Fresh wet noodle production machine

Abstract

The invention discloses a fresh wet noodle production machine, comprising a pressing wheel group integrated machine, a dough skin automatic folding machine and a dough skin step punching and cutting machine, wherein the pressing wheel group integrated machine comprises a first pressing wheel group, a second pressing wheel group and a third pressing wheel group. If non-noodle products (wonder wrappers, dumpling wrappers) are to be produced, the first pressing wheel group, the second pressing wheel group, the dough skin automatic folding machine and the dough skin step punching and cutting machine in the pressing wheel group integrated machine are turned on; if noodle products need to be produced, the first pressing wheel group, the second pressing wheel group, the third pressing wheel group, the direction-changing turning conveyor and the noodle automatic cutting and piling machine in the pressing wheel group integrated machine are turned on, and the remaining equipment does not need to be operated. The invention has a reasonable design and an ingenious structure, can produce noodles, and can also produce dumpling wrappers and wonton wrappers of different sizes, and one machine has multiple functions; at the same time, the frequency of manual picking by workers and the manufacturing cost can be reduced as much as possible.

Description

Technical Field

[0001] The invention relates to the field of noodle product processing, in particular to a fresh wet noodle production machine. Background Art

[0002] At present, with the continuous improvement of the material living requirements of people all over the world, including our people, and the continuous improvement of the awareness of healthy diet, the demand for fresh noodles, quality and production capacity are getting higher and higher. In addition, the relevant national departments have increased the monitoring of food, and fresh products, including pasta, are not allowed to add illegal preservatives and ingredients. Under this situation, noodle manufacturers are helpless in ensuring the large-scale production, good quality and long shelf life of fresh noodles, dumpling skins and wonton skins. Nowadays, the production method of noodles is that workers grab them by hand, repeating them simply, and grab them tens of thousands of times a day. The square wonton skin is cut out by workers with a long knife, and the dumpling skin is cut by workers from top to bottom with a round tube, which is time-consuming, labor-intensive and labor-intensive. Such a production method urgently needs a new type of equipment. Summary of the invention

[0003] Therefore, in order to solve the above-mentioned shortcomings, the present invention provides a fresh wet noodle production machine with a reasonable design and ingenious structure; the present invention can produce noodles, as well as dumpling wrappers and wonton wrappers of different sizes, with one machine having multiple functions; at the same time, the frequency of manual picking by workers and the manufacturing cost should be reduced as much as possible.

[0004] The present invention provides a fresh noodle manufacturing equipment, which shares the dough pressing and forming process step, that is, the previous process is generally applicable to the production of noodles, square wonton wrappers, and round dumpling wrappers. If non-noodle products (wonton wrappers, dumpling wrappers) are produced later, the first pressing wheel group, the second pressing wheel group, the dough wrapper automatic folding machine, and the dough wrapper stepping punching machine in the pressing wheel group integrated machine are turned on to achieve the production; if noodle products need to be produced, the first pressing wheel group, the second pressing wheel group, the third pressing wheel group, the direction-changing turning conveyor, and the noodle automatic cutting and piling machine in the pressing wheel group integrated machine are turned on, and the other equipment does not need to be operated.

[0005] Specifically, a fresh wet noodle production machine includes a pressing wheel group integrated machine, the pressing wheel group integrated machine includes one or more pressing wheel groups, preferably three;

[0006] When three pressing wheel groups are provided, they are a first pressing wheel group, a second pressing wheel group and a third pressing wheel group arranged side by side.

[0007] A double-sided powder-sprinkling upper conveyor belt, a double-sided powder-sprinkling middle conveyor belt, and a leather-stacked lower conveyor belt are sequentially arranged below the second pressing wheel group;

[0008] The double-sided powder-sprinkling upper conveyor belt and the double-sided powder-sprinkling middle conveyor belt are each equipped with a powder-sprinkling machine.

[0009] Furthermore, a reciprocating trolley is provided below the conveyor belt under the folded skins, and the dough sheet cutter is provided between the conveyor belt under the folded skins and the trolley.

[0010] A support plate is arranged on the trolley, and the support plate stacked with materials enters the dough step punching and cutting machine under the action of the trolley.

