Belt type up and down knife numerical control cutting machine

By employing segmented cutting and stable positioning technology in a belt-driven CNC cutting machine with upper and lower blades, the problem of chipping corners during slab cutting has been solved, improving cutting speed and processing quality.

CN114851403BActive Publication Date: 2025-12-23FOSHAN AITAO ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202210487119.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-06
Publication Date
2025-12-23
Estimated Expiration
2042-05-06

AI Technical Summary

Technical Problem

Existing CNC ceramic cutting machines suffer from problems such as reduced cutting speed, chipping, and corner breakage when cutting rock slabs, resulting in unsatisfactory processing results.

Method used

The belt-driven CNC cutting machine with upper and lower blades uses a combination of segmented cutting units and multi-blade components, along with width adjustment, clamping, and support mechanisms, to achieve segmented cutting and stable positioning, thus preventing chipping of the board corners.

Benefits of technology

It improves cutting speed and processing quality, prevents the board from cracking due to sudden stress, and enhances processing stability and precision.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN114851403B_ABST
    Figure CN114851403B_ABST
Patent Text Reader

Abstract

The application discloses a belt type up-down knife numerical control cutting machine, a transmission mechanism is arranged on a main frame and used for moving a plate; a width adjusting mechanism is arranged on the main frame and used for righting the plate during the transmission mechanism transporting the plate; a pressing mechanism is arranged on the main frame and used for pressing and fixing the plate when the plate needs to be cut; and a cutting mechanism is arranged on the transmission mechanism and provided with sectional cutting units and used for distributed cutting of the plate. The plate is segmented and cut by the cutting mechanism, so that the plate is prevented from being broken due to too large impact, and the processing quality of the plate is greatly improved.
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Description

TECHNICAL FIELD

[0001] The application relates to processing equipment, in particular to a belt type up-down knife numerical control cutting machine. BACKGROUND

[0002] In the past two years, the rise of rock plate market has brought challenges to cutting equipment. The original ceramic numerical control cutting machine has an unsatisfactory and unstable effect when cutting rock plates. The cutting speed is reduced by more than 50%, and the problems of bottom falling and corner collapse are more prominent. SUMMARY

[0003] The application aims to provide a cutting machine capable of avoiding corner collapse of a plate during cutting.

[0004] A belt type up-down knife numerical control cutting machine comprises a main frame, a transmission mechanism, a pressing mechanism, a width adjusting mechanism and a cutting mechanism. The transmission mechanism is arranged on the main frame and used for moving a plate. The width adjusting mechanism is arranged on the main frame and used for righting the plate during the plate transportation by the transmission mechanism. The pressing mechanism is arranged on the main frame and used for pressing and fixing the plate when the plate needs to be cut. The cutting mechanism is arranged on the transmission mechanism and comprises sectional cutting units used for distributed cutting of the plate.

[0005] Preferably, the cutting unit comprises a first upper knife assembly, a lower knife assembly and a second upper knife assembly. The first upper knife assembly, the lower knife assembly and the second upper knife assembly are respectively provided with a first upper knife, a lower knife and a second upper knife. The first upper knife and the second upper knife are sequentially arranged above the transmission mechanism, and the lower knife is arranged between the first upper knife and the second upper knife and below the transmission mechanism. The first upper knife, the lower knife and the second upper knife are all arranged on the same plane and parallel to the advancing direction of the transmission mechanism.

[0006] By using the above mechanism, the plate is driven by the transmission mechanism and sequentially passes through the first upper knife assembly, the lower knife assembly and the second lower knife assembly. When the plate passes through, the first upper knife is first fed by one third of the thickness of the plate to cut the upper part of the plate, then the lower knife is fed by one third of the thickness of the plate to cut the lower part of the plate, and finally the second upper knife cuts the remaining connecting part. The plate is cut by multiple distribution to prevent the edge of the plate from being cracked due to sudden excessive cutting force, thereby greatly improving the quality of plate processing.

[0007] Preferably, the cutting mechanism comprises a first lifting assembly, a second lifting assembly and a third lifting assembly; the first upper blade is installed below the first lifting assembly; the second upper blade is installed below the second lifting assembly; the lower blade is installed above the third lifting assembly; the first lifting assembly, the second lifting assembly and the third lifting assembly are all installed on the transmission mechanism.

[0008] With the above mechanism, when the plate passes through the cutting mechanism, the first lifting assembly, the second lifting assembly and the third lifting assembly control the lifting of the first upper blade, the second upper blade and the lower blade, and immediately retract inward after the current blade finishes cutting the plate, avoiding interference with subsequent cutting during the cutting process.

