning groove 612, and a locking slide shaft 67 is fixedly provided on the top of the inner end surface of the fixed ring 610, a positioning baffle 66 is fixedly installed at the center of the upper end surface of the fixed ring 610, and a collection box 613 is fixedly connected to the bottom of the front end surface of the support frame 65.

[0047] like Figure 2 and Figure 6 A mounting hole is provided at the center of the outer end surface of the fixed gear 56 and the toothed belt pulley 55, and the mounting hole is rotatably engaged with the guide bevel gear 7, the bottom of the guide bevel gear 7 is meshed and connected with the four sets of connecting bevel gears 53, the fixed gear 56 is meshed and connected with the transmission gear 8, and the toothed belt pulley 55 is meshed and connected with the fixed pulley 64 through the toothed belt 4, and the mounting hole can facilitate the guide bevel gear 7 to directly penetrate the processing device 5, so that the four sets of connecting bevel gears 53 can mesh with the bottom of the guide bevel gear 7, and at the same time, it can also provide a sufficient limiting basis for the rotation of the processing device 5.

[0048] like Figure 6 and Figure 8 As shown, the rear end face of the connecting bevel gear 53 is fixedly installed with a positioning slide, and the connecting bevel gear 53 is slidably engaged with the limiting bevel gear 54 through the positioning slide, and the side end face of the limiting bevel gear 54 is meshedly connected with the upper end face of the supporting bevel gear 510. The positioning slide can not only drive the limiting bevel gear 54 to rotate, but also provide sufficient limiting space for the limiting bevel gear 54 when adjusting the supporting distance of the mounting slide 52, so as to facilitate contraction and forward movement.

[0049] like Figure 8As shown, the side end face of the mounting card plate 57 is symmetrically provided with a supporting slide groove, and the rear end face of the mounting slide seat 52 is symmetrically fixedly connected with a guide slide rod, and the mounting slide seat 52 is adapted to the supporting slide groove through the guide slide rod and then slidably inserted into the inner end face of the mounting card plate 57. The matching relationship between the guide slide rod and the supporting slide groove can further improve the stability of the mounting slide seat 52 supporting the buffer guide rod 511, thereby improving the efficiency of subsequent devices in cleaning the surface of the sound-absorbing integrated wall panel 61.

[0050] like Figure 8 and Fig.11 As shown, a card-connecting slider is fixedly installed at the end of the positioning slide plate 513, and four groups of arc-shaped slide grooves are evenly and equidistantly provided on the inner end surface of the guide chuck 51, and a linear slide groove is provided at the bottom of the guide base plate 59 opposite to the arc-shaped slide groove. The positioning slide plate 513 is adapted to the card-connecting slider through the arc-shaped slide groove and the linear slide groove, and then slidably carded on the inner end surface of the guide base plate 59. When processing sound-absorbing integrated wall panels 61 of different sizes, the arc-shaped slide groove and the linear slide groove can respectively limit the circumferential direction and linear direction of the card-connecting slider, thereby facilitating the subsequent fixing motor 58 to drive the four groups of positioning slide plates 513 to perform centrifugal displacement through the guide chuck 51, and adjust the coverage area of ​​the connected knife disc 512 for cleaning.

[0051] like Fig.12 As shown, the length of the sound-absorbing integrated wall panel 61 is the same as the length of the positioning baffle 66, and a supporting top plate is fixedly installed on the rear end face of the positioning baffle 66, and the supporting top plate is slidably connected to the bottom of the sound-absorbing integrated wall panel 61, and the upper end face of the support frame 65 is evenly and equidistantly provided with feeding ports facing the collection box 613, and the feeding ports can be conveniently connected to the knife disc 512 to quickly guide and collect the garbage and powder processed by the sound-absorbing integrated wall panel 61, and at the same time, the supporting top plate at the rear of the positioning baffle 66 can support the bottom of the sound-absorbing integrated wall panel 61, so that when the sound-absorbing integrated wall panel 61 is transported, the second group of sound-absorbing integrated wall panels 61 can be limited to prevent the two groups of sound-absorbing integrated wall panels 61 from falling together and affecting the feeding efficiency.

