Film bubble shaping device
By using technical means such as vacuum sleeves, air collectors and heaters in the membrane bubble setting device, the problem of unstable membrane bubble setting is solved, and a more stable and high-quality film preparation of membrane bubbles is achieved.
Patent Information
- Application Number
- CN202210295212.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-03-24
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2042-03-24
AI Technical Summary
The existing bubble stabilization device has unstable foam shape during the bubble transport process, which affects the quality of the film.
The membrane bubble setting device including a hollow cabinet, a vacuum sleeve, a sizing cylinder, an air collector, a heater and a bubble stabilizer is adopted. The membrane bubble is adsorbed through the vacuum sleeve, and the Venturi effect is used to generate a Venturi effect for further stabilization and cooling, and the membrane bubble is secondary softened by the heater.
It effectively improves the stability of the film bubble, avoids concave phenomenon, improves the quality of the film, and makes the film bubble easier to shape and facilitates the film jam.
Smart Images

Figure CN114770914B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a film bubble shaping device, belonging to the technical field of film bubble stabilizing equipment. Background Art
[0002] After the film bubble comes out of the die head, it is stabilized by the bubble stabilizing device and then enters the herringbone plate to be clamped into a film. The existing bubble stabilizing device will cause the film bubble to be unstable during the conveying process, which will affect the quality of the film to a certain extent. Summary of the invention
[0003] In order to overcome the deficiencies in the prior art, the present invention provides a film bubble shaping device.
[0004] The present invention can be implemented by adopting the following technical solutions:
[0005] A film bubble shaping device comprises a hollow cabinet, a vacuum sleeve, a sizing cylinder, an air collecting hood, a heater and a bubble stabilizer, wherein the sizing cylinder is vertically installed in the hollow cabinet, the vacuum sleeve is installed at the bottom of the sizing cylinder, the air collecting hood is installed at the bottom of the outside of the sizing cylinder and is located on the outside of the vacuum sleeve, the bubble stabilizer is installed at the top of the sizing cylinder, and the heater is installed on the outside of the sizing cylinder.
[0006] Preferably, the film bubble shaping device further comprises an air collecting hood mounting seat, the air collecting hood mounting seat is fixed to the bottom of the outer side of the sizing cylinder, and the air collecting hood is mounted on the bottom of the air collecting hood mounting seat.
[0007] Preferably, the air collecting hood is in the shape of a hollow frustum.
[0008] Preferably, the bottom of the sizing cylinder is installed on a roller frame, a roller is installed on the inner circumference of the roller frame, and the vacuum sleeve is installed on the bottom of the roller frame.
[0009] Preferably, the vacuum sleeve comprises a barrel and an outer ring, the barrel is fixed to the bottom of the sizing cylinder, a through hole is opened on its side, the outer ring is fixed on the outside of the barrel and forms a sealed cavity between the outer ring and the barrel, and an air hole connected to the sealed cavity is opened on the outside of the outer ring.
[0010] Preferably, the foam stabilizer includes a bracket, an outer frame, a plurality of guide roller groups and a transverse moving mechanism corresponding to the guide roller groups, the bracket is fixed to the top of the sizing cylinder, the guide roller group includes a guide roller frame and a plurality of guide rollers arranged on the guide roller frame, the outer frame is fixed to the bracket, the plurality of transverse moving mechanisms are installed on the outer frame, and their moving ends extend to the center of the outer frame, and the guide roller frame is installed on the moving end of the transverse moving mechanism.
[0011] Preferably, the lateral movement mechanism comprises a motor support, a motor and a guide rod, the motor support is fixed on the outer frame, the guide rod is transversely fixed on the motor support, the guide roller frame is transversely slidably arranged on the guide rod, the motor is transversely mounted on the motor support, and its output shaft passes through the guide roller frame and is threadedly connected to the guide roller frame
[0012] Preferably, the film bubble shaping device further comprises a vertical moving mechanism, the vertical moving mechanism is installed in the hollow cabinet, and the sizing cylinder is fixed on the moving end of the vertical moving mechanism.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention utilizes a vacuum sleeve to adsorb the film bubble to preliminarily shape the film bubble, utilizes an air collecting hood and a sizing cylinder to produce a Venturi effect to further stabilize and cool the film bubble, thereby making the entire film bubble more stable, avoiding the phenomenon of the film bubble being concave, and effectively improving the quality of the film bubble when it is clamped into a thin film; at the same time, a heater is utilized to heat the sizing cylinder, thereby performing a secondary softening of the film bubble, making the film bubble easier to shape and facilitating the film clamping by the herringbone plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the film bubble shaping device of the present invention;
[0015] Figure 2 It is a schematic diagram of the internal structure of the film bubble shaping device of the present invention;
[0016] Figure 3 is an exploded view of the structure of the vacuum sleeve of the present invention;
[0017] Figure 4 It is a schematic diagram of the overall structure of the bubble stabilizer of the present invention;
[0018] Among them, 1-hollow cabinet, 2-vacuum sleeve, 3-sizing cylinder, 4-wind collecting hood, 5-heater, 6-foam stabilizer, 7-wind collecting hood mounting seat, 8-roller frame, 9-roller, 10-vertical moving mechanism, 21-barrel, 22-outer ring, 23-through hole, 24-air hole, 61-bracket, 62-outer frame, 63-guide roller group, 64-lateral moving mechanism, 65-guide roller frame, 66-guide roller, 67-motor support, 68-motor, 69-guide rod. DETAILED DESCRIPTION
[0019] The specific implementation modes of the present invention are described in detail below with reference to the accompanying drawings.
