Vehicle wheel disc, vehicle wheel comprising such a wheel disc

By adopting specific structural designs in the wheels, such as the rim junction and bridge junction in the shape of the 'jet-shaped tail', the problem of degradation of stiffness and hardness when reducing weight is solved, achieving a lighter and excellent performance wheel.

CN114851766BInactive Publication Date: 2025-05-13MAXION WHEELS USA LLC
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Patent Information

Application Number
CN202210543302.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Priority Date
2016-08-16
Filing Date
2017-08-16
Publication Date
2025-05-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

While reducing weight, existing wheels are difficult to maintain stiffness and hardness, affecting wheel performance.

Method used

Designed with a ‘jet-shaped tail’ shape rim junction, bridge junction, deep open hub notches, spoke notches and nut notches, these structures provide additional stiffness and lightweight properties.

Benefits of technology

Without reducing stiffness and hardness, the weight of the wheel is effectively reduced and the performance of the wheel is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a wheel disc, which includes a wheel mounting portion defining a wheel axis, a plurality of spokes radially extending from the wheel mounting portion, and a rim engaging portion on at least one of the plurality of spokes. The rim engaging portion is located at an end of at least one spoke opposite to the wheel mounting portion. A first portion of the rim engaging portion extends in an axial direction. A second portion and a third portion of the rim engaging portion extend in a circumferential direction. The axial direction is parallel to the wheel axis, and the circumferential direction is located in a plane perpendicular to the wheel axis.
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Description

[0001] This divisional application is a divisional application based on the Chinese patent application with application number 201780050164.7, application date August 16, 2017, and invention name "Vehicle wheel disc, vehicle wheel including such a wheel disc, and method for producing such a wheel disc and vehicle wheel". The Chinese patent application is the Chinese national phase of the international application with international application number PCT / US2017 / 047081. Technical Field

[0002] The present invention relates generally to vehicle wheel discs and vehicle wheels and in particular to an improved wheel disc, a vehicle wheel including such a wheel disc and a method for producing such a wheel disc and vehicle wheel. Background Art

[0003] Wheels for motor vehicles may be made of lightweight metals to reduce the weight of the wheel. For example, a vehicle wheel may be made of aluminum or its alloys. The weight of such a wheel may be further reduced by removing mass (e.g., material) from the wheel. However, removing mass from the wheel also reduces the stiffness and hardness of the wheel. When the stiffness and hardness of the wheel are reduced, the performance of the wheel may be affected. Therefore, it is desirable to remove mass from the wheel without reducing the stiffness and hardness. Summary of the invention

[0004] The present invention relates to an improved wheel disc, a vehicle wheel comprising such a wheel disc and a method for producing such a wheel disc and vehicle wheel as shown and / or described herein.

[0005] According to one embodiment, a wheel disc and a vehicle wheel including such a wheel disc may include one or more of the following features, elements, or advantages, individually and / or in combination: (1) a "jet-tail" shaped rim joint that provides additional stiffness to the associated spokes and improves the connection between the associated spokes and the wheel rim of the vehicle wheel; (2) a bridge joint between adjacent pairs of spokes that provides additional stiffness to the vehicle wheel, wherein the bridge joint may have a uniform thickness, a varying thickness, and / or may be omitted to provide a single larger rim in the wheel; (a) an opening in which independent spokes connected by a bridge joint reduce the weight of the vehicle wheel without reducing performance, and wherein the inner side of the bridge joint can have a high thickness to avoid casting problems and can be machined away later; (3) a hub recess extending from the inner side of the wheel mounting surface, wherein the hub recess is deep and open and reduces the weight of the vehicle wheel without reducing performance; (4) a hub recess opening in the side wall of the hub recess; (5) an outer ring of the wheel mounting portion, which defines the hub recess opening, or the outer ring can be omitted; (6) a hub recess in the spoke. (7) a nut recess which is deep and provides additional stiffness to the spokes; (8) a spoke start portion which has an increased height to provide additional stiffness to the spokes; (9) a rim offset distance which is used to provide additional stiffness to the vehicle wheel; (10) the flexibility to cast the wheel disc with the wheel rim to produce a lighter weight, one-piece cast aluminum vehicle wheel, or alternatively to produce a separately formed wheel disc (formed from any suitable material) which is then fixed to the wheel rim; (11) is capable of maintaining a high wheel offset and providing adequate braking clearance; and (12) can ensure / compensate for any limitation of any one or more portions of the wheel disc during casting by increasing the inboard / outboard (i.e., back / front) thickness during casting, wherein the increased material can subsequently be machined away to provide the desired final weight of the wheel disc, and thereby provide a vehicle wheel including such a wheel disc.

[0006] According to another embodiment, a wheel disc and a vehicle wheel including such a wheel disc may include one or more of the following features, elements or advantages, individually and / or in combination: a wheel disc comprising a wheel mounting portion having a wheel axis, a plurality of spokes extending radially from the wheel mounting portion, and a rim engaging portion on at least one of the plurality of spokes. The rim engaging portion is located at an end of at least one spoke opposite to the wheel mounting portion. A first portion of the rim engaging portion extends in an axial direction. A second portion and a third portion of the rim engaging portion extend in a circumferential direction. The axial direction is parallel to the wheel axis, and the circumferential direction is located in a plane perpendicular to the wheel axis.

[0007] According to another embodiment, a wheel disc and a wheel including such a wheel disc may include one or more of the following features, elements or advantages, individually and / or in combination: A vehicle wheel, the vehicle wheel including a wheel rim and a wheel disc. The wheel rim and the wheel disc are both formed of suitable materials. The wheel disc is configured to be fixed to the wheel rim. The wheel disc has a wheel mounting portion with a wheel axis, a plurality of spokes extending radially from the wheel mounting portion, and a rim engaging portion on at least one of the plurality of spokes. The rim engaging portion is located between at least one of the plurality of spokes and the wheel rim. A first portion of the rim engaging portion extends in an axial direction. A second portion and a third portion of the rim engaging portion extend in a circumferential direction. The axial direction is parallel to the wheel axis, and the circumferential direction is located in a plane perpendicular to the wheel axis. At least one spoke has a radially extending spoke recess. The spoke recess has a spoke recess depth. A first end of the spoke recess is adjacent to the wheel mounting portion, and a second end of the spoke recess is adjacent to the rim engaging portion. The spoke recess depth decreases between the first end and the second end.

[0008] According to another embodiment, a wheel disc and a vehicle wheel including such a wheel disc may include one or more of the following features, elements or advantages, individually and / or in combination: A vehicle wheel, the vehicle wheel including a wheel rim and a wheel disc. The wheel rim and the wheel disc are both formed of suitable materials. The wheel disc is configured to be fixed to the wheel rim. The wheel disc has a wheel mounting portion with a wheel axis, a plurality of spokes extending radially from the wheel mounting portion, a plurality of lug bolt receiving holes spaced circumferentially in the wheel mounting portion, and at least one hub recess in the wheel mounting portion. At least one hub recess extends from the inner side of the wheel disc into the wheel mounting portion in an axial direction, between two lug bolt receiving holes in the plurality of lug bolt receiving holes, and has a bottom wall. The inner ring of the wheel mounting portion, the bottom wall and the two lug bolt receiving holes define at least one hub recess. The side wall of the at least one hub recess is located between the two lug bolt receiving holes. The side wall extends in the axial direction, is a radially outward extension of the wheel mounting portion, and also defines at least one hub recess. The hub recess opening is located in the side wall.