[0052] like Fig.12 and Fig.13 As shown, the snap-in slide shaft 67 is adapted to the positioning slide groove 612, and the positioning baffle 66 is adapted to the positioning slide groove 612 through the snap-in slide shaft 67 and then slidably snap-into the inner end surface of the support frame 65. The side end surface of the unloading box 62 is symmetrically provided with feed slide grooves near the top. The feed slide grooves on both sides can facilitate the subsequent rapid storage of the sound-absorbing integrated wall panels 61 in cooperation with the external conveying device. The positioning slide grooves 612 are arranged in a semi-spiral shape, and the two groups of positioning slide grooves 612 are connected at the ends, which is convenient for providing a fixed trajectory for cyclic displacement for the snap-in slide shaft 67, thereby improving the efficiency of subsequent conveying of the sound-absorbing integrated wall panels 61.

[0053] A surface treatment method for manufacturing a sound-absorbing integrated wall panel comprises the following steps:

[0054] S1. Pre-installation of sound-absorbing integrated wall panels

[0055] During pre-installation, multiple groups of sound-absorbing integrated wall panels 61 can be introduced into the interior of the blanking box 62 through the feeding chute on the side of the blanking box 62, so that multiple groups of sound-absorbing integrated wall panels 61 are pre-stored in the interior of the blanking box 62, completing the pre-installation operation of the sound-absorbing integrated wall panels 61;

[0056] S2. Perform feeding operation

[0057] When feeding, first start the servo motor 3, the servo motor 3 supplies energy to the fixed pulley 64 through the toothed pulley 55 and the toothed belt 4, the fixed pulley 64 provides power to the support guide shaft 611 through the clamping bevel gear 68 and the guide gear 69, and the support guide shaft 611 drives the positioning baffle 66 to circulate the sound-absorbing integrated wallboard 61 at the bottom of the unloading box 62 to complete the feeding operation;

[0058] S3. Processing of sound-absorbing integrated wall panels

[0059] During the processing, first, the servo motor 3 drives the fixed gear 56 to rotate through the transmission gear 8, and the fixed gear 56 drives the mounting card plate 57 to move in a circular motion as a whole. The four sets of connecting bevel gears 53 are meshed with the guide bevel gear 7, and then the limiting bevel gear 54 and the supporting bevel gear 510 provide power for the connecting cutter disc 512 to rotate at a high speed. The connecting cutter disc 512 performs a full range of cyclic processing on the upper part of the sound-absorbing integrated wall panel 61;

[0060] S4, Recycled sound-absorbing integrated wall panels

[0061] The processed sound-absorbing integrated wall panels 61 are pushed forward by the latter group of sound-absorbing integrated wall panels 61 , and the staff can collect the processed sound-absorbing integrated wall panels 61 .

[0062] Working principle: Fig.12 Before use, if it is necessary to process the surface of the sound-absorbing integrated wall panels 61, the user can introduce multiple sets of sound-absorbing integrated wall panels 61 into the blanking box 62 through the feeding chute on the side of the blanking box 62, so that the blanking box 62 has multiple sets of sound-absorbing integrated wall panels 61 for cyclic processing. Figure 2 As shown, during processing, the user can start the servo motor 3 through the external control device, and the servo motor 3 can drive the transmission gear 8 at the bottom to rotate. When the transmission gear 8 rotates, the transmission gear 8 can drive the fixed gear 56 meshing therewith to rotate, so that the fixed gear 56 can drive the processing device 5 to rotate as a whole, as shown in FIG. Figure 2 , Figure 6 and10 As shown, since the guide bevel gear 7 is fixed to the bottom of the supporting card plate 2, and the processing device 5 is rotatably connected to the outside of the guide bevel gear 7, when the processing device 5 rotates with the guide bevel gear 7 as the axis, the bottom of the guide bevel gear 7 can be meshed and connected with the four groups of connecting bevel gears 53, so that when the processing device 5 is rotating, the four groups of connecting bevel gears 53 can be meshed and rotatably connected on the outside of the guide bevel gear 7, and when the connecting bevel gear 53 is rotating, it can drive the limiting bevel gear 54 to rotate. At the same time, since the bottom of the limiting bevel gear 54 is meshed and connected with the supporting bevel gear 510, the limiting bevel gear 54 can drive the connecting knife disc 512 to rotate through the supporting bevel gear 510 and the buffer guide rod 511, so that when the processing device 5 is rotating, the connecting knife disc 512 at the bottom can quickly perform surface treatment operations on the upper part of the circulated sound-absorbing integrated wall panel 61.