[0011] Furthermore, the integrated press wheel assembly machine is provided with a pneumatic push plate mechanism that matches the trolley to realize adding a pallet to the trolley, the pneumatic push plate mechanism includes a material plate bin and a push plate cylinder installed on the base of the integrated press wheel assembly machine, wherein the telescopic rod of the push plate cylinder is provided with a slider, and a collision plate component is provided at both ends of the slider, and the collision plate component pushes a pallet of the material plate bin onto the trolley under the telescopic action of the push plate cylinder.

[0012] Preferably, the trolley is provided with a walking mechanism and a trolley walking mechanism.

[0013] The trolley walking mechanism includes a folded-skin servo motor, a screw rod, and a screw rod nut group, wherein the screw rod nut group is installed on the trolley, the screw rod is installed on the base of the pressure wheel group integrated machine, and the folded-skin servo motor is connected to the screw rod;

[0014] The walking mechanism comprises a walking motor and a sprocket mechanism. The sprocket mechanism is installed on the trolley and driven by the walking motor. The chain in the sprocket mechanism drives the pallet to move forward by the friction force.

[0015] Preferably, the present invention further comprises a dough stepping punching machine,

[0016] The dough skin stepping punching and cutting machine is integrated with the pressing wheel group to form a dough skin production line;

[0017] The material receiving conveyor belt matches the trolley;

[0018] The dough skin stepping punching and cutting machine comprises a second conveyor belt, and an array of punching and cutting tool groups installed above the second conveyor belt, wherein the array of punching and cutting tool groups is arranged along the conveying direction of the second conveyor belt.

[0019] Furthermore, two centering small cylinders are arranged opposite to each other and located in front of the punching tool group.

[0020] Preferably, the punching tool set is used to cut round dumpling wrappers, including

[0021] The circular knife load-bearing plate is fixed to the frame of the dough stepping punching and cutting machine;

[0022] The circular knife seat plate is installed below the circular knife bearing plate through a guide column.

[0023] A circular cutter set, including a plurality of circular cutters, is fixed below the circular cutter seat plate;

[0024] A pressing plate acts on the dough skin, the circular cutter passes through the pressing plate, and the pressing plate is mounted on the circular cutter bearing plate through a guide column;

[0025] A material return counterweight, movably mounted in the circular cutter; and

[0026] A driving motor is installed on the circular knife load-bearing plate and is drivingly connected to the circular knife seat plate.

[0027] Preferably, the punching tool set is used to cut square wonton wrappers or wonton wrappers, including

[0028] The square knife load-bearing plate is fixed to the frame of the dough stepping punching and cutting machine;

[0029] A square knife seat plate is installed below the square knife load-bearing plate through a square knife guide column; a driving motor is installed on the square knife load-bearing plate and is drivingly connected to the square knife seat plate;

[0030] A square leather pressing plate, movably connected to the square knife seat plate through a pressing plate guide column;

[0031] A square cutter set, comprising a plurality of square cutters, which are fixed below the square cutter seat plate and penetrate through the square leather pressing plate; and

[0032] The unloading weight-adding plate is installed on the square knife load-bearing plate through a screw rod, and the lower surface of the unloading weight-adding plate matches the guide column of the pressure plate.

[0033] Furthermore, a tail conveyor belt is arranged at the tail of the second conveyor belt, and a travel switch is arranged at the tail end of the tail conveyor belt.

[0034] Preferably, the present invention further comprises an automatic noodle cutting and piling machine,

[0035] The noodle automatic cutting and piling machine is matched with the pressing wheel group through a movable carriage to form a noodle production line;

[0036] The movable carriage is located between the middle conveyor belt and the lower conveyor belt.

[0037] Furthermore, the noodle automatic cutting and piling machine comprises a direction-changing turning conveyor, a stainless mesh belt, a reciprocating conveyor belt and a finished product platform conveyor belt, the direction-changing turning conveyor is docked with the movable drag plate, the stainless mesh belt is docked with the direction-changing turning conveyor, the reciprocating conveyor belt is located below the stainless mesh belt, and a noodle cutting mechanism is provided at the tail end of the stainless mesh belt, and the finished product platform conveyor belt is docked with the reciprocating conveyor belt;

[0038] A medium-pressure fan is arranged on the stainless mesh belt.