[0009] One or more potential and / or realized advantages of embodiments of the wheel disc and vehicle wheel including the wheel disc include reducing mass without reducing stiffness and hardness. Other advantages of the present invention will become apparent to those skilled in the art from the following detailed description and preferred embodiments of the present invention when read in light of the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 is a perspective view of a first embodiment of a vehicle wheel and wheel disk according to the present invention.

[0011] Figure 2 yes Figure 1 Another perspective view of a vehicle wheel.

[0012] Figure 2A yes Figure 2 A first enlarged portion of the wheel shows the rim junction.

[0013] Figure 2B yes Figure 2 A second enlarged portion of the wheel shows the spoke notches.

[0014] Figure 2C yes Figure 2 A third enlarged section showing the nut recess.

[0015] Figure 3 It is shown Figure 1 A perspective view of the opposite side of the vehicle wheel.

[0016] Figure 3A yes Figure 3 An enlarged portion of the wheel hub notch is shown.

[0017] Figure 4 is along Figure 1 A cross-sectional view taken along line 4-4.

[0018] Figure 5 yes Figure 1 Front view of a vehicle wheel.

[0019] Figure 6 yes Figure 1 Another front view of a vehicle wheel.

[0020] Figure 7 yes Figure 1 A front view of a vehicle wheel with the bridging portion omitted.

[0021] Figure 8 is a partial perspective view of a second embodiment of a vehicle wheel and wheel disc according to the present invention.

[0022] Fig. 8A yes Figure 8 An enlarged portion of the wheel showing the rim engagement and spoke recesses.

[0023] Fig. 9 yes Figure 8 Front view of a vehicle wheel.

[0024] Fig.10 is a front view of a third embodiment of a vehicle wheel and wheel disc according to the present invention.

[0025] Fig. 10A yes Fig.10An enlarged portion of the wheel rim joint is shown.

[0026] Fig.11 yes Fig.10 Another front view of a vehicle wheel.

[0027] Fig.12 yes Fig.10 Perspective view of a vehicle wheel.

[0028] Fig.13 is a perspective view of a fourth embodiment of a vehicle wheel and wheel disc according to the present invention.

[0029] Fig.13A yes Fig.13 An enlarged portion of the wheel rim joint is shown.

[0030] Fig.14 yes Fig.13 Another perspective view of a vehicle wheel. DETAILED DESCRIPTION

[0031] Referring now to the accompanying drawings, Figure 1-7 A first embodiment of a vehicle wheel is shown, generally indicated at 100. The vehicle wheel 100 includes an "inner" wheel disc or front portion, generally indicated at 102, and a "full" wheel rim, generally indicated at 104. While the present invention is shown and described in conjunction with the particular vehicle wheel configuration disclosed herein, it should be understood that the present invention may be used with other types of vehicle wheel configurations.

[0032] As shown, the wheel disc 102 and the wheel rim 104 are integrally or unitarily manufactured - for example, as a single casting. Alternatively, the wheel disc 102 and the wheel rim 104 can be produced separately - for example, as separate castings and / or non-castings - and then joined together by suitable means to produce a "fabricated" vehicle wheel 100. Preferably, the vehicle wheel 100 is made of a single casting, and the single casting is made of aluminum or an alloy thereof. Alternatively, the vehicle wheel 100 can be formed of any suitable material. As a non-limiting example, the vehicle wheel 100 (i.e., one or both of the wheel disc 102 and the wheel rim 104) can be integrally (i.e., as a single unit) formed or formed as separate components and fixed together by suitable means, and can be formed of similar materials and / or different materials, including but not limited to aluminum, magnesium, titanium or alloys thereof, steel, carbon fiber and / or composite materials.

[0033] The wheel disc 102 is shown defining a wheel axis X ( Figure 4). The wheel disc 102 includes a generally centrally located wheel mounting portion or hub portion 106 and a plurality of spokes 108 extending outwardly from the wheel mounting portion 106. The wheel mounting portion 106 has a wheel mounting portion height 110. The wheel disc 102 accordingly has opposing outer and inner sides 112 and 114.

[0034] In the illustrated embodiment, the wheel disc 102 includes five such spokes 108, which are shown as being integrally formed with the wheel mounting portion 106 and the wheel rim 104. Alternatively, if desired, the number of spokes 108 may be different than that shown. For example, the vehicle wheel 100 may include fewer than five spokes 108 or more than five spokes 108. Alternatively, the spokes 108 may be formed separately and secured to the wheel rim 104 and the wheel mounting portion 106 by suitable means, and the wheel rim 104 may be integrally formed with each other but formed separately from the wheel mounting portion 106 and attached thereto by suitable means.

[0035] In the illustrated embodiment, the wheel mounting portion 106 is provided with a centrally located pilot aperture or hub bore 116. The pilot aperture 116 extends along the wheel axis X. Circumferentially spaced (in the wheel mounting portion 106) around the pilot aperture 116 are a plurality of lug bolt receiving apertures 118. In the illustrated embodiment, the wheel mounting portion 106 includes five lug bolt receiving apertures 118, which are preferably disposed in the wheel mounting portion 106 radially "aligned" with a corresponding one of the spokes 108. Alternatively, the number and / or location of the lug bolt receiving apertures 118 may be different than that illustrated, if desired. The lug bolt receiving apertures 118 receive lug bolts (not shown) for securing the vehicle wheel 100 to an axle (not shown) of an associated vehicle via nuts (not shown).

[0036] The "jet tail" or "raised T" rim joint (usually indicated at 120 and on Figure 2A 104) to connect, secure or otherwise join the spokes 108 to the wheel rim 104. As such, the rim engaging portion 120 is located at the end of the spoke 108 opposite the wheel mounting portion 106. As non-limiting examples, the "jet tail" or "raised T" rim engaging portion 120 provides additional rigidity to the associated spoke 108 and provides a connection between the spoke 108 and the wheel rim 104. The rim engaging portion 120 has first, second and third portions or tails 122, 124 and 126, respectively.

[0037] The first portion 122 extends in an axial direction 128, wherein the axial direction 128 is parallel to the wheel axis X. As shown, the first portion 122 extends in the axial direction 128 from the spoke 108 and toward an outboard edge 130 of the wheel rim 104. The outboard edge 130 is the edge of the wheel rim 104 that is located on the outside relative to the vehicle, to which the vehicle wheel 100 is secured. Alternatively, the rim engaging portion 120 can be "inverted" from the illustrated configuration - for example, the first portion 122 can extend toward an inboard edge 152 instead of the outboard edge 130. The inboard edge 152 is the edge of the wheel rim 104 that is located on the inside relative to the vehicle, to which the vehicle wheel 100 is secured. Furthermore, the inboard edge 152 is opposite the outboard edge 130 on the wheel rim 104. As shown, the first portion 122 is symmetrical about a spoke centerline 132 of the spokes 108, wherein the spoke centerline 132 extends radially from the wheel mounting portion 106 to the wheel rim 104. Alternatively, the first portion 122 may not be symmetrical about the spoke centerline 132.

