Ceramic tile curtain wall system

Abstract

The present invention discloses a ceramic tile curtain wall system, comprising: a plurality of panel units (10) and connectors for connecting the panel units (10) to the main structure (20); the panel unit (10) includes: left and right side columns (1), upper and lower side cross beams (2) fixedly connected to the two side columns (1), a number of ceramic tiles (3), vertical string connecting rods (4) and sleeves (5); the number of ceramic tiles (3) are arranged vertically and horizontally to form a brick wall unit, and a plurality of vertically penetrating brick wall through holes (31) are provided in the brick wall unit along the horizontal direction; a plurality of cross beam through holes (21) are provided on the cross beam (2); the vertical string connecting rods (4) pass through the brick wall through holes (31) and the cross beam through holes (21), and both ends thereof are fixedly connected to the sleeves (5). The ceramic tile curtain wall system of the present invention is reliable in quality, safer in structure, simple and fast in construction and convenient in later maintenance.

Description

Technical Field

[0001] The invention relates to the field of building curtain wall systems, and in particular to a building ceramic brick curtain wall system. Background Art

[0002] Ceramic tiles have a strong humanistic and artistic atmosphere, rich natural colors, simple and durable texture, and natural environmental protection. They are widely used by architects in the design of building facade effects. However, this material has disadvantages such as high water absorption and poor impact resistance, resulting in uneven quality of actual completed projects. Some projects have safety hazards. The relevant national regulations have imposed certain restrictions on this, but they still cannot eliminate all the problems caused by the use of ceramic tiles in projects.

[0003] The construction method of traditional ceramic brick curtain walls is to strictly follow the process flow at the project site. It has high requirements for workers, and the construction quality is difficult to ensure. Quality problems that arise during the process are difficult to detect. The construction period is long, the labor cost is high, and the later maintenance is inconvenient, which brings some uncertainties to the use of the project. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a ceramic brick curtain wall system which is assembled, safe and reliable in structure, reliable in quality and simple in construction.

[0005] The technical solution of the present invention is as follows: a ceramic brick curtain wall system, comprising: a plurality of panel units and connectors for connecting the panel units to a main structure;

[0006] The plate unit comprises: left and right columns, upper and lower beams fixedly connected to the columns, a number of ceramic bricks, a vertical connecting rod and a sleeve;

[0007] The plurality of ceramic bricks are arranged vertically and horizontally to form a brick wall unit, and the brick wall unit is provided with a plurality of vertically penetrating brick wall through holes in the horizontal direction; the crossbeam is provided with a plurality of crossbeam through holes vertically corresponding to the positions of the brick wall through holes; the vertical serial rod passes through the brick wall through holes and the crossbeam through holes on the upper and lower sides, and the sleeve is fixedly connected to the top and bottom of the vertical serial rod respectively.

[0008] The top and bottom of the vertical connecting rod are provided with threads, and the sleeve is connected to the end of the vertical connecting rod through threads.

[0009] A horizontal cap is provided at the end of the sleeve, and the outer diameter of the horizontal cap is larger than the diameter of the crossbeam through hole.

[0010] A limiter for limiting the size of the brick joint is arranged at the joints of adjacent ceramic tiles, and the cross section of the limiter is T-shaped.

[0011] A column core is provided at the connection of the adjacent upper and lower plate units. The column is of a hollow structure, and the column core is inserted into two adjacent upper and lower columns.

[0012] Two upper and lower clamping plates are fixed to each cross beam. The through hole of the cross beam is provided on the two upper and lower clamping plates. The top row and the bottom row of the ceramic bricks of the brick wall unit are respectively embedded between the upper and lower clamping plates of the upper and lower cross beams.

[0013] The connecting member includes: a base fixed to the main structure, a side hanging connecting member fixed to the base, and a hanging member fixed on the column for hanging connection with the side hanging connecting member.

[0014] The base is connected to a channel-shaped embedded part extending in the left-right direction and pre-embedded in the main structure through a T-shaped bolt; a long screw hole extending in the front-back direction is provided on the base, and the side hanging connecting member is connected to the base by a bolt passing through the long screw hole; a height adjusting screw is provided on the hanging member to abut against the side hanging connecting member.