[0063] If it is necessary to process the sound-absorbing integrated wall panels 61 of different sizes, the user can start the fixed motor 58, which can drive the guide chuck 51 at the bottom to rotate. At the same time, when the guide chuck 51 rotates, the arc-shaped slide groove and the linear slide groove can be used to centrifugally limit the card-joining slider, so that the four groups of card-joining sliders can synchronously drive the four groups of positioning slide plates 513 to move outward, so that the four groups of installation slide seats 52 can be moved outward on the outside of the installation card plate 57 through the guide slide rod and the positioning slide plate 513, thereby increasing the cleaning area of ​​the connecting knife disc 512 for the sound-absorbing integrated wall panel 61.

[0064] like Figure 1As shown, when the sound-absorbing integrated wall panel 61 is fed, the transmission gear 8 can synchronously drive the toothed pulley 55 and the fixed gear 56 to rotate. When the toothed pulley 55 rotates, the toothed belt 4 meshing therewith can drive the fixed pulley 64 on the other side of the support frame 65 to mesh and rotate, so that the fixed pulley 64 can drive the bottom engaging bevel gear 68 to rotate, and the engaging bevel gear 68 can drive the support guide shaft 611 to rotate at the bottom of the support frame 65 through the guide gear 69. When the support guide shaft 611 rotates, it can drive the engaging sliding shaft 67 to cyclically move forward and backward at the bottom of the support frame 65 through the positioning slide groove 612, so that the engaging sliding shaft 67 can drive the positioning baffle 66 to cyclically move forward and backward at the bottom of the unloading box 62. When the positioning baffle 66 moves forward, The front of the positioning baffle 66 pushes the lowest layer of the sound-absorbing integrated wall panels 61, and the supporting top plate at the rear of the positioning baffle 66 can support the penultimate layer of the sound-absorbing integrated wall panels 61. The sound-absorbing integrated wall panels 61 pushed forward by the positioning baffle 66 can contact the connecting knife disc 512 at the bottom of the processing device 5 when feeding, and then are surface-processed by the connecting knife disc 512. At the same time, four groups of connecting knife discs 512 can cover the entire range of the sound-absorbing integrated wall panels 61. When the positioning baffle 66 returns, the connecting knife disc 512 can continue to perform surface treatment until the feeding of a new round of sound-absorbing integrated wall panels 61 is completed. The new round of sound-absorbing integrated wall panels 61 can eject the processed sound-absorbing integrated wall panels 61, and the processed garbage and powder can be introduced into the collection box 613 through the discharge port to facilitate subsequent processing.