[0038] The first portion 122 has a first thickness 134 at the end closest to the wheel mounting portion 106 and a second thickness 136 at the wheel rim 104. The first thickness 134 and the second thickness 136 are measured transversely to the spoke centerline 132. As shown, the second thickness 136 is less than the first thickness 134. Alternatively, the second thickness 136 may be greater than the first thickness 134, or the first thickness 134 and the second thickness 136 may be equal, respectively. Preferably, for a 19×4.5 one-piece cast aluminum wheel, the first thickness 134 is included in the range of 10 mm to 30 mm, and the second thickness 136 is included in the range of 5 mm to 50 mm. More preferably, the first thickness 134 is included in the range of 10 mm to 30 mm, and the second thickness 136 is included in the range of 5 mm to 30 mm. Each first portion 122 may have the same first thickness 134 and second thickness 136, respectively. Alternatively, one or more of the first portions 122 may have different first thicknesses 134 or second thicknesses 136, respectively. Furthermore, all ranges used herein are for the sizes and types of vehicle wheels described above, and thus for other sizes and / or types of vehicle wheels, the "range" may differ from that described.

[0039] The first portion 122 also has a curved surface 138 that is located between the first thickness 134 and the second thickness 136, respectively. The curved surface 138 extends generally in the axial direction 128 and has a first radius 140. The first radius 140 can be constant or variable. Preferably, the first radius 140 is included in the range of 8 mm to 100 mm. More preferably, the first radius 140 is included in the range of 8 mm to 30 mm. Each first portion 122 can have the same first radius 140. Alternatively, one or more of the first portions 122 can have different first radii 140. Alternatively, the first portion 122 can have a flat surface or a surface of other shapes that is respectively between the first thickness 134 and the second thickness 136.

[0040] The first portion 122 has a joint height 142 in the axial direction 128 at the wheel rim 104. The joint height 142 is preferably greater than the second thickness 136. Preferably, the joint height 142 is included in the range of 10 mm to 100 mm. More preferably, the joint height 142 is included in the range of 10 mm to 40 mm. Each first portion 122 can have the same joint height 142. Alternatively, one or more of the first portions 122 can have different joint heights 142.

[0041] The second portion 124 and the third portion 126 are respectively opposite across the spoke centerline 132. As shown, the second portion 124 and the third portion 126 are respectively preferably symmetrical to each other across the spoke centerline 132. In this way. The discussion of one of the respective second portion 124 or third portion 126 also applies to the other of the respective second portion 124 or third portion 126. Alternatively, the second portion 124 and the third portion 126 may be respectively asymmetrical to each other across the spoke centerline 132.

[0042] As shown, the second portion 124 and the third portion 126 respectively extend from the spoke 108 to the wheel rim 104 in a circumferential direction 144, wherein the circumferential direction 144 follows the circumference or perimeter of a circle about the wheel axis X. The circle lies in a plane that is preferably perpendicular to the wheel axis X, and the wheel axis X is located at the center of the circle. Preferably, the second portion 124 and the third portion 126 respectively are curved and also extend from the spoke 108 to the wheel rim 104 in an axial direction 128 - that is, the second portion 124 and the third portion 126 respectively preferably extend in both the circumferential direction 144 and the axial direction 128. Alternatively, the second portion 124 and the third portion 126 respectively extend from the spoke 108 to the wheel rim 104 only in the circumferential direction 144.

[0043] The second portion 124 and the third portion 126 respectively have a third thickness 146. As shown, the third thickness 146 is preferably less than both the corresponding first thickness 134 and the second thickness 136. Alternatively, the third thickness 146 may be equal to the corresponding first thickness 134 or the second thickness 136, greater than one or both of the corresponding first thickness 134 or the second thickness 136, or greater than one of the corresponding first thickness 134 and the second thickness 136 and less than the other of the first thickness 134 and the second thickness 136. Preferably, the third thickness 146 is included in the range of 5 mm to 30 mm. More preferably, the third thickness 146 is included in the range of 5 mm to 15 mm. Each of the second portion 124 and the third portion 126 may respectively have the same third thickness 146. Alternatively, one or more of the second portion 124 or the third portion 126 may respectively have different third thicknesses 146.

[0044] The second portion 124 and the third portion 126, respectively, preferably have a curved edge 148 between the spoke 108 and the wheel rim 104. The curved edge 148 has a second radius 150. The second radius 150 can be constant or variable. Preferably, the second radius 150 is included in the range of 10 mm to 100 mm. More preferably, the second radius 150 is included in the range of 10 mm to 60 mm. Each of the second portion 124 and the third portion 126, respectively, can have the same second radius 150. Alternatively, one or more of the second portion 124 or the third portion 126, respectively, can have different second radii 150. Alternatively, the second portion 124 and the third portion 126, respectively, can have a flat or other shaped surface between the spoke 108 and the wheel rim 104.

[0045] In addition, the second portion 124 and the third portion 126 extend from the spoke 108 toward the inner edge 152 of the wheel rim 104, respectively. The second portion 124 and the third portion 126 are respectively bent toward the inner edge 152 at a third radius 154. Preferably, the third radius 154 is included in the range of 10 mm to 50 mm. More preferably, the third radius 154 is included in the range of 10 mm to 30 mm. Each of the second portion 124 and the third portion 126 can respectively have the same third radius 154. Alternatively, one or more of the second portion 124 or the third portion 126 can respectively have different third radii 154. Alternatively, the second portion 124 and the second portion 126 can respectively extend toward the inner edge 152 with a flat surface or other shaped surfaces.

[0046] The second portion 124 and the third portion 126 respectively have a joint length 156 extending in the circumferential direction 144 at the wheel rim 104. The joint length 156 is preferably greater than the third thickness 146. As shown, the joint length 156 is also preferably greater than the joint height 142. Alternatively, the joint length 156 may be less than or equal to the joint height 142. Preferably, the joint length 156 is included in the range of 5 mm to 50 mm. More preferably, the joint length 156 is included in the range of 5 mm to 35 mm. Each of the second portion 124 and the third portion 126 may respectively have the same joint length 156. Alternatively, one or more of the second portion 124 or the third portion 126 may respectively have different joint lengths 156.

[0047] As shown, the angle 158 between the first portion 122 and the second portion 124 and the third portion 126 at the wheel rim 104 is preferably substantially 90 degrees (shown between the joint height 142 and the joint length 156). Alternatively, the angle 158 may not be 90 degrees. For example, the angle 158 may be greater than 90 degrees. As a non-limiting example, the angle 158 may be 120 degrees, so that the first, second and third portions 122, 124 and 126 are equally spaced circumferentially around the spoke 108.

[0048] As shown, the first portion 122 is a single member. Alternatively, the first portion 122 can be two members, so that the rim engaging portion 120 has a generally "X" shape, wherein the two first portions 122 extend toward the outer edge 130, and the second portion 124 and the third portion 126 extend toward the inner edge 152, respectively. Preferably, the two first portions 122 and the second portion 124 and the third portion 126, respectively, will be evenly spaced apart at 90 degrees. Alternatively, the two first portions 122 and the second portion 124 and the third portion 126, respectively, can be spaced apart at angles other than 90 degrees.

[0049] The bridge joint 160 spans between or otherwise connects adjacent spokes of the plurality of spokes 108. As a non-limiting example, the bridge joint 160 provides additional rigidity between adjacent pairs of spokes 108 and provides additional rigidity to the vehicle wheel 100. The bridge joint 160 defines a first opening 162 and a second opening 164 in the wheel disc 102, respectively.