[0020] Example 1
[0021] like Figures 1 to 4As shown, the film bubble shaping device of this embodiment includes a hollow cabinet 1, a vacuum sleeve 2, a sizing cylinder 3, an air collecting hood 4, a heater 5 and a bubble stabilizer 6, the sizing cylinder 3 is vertically installed in the hollow cabinet 1, the vacuum sleeve 2 is installed at the bottom of the sizing cylinder 3, the air collecting hood 4 is installed at the bottom of the outside of the sizing cylinder 3 and is located on the outside of the vacuum sleeve 2, the bubble stabilizer 6 is installed at the top of the sizing cylinder 3, and the heater 5 is installed on the outside of the sizing cylinder 3. After the film bubble comes out of the die head, it is pulled to the vacuum sleeve 2. The vacuum sleeve 2 generates negative pressure to adsorb the film bubble on its inner wall and then continues to move upward to the sizing cylinder 3. The wind enters between the sizing cylinder 3 and the film bubble from the wind collecting hood 4 and flows along the axial direction of the sizing cylinder 3, generating a Venturi effect to generate low pressure, further adsorbing the outer wall of the film bubble on the sizing cylinder 3 and then continuing to rise through the bubble stabilizer 6 to be sent to the opening and closing roller group to clamp the film bubble. The heater 5 can heat the sizing cylinder 3 to further soften the film bubble, making it easier to shape and cool and stabilize. The film bubble shaping device of this embodiment uses a vacuum sleeve to adsorb the film bubble to preliminarily shape the film bubble, and uses the wind collecting hood and the sizing cylinder to generate the Venturi effect to further stabilize and cool, making the entire film bubble more stable, avoiding the phenomenon of concave in the film bubble, and effectively improving the quality of the film bubble when clamped into a thin film; at the same time, the heater is used to heat the sizing cylinder, thereby softening the film bubble for a second time, making the film bubble easier to shape and convenient for the herringbone plate to clamp the film.
[0022] In this embodiment, the film bubble shaping device further includes an air collecting hood mounting seat 7, which is fixed to the bottom of the outer side of the sizing cylinder 3, and the air collecting hood 4 is mounted at the bottom of the air collecting hood mounting seat 7, so that the air collecting hood 4 is conveniently mounted at the bottom of the sizing cylinder 3. The air collecting hood 4 is in a hollow truncated cone shape, which is conducive to the Venturi effect of the incoming air.
[0023] The bottom of the sizing cylinder 3 is installed on a roller frame 8 , and a roller 9 is installed on the inner circumference of the roller frame 8 . The vacuum sleeve 2 is installed on the bottom of the roller frame 8 to facilitate the film bubble to slide from the vacuum sleeve 2 into the sizing cylinder 3 .
[0024] In this embodiment, the vacuum sleeve 2 includes a barrel 21 and an outer ring 22. The barrel 21 is fixed at the bottom of the sizing cylinder 3 and has a through hole 23 on its side. The outer ring 22 is fixedly sleeved on the outside of the barrel 21 and forms a sealed cavity with the barrel 21. The outer ring 22 has an air hole 24 connected to the sealed cavity on the outside. The air hole 24 is connected to the external vacuum system to generate negative pressure in the sealed cavity and the inner wall of the barrel 21 to adsorb the film bubble and stabilize it initially.
[0025] In this embodiment, the foam stabilizer 6 comprises a bracket 61, an outer frame 62, a plurality of guide roller groups 63 and a transverse moving mechanism 64 corresponding to the guide roller group 63. The bracket 61 is fixed to the top of the sizing cylinder 3. The guide roller group 63 comprises a guide roller frame 65 and a plurality of guide rollers 66 arranged on the guide roller frame 65. The outer frame 62 is fixed to the bracket 61. The plurality of transverse moving mechanisms 64 are mounted on the outer frame 62, and their moving ends extend to the center of the outer frame 62. The guide roller frame 65 is mounted on the moving end of the transverse moving mechanism 64. The columnar film coming out of the sizing cylinder 3 passes through the outer frame 62. After the sensor detects the distance between the film and the outer frame 62, the transverse moving mechanism 64 is driven by an external controller. The transverse moving mechanism 64 drives the guide roller frame 65 to move, so that the guide rollers 66 on the guide roller frame 65 can fit the surface of the film, so that the film passing through the outer frame 62 can be stably raised under the guidance of the guide rollers 66 and then reach the folding mechanism.
[0026] The lateral moving mechanism 64 includes a motor support 67, a motor 68 and a guide rod 69, the motor support 67 is fixed on the outer frame 62, the guide rod 69 is transversely fixed on the motor support 67, the guide roller frame 65 is transversely slidably arranged on the guide rod 69, the motor 68 is transversely installed on the motor support 67, the output shaft of which passes through the guide roller frame 65 and is threadedly connected to the guide roller frame 65, and the motor 68 is rotated, and the output shaft of which is threadedly connected to the guide roller frame 65 to drive the guide roller frame 65 to move, so as to adjust the distance between the guide roller 66 and the center of the outer frame 62.
[0027] In this embodiment, the film bubble shaping device also includes a vertical moving mechanism 10, which is installed in the hollow cabinet 1. The sizing cylinder 3 is fixed on the moving end of the vertical moving mechanism 10. The vertical moving mechanism 10 is a commonly used moving mechanism, which is used to adjust the distance between the vacuum sleeve 2 and the sizing cylinder 3 and the die head.
[0028] The present invention is described above in conjunction with preferred embodiments, but the present invention is not limited to the embodiments disclosed above, but should cover various modifications and equivalent combinations based on the essence of the present invention.
Claims
1. A film bubble shaping device, characterized in that: It includes a hollow cabinet, a vacuum sleeve, a sizing cylinder, an air collecting hood, a heater and a bubble stabilizer. The sizing cylinder is vertically installed in the hollow cabinet, the vacuum sleeve is installed at the bottom of the sizing cylinder, the air collecting hood is installed at the bottom of the outside of the sizing cylinder and is located on the outside of the vacuum sleeve. Wind enters between the sizing cylinder and the film bubble from the air collecting hood and flows along the axial direction of the sizing cylinder, generating a Venturi effect to produce low pressure, further adsorbing the outer wall of the film bubble on the sizing cylinder and continuing to rise. The bubble stabilizer is installed on the top of the sizing cylinder, and the heater is installed on the outside of the sizing cylinder.
2. The film bubble shaping device according to claim 1, characterized in that: The film bubble shaping device also includes an air collecting hood mounting seat, which is fixed to the bottom of the outer side of the sizing cylinder, and the air collecting hood is installed at the bottom of the air collecting hood mounting seat.
3. The film bubble shaping device according to claim 1, characterized in that: The air collecting cover is in the shape of a hollow frustum.
4. The film bubble shaping device according to claim 1, characterized in that: The bottom of the sizing cylinder is installed on a roller frame, a roller is installed on the inner circumference of the roller frame, and the vacuum sleeve is installed on the bottom of the roller frame.
5. The film bubble shaping device according to claim 1, characterized in that: The vacuum sleeve comprises a barrel and an outer ring. The barrel is fixed at the bottom of the sizing cylinder and has a through hole on its side. The outer ring is fixed on the outer side of the barrel to form a sealed cavity with the barrel. The outer side of the outer ring has an air hole connected to the sealed cavity.
6. The film bubble shaping device according to any one of claims 1 to 5, characterized in that: The foam stabilizer includes a bracket, an outer frame, a plurality of guide roller groups and a lateral moving mechanism corresponding to the guide roller groups, the bracket is fixed to the top of the sizing cylinder, the guide roller group includes a guide roller frame and a plurality of guide rollers arranged on the guide roller frame, the outer frame is fixed to the bracket, the plurality of lateral moving mechanisms are installed on the outer frame, and their moving ends extend to the center of the outer frame, and the guide roller frame is installed on the moving end of the lateral moving mechanism.
7. The film bubble shaping device according to claim 6, characterized in that: The lateral movement mechanism includes a motor support, a motor and a guide rod, wherein the motor support is fixed on the outer frame, the guide rod is transversely fixed on the motor support, the guide roller frame is transversely slidably arranged on the guide rod, the motor is transversely installed on the motor support, and its output shaft passes through the guide roller frame and is threadedly connected to the guide roller frame.
8. The film bubble shaping device according to any one of claims 1 to 5, characterized in that: The film bubble shaping device also includes a vertical moving mechanism, which is installed in the hollow cabinet, and the sizing cylinder is fixed on the moving end of the vertical moving mechanism.
Citation Information
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