[0009] Preferably, the pressing mechanism comprises a fixed frame, a rolling wheel and a lifting platform; the two ends of the fixed frame are provided with lifting platforms, and the lifting platforms are fixedly connected with the main frame; a plurality of rolling wheels are installed on the fixed frame, and the rolling wheels are equidistantly arranged along the running direction of the transmission mechanism.

[0010] With the above mechanism, during the cutting of the plate, the plate will shake due to the cutting force, affecting the cutting accuracy, and the plate is pressed by the plurality of rolling wheels to ensure the normal passage of the plate.

[0011] Preferably, the lifting platform comprises a lifting cylinder and a handle; the lifting cylinder is installed on the connecting piece, and the handle is installed at the end of the lifting cylinder for adjusting the stroke of the lifting cylinder.

[0012] With the above mechanism, when the plate is pressed, if the pressure is too large, the plate cannot move normally, and if the pressure is too small, the plate cannot be pressed, and the stroke of the lifting cylinder is adjusted by rotating the handle, so as to adjust the pressure of the pressing mechanism.

[0013] Preferably, the width adjusting mechanism comprises a position adjusting plate, a connecting block and a position adjusting assembly; the position adjusting plate is placed above the transmission mechanism and parallel to the running direction of the transmission mechanism, two position adjusting assemblies are connected at both ends of the position adjusting plate through the connecting block, and the position adjusting assembly can push the position adjusting plate to reciprocate.

[0014] With the above mechanism, when the plate enters the transmission mechanism, the position of the plate may be offset, and the position adjusting assembly pushes the position adjusting plate to contact and press the plate, so as to adjust the position of the plate, making the cutting more accurate.

[0015] Preferably, the transmission mechanism comprises a first conveyor belt and a second conveyor belt; the first conveyor belt and the second conveyor belt are arranged in parallel between the first conveyor belt and the second conveyor belt, gaps are arranged in the first conveyor belt and the second conveyor belt, and the cutting unit is arranged in the gaps.

[0016] With the above mechanism, the lower blade is lifted or lowered from the gap between the first conveyor belt and the second conveyor belt during the cutting of the plate, so that interference between the transmission mechanism is avoided.

[0017] Preferably, the supporting mechanism is arranged, and a plurality of groups of the supporting mechanism are arranged on both sides of the transmission mechanism and are parallel to the running direction of the transmission mechanism. A plurality of groups of supporting wheels are arranged on the supporting mechanism.

[0018] With the above mechanism, the width of the plate is greater than the width of the transmission mechanism, and the protruding part of the plate is supported by the supporting mechanism to prevent the plate from shaking during processing, thereby improving the stability during processing.

[0019] Beneficial effects: The plate is segmented and cut by the cutting mechanism, so that the plate is prevented from being broken due to excessive impact. In the processing process, the positioning of the width adjusting mechanism and the pressing mechanism is used to prevent the plate from shaking, thereby improving the stability of the processing, and finally improving the quality of the processed plate. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0021] Figure 1 is a schematic diagram of the whole belt type upper and lower knife numerical control cutting machine.

[0022] Figure 2 is a schematic diagram of the inside of the belt type upper and lower knife numerical control cutting machine.

[0023] In the drawings: 1, main frame; 2, transmission mechanism; 20, first conveyor belt; 21, second conveyor belt; 3, pressing mechanism; 30, lifting platform; 300, lifting cylinder; 301, rotating handle; 31, rolling wheel; 32, fixed frame; 4, cutting mechanism; 40, first upper blade; 41, second upper blade; 42, lower blade; 43, first lifting assembly; 44, second lifting assembly; 45, third lifting assembly; 5, width adjusting mechanism; 50, positioning plate; 51, connecting block; 52, positioning assembly; 6, supporting mechanism.

[0024] The objectives, functional characteristics and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work under the premise that the present application falls within the scope of protection.

[0026] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between the components in a certain posture, and if the certain posture changes, the directional indications also change accordingly.

[0027] In addition, if the embodiments of the present application involve descriptions of “first”, “second”, etc., the descriptions of “first”, “second”, etc. are only for description purposes, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by “first”, “second” can explicitly or implicitly include at least one of the features. In addition, “and / or” or “and / or” appearing throughout the text means that the three parallel schemes include A scheme, or B scheme, or A and B schemes are satisfied at the same time. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the fact that a person skilled in the art can realize it, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the scope of protection claimed by the present application.

[0028] The utility model provides a belt type upper and lower knife numerical control cutting machine, including main frame 1, transmission mechanism 2, pressure mechanism 3, width adjusting mechanism 5 and cutting mechanism 4, transmission mechanism 2 is erected on main frame 1, is used for the movement of board, width adjusting mechanism 5 is erected on main frame 1, and the board is righted in the process of transmission mechanism 2 transport board, pressure mechanism 3 is erected on main frame 1, and the board is fixedly pressed when needing cutting, cutting mechanism 4 is erected transmission mechanism 2, is provided with segmented cutting unit, is used for the distributed cutting of board, the cutting unit includes first upper knife assembly, lower knife assembly and second upper knife assembly, first upper knife assembly, lower knife assembly and second upper knife assembly are provided with first upper blade 40, lower blade 42 and second upper blade 41 respectively, first upper blade 40 and second upper blade 41 are sequentially arranged above transmission mechanism 2, lower blade 42 is arranged between first upper blade 40 and second upper blade 41 and below transmission mechanism 2, first upper blade 40, lower blade 42, second upper blade 41 are all on the same plane and with the advancing direction of transmission mechanism 2 parallel, cutting mechanism 4 includes first lifting assembly 43, second lifting assembly 44 and third lifting assembly 45, first upper blade 40 is installed below first lifting assembly 43, second upper blade 41 is installed below second lifting assembly 44, lower blade 42 is installed above third lifting assembly 45, first lifting assembly 43, second lifting assembly 44 and third lifting assembly 45 are all installed on transmission mechanism 2, pressure mechanism 3 includes fixed frame 32, rolling wheel 31 and lifting platform 30, both ends of fixed frame 32 are erected lifting platform 30, lifting platform 30 is fixedly connected with main frame 1, a plurality of rolling wheels 31 are installed on fixed frame 32, and a plurality of rolling wheels 31 are equidistantly arranged along the advancing direction of transmission mechanism 2, and rebounding piece is arranged in rolling wheel 31, lifting platform 30 includes lifting cylinder 300 and handle 301, lifting cylinder 300 is installed on connecting piece, handle 301 is installed on the end of lifting cylinder 300, and is used for adjusting the stroke of lifting cylinder 300, width adjusting mechanism 5 includes adjusting plate 50, connecting block 51 and adjusting assembly 52, adjusting plate 50 is placed above transmission mechanism 2 and is parallel with the advancing direction of transmission mechanism 2, two adjusting assemblies 52 are connected at both ends of adjusting plate 50 through connecting block 51, and adjusting assembly 52 can reciprocate adjusting plate 50, transmission mechanism 2 includes first conveyor belt 20 and second conveyor belt 21, first conveyor belt 20 and second conveyor belt 21 are parallelly arranged, and gaps are arranged in first conveyor belt 20 and second conveyor belt 21, and cutting unit is arranged in the gap, including supporting mechanism 6, a plurality of supporting mechanisms 6 are installed on both sides of transmission mechanism 2 and are parallel with the advancing direction of transmission mechanism 2, a plurality of equidistantly arranged supporting wheels are arranged on supporting mechanism 6.

[0029] Working principle: the present application avoids the situation that the plate is broken due to excessive impact by cutting mechanism 4 to segmentally cut the plate, in the process of processing, in order to prevent the plate from shaking, the width adjusting mechanism 5 and the pressing mechanism 3 are pressed and positioned, the stability of processing is improved, and finally the quality of the processed plate is improved.

[0030] Firstly, when the plate enters the transmission mechanism 2, the position of the plate may be offset, the position adjusting assembly 52 pushes the position adjusting plate 50 to contact and press the plate, so as to adjust the position of the plate, and the cutting is more accurate.

[0031] Then, the plate is driven by the transmission mechanism 2, and sequentially passes through the first upper knife assembly, the lower knife assembly and the second lower knife assembly, when the plate passes, firstly, the feeding amount of the first upper blade 40 is one third of the thickness of the plate, the upper part of the plate is cut, then the feeding amount of the lower blade 42 is one third of the thickness of the plate, the lower part of the plate is cut, finally the remaining connecting part is cut by the second upper blade 41, the plate is cut by multiple distribution, the edge of the plate is prevented from being broken due to sudden excessive cutting force, and the quality of the plate processing is greatly improved.

[0032] When the plate passes through the cutting mechanism 4, the first lifting assembly 43, the second lifting assembly 44 and the third lifting assembly 45 control the lifting of the first upper blade 40, the second upper blade 41 and the lower blade 42, and immediately retract inward after the previous blade cuts the plate, so as to avoid interference with the subsequent cutting in the cutting process.

[0033] Moreover, since the width of the plate is greater than the width of the transmission mechanism 2, the protruding part of the plate is supported by the supporting mechanism 6, so as to prevent the plate from shaking in the processing process, thereby improving the stability in the processing process. Since the lower knife assembly is located below the transmission mechanism 2, the lower blade 42 is lifted or lowered from the gap between the first conveyor belt 20 and the second conveyor belt 21 during the cutting process of the plate, so as to avoid interference with the transmission mechanism 2.