[0039] An axial flow fan matrix group consisting of a plurality of axial flow fans is arranged above the finished product table conveyor belt.

[0040] The present invention has the following advantages:

[0041] The present invention has an ingenious structure and a reasonable design. It is a device for producing noodle products. The invention reasonably designs an integrated pressing wheel group, a dough skin stepping punching machine and an automatic noodle cutting and piling machine. The integrated pressing wheel group can be combined with the dough skin stepping punching and cutting machine to realize the production of dough skin products, such as dumpling skins, wonton skins, etc. At the same time, the integrated pressing wheel group can also be combined with the automatic noodle cutting and piling machine to produce noodle products, thereby improving production efficiency, increasing production capacity, and reducing the labor intensity of staff.

[0042] The function of the integrated pressing wheel group machine is to make the surface of the dough smooth, reduce the phenomenon of the dough being too hard inside due to excessive extrusion of the dough product, enhance the flexibility of the dough product, and improve the taste to make it elastic. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 It is an overall three-dimensional schematic diagram of the present invention;

[0044] Figure 2 It is a partial cross-sectional view of the integrated press wheel assembly machine of the present invention;

[0045] Figure 3 It is a partial three-dimensional schematic diagram of the back side view of the integrated press wheel assembly machine of the present invention;

[0046] Figure 4 It is a partial top sectional view of the integrated press wheel assembly machine of the present invention;

[0047] Figure 5 It is a three-dimensional schematic diagram of the dough skin stepping punching and cutting machine of the present invention;

[0048] Figure 6 It is a three-dimensional schematic diagram of a circular punching cutter in the dough skin stepping punching cutter of the present invention;

[0049] Figure 7 It is a schematic front view of a circular punching tool in the dough skin stepping punching machine of the present invention;

[0050] Figure 8 It is a front view axonometric diagram of a square punching tool in the dough skin stepping punching machine of the present invention;

[0051] Fig. 9 It is a schematic front view of a square punching tool in the dough skin stepping punching machine of the present invention;

[0052] Fig.10 It is a schematic diagram of the front view of the automatic noodle cutting and piling machine of the present invention;

[0053] Fig.11 It is a partial three-dimensional schematic diagram of the rear side view of the integrated press wheel assembly machine of the present invention after the support plate is removed;

[0054] Fig.12 yes Fig.11 A partial enlarged schematic diagram of M in the middle;

[0055] Fig.13 It is a partial enlarged view of the integrated press wheel assembly machine of the present invention;

[0056] Among them: 1. Pressing wheel group integrated machine, 2. Noodle skin stepping punching machine, 3. Noodle automatic cutting and piling machine, 4. Direction changing and turning conveyor, 5. First pressing wheel group, 6. Second pressing wheel group, 7. Third pressing wheel group, 8. Front powder spreading machine, 9. Rear powder spreading machine, 10. Braking and cutting motor, 11. Extending and pressing electric box, 12. Cutting electric box, 13. Double-sided powder spreading upper conveyor belt, 14. Double-sided powder spreading middle conveyor belt, 15. Noodle stacking lower conveyor belt, 16. Noodle belt cutter, 17. Automatic dough folding machine , 18, folded skin servo motor, 19, screw nut combination, 20, collision plate component, 21, first bridge cylinder, 22, second bridge cylinder, 23, push plate cylinder, 24, silo limit column, 25, material support plate, 26, sleeve tube, 27, slider, 28, board motor, 29, positioning cylinder, 30, material conveyor belt, 31, material motor, 32, incoming material sensing photoelectric sensor, 33, second conveyor belt, 34, knife front photoelectric sensor, 35, small and medium-sized air Cylinder, 36, first punching station servo motor, 37, second punching station servo motor, 38, third punching station servo motor, 39, No. 4 punching station servo motor, 40, punching tool group, 41, stepping servo motor, 42, tail conveyor belt, 43, terminal motor, 44, travel switch, 45, circular knife bearing plate, 46, circular knife bottom plate, 47, pressure plate, 48, circular knife group, 49, return weight, 50, guide column, 51, guide column, 52, square knife bearing Heavy plate, 53, square knife seat plate, 54, square tool, 55, square skin pressure plate, 56, square knife guide column, 57, unloading weight plate, 58, adjusting screw rod assembly, 59, adjusting nut, 60, pressure plate guide column, 61, mesh belt motor, 62, stainless steel mesh belt, 63, medium pressure fan, 64, broken bar servo motor, 65, reciprocating servo motor, 66, axial flow fan matrix group, 67, finished product belt motor; 68, movable drag plate, 211, fixed length steel element, 171, chain. DETAILED DESCRIPTION