[0065] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A surface treatment device for manufacturing sound-absorbing integrated wall panels, characterized in that: The invention comprises a protective cover plate (1), a supporting card plate (2), a servo motor (3), a toothed belt (4), a processing device (5), a wall panel processing device (6), a guide bevel gear (7) and a transmission gear (8). A support card (2) for supporting is fixedly mounted on the upper end surface of the wall panel processing device (6), and a protective cover plate (1) for protecting is fixedly welded at the center of the front end surface of the support card (2); a guide bevel gear (7) is fixedly mounted at the center of the inner end surface of the support card (2), and a servo motor (3) is fixedly connected at the upper end surface of the support card (2) near the guide bevel gear (7), and a transmission gear (8) for transmission is fixedly mounted at the center of the lower end surface of the servo motor (3); a processing device (5) is rotatably meshedly connected to the outer end surface of the guide bevel gear (7), and the processing device (5) is meshedly connected to the wall panel processing device (6) via a toothed belt (4); The processing device (5) comprises a guide chuck (51), a mounting slide (52), a connecting bevel gear (53), a limiting bevel gear (54), a toothed belt wheel (55), a fixed gear (56), a mounting card plate (57), a fixed motor (58), a guide base plate (59), a supporting bevel gear (510), a buffer guide rod (511), a connecting cutter disc (512) and a positioning slide plate (513); a guide base plate (59) for support is fixedly mounted at the center of the lower end surface of the mounting card plate (57); a guide chuck (51) is rotatably engaged with the inner end surface of the guide base plate (59); a fixed motor (58) is fixedly mounted at the upper end surface of the guide base plate (59) facing the center of the guide chuck (51); four groups of positioning slide plates (513) are slidably engaged with the outer end surface of the guide base plate (59) through the guide chuck (51); and the positioning slide plates (513) are located at the inner end surface of the guide base plate (59). ) is fixedly connected to an installation slide (52) at the end of the outer end face of the installation card plate (57); a group of connecting bevel gears (53) are rotatably clamped on the four side end faces of the installation card plate (57), and a limiting bevel gear (54) is slidably clamped on the inner end face of the connecting bevel gear (53); a toothed belt wheel (55) is fixedly installed at the center of the upper end face of the installation card plate (57), and a fixed gear (56) is fixedly installed at the center of the upper end face of the toothed belt wheel (55); a supporting bevel gear (510) for transmission is rotatably clamped on the installation slide (52), wherein the side end face of the limiting bevel gear (54) is meshingly connected to the upper end face of the supporting bevel gear (510), and a buffer guide rod (511) is fixedly connected at the center of the lower end face of the supporting bevel gear (510), and a connecting cutter disc (512) is fixedly welded to the lower end face of the buffer guide rod (511); The wall panel processing device (6) comprises a sound-absorbing integrated wall panel (61), a material discharge box (62), a mounting base (63), a fixed pulley (64), a support frame (65), a positioning baffle (66), a snap-fitting slide shaft (67), a snap-fitting bevel gear (68), a guide gear (69), a fixed collar (610), a support guide shaft (611), a positioning slide groove (612) and a collection box (613), wherein the material discharge box (62) is fixedly mounted on the upper end surface of the support frame (65) near the front portion, and the sound-absorbing integrated wall panel (61) is evenly and equidistantly slidably mounted on the inner end surface of the material discharge box (62), the mounting base (63) is fixedly mounted at the center of the front end surface of the support frame (65), and the fixed pulley (64) is rotatably mounted on the inner end surface of the mounting base (63), and the lower end surface of the fixed pulley (64) is fixedly mounted on the inner end surface of the mounting base (63). A bevel gear (68) is fixedly installed near the bottom, and a support guide shaft (611) is rotatably connected to the lower end surface of the support frame (65) near the mounting base (63). Two sets of mutually communicating positioning grooves (612) are provided on the outer end surface of the support guide shaft (611), and a guide gear (69) meshing with the bevel gear (68) is fixedly installed at the end of the side end surface of the support guide shaft (611). A fixing ring (610) is slidably connected to the outer end surface of the support guide shaft (611) through the positioning groove (612), and a fixing sliding shaft (67) is fixedly arranged at the top of the inner end surface of the fixing ring (610). A positioning baffle (66) is fixedly installed at the center of the upper end surface of the fixing ring (610), and a collection box (613) is fixedly connected to the bottom of the rear end surface of the support frame (65).

2. A surface treatment device for manufacturing sound-absorbing integrated wall panels according to claim 1, characterized in that: The fixed gear (56) and the toothed belt wheel (55) are provided with mounting holes at the centers of the outer end surfaces thereof, and the mounting holes are rotatably engaged with the guide bevel gear (7), the bottom of the guide bevel gear (7) is meshedly connected with the four groups of connecting bevel gears (53), the fixed gear (56) is meshedly connected with the transmission gear (8), and the toothed belt wheel (55) is meshedly connected with the fixed belt wheel (64) via a toothed belt (4).