[0050] The bridge joint 160 may have a constant or varying thickness in the axial direction 128. Some bridge joints 160 may have a constant thickness while other bridge joints 160 have a varying thickness. The thickness of the bridge joint 160 may vary between bridge joints 160 or within a single bridge joint 160. As a non-limiting example, the bridge joint 160 may be manufactured with a constant thickness and then have material or structure machined away to vary the thickness.

[0051] Alternatively, if Figure 7 As shown, the bridging joint 160 may be omitted from the wheel disc 102. When the bridging joint 160 is omitted, only a single larger second opening 164 is provided in the wheel disc 102 between adjacent pairs of spokes 108.

[0052] A plurality of hub recesses (indicated at 166 and in Figure 3A 106 ). Preferably, the hub recess 166 is both “deep” and open. As a non-limiting example, the hub recess 166 reduces the weight of the vehicle wheel 100 .

[0053] The hub recesses 166 are interspaced between the lug bolt receiving holes 118. As shown, there are five hub recesses 166. Alternatively, the wheel disc 102 may have fewer than or more than five hub recesses 166. As non-limiting examples, a hub recess 166 may not be disposed between each pair of lug bolt receiving holes 118, or more than one hub recess 166 may be disposed between pairs of lug bolt receiving holes 118. As shown, the hub recesses 166 are defined in the wheel mounting portion 106 by the lug bolt receiving holes 118 and corresponding coaxial inner and outer rings 168, 170 in the wheel mounting portion 106.

[0054] The hub recess 166 has a hub recess depth 172 (eg Figure 4 1). The wheel hub recess depth 172 is preferably less than the wheel mounting portion height 110. Thus, the wheel hub recess 166 preferably has a radially extending bottom wall 174. The bottom wall 174 defines the wheel hub recess 166 so that they are not through openings in the axial direction 128. The wheel hub recess depth 172 reaches the bottom wall 174.

[0055] As shown, the hub recess depth 172 is preferably less than the wheel mounting portion height 110 by the inner ring height 176 of the inner ring 168. Alternatively, the hub recess depth 172 may be less than the wheel mounting portion height 110 by a height other than the inner ring height 176. Preferably, the hub recess depth 172 is included in the range of 10 mm to 60 mm. More preferably, the hub recess depth 172 is included in the range of 10 mm to 45 mm. Each hub recess 166 may have the same hub recess depth 172. Alternatively, one or more hub recesses 166 may have different hub recess depths 172. Alternatively, the hub recess 166 may be omitted from the wheel disc 102.

[0056] The hub recess 166 preferably has a hub recess opening 178 in a side wall 180 thereof, such as Figure 3A 1. The sidewall 180 extends in the axial direction 128 and is a radially outward extension of the wheel mounting portion 106. The outer ring 170 aligns with or otherwise "caps" the sidewall 180 on the inner side 114. The hub recess opening 178 has a hub recess opening width 182 and a height 184. Each hub recess opening 178 can have the same hub recess opening width 182 and hub recess height 184. Alternatively, one or more hub recess openings 178 can have different hub recess widths 182 or hub recess heights 184. Alternatively, the hub recess opening 178 can be omitted from the wheel disc 102 if desired.

[0057] Inner ring 168 has a predetermined thickness 186. Preferably, inner ring thickness 186 is included in the range of 5 mm to 50 mm. Outer ring 170 has a thickness 188. Preferably, outer ring thickness 188 is included in the range of 5 mm to 10 mm. As shown, inner ring thickness 186 is greater than outer ring thickness 188. Alternatively, inner ring thickness 186 may be less than or equal to outer ring thickness 188. Inner ring 168 and outer ring 170 are respectively substantially perpendicular to bottom wall 174 at hub recess 166.

[0058] like Figure 3 As shown at 190 in FIG. 1 , the outer ring 170 is preferably tangential to the lug bolt receiving holes 118 and spans between the lug bolt receiving holes 118. Preferably, as shown in FIG. Figure 3AAs shown, the distance 192 from the radially inner surface of the inner ring 168 to the radially outer surface of the outer ring 170 is included in the range of 10 mm to 50 mm. More preferably, the distance 192 from the radially inner surface of the inner ring 168 to the radially outer surface of the outer ring 170 is included in the range of 10 mm to 35 mm. The outer ring 170 can be omitted from the wheel disc 102. As a non-limiting example, the weight of the vehicle wheel 100 is reduced by omitting the outer ring 170. When the outer ring 170 is omitted, the spokes 108 are connected by the bridge joint 160, and the hub recess 166 is defined in the wheel mounting portion 106 by the lug bolt receiving holes 118 and the outer ring 170.

[0059] Spoke notches or recesses (usually indicated by 194 and Figure 2B 108) preferably extends from the outer side 112 into the spokes 108. Alternatively, the spoke recesses 194 may extend from the inner side 114 into the spokes 108. As a non-limiting example, the spoke recesses 194 reduce the weight of the vehicle wheel 100 and provide additional stiffness to the spokes 108. Furthermore, while only a single spoke recess 194 is shown as being provided in each spoke 108, one or more spokes 108 may be provided with more than one spoke recess 194 if desired.

[0060] As shown, the spoke recesses 194 are preferably generally oval in the outer side 112. Alternatively, the spoke recesses 194 may not be oval. For example, the spoke recesses 194 may have any desired shape, such as a circular, rectangular, or other polygonal shape. For example, the spoke recesses 194 may be defined by a series of lines, curves, or a combination of lines and curves in the outer side 112. The spoke recesses 194 are preferably symmetrical about the spoke centerline 132 of the spokes 108. Alternatively, the spoke recesses 194 may not be symmetrical about the spoke centerline 132, and / or may be omitted from the wheel disc 102.

[0061] The spoke notches 194 have a notch length 196 that is preferably generally parallel to the spoke centerline 132, a notch width 198 that is transverse to the notch length 196, and a notch depth 200 in the axial direction 128 and extending into the spoke 108. As shown, the notch length 196 is preferably greater than the notch width 198. Alternatively, the notch length 196 can be less than or equal to the notch width 198. As shown, the notch width 198 is greater than the notch depth 200. Alternatively, the notch width 198 can be less than or equal to the notch depth 200.

[0062] Preferably, the notch length 196 is included in the range of 50 mm to 150 mm, the notch width 198 is included in the range of 20 mm to 60 mm, and the notch depth 200 is included in the range of 5 mm to 50 mm. More preferably, the notch length 196 is included in the range of 50 mm to 120 mm, the notch width 198 is included in the range of 20 mm to 45 mm, and the notch depth 200 is included in the range of 5 mm to 30 mm. Each spoke notch 194 can have the same notch length 196, notch width 198, and notch depth 200. Alternatively, one or more spoke notches 194 can have different notch lengths 196, notch widths 198, and / or notch depths 200.

[0063] The spoke recess 194 is defined by a first side wall 202 and a second side wall 204, respectively. As shown, the first side wall 202 and the second side wall 204 are preferably symmetrical to each other across the spoke centerline 132. Alternatively, the first side wall 202 and the second side wall 204 may be respectively asymmetrical to each other across the spoke centerline 132. As shown, the first side wall 202 and the second side wall 204 are respectively preferably inclined inwardly toward each other as they extend from the outer side 112 into the spoke 108. This causes the recess width 198 to be maximum at the outer side 112 and then decrease to a minimum at the bottom surface 206. Alternatively, the recess width 198 may increase or remain constant from the outer side 112 to the bottom surface 206.