[0057] The following will be combined with the attached Figure 1-Figure 13The present invention is described in detail, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0058] Embodiment 1:

[0059] The present invention provides a fresh wet noodle production machine through improvement, including a pressing wheel group integrated machine 1, a dough skin stepping punching machine 2 and a noodle automatic cutting and piling machine 3;

[0060] The first pressing wheel group 5, the second pressing wheel group 6, and the third pressing wheel group 7 in the pressing wheel group integrated machine 1 are each driven by a variable frequency motor, and each is equipped with a frequency converter to realize their own speed regulation function;

[0061] The operation and stop switches for controlling the first pressing wheel group 5, the second pressing wheel group 6, and the third pressing wheel group 7 in the pressing wheel group integrated machine 1 are respectively configured with two sets, that is, the operation buttons are connected in parallel and the stop buttons are connected in series, so as to prevent the consequences of production suspension caused by damage to the switches; the electric control components and operation buttons of the first pressing wheel group 5 and the second pressing wheel group 6 are arranged in the extension and pressing electric box 11, and the electric control components of the third pressing wheel group 7 are arranged in the wire cutting electric box 12;

[0062] Diffuse reflection photoelectric sensors are provided at appropriate positions between the first pressing wheel group 5 and the second pressing wheel group 6, and between the second pressing wheel group 6 and the third pressing wheel group 7 of the pressing wheel group integrated machine 1 to solve the problem of material breaking or accumulation due to the difference in rotation speed;

[0063] The second pressing wheel group 6 in the pressing wheel group integrated machine 1 is provided with three layers of conveyor belts, a double-sided powdering upper conveyor belt 13, a double-sided powdering middle conveyor belt 14, and a leather stacking lower conveyor belt 15. Figure 2 As shown, a front powder spreading machine 8 and a rear powder spreading machine 9 are respectively arranged at the front and rear, and the material is turned over during the operation of these three conveyor belts, and the starch is evenly attached to both sides during the operation, so as to solve a series of problems such as the adhesion of finished products;

[0064] The front powder spreader 8 and the rear powder spreader 9 in the roller group integrated machine 1 are both equipped with a speed regulator to adjust the powder output, and the inverter output function of the second roller group 6 is used to synchronize with it to act or stop, that is, when the second roller group 6 is running, the front powder spreader 8 and the rear powder spreader 9 are operated to spread powder, and when the second roller group 6 stops running, the front powder spreader 8 and the rear powder spreader 9 are automatically powered off and stopped. Avoiding the cumbersome start and stop operation, solves the problem of no powder on the material surface or excessive powder accumulation caused by forgetting to start or stop the powder spreader switch;

[0065] The roller assembly integrated machine 1 is provided with a servo motor 18 driving a screw rod and nut assembly to realize a straight line forward and backward uniform high-speed reciprocating movement of the trolley 17. Figure 2 As shown, the material continuously falls onto the support plate 25 in the trolley under the action of gravity under the operation of the conveyor belt 15 under the stacking, and the two movements realize the neat stacking of the material to form a multi-layer material accumulation of fixed width and length, that is, the dough blanks to be cut for wonton skins or dumpling skins; when the trolley completes the number of reciprocating times set in the human-machine interaction interface, it stops, and at the same time, the dough cutter 16 runs one circle driven by the brake cutting motor 10 to cut the material and stops at the original position;

[0066] The pneumatic push plate mechanism is provided in the pressure wheel assembly integrated machine 1. Figure 3 As shown, the pallet 25 for transporting materials on the conveyor belt is placed on the sleeve tube 26 of two bridge cylinders (the first bridge cylinder 21 and the second bridge cylinder 22). More than 10 pallets 25 can be stacked. This position is called the material board bin. There are two limit columns 24 in front, and there is a gap between their lower mouths and the sleeve tube, which only allows one pallet to pass straight through. There is a travel switch below it. When there is no pallet at this position, the equipment will detect it in the PLC program, suspend the execution of subsequent actions, and alarm to remind workers to immediately replenish the pallet in place;