[0015] Compared with the prior art, the ceramic brick curtain wall system of the present invention assembles a plurality of ceramic bricks into a curtain wall plate unit in a factory through left and right columns, upper and lower cross beams, vertical connecting rods and sleeves. The plate unit is then connected to the main structure through a connecting member, thereby ensuring that the quality of the ceramic brick curtain wall system is more unified and reliable, the structure is safer, the construction is simpler and faster, and the later maintenance is more convenient; in addition, the connecting member has three-way six-degree-of-freedom adjustment, which can eliminate processing deviations and main structure deviations. Description of the Drawings

[0016] Figure 1 It is a schematic diagram when the ceramic brick curtain wall system of the present invention is installed on the main structure;

[0017] Figure 2 It is a schematic diagram of the structure of the plate unit described above;

[0018] Figure 3 It is an exploded view of the plate unit described above;

[0019] Figure 4 It is an assembly schematic diagram at the connection node of the cross beam, ceramic brick, vertical connecting rod and sleeve described above;

[0020] Figure 5 It is a side schematic diagram of the connection between the ceramic brick curtain wall system of the present invention and the main structure;

[0021] Figure 6 It is a plan schematic diagram of the connection between the ceramic brick curtain wall system of the present invention and the main structure. Detailed Embodiment

[0022] The present invention will be further described in detail below in conjunction with the embodiments and the drawings.

[0023] As Figure 1 shown, the ceramic tile curtain wall system of the present invention includes a plurality of panel units 10 and connecting members, and the panel units 10 are connected to the main structure 20 through the connecting members. The main structure 20 is the main keel of the curtain wall or the building main body, etc. The shape of the panel unit 10 can be determined according to the elevation design of the building curtain wall, and its grid size is calculated and determined according to factors such as the wind pressure at the project location, the ground roughness, the building height, and the elevation of the building curtain wall.

[0024] As Figure 2 and Figure 3 shown, the panel unit 10 includes: left and right side columns 1, upper and lower side beams 2, a number of ceramic tiles 3, vertical string connecting rods 4, sleeves 5, and limiters 6.

[0025] Among them, the aforenamed ceramic tiles 3 are arranged vertically and horizontally to form a brick wall unit. In this embodiment, the shape of the brick wall unit is a common rectangle. Of course, it can also be designed into other shapes according to the needs of the curtain wall elevation. The brick wall unit is provided with a plurality of brick wall through holes 31 vertically penetrating the entire brick wall unit in the horizontal direction.

[0026] The beam 2 is fixedly connected between the left and right side columns 1. The left and right side columns 1 and the upper and lower side beams 2 enclose a square frame structure, and the brick wall unit is arranged in front of the frame composed of the columns 1 and the beam 2. As Figure 4 shown, two upper and lower clamping plates 22 are fixedly extended forward from each beam 2. A plurality of beam through holes 21 are provided along the length direction of the two upper and lower clamping plates 22. The positions of the beam through holes 21 are vertically corresponding to the positions of the brick wall through holes 31. The top row and the bottom row of the ceramic tiles 3 of the brick wall unit are respectively embedded between the upper and lower clamping plates 22 of the upper and lower side beams 2.

[0027] As Figure 3 and Figure 4 shown, the vertical string connecting rod 4 can be a steel bar with threads at the top and bottom. The number of the vertical string connecting rods 4 is the same as the number of the brick wall through holes 31. The vertical string connecting rod 4 passes through the brick wall through holes 31 and the beam through holes 21 on the upper and lower side beams 2. The sleeve 5 is threadedly connected to the top and bottom ends of the vertical string connecting rod 4. Preferably, a horizontal cap 51 is provided at the end of the sleeve 5, and the outer diameter of the horizontal cap 51 is larger than the diameter of the beam through hole 21. In this way, after the sleeve 5 is connected to the vertical string connecting rod 4, the vertical string connecting rod 4 can be prevented from shifting and disengaging from the panel unit 10.

[0028] The limiter 6 is a customized part with a T-shaped cross-section, and is installed at the joints where the adjacent ceramic tiles 3 on the left and right and the adjacent ceramic tiles 3 at the lower part are joined, which can ensure that the sizes of all the gaps between the ceramic tiles 3 on the brick wall unit are uniform and more beautiful.

[0029] like Figure 2 and Figure 5 As shown, a column insert 7 is further provided at the connection of the upper and lower adjacent plate units 10 , and the column 1 is a hollow structure. The column insert 7 is inserted into two upper and lower adjacent columns 1 , which can realize and strengthen the connection between the upper and lower plate units 10 .

[0030] like Figure 5 and Figure 6 As shown, in this embodiment, the connecting member includes: a base 81 fixed to the main structure 20, a side-hanging connecting member 82 fixed to the base 81, and a hanging member 83 fixed to the column 1 for hanging with the side-hanging connecting member 82.