[0064] The first sidewall 202 and the second sidewall 204 respectively have a sidewall thickness 208. Preferably, the sidewall thickness 208 is included in the range of 5 mm to 20 mm. More preferably, the sidewall thickness 208 is included in the range of 5 mm to 15 mm. Each spoke recess 194 can have the same sidewall thickness 208. Alternatively, one or more spoke recesses 194 can have a different sidewall thickness 208. Preferably, the sidewall thickness 208 is constant for the respective first sidewall 202 and the second sidewall 204. Alternatively, the sidewall thickness 208 can vary for one or both of the respective first sidewall 202 and the second sidewall 204. Alternatively, the first sidewall 202 can have a sidewall thickness 208 and the second sidewall 204 can have a different sidewall thickness.

[0065] As the spoke recess 194 extends from a first end 210 adjacent or otherwise near the wheel mounting portion 106 to a second end 212 adjacent or otherwise near the wheel rim 104, the recess depth 200 preferably decreases. The recess depth 200 preferably decreases to zero or substantially zero at the second end 212. As shown, the recess depth 200 is preferably substantially constant in a first region, generally indicated at 214, until decreasing in a second region, generally indicated at 216. Alternatively, the recess depth 200 may decrease at a constant or varying rate between the respective first end 210 and the second end 212. Alternatively, the recess depth 200 may continuously increase or vary between increasing and decreasing between the respective first end 210 and the second end 212.

[0066] As the notch depth 200 decreases, the notch bottom surface 206 preferably remains planar. Alternatively, one or more of the notch bottom surfaces 206 may not be planar.

[0067] As shown, the elliptical shape of the spoke recess 194 is preferably discontinuous at the first end 210. Instead, the first end 210 preferably has a crease 213 (at Figure 2B Alternatively, the elliptical shape of the spoke recess 194 can be continuous at the first end 210.

[0068] Additionally, the spoke recesses 194 may have varying portions (transverse to the spoke centerline 132 ) between the respective first and second ends 210 , 212 .

[0069] As shown, the spoke recesses 194 preferably extend from the outer side 112 and into the spokes 108. Alternatively, one or more spoke recesses 194 (including all spoke recesses 194) may extend from the inner side 114 into the spokes 108.

[0070] Nut notch (usually denoted by 218 and Figure 2C) preferably extends from the outer side 112 into the wheel mounting portion 106 at the lug bolt receiving hole 118 so as to form a nut recess sidewall 220. The nut recess sidewall 220 is preferably substantially parallel to the wheel axis X. The nut recess 218 has a depth 222. The nut recess 218 is preferably a "deep" nut recess. As a non-limiting example, the nut recess 218 provides additional stiffness to the spoke 108. Preferably, the nut recess depth 222 is included in the range of 10 mm to 50 mm. More preferably, the nut recess depth 222 is included in the range of 10 mm to 35 mm. Each nut recess 218 can have the same nut recess depth 222. Alternatively, one or more nut recesses 218 can have different nut recess depths 222. Alternatively, the nut recess 218 can be omitted from the wheel disc 102.

[0071] The spoke start (usually indicated by 224 and Figure 4 224 are preferably located between the wheel mounting portion 106 and each spoke 108. Alternatively, the spoke start portion 224 may be located at a fewer number of spokes than each spoke 108. The spoke start portion 224 has a spoke start height 226 between the spokes 108 and the wheel mounting portion 106. Preferably, as shown, the spoke start height 226 is greater than the spoke height 228. As a non-limiting example, the spoke start portion 224 provides additional stiffness to the spokes 108. Preferably, the spoke start height 226 is included in the range of 10 mm to 70 mm, and the spoke height 228 is included in the range of 10 mm to 50 mm. More preferably, the spoke start height 226 is included in the range of 10 mm to 55 mm, and the spoke height 228 is included in the range of 10 mm to 35 mm. Each spoke start portion 224 may have the same spoke start height 226. Alternatively, one or more of the spoke start portions 224 may have different spoke start heights 226. Alternatively, the spoke start height 226 may be less than or equal to the spoke height 226 or the spoke start portion 224 may be omitted from the wheel disc 102 .

[0072] like Figure 5As best shown in FIG. 2 , the wheel disc 102 (i.e., its outer side 112) protrudes or otherwise extends outwardly from the outer side edge 130 of the wheel rim 104 by a rim offset distance 230. The rim offset distance 230 is the farthest extension or protrusion of the outer side 112 of the wheel disc 102 from the wheel rim 104—i.e., portions of the outer side 112 of the wheel disc 102 may be less than the rim offset distance 230 from the wheel rim 104, but preferably no portion of the outer side 112 is further from the wheel rim 104 than the rim offset distance 230. As a non-limiting example, the rim offset distance 230 provides additional stiffness to the vehicle wheel 100. Preferably, the rim offset distance 230 is included in the range of 10 mm to 30 mm. More preferably, the rim offset distance 230 is included in the range of 10 mm to 20 mm. Alternatively, the outboard side 112 of the wheel disc 102 may not extend outwardly from the wheel rim 104—that is, the rim offset distance 230 may be zero, less than zero, or otherwise omitted from the wheel disc 102 .

[0073] Preferably, the wheel disc 102, and thus the wheel 100 having the wheel disc 102, has a high wheel offset and provides clearance for an associated vehicle brake (eg, a disc, drum, or drum-in-disc brake assembly).

[0074] Preferably, one or more of the rim engagement portion 120, the bridge engagement portion 160, the hub recess 166, the hub recess opening 178, the outer ring 170, the spoke recesses 194, the nut recesses 218, the spoke start portions 224, the rim offset distance 230, the high wheel offset distance of the wheel disc 102, the brake clearance, and / or other features are preferably formed during casting of the wheel disc 102 (or a vehicle wheel 100 having such a wheel disc 102). Any limitations of casting can be compensated by increased material thickness during casting - that is, adding material to the outboard side 112 and / or inboard side 114 of the wheel disc 102, respectively. The increased material thickness can then be machined away to form one or more of the rim joint 120, the bridge joint 160, the hub recess 166, the hub recess opening 178, the outer ring 170, the spoke recesses 194, the nut recesses 218, the spoke start portion 224, the rim offset distance 230, the high wheel offset distance of the wheel disc 102, the brake clearance and / or other features.

[0075] Preferably, the vehicle wheel 100 includes at least the rim engaging portion 120, but one or more of the bridge engaging portion 160, the hub recess 166, the hub recess opening 178, the outer ring 170, the spoke recesses 194, the nut recesses 218, the spoke start portion 224, the rim offset distance 230, the integral or separate casting of the vehicle wheel 100 and the wheel disc 102, the high wheel offset distance discussed for the vehicle wheel 100, the brake clearance, and / or other features may be omitted. Alternatively, the rim engaging portion 120 may be omitted, and the vehicle wheel 100 may include a combination of the bridge engaging portion 160, the hub recess 166, the hub recess opening 178, the outer ring 170, the spoke recesses 194, the nut recesses 218, the spoke start portion 224, the rim offset distance 230, the integral or separate casting of the vehicle wheel 100 and the wheel disc 102, the high wheel offset distance discussed for the vehicle wheel 100, the brake clearance, and / or other features.

[0076] Now refer to Figure 8 and 9 , shows a second embodiment of a vehicle wheel (generally indicated by 300) according to the present invention. Because the vehicle wheel 300 is Figure 1-7 In the modification of the vehicle wheel 100 , corresponding reference numerals increased by 200 denote corresponding components in the drawings, and a detailed description thereof will be omitted.