[0067] Furthermore, the pneumatic push plate mechanism, such as Figure 3 , Fig.11 and Fig.12 As shown, it includes a first bridge cylinder 21, a second bridge cylinder 22 and a push plate cylinder 23, wherein the front ends of the first bridge cylinder 21 and the second bridge cylinder 22 are respectively equipped with fixed-length steel elements 211, and are inserted into their respective sleeves 26. At this time, the sleeve tube 26 has two purposes: one is to serve as a support surface for the pallet bin, and the other is to provide a forward and backward movement guide for the fixed-length steel elements at the front ends of the bridge cylinders. The fixed-length steel elements 211 of the first bridge cylinder 21 and the second bridge cylinder 22 can be retracted. When extended, they are located above the trolley and serve as a support for the pallet, so that the striker member 20 can push the pallet to the trolley. When the striker member 20 pushes the pallet, the fixed-length steel element 211 has been extended first, and the striker member pushes the pallet onto the fixed-length steel element, and after entering the specified position, the fixed-length steel element retracts into place. At this time, there is an empty space below the pallet, and the striker member applies force to the pallet to prevent the return action of the fixed-length steel element from driving the displacement of the pallet. Afterwards, the striker component retreats under the action of the push plate cylinder, so that the pallet falls steadily on the chain of the trolley, and the pallet is supported by two or more chains, and the striker component retreats to its original position under the action of the push plate cylinder.

[0068] The front end of the push plate cylinder 23 arranged in the middle is connected to a connecting rod, and the two ends of the connecting rod are respectively provided with a collision plate component 20, and the collision plate component is symmetrically fixed on a pair of sliders 27 respectively, and the sliders 27 are installed on respective linear guide rails. In the original state, all cylinder pistons are at the tail. When the trolley 17 is in place and ready to load the pallet, the PLC command is issued, the control solenoid valves of the first bridge cylinder 21 and the second bridge cylinder 22 are energized, and the compressed air pushes the piston forward. The fixed-length steel element 211 connected to its front end extends to bridge the pallet forward and provide a translation support surface; after it is in place, the push plate cylinder 23 is energized and operated, and the collision plate component pushes the bottom plate in the pallet bin forward. The pallet above it is blocked by the material bin limit column 24 and does not move in place. After it is in place, the PLC issues a command to cut off the power of the bridge cylinder 21 and 22 solenoid valves, and the bridge rod returns to the origin to make way for the trolley to run. After that, the push plate cylinder 23 is de-energized and returns to its original position. The pallet moves down into the trolley under the action of gravity to realize the automatic loading action. The other pallets in the material bin move down to their place under the action of gravity due to the empty space below, and are replenished for the next action.

[0069] The first bridge cylinder 21, the second bridge cylinder 22 and the push plate cylinder 23 of the cylinder push plate mechanism in the pressure roller group integrated machine 1 are respectively equipped with magnetic induction switches at the front and rear of the cylinder bodies, and their signal collection is respectively transmitted to the PLC to ensure that the operation instructions are correct;

[0070] The trolley 17 in the roller assembly integrated machine 1 is provided with a positioning cylinder 29, such as Figure 4 As shown, when the trolley is running, the control solenoid valve of the positioning cylinder 29 is powered off, and its piston rod is extended to act as a positioning pin to ensure that the pallet does not move during the operation of the trolley; only when the trolley 17 has completed its operation according to the instruction and moved forward to the front end to prepare for unloading, the positioning cylinder 29 is powered on for delay, and the piston rod is retracted to make way for the running channel of the pallet; when the delay setting time is reached, the power is immediately turned off and the piston rod is extended;