[0031] The base 81 may adopt a structure with an L-shaped cross section, wherein the vertical surface thereof is connected to a groove-type embedded part 812 embedded in the main structure 20 and extending in the left-right direction through a T-bolt 811. A long screw hole 813 extending in the front-to-back direction is provided on the horizontal surface of the base 81, and the side-hanging connector 82 is connected to the base 81 by passing a bolt through the long screw hole 813, and a vertical slot is provided on the side-hanging connector 82. The cross section of the hanging part 83 is roughly L-shaped, one side of the L-shaped part is connected to the column 1 through a bolt, and the other side is stuck in the slot of the side-hanging connector 82, and a height adjustment screw 831 is provided on the side to abut against the side-hanging connector 82. As a result, the connector can realize six degrees of freedom adjustment in three directions, namely, front-to-back, left-to-right, and up-down, and can absorb the processing deviation of the product and the deviation of the main structure.

[0032] The ceramic brick curtain wall system of the present invention can first reliably connect the left and right columns 1, the upper and lower beams 2, the vertical serial rods 4, the sleeves 5 and the multiple ceramic bricks 3 in the factory to assemble into an independent panel unit 10, and fix the hanger 83 to the column 1. The gaps inside the ceramic bricks and between the ceramic bricks are filled and densely filled with grout to prevent the ceramic bricks from shaking, and the gaps between the ceramic bricks are separated by customized limiters 6 to ensure that all gaps are uniform. Then, the panel unit 10 is hung on the side hanging connector 82 through the hanger 83 on the construction site and the position is adjusted appropriately. Since the panel unit 10 is assembled in the factory, its quality standard is more unified and reliable, the structure is safer, and the construction and installation on the construction site is also very simple and quick. When maintenance is required in the later stage, it is only necessary to remove the problematic panel unit separately for processing, which is very convenient and can save a lot of labor costs.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A ceramic tile curtain wall system, comprising: A plurality of plate units (10) and connectors for connecting the plate units (10) to a main structure (20); characterized in that the plate unit (10) includes: vertical columns (1) on the left and right sides, upper and lower cross beams (2) fixedly connected to the vertical columns (1) on both sides, a plurality of ceramic bricks (3), vertical string connecting rods (4), and sleeves (5); the plurality of ceramic bricks (3) are arranged vertically and horizontally to form a brick wall unit, and the brick wall unit is provided with a plurality of vertically penetrating brick wall through holes (31) in the horizontal direction; the cross beam (2) is provided with a plurality of cross beam through holes (21) corresponding to the positions of the brick wall through holes (31) vertically; the vertical string connecting rod (4) passes through the brick wall through holes (31) and the upper and lower cross beam through holes (21), and the sleeves (5) are fixedly connected to the top and bottom of the vertical string connecting rod (4) respectively; threads are provided at the top and bottom of the vertical string connecting rod (4), and the sleeve (5) is threadedly connected to the end of the vertical string connecting rod (4); a horizontal cap (51) is provided at the end of the sleeve (5), and the outer diameter of the horizontal cap (51) is larger than the diameter of the cross beam through hole (21); a stopper (6) for restricting the size of the brick joint is provided at the joint of adjacent ceramic bricks (3), and the cross section of the stopper (6) is T-shaped; a column insert core (7) is provided at the connection of the upper and lower adjacent plate units (10), the column (1) is of a hollow structure, and the column insert core (7) is inserted into the upper and lower adjacent two columns (1); upper and lower two clamping plates (22) are fixed to each cross beam (2), the cross beam through holes (21) are provided on the upper and lower two clamping plates (22), and the top row and the bottom row of ceramic bricks (3) of the brick wall unit are respectively installed between the upper and lower clamping plates (22) of the upper and lower cross beams (2); the connector includes: a base (81) fixed to the main structure (20), a side hanging connector (82) fixed to the base (81), and a hanging member (83) fixed on the column (1) for hanging with the side hanging connector (82); the base (81) is connected to a channel type embedded part (812) extending in the left and right direction and embedded in the main structure (20) through a T-shaped bolt (811); a long screw hole (813) extending in the front and rear direction is provided on the base (81), and the side hanging connector (82) is connected to the base (81) by a bolt passing through the long screw hole (813); a height adjusting screw (831) is provided on the hanging member (83) and abuts against the side hanging connector (82).

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