[0077] The vehicle wheel 300 has a rim engaging portion 320 between the spokes 308 and the wheel rim 304. The rim engaging portion 320 has a first portion (generally indicated at 322), a second portion (generally indicated at 324), and a third portion (generally indicated at 326) that connects each spoke 308 to the wheel rim 304.

[0078] As shown, the first portion 322 is bifurcated into respective substantially parallel first and second forks 432, 434. Alternatively, the first portion 322 may be a single fork. Alternatively, the first and second forks 432, 434 may converge and / or diverge between the spokes 308 and the wheel rim 304, respectively - i.e., not be parallel.

[0079] The first fork 432 and the second fork 434 are spaced apart a distance 436 respectively, so that the first partial opening 438 is defined between the corresponding first fork 432 and the second fork 434. Preferably, the distance 436 is included in the range of 10 mm to 70 mm. More preferably, the distance 436 is included in the range of 10 mm to 50 mm. As shown, the first partial opening 438 is centered on the center line 332 along the circumferential direction 344. Alternatively, the first partial opening 438 may not be centered on the center line 332 along the circumferential direction 344. Alternatively, the first partial opening 438 may be omitted.

[0080] In the circumferential direction 344, the first fork 432 has a first thickness 440 and the second fork 434 has a second thickness 442. Preferably, the first thickness 440 and the second thickness 442 are respectively equal. Alternatively, the first thickness 440 may be greater than or less than the second thickness 442. Preferably, the first thickness 440 is included in the range of 10 mm to 50 mm. More preferably, the first thickness 440 is included in the range of 10 mm to 30 mm. Each of the first fork 432 and the second fork 434 may have the same respective first thickness 440 and second thickness 442, respectively. Alternatively, one or more of the first fork 432 or the second fork 434 may have different respective first thickness 440 or second thickness 442, respectively.

[0081] As shown, the first thickness 440 and the second thickness 442 are substantially constant between the spokes 308 and the wheel rim 304, respectively. Alternatively, one or both of the first thickness 440 and the second thickness 442 may vary between the spokes 308 and the wheel rim 304, respectively. For example, the first thickness 440 and / or the second thickness 442 may increase or decrease between the spokes 308 and the wheel rim 304, respectively.

[0082] The first fork 432 also has a first height 444 and the second fork 434 also has a second height 446, both in the axial direction 328. Preferably, the first height 444 and the second height 446 are respectively equal. Alternatively, the first height 444 can be greater than or less than the second height 446. Preferably, the first height 444 is included in the range of 10 mm to 50 mm. More preferably, the first height 444 is included in the range of 10 mm to 35 mm. Each of the first fork 432 and the second fork 434 can respectively have the same respective first height 444 and second height 446. Alternatively, one or more of the first fork 432 or the second fork 434 can respectively have different first heights 444 or second heights 446.

[0083] As shown, first height 444 and second height 446 are substantially constant between spoke 308 and wheel rim 304, respectively. Alternatively, one or both of first height 444 and second height 446 may vary between spoke 308 and wheel rim 304, respectively. For example, first height 444 and / or second height 446 may increase or decrease between spoke 308 and wheel rim 304, respectively.

[0084] Preferably, the first height 444 is substantially greater than the first thickness 440, and the second height 446 is substantially greater than the second thickness 442. As a result, the first portion 322 extends more in the axial direction 318 than in the circumferential direction 344. Alternatively, the first height 444 may not be substantially greater than the first thickness, but may be less than or equal to the first thickness 440, and the second height 446 may not be substantially greater than the second thickness 442, but may be less than or equal to the second thickness 442. As a non-limiting example, the first fork 432 and the second fork 434, respectively, provide additional stiffness in the axial direction 318 between the spoke 308 and the wheel rim 304.

[0085] The second portion 324 and the third portion 326 are also each bifurcated into a respective third fork 448 and a fourth fork 450 (the third fork 448 and the fourth fork 450 are respectively symmetrical across the spoke centerline 332). Alternatively, the second portion 324 and the third portion 326 may not be bifurcated. Alternatively, one of the second portion 324 and the third portion 326 may not be bifurcated, while the other of the second portion 324 and the third portion 326 is bifurcated. Preferably, the third fork 448 and the fourth fork 450 are respectively separated from each other when they extend from the spoke 308 to the wheel rim 304. Alternatively, the third fork 448 and the fourth fork 450 may be parallel or convergent from the spoke 308 to the wheel rim 304.

[0086] In addition, the second portion 324 and the third portion 326 respectively diverge from each other from the spoke centerline 332. The second portion 324 and the third portion 326 respectively each have a distance from the spoke centerline 332 to the point farthest from the spoke centerline 332 (for example, the farthest point of the third portion 326 is the rightmost point of the fourth fork 450, see Fig. 8A 4. The divergence distance 452 is preferably greater than the first height 444 and the second height 446, respectively. As a non-limiting example, the divergence distance 452 provides additional stiffness in the circumferential direction 344 between the spokes 308 and the wheel rim 304. Preferably, the divergence distance 452 is included in the range of 100 mm to 180 mm. More preferably, the divergence distance 452 is included in the range of 100 mm to 160 mm.

[0087] The diverging configurations of the third prong 448 and the fourth prong 450 respectively define a respective recess or opening 454 between the third prong 448 and the fourth prong 450. The rim profile (generally indicated at 456) of the wheel rim 304 closes or otherwise covers the recess 454 such that the recess 454 is not a through opening extending between the lateral side 312 and the medial side 314. Alternatively, the rim profile 456 may be such that the recess 454 is a through opening from the lateral side 312 to the medial side 314.

[0088] The third fork 448 has a third thickness 458 and the fourth fork 450 has a fourth thickness 460, both in the circumferential direction 344. Preferably, the third thickness 458 and the fourth thickness 460 are respectively equal. Alternatively, the third thickness 458 may be greater than or less than the fourth thickness 460. Preferably, the third thickness 458 is included in the range of 5 mm to 20 mm and the fourth thickness 460 is included in the range of 5 mm to 20 mm. More preferably, the third thickness 458 is included in the range of 5 mm to 15 mm and the fourth thickness 460 is included in the range of 5 mm to 15 mm. Alternatively, one or more of the third fork 448 or the fourth fork 450 may have different respective third thicknesses 458 or fourth thicknesses 460, respectively.

[0089] As shown, the third thickness 458 and the fourth thickness 460 are substantially constant between the spokes 308 and the wheel rim 304, respectively. Alternatively, one or both of the third thickness 458 and the fourth thickness 460 may not be substantially constant between the spokes 308 and the wheel rim 304, respectively. For example, the third thickness 458 or the fourth thickness 460 may increase or decrease between the spokes 308 and the wheel rim 304, respectively.

[0090] The third fork 448 also has a third height 462, and the fourth fork 450 also has a fourth height 464, both along the axial direction 328. Preferably, the third height 462 and the fourth height 464 are equal at corresponding positions along the corresponding third fork 448 and the fourth fork 450, respectively. Alternatively, the third height 462 may be greater than or less than the fourth height 464 at corresponding positions along the corresponding third fork 448 and the fourth fork 450. Preferably, the third height 462 is included in the range of 10 mm to 60 mm. More preferably, the third height 462 is included in the range of 10 mm to 45 mm. Each of the third fork 448 and the fourth fork 450 may have the same corresponding third height 462 and fourth height 464, respectively. Alternatively, one or more of the third fork 448 or the fourth fork 450 may have different corresponding third heights 462 or fourth heights 464, respectively.