[0071] The trolley 17 in the roller group integrated machine 1 is provided with a plate-moving motor 28. Figure 4 As shown, a board-moving mechanism is arranged on the bottom plate of the trolley, and the board-moving mechanism includes 2 or 3 chains 171 sprocket mechanisms. Only when the trolley 17 has finished running according to the instruction and moved forward to the front end to prepare for unloading, the positioning cylinder 29 is energized to retract the piston rod to make way for the pallet running channel, and the board-moving motor 28 is energized to drive the chain group to operate. At this time, the pallet and the material in close contact above the chain move forward driven by friction, and at the same time, the subsequent material receiving conveyor belt 30 located at the front end of the stepping cutting machine 2 is energized to run synchronously, thereby completing the unloading action;

[0072] The specific structure of the dough stepping punching machine 2 is as follows Figure 5As shown, when the material is loaded on the pallet and driven by the receiving motor 31 through the receiving conveyor belt 30 to the position of the incoming material sensing photoelectric sensor 32, it will act in two situations A and B respectively: A. When there is no feedback from the photoelectric sensor 34 in front of the knife, all the cutters (the first punching station servo motor 36, the second punching station servo motor 37, the third punching station servo motor 38, and the fourth punching station servo motor 39) are restored to the origin and are in a standby state, and when there is no signal from the travel switch 44 at the tail of the machine, the receiving motor 31 continues to run, and the stepping servo motor 41 runs synchronously and continuously, and the material is transported to the position detected by the photoelectric sensor 34 in front of the knife and pauses. B. When one of the above situations A is not met, the receiving motor 31 stops, and the material stops on the conveyor belt 30 and waits for A to occur before being transported;

[0073] The second conveyor belt 33 in the dough stepping punching machine 2 is driven by a servo motor 41, and it has two operating modes, C and D: C) continuous operation before punching and after the punching action is completed; D) stepping during the punching process, and its stepping action is described later.

[0074] Four punching tool groups of different specifications (a first punching station servo motor 36, a second punching station servo motor 37, a third punching station servo motor 38, and a fourth punching station servo motor 39) are installed above the second conveyor belt 33 in the dough punching machine 2, and can be increased or decreased according to user needs during implementation; it is characterized in that the servo motor drives the elevator to drive the punching tool group 40 up and down to complete the punching of the material, and the choice of the tool, the distance and speed of the punching downward, the number of times, and the step size can all be set on the human-computer interactive touch screen and accurately executed through the PLC.

[0075] Two small and medium-sized cylinders 35 are arranged on both sides of the front end of the second conveyor belt 33 in the dough punching machine 2. When the material is suspended at the position of the photoelectric 34 in front of the knife, the piston rod is powered on and extended at the same time, so that the support plate is laterally displaced and centered to prevent the material from being skewed and producing waste.

[0076] The second conveyor belt 33 in the dough sheet punching machine 2 continuously runs for a distance after the material is centered, namely, the front adjustment distance of the knife. The front adjustment distance of each knife can be set and modified separately on the touch screen.

[0077] The material runs in front of the designated knife and then pauses after adjusting the distance. The designated tool moves downward for punching. After punching is in place, the servo motors of the first punching station, the second punching station, the third punching station and the fourth punching station of the designated tool or the first punching station servo motor 36 or the second punching station servo motor 37 or the third punching station servo motor 38 or the fourth punching station servo motor 39 reverse and drive the tool to lift in the opposite direction to the origin. The servo motor or the first punching station servo motor 36 or the second punching station servo motor 37 or the third punching station servo motor 38 or the fourth punching station servo motor 39 pauses. The stepper servo motor 41 drives the material located on the second conveyor belt 33 to move forward a set distance according to the set data and then pauses. The designated tool moves downward again for a second punching, and this is repeated. After the set number of punchings is completed, the tool is reset, and the stepper servo motor 41 runs continuously to transport the material that has completed the punching process.

[0078] After the dough punching machine 2 completes the set number of punching times, the terminal motor 43 drives the tail conveyor belt 42 to operate continuously, and when the material is transported to the pallet touching the travel switch 44 at the tail end, the terminal motor 43 is powered off and stops to facilitate manual or robot unloading.

[0079] The punching tool group for cutting round dumpling skin products in the dough punching machine 2 is as follows: Figure 6 and Figure 7 As shown, the circular knife load-bearing plate 45 is fixed at the corresponding position of the frame, a servo motor power mechanism is installed on its upper part, and a pair of guide pillars 50 are