[0034] Finally, when the plate is pressed, if the pressure is too large, the plate cannot move normally, and if the pressure is too small, the plate cannot be pressed, the handle 301 is rotated to adjust the stroke of the lifting cylinder 300, so as to adjust the pressure of the pressing mechanism 3.

[0035] Of course, the above description only expresses certain embodiments of the present application, and the description is more detailed, but it cannot be understood as limiting the scope of the patent of the present application. For ordinary skilled in the art, it can be understood that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application. Therefore, the protection scope of the patent of the present application should be subject to the appended claims.

Claims

1. A numerical control cutting machine with up-and-down knives by means of a belt, characterized in that, The utility model relates to a cutting device for plate material, which comprises a main frame (1), a conveying mechanism (2), a pressing mechanism (3), a width adjusting mechanism (5) and a cutting mechanism (4). The conveying mechanism (2) is arranged on the main frame (1) and used for moving the plate material. The width adjusting mechanism (5) is arranged on the main frame (1) and used for righting the plate material during the conveying of the plate material by the conveying mechanism (2). The pressing mechanism (3) is arranged on the main frame (1) and used for pressing and fixing the plate material when the plate material needs to be cut. The cutting mechanism (4) is arranged on the conveying mechanism (2) and comprises a segmented cutting unit used for cutting the plate material. The cutting unit comprises a first upper knife assembly, a lower knife assembly and a second upper knife assembly. The first upper knife assembly, the lower knife assembly and the second upper knife assembly are respectively provided with a first upper knife blade (40), a lower knife blade (42) and a second upper knife blade (41). The first upper knife blade (40) and the second upper knife blade (41) are sequentially arranged above the conveying mechanism (2), the lower knife blade (42) is arranged between the first upper knife blade (40) and the second upper knife blade (41) and below the conveying mechanism (2), and the first upper knife blade (40), the lower knife blade (42) and the second upper knife blade (41) are all arranged on the same plane and parallel to the advancing direction of the conveying mechanism (2). The cutting mechanism (4) comprises a first lifting assembly (43), a second lifting assembly (44) and a third lifting assembly (45). The first upper knife blade (40) is installed below the first lifting assembly (43), the second upper knife blade (41) is installed below the second lifting assembly (44), and the lower knife blade (42) is installed above the third lifting assembly (45). The first lifting assembly (43), the second lifting assembly (44) and the third lifting assembly (45) are all installed on the conveying mechanism (2). The feeding amount of the first upper knife blade is one third of the thickness of the plate material, the feeding amount of the lower knife blade is one third of the thickness of the plate material, and the second upper knife blade is used for cutting the remaining connection. The pressing mechanism (3) comprises a fixing frame (32), a rolling wheel (31) and a lifting platform (30). The lifting platform (30) is fixedly connected with the main frame (1), a plurality of groups of the rolling wheels (31) are installed on the fixing frame (32), and the rolling wheels (31) are equidistantly arranged along the advancing direction of the conveying mechanism (2). The rolling wheel (31) is provided with a rebounding piece. The width adjusting mechanism (5) comprises a position adjusting plate (50), a connecting block (51) and a position adjusting assembly (52). The position adjusting plate (50) is arranged above the conveying mechanism (2) and parallel to the advancing direction of the conveying mechanism (2), two groups of the position adjusting assemblies (52) are connected to the two ends of the position adjusting plate (50) through the connecting block (51), and the position adjusting assembly (52) can reciprocatingly drive the position adjusting plate (50).

2. The belt type up and down knife numerical control cutting machine according to claim 1, characterized in that, The lifting platform (30) comprises a lifting cylinder (300) and a handle (301). The lifting cylinder (300) is installed on a connecting piece, and the handlebar (301) is installed at the end of the lifting cylinder (300) and used for adjusting the stroke of the lifting cylinder (300).

3. The belt type up and down knife numerical control cutting machine according to claim 1, characterized in that, The transmission mechanism (2) comprises a first conveying belt (20) and a second conveying belt (21). The first conveying belt (20) and the second conveying belt (21) are arranged in parallel, gaps are arranged in the first conveying belt (20) and the second conveying belt (21), and the cutting unit is arranged in the gaps.

4. The belt type up and down knife numerical control cutting machine according to claim 1, characterized in that, The supporting mechanism (6) is arranged on the conveying belt (20). A plurality of groups of the supporting mechanism (6) are arranged on both sides of the conveying mechanism (2) and are parallel to the advancing direction of the conveying mechanism (2).

5. The belt type up and down knife numerical control cutting machine according to claim 4, characterized in that, A plurality of groups of the supporting wheels are arranged on the supporting mechanism (6) and are arranged at equal intervals.

Citation Information

Patent Citations

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    CN101195250A

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  • Belt type upper and lower cutter numerical control cutting machine

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