[0091] As shown, third height 462 and fourth height 464 increase from spoke 308 to wheel rim 304, respectively. Alternatively, one or both of third height 462 and fourth height 464 may be constant or decrease between spoke 308 and wheel rim 304, respectively.

[0092] Preferably, the third height 462 is substantially greater than the third thickness 458, and the fourth height 464 is substantially greater than the fourth thickness 460. Thus, the second portion 324 and the third portion 326 extend substantially further in the circumferential direction 344 than in the axial direction 328, respectively. The second portion 324 and the third portion 326 extend a span distance 466, respectively, in the circumferential direction 326. Alternatively, the third height 462 may not be substantially greater than the third thickness 458, but may be less than or equal to the third thickness 458, and the fourth height 464 may not be substantially greater than the fourth thickness 460, but may be less than or equal to the fourth thickness 460. As a non-limiting example, the third fork 448 and the fourth fork 450 provide additional stiffness in the circumferential direction 344 between the spoke 308 and the wheel rim 304, respectively.

[0093] The divergent distance 452 is substantially greater than the corresponding third height 462 and the fourth height 464. Alternatively, the divergent distance 452 may not be substantially greater than the corresponding third height 462 and the fourth height 464.

[0094] Preferably and as shown, the first height 444, the second height 446, the third height 462 and the fourth height 464 are respectively equal. Alternatively, one or more of the first height 444, the second height 446, the third height 462 or the fourth height 464 may be respectively different from the other heights.

[0095] Each spoke 308 has a spoke recess 394 having a spoke recess opening 468 that passes through the wheel disc 302 from the outer side 312 to the inner side 314. In addition, the spoke recess 394 has a generally triangular shape on the outer side 312. The recess width 398 of the spoke recess 394 increases from the wheel mounting portion 306 to the wheel rim 304.

[0096] Now refer to Figure 10-12 , a third embodiment of a vehicle wheel (generally indicated at 500) is shown. Because the vehicle wheel 500 is Figure 8 and Fig. 9 In the modification of the vehicle wheel 300 , corresponding reference numerals increased by 200 denote corresponding components in the drawings, and a detailed description thereof will be omitted.

[0097] As shown, the first fork 632 and the second fork 634 are not parallel between the spoke 508 and the wheel rim 504. As shown, from the spoke 508 to the wheel rim 504, the first fork 632 and the second fork 634 respectively initially converge before subsequently diverging. In addition, the first width 670 of the first fork 632 and the second fork 634 initially decreases and then increases from the spoke 508 to the wheel rim 504, wherein the first width 670 is in the circumferential direction 526. Preferably, the first width 670 is included in the range of variation between 5 mm and 20 mm. More preferably, the first width 670 is included in the range of variation between 5 mm and 15 mm. Alternatively, the first width 670 may not be initially reduced and then increased from the spoke 508 to the wheel rim 504. As a non-limiting example, the first width 670 may be constant from the spoke 508 to the wheel rim 504.

[0098] The second portion 524 and the third portion 526 are respectively not bifurcated. The second width 672 of the second portion 524 and the third portion 526 is respectively increased from the spoke 508 to the wheel rim 504, wherein the second width 672 is in the circumferential direction 526. Preferably, the second width 672 is included in the range of variation between 5 mm and 30 mm. More preferably, the second width 672 is included in the range of variation between 5 mm and 15 mm. Alternatively, the second width 672 may not increase from the spoke 508 to the wheel rim 504. As a non-limiting example, the second width 672 may be constant, decrease, or otherwise vary from the spoke 508 to the wheel rim 504.

[0099] Now refer to Fig.13 and 14 , a fourth embodiment of a vehicle wheel (generally indicated at 700) is shown. Figure 1-7 In the modification of the vehicle wheel 100 , corresponding reference numerals increased by 600 denote corresponding components in the drawings, and a detailed description thereof will be omitted.

[0100] The vehicle wheel 700 has a rim engaging portion 720 between the spokes 708 and the wheel rim 704. The rim engaging portion 720 has a first portion (generally indicated at 722), a second portion 724, and a third portion 726 that connects each spoke 708 to the wheel rim 704.

[0101] As shown, the first portion 722 is bifurcated into a first fork 874 and a second fork 876. Alternatively, the first portion 722 may not be bifurcated. The first fork 874 and the second fork 876 are respectively substantially parallel. Alternatively, the first fork 874 and the second fork 876 may respectively converge and / or diverge between the spoke 708 and the wheel rim 704.

[0102] The first fork 874 and the second fork 876 are spaced apart by a distance 878, respectively, so that there is a first partial recess 880 between the respective first fork 874 and the second fork 876. Preferably, the distance 878 is included in the range of 5 mm to 40 mm. More preferably, the distance 878 is included in the range of 5 mm to 30 mm. As shown, the first partial recess 880 is centered on the spoke centerline 732 along the circumferential direction 744. Alternatively, the first partial recess 880 may not be centered on the spoke centerline 732 along the circumferential direction 744. Alternatively, the first partial recess 880 may be omitted.

[0103] The first fork 874 has a first thickness 882 and the second fork 876 has a second thickness 884, both along the circumferential direction 744. Preferably, the first thickness 882 and the second thickness 884 are respectively equal. Alternatively, the first thickness 882 can be greater than or less than the second thickness 884. Preferably, the first thickness 882 is included in the range of 5 mm to 20 mm. More preferably, the first thickness 882 is included in the range of 5 mm to 15 mm. Each of the first fork 874 and the second fork 876 can have the same respective first thickness 882 and second thickness 884, respectively. Alternatively, one or more of the first fork 874 or the second fork 876 can have different respective first thicknesses 882 or second thicknesses 884, respectively.

[0104] As shown, the first thickness 882 and the second thickness 884 are substantially constant between the spoke 708 and the wheel rim 704, respectively. Alternatively, one or both of the first thickness 882 and the second thickness 884 may vary between the spoke 708 and the wheel rim 704, respectively.

[0105] The first portion 722 extends substantially further in the axial direction 728 than in the circumferential direction 744. As a non-limiting example, the first and second fork portions 874, 876 provide additional stiffness in the axial direction 718 between the spokes 708 and the wheel rim 704, respectively.

[0106] The second portion 724 is connected to the third portion 726 of the adjacent spoke 708, and vice versa. The second portion 724 and the third portion 726 are respectively connected together at the midpoint 886 (at Fig.13AThus, the second portion 724 and the third portion 726 form a continuous member between adjacent spokes 708, respectively.

[0107] The spokes 708 have spoke recesses 794. As shown, the spoke recesses 794 are openings that penetrate the spokes 708 between the outer side 712 and the inner side 714. Alternatively, the spoke recesses 794 may simply be recesses that do not penetrate the spokes 708.

[0108] The principles and modes of operation of the present invention have been described in its various embodiments. It should be noted, however, that the present invention may be implemented in other ways than those specifically shown and described without departing from the scope of the present invention.