3. A surface treatment device for manufacturing sound-absorbing integrated wall panels according to claim 2, characterized in that: A positioning slide cylinder is fixedly mounted on the rear end surface of the connecting bevel gear (53), and the connecting bevel gear (53) is slidably engaged with the limiting bevel gear (54) via the positioning slide cylinder.

4. The surface treatment device for manufacturing sound-absorbing integrated wall panels according to claim 3 is characterized by: The side end surface of the mounting card plate (57) is symmetrically provided with a supporting slide groove, and the rear end surface of the mounting slide seat (52) is symmetrically fixedly connected with a guide slide rod, and the mounting slide seat (52) is adapted to the supporting slide groove through the guide slide rod and is then slidably inserted into the inner end surface of the mounting card plate (57).

5. The surface treatment device for manufacturing sound-absorbing integrated wall panels according to claim 4 is characterized in that: A clamping slide block is fixedly mounted at the end of the positioning slide block (513); four groups of arc-shaped slide grooves are evenly and equidistantly formed on the inner end surface of the guide chuck (51); and a linear slide groove is formed at the bottom of the guide base plate (59) opposite to the arc-shaped slide groove. The positioning slide block (513) is adapted to the clamping slide block through the arc-shaped slide groove and the linear slide groove, and is then slidably clamped on the outer end surface of the guide base plate (59).

6. The surface treatment device for manufacturing sound-absorbing integrated wall panels according to claim 5 is characterized by: The length of the sound-absorbing integrated wall panel (61) is the same as that of the positioning baffle (66), and a supporting top plate is fixedly mounted on the rear end surface of the positioning baffle (66), and the supporting top plate is slidably connected to the bottom of the sound-absorbing integrated wall panel (61), and a feeding opening is evenly and equidistantly formed on the upper end surface of the supporting frame (65) opposite to the collecting box (613).

7. The surface treatment device for manufacturing sound-absorbing integrated wall panels according to claim 6 is characterized by: The engaging sliding shaft (67) is matched with the positioning sliding groove (612), and the positioning baffle (66) is slidably engaged with the inner end surface of the supporting frame (65) by the engaging sliding shaft (67) and the positioning sliding groove (612), and the side end surface of the unloading box (62) is symmetrically provided with a feeding sliding groove near the top.

8. The surface treatment method used by the surface treatment device for manufacturing sound-absorbing integrated wall panels according to claim 7 is characterized in that: The following steps are involved: S1. Pre-installation of sound-absorbing integrated wall panels During pre-installation, multiple groups of sound-absorbing integrated wall panels (61) can be introduced into the interior of the blanking box (62) through the feed chute on the side of the blanking box (62), so that the multiple groups of sound-absorbing integrated wall panels (61) are pre-stored in the interior of the blanking box (62), thereby completing the pre-installation operation of the sound-absorbing integrated wall panels (61); S2. Perform feeding operation When feeding, the servo motor (3) is first started, and the servo motor (3) supplies energy to the fixed pulley (64) through the toothed pulley (55) and the toothed belt (4), and the fixed pulley (64) provides power to the support guide shaft (611) through the clamping bevel gear (68) and the guide gear (69), and the support guide shaft (611) drives the positioning baffle (66) to circulate and transport the sound-absorbing integrated wallboard (61) at the bottom of the unloading box (62), thereby completing the feeding operation; S3. Processing of sound-absorbing integrated wall panels During the processing, the servo motor (3) first drives the fixed gear (56) to rotate through the transmission gear (8), and the fixed gear (56) drives the mounting card plate (57) to move in a circular motion as a whole. The four sets of connecting bevel gears (53) mesh with the guide bevel gear (7), and then provide power to the connecting cutter disc (512) through the limiting bevel gear (54) and the supporting bevel gear (510) to rotate at a high speed. The connecting cutter disc (512) performs a full range of cyclic processing on the upper part of the sound-absorbing integrated wall panel (61); S4, Recycled sound-absorbing integrated wall panels The processed sound-absorbing integrated wall panels (61) are pushed out to the front by the latter group of sound-absorbing integrated wall panels (61), and the staff can collect the processed sound-absorbing integrated wall panels (61).

Citation Information

Patent Citations

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