Intelligent control and management system for grain dump truck unloading equipment

Through the intelligent control and management system, automatic unloading and safety monitoring of grain unloading equipment are realized, which solves the problem of time-consuming and labor-intensive manual unloading and improves unloading efficiency and safety.

CN114803569BActive Publication Date: 2025-10-10ANHUI GRAIN ENG VOCATIONAL COLLEGE
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Patent Information

Application Number
CN202210496848.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-09
Publication Date
2025-10-10
Estimated Expiration
2042-05-09

AI Technical Summary

Technical Problem

The existing grain unloading process has the problems of time-consuming and labor-intensive manual unloading and incomplete unloading.

Method used

An intelligent control and management system including an operating unit, a device body, a monitoring device and a power supply unit was designed. The processor, a signal sending and receiving unit, an analysis and identification unit, a monitoring and acquisition unit and an execution unit were used to realize automatic unloading and safety monitoring.

Benefits of technology

It improves the efficiency and safety of grain unloading, reduces the labor intensity of manual operation, and ensures the integrity and safety of the unloading process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN114803569B_ABST
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Abstract

The application discloses an intelligent control management system applied to a grain side-turning unloading device, relates to the field of intelligent unloading control, and aims at the current truck unloading, manual unloading with a shovel, high labor intensity, low work efficiency, and the fact that although a loader is used to push down the material after being modified, the unloading problem cannot be fundamentally solved due to the influence of factors such as terrain and site, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the like, and the
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Description

Technical Field

[0001] The present invention relates to intelligent control technology for unloading trucks, and in particular to an intelligent control and management system applied to grain rollover unloading equipment. Background Art

[0002] Grain transportation requires the use of large trucks. Currently, when unloading trucks, the vehicle is usually turned sideways for unloading. After the vehicle turns sideways for unloading, some grain on the side will not be unloaded. At this time, in order to unload completely, workers will use shovels to unload the remaining grain in the vehicle. Manual unloading is time-consuming and labor-intensive, with high labor intensity and low work efficiency, and cannot fundamentally solve the unloading problem. For this reason, we propose an intelligent control and management system for grain side-turning unloading equipment. Summary of the Invention

[0003] The purpose of the present invention is to provide an intelligent control and management system for grain dumping unloading equipment to solve the above-mentioned shortcomings in the prior art.

[0004] In order to achieve the above-mentioned purpose, the present invention provides the following technical solution: an intelligent control and management system applied to grain side-rolling unloading equipment, including an operating unit, an equipment body, a monitoring device and a power supply unit, the interior of the equipment body includes a processor, and the processor includes a signal sending unit, a signal receiving unit, an analysis and identification unit, a monitoring and acquisition unit and an execution unit.

[0005] Furthermore, the power supply unit includes a common power supply module and a backup battery module. The common power supply module is a power supply connected to an external wire, and the backup battery module is a backup power supply composed of a backup battery pack.

[0006] Furthermore, the signal sending unit includes an instruction sending module and a video uploading module. The signal sending unit sends an operation instruction to the server through the operation unit. The video uploading module monitors and collects the unloading site area through on-site monitoring equipment and then uploads it for processing.

[0007] Furthermore, the signal receiving unit includes an instruction receiving module and a video receiving module. The instruction receiving module receives and processes the operation instructions issued by the operation unit. The video receiving module receives and processes the real-time monitoring information of the unloading site and sends it to the analysis and identification unit.

[0008] Furthermore, the analysis and identification unit includes an intelligent identification module and an automatic conversion module. The intelligent analysis module analyzes and processes the operation instructions, and the automatic conversion module automatically converts the analyzed operation instructions and sends them to the execution unit for operation implementation.

[0009] Furthermore, the monitoring and acquisition unit includes an intelligent recognition module, an intelligent analysis module and an intelligent alarm module. The intelligent recognition module automatically recognizes and processes the uploaded video, and analyzes and processes the video information through the intelligent analysis module. The intelligent analysis module includes a danger warning module, a video saving module and a stop protection module. The intelligent alarm module automatically alarms for dangerous situations such as people approaching or the vehicle body tilting during operation.

[0010] Furthermore, the execution unit includes an instruction operation module and an instruction completion prompt module, and the instruction operation module automatically performs an automatic rollover and unloading process on the grain transport truck.

[0011] Furthermore, the danger warning module includes a danger monitoring module, a danger analysis module and a danger alarm module. The danger monitoring module automatically monitors and processes the approach of non-staff members during work in the unloading area, and at the same time performs a rapid analysis through the danger analysis module and uploads it to the monitoring and acquisition unit. The danger alarm module automatically analyzes the danger analysis module and determines the danger coefficient to perform alarm processing to different degrees.

[0012] Furthermore, the analysis and identification unit includes an automatic monitoring module and an automatic analysis module. The automatic monitoring module automatically monitors and processes the rollover of the overturned unloading vehicle, and at the same time, automatically analyzes and processes the overturned vehicle through the automatic analysis module. At the same time, the automatic analysis module uploads the analysis information to the monitoring display device through the video upload module, so that the operator can observe and process the scene in real time.

[0013] Compared with the existing technology, the intelligent control and management system for grain rollover unloading equipment provided by the present invention performs safety detection and processing on the unloading area through monitoring equipment, and performs intelligent analysis, danger prompts and stop protection processing on the unloading operation through the intelligent analysis module. At the same time, the work site monitoring equipment and the unloading site area are monitored and collected through the video uploading module and then uploaded for processing, which effectively improves the safety and efficiency of grain rollover unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0015] Figure 1 This is a principle block diagram of the intelligent control and management system of the present invention;

[0016] Figure 2A schematic diagram of the system module structure provided by an embodiment of the present invention;

[0017] Figure 3 A schematic diagram of the structure of the intelligent analysis module provided in an embodiment of the present invention;

[0018] Figure 4 A schematic diagram of the structure of a danger warning module provided by an embodiment of the present invention;

[0019] Figure 5 This is a schematic diagram of the structure of the analysis and identification unit provided in an embodiment of the present invention. DETAILED DESCRIPTION

[0020] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0021] Example 1:

[0022] See also Figure 1-5 , applied to the intelligent control and management system of grain side-rolling unloading equipment, including an operating unit, an equipment body, a monitoring device and a power supply unit. The interior of the equipment body includes a processor, and the processor includes a signal sending unit, a signal receiving unit, an analysis and identification unit, a monitoring and acquisition unit and an execution unit.

[0023] In this embodiment, the power supply unit includes a common power supply module and a backup battery module. The common power supply module is a power supply connected to an external wire, and the backup battery module is a backup power supply composed of a backup battery pack. The common power supply is used to provide power to the side dump unloading equipment. When the common power supply in the unloading area is cut off, the system will automatically switch to the backup battery pack through the backup battery module for normal power supply processing.

[0024] In this embodiment, the signal sending unit includes an instruction sending module and a video uploading module. The signal sending unit sends an operation instruction to the server through the operation unit. The video uploading module monitors and collects the unloading site area through on-site monitoring equipment and then uploads it for processing. The signal sending unit will issue an unloading instruction for rollover unloading, and the real-time monitoring situation collected by the site monitoring equipment will be uploaded for processing simultaneously.

[0025] In this embodiment, the signal receiving unit includes an instruction receiving module and a video receiving module. The instruction receiving module receives and processes the operation instructions issued by the operation unit. The video receiving module receives and processes the real-time monitoring information of the unloading site and sends it to the analysis and identification unit. The signal receiving unit receives and processes the uploaded operation instructions and uploaded site videos, and sends them to the analysis and identification unit synchronously and quickly for dual analysis and processing of the instructions and videos.

[0026] In this embodiment, the analysis and identification unit includes an intelligent identification module and an automatic conversion module. The operation instructions are analyzed and processed by the intelligent analysis module. The automatic conversion module automatically converts the analyzed operation instructions and sends them to the execution unit for operation implementation. The analysis and identification unit performs security analysis and processing after receiving the operation instruction information and video information.

[0027] In this embodiment, the monitoring and acquisition unit includes an intelligent recognition module, an intelligent analysis module and an intelligent alarm module. The intelligent recognition module automatically recognizes and processes the uploaded video, and analyzes and processes the video information through the intelligent analysis module. The intelligent analysis module includes a danger warning module, a video saving module and a stop protection module. The intelligent alarm module automatically alarms the dangerous situation of people approaching or the vehicle body tilting during operation. When the intelligent analysis module recognizes that someone has entered the dangerous unloading area or monitors that the vehicle has overturned, it will issue a danger alarm prompt through the danger warning module, and save and process the video information through the video saving module. At the same time, the equipment is stopped through the stop protection module, and the operation is performed again through the operation unit after manual inspection and danger investigation.

[0028] In this embodiment, the execution unit includes an instruction operation module and an instruction completion prompt module. The instruction operation module automatically performs side rollover unloading on the grain truck. When the execution unit does not receive other instructions, it will continue to perform side rollover unloading processing and perform prompt processing through the instruction completion prompt module, thereby effectively improving the efficiency and safety of grain rollover unloading.

[0029] In this embodiment, the danger warning module includes a danger monitoring module, a danger analysis module and a danger alarm module. The danger monitoring module automatically monitors and processes the approach of non-staff members during work in the unloading area, and at the same time performs a rapid analysis through the danger analysis module and uploads it to the monitoring and acquisition unit. The danger alarm module automatically analyzes the danger analysis module and determines the danger coefficient to perform alarm processing to different degrees.

[0030] In this embodiment, the analysis and identification unit includes an automatic monitoring module and an automatic analysis module. The automatic monitoring module automatically monitors and processes the rollover of the rollover unloading vehicle, and at the same time, the automatic analysis module automatically analyzes and processes the rollover vehicle. At the same time, the automatic analysis module uploads the analysis information to the monitoring display device through the video upload module, which is convenient for the operator to observe and process the scene in real time. At the same time, by performing intelligent analysis, danger warning and stop protection processing on the unloading operation, the operational safety and unloading efficiency of the intelligent control and management system of the grain rollover unloading equipment are effectively improved.

[0031] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims.

Claims

1. An intelligent control and management system for grain dump truck unloading equipment, comprising an operating unit, an equipment body, a monitoring device, and a power supply unit, characterized in that: The device body includes a processor, which includes a signal sending unit, a signal receiving unit, an analysis and identification unit, a monitoring and acquisition unit, and an execution unit; The power supply unit includes a common power supply module and a backup battery module, wherein the common power supply module is a power supply connected to an external wire, and the backup battery module is a backup power supply composed of a backup battery pack; The signal sending unit includes an instruction sending module and a video uploading module. The signal sending unit sends an operation instruction to the server through the operation unit. The video uploading module monitors and collects the data of the unloading site area through on-site monitoring equipment and then uploads it for processing. The signal receiving unit includes an instruction receiving module and a video receiving module. The instruction receiving module receives and processes the operation instructions issued by the operation unit. The video receiving module receives and processes the real-time monitoring information of the unloading site and sends it to the analysis and recognition unit. The analysis and identification unit includes an intelligent identification module and an automatic conversion module. The intelligent analysis module analyzes and processes the operation instructions, and the automatic conversion module automatically converts the analyzed operation instructions and sends them to the execution unit for operation implementation processing; The monitoring and acquisition unit includes an intelligent recognition module, an intelligent analysis module, and an intelligent alarm module. The intelligent recognition module automatically recognizes and processes uploaded videos and analyzes and processes video information through the intelligent analysis module. The intelligent analysis module includes a danger prompt module, a video storage module, and a stop protection module. The intelligent alarm module automatically alarms when dangerous conditions such as people approaching or the vehicle body tilting during operation are encountered. The execution unit includes an instruction operation module and an instruction completion prompt module. The instruction operation module sends operation information for the vehicle unloading work and automatically performs automatic rollover unloading processing on the grain transport vehicle. After the unloading is completed, the instruction completion prompt module will issue an operation completion prompt processing and wait for the vehicle to leave the operation area. The analysis and identification unit includes an automatic monitoring module and an automatic analysis module. The automatic monitoring module automatically monitors and processes the rollover of the overturned unloading vehicle, and at the same time, automatically analyzes and processes the overturned vehicle through the automatic analysis module. At the same time, the automatic analysis module uploads the analysis information to the monitoring display device through the video upload module, so that the operator can observe and process the scene in real time.

2. The intelligent control and management system for grain dumping and unloading equipment according to claim 1 is characterized in that: The danger prompt module includes a danger monitoring module, a danger analysis module and a danger alarm module. The danger monitoring module automatically monitors and processes the approach of non-staff members during work in the unloading area, and at the same time performs rapid analysis through the danger analysis module and uploads it to the monitoring and acquisition unit. The danger alarm module automatically analyzes the danger analysis module and determines the danger coefficient to perform alarm processing of different degrees.

Citation Information

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