Claims

1. A vehicle wheel, comprising: Rim; a wheel disc configured to be secured to the wheel rim; The roulette wheel comprises: a wheel mounting portion, the wheel mounting portion defining a wheel axis; a plurality of circumferentially spaced lug bolt receiving holes disposed in the wheel mounting portion; a plurality of spokes extending radially outward from the wheel mounting portion, each spoke having an outer end configured to be secured to a rim; A plurality of bridging joints, each bridging joint spanning between and connected to adjacent pairs of spokes among the plurality of spokes, wherein each bridging joint defines an inner first opening and an outer second opening in the wheel disc, wherein the first opening is positioned between the wheel mounting portion and the associated bridging joint and radially outwardly relative to the wheel mounting portion, wherein the first opening is located between adjacent pairs of lug bolt receiving holes, wherein the second opening extends radially outwardly to an associated surface of the rim, and wherein the first opening and the second opening are radially aligned with each other.

2. The vehicle wheel according to claim 1, wherein: The wheel disc is configured to produce a one-piece cast aluminum vehicle wheel by producing the rim and the wheel disc in a casting process and affixing to the rim, or to produce a fabricated vehicle wheel by affixing to a separately formed rim, wherein the wheel disc and the rim of the fabricated vehicle wheel are formed of similar or dissimilar materials.

3. The vehicle wheel according to claim 1, wherein: Each spoke includes a rim engaging portion for connecting the wheel disc to the rim, wherein the rim engaging portion is located at the end of the spoke opposite the wheel mounting portion, wherein the rim engaging portion is jet-tail shaped or T-shaped and has a first portion, a second portion and a third portion, the first portion extending in an axial direction parallel to the wheel axis, and the second portion and the third portion extending in a circumferential direction in a plane perpendicular to the wheel axis.

4. The vehicle wheel according to claim 1, further comprising A rim offset distance is located between an outer side edge of the rim and a farthest extension of the wheel disc from the rim.

5. The vehicle wheel according to claim 1, further comprising at least one hub recess in the wheel mounting portion, wherein the at least one hub recess extends from an inner side of the wheel disc into the wheel mounting portion in an axial direction and is interposed between two lug bolt receiving holes of the plurality of lug bolt receiving holes; a bottom wall of the at least one hub recess; and The inner ring of the wheel mounting portion, wherein the inner ring, the bottom wall and the two lug bolt receiving holes define the at least one wheel hub recess.

6. The vehicle wheel according to claim 5, further comprising a side wall of the at least one hub recess between the two lug bolt receiving holes, wherein the side wall extends in the axial direction, is a radially outward extension of the wheel mounting portion, and also defines the at least one hub recess; and An opening in a side wall of the at least one hub recess.

7. The vehicle wheel according to claim 5, further comprising An outer ring tangentially connects the plurality of lug bolt receiving holes, wherein the outer ring further defines at least one hub recess.

8. The vehicle wheel of claim 1, further comprising a radially extending spoke recess in at least one spoke, wherein the spoke recess has a spoke recess depth; a first end portion of the spoke recess, wherein the first end portion is adjacent to the wheel mounting portion; and A second end of the spoke recess, wherein the second end is adjacent to the rim engaging portion and the spoke recess depth decreases between the first end and the second end.

9. The vehicle wheel of claim 1, further comprising at least one nut recess extending from an outer side of the wheel disc into the wheel mounting portion to at least one lug bolt receiving hole of the plurality of lug bolt receiving holes; and A nut recess side wall of the at least one nut recess, wherein the nut recess side wall extends in an axial direction.

10. The vehicle wheel of claim 1, further comprising At least one spoke start portion is located between the wheel mounting portion and the at least one spoke, wherein a spoke start height of the spoke start portion in the axial direction is greater than a spoke height of the at least one spoke.

11. A one-piece cast aluminum vehicle wheel comprising: Rim; a wheel disc configured to be secured to the rim during the casting process; The roulette wheel comprises: a wheel mounting portion, the wheel mounting portion defining a wheel axis; a plurality of circumferentially spaced lug bolt receiving holes and a centrally located hub hole, the plurality of lug bolt receiving holes being disposed in the wheel mounting portion; a plurality of spokes extending radially outward from the wheel mounting portion, each spoke having an outer end configured to be secured to a rim; A plurality of bridging joints, each bridging joint spanning between and connected to adjacent pairs of spokes among the plurality of spokes, wherein each bridging joint defines an inner first opening and an outer second opening in the wheel disc, wherein the first opening is positioned between the wheel mounting portion and the associated bridging joint and radially outwardly relative to the wheel mounting portion, wherein the first opening is located between adjacent pairs of lug bolt receiving holes, wherein the second opening extends radially outwardly to an associated surface of the rim, and wherein the first opening and the second opening are radially aligned with each other.

12. The one-piece cast aluminum vehicle wheel of claim 11, wherein: Each spoke includes a rim engaging portion for connecting the wheel disc to the rim, wherein the rim engaging portion is located at the end of the spoke opposite the wheel mounting portion, wherein the rim engaging portion is jet-tail shaped or T-shaped and has a first portion, a second portion and a third portion, the first portion extending in an axial direction parallel to the wheel axis, and the second portion and the third portion extending in a circumferential direction in a plane perpendicular to the wheel axis.

13. The one-piece cast aluminum vehicle wheel of claim 11 further comprising A rim offset distance is located between an outer side edge of the rim and a farthest extension of the wheel disc from the rim.

14. The one-piece cast aluminum vehicle wheel of claim 11 further comprising at least one hub recess in the wheel mounting portion, wherein the at least one hub recess extends from an inner side of the wheel disc into the wheel mounting portion in an axial direction and is interposed between two lug bolt receiving holes of the plurality of lug bolt receiving holes; a bottom wall of the at least one hub recess; and The inner ring of the wheel mounting portion, wherein the inner ring, the bottom wall and the two lug bolt receiving holes define the at least one wheel hub recess.

15. The one-piece cast aluminum vehicle wheel of claim 14 further comprising a side wall of the at least one hub recess between the two lug bolt receiving holes, wherein the side wall extends in the axial direction, is a radially outward extension of the wheel mounting portion, and also defines the at least one hub recess; and An opening is provided in a side wall of the at least one hub recess.

16. The one-piece cast aluminum vehicle wheel of claim 14 further comprising An outer ring tangentially connects the plurality of lug bolt receiving holes, wherein the outer ring further defines at least one hub recess.

17. The one-piece cast aluminum vehicle wheel of claim 11 further comprising a radially extending spoke recess in at least one spoke, wherein the spoke recess has a spoke recess depth; a first end portion of the spoke recess, wherein the first end portion is adjacent to the wheel mounting portion; and A second end of the spoke recess, wherein the second end is adjacent to the rim engaging portion and the spoke recess depth decreases between the first end and the second end.

18. The one-piece cast aluminum vehicle wheel of claim 11 further comprising at least one nut recess extending from an outer side of the wheel disc into the wheel mounting portion to at least one lug bolt receiving hole of the plurality of lug bolt receiving holes; and A nut recess side wall of the at least one nut recess, wherein the nut recess side wall extends in an axial direction.

19. The one-piece cast aluminum vehicle wheel of claim 11 further comprising At least one spoke start portion is located between the wheel mounting portion and the at least one spoke, wherein a spoke start height of the spoke start portion in the axial direction is greater than a spoke height of the at least one spoke.

Citation Information

Patent Citations

  • Fabricated vehicle wheel

    JP2010208635A

  • Motor vehicle wheel

    WO2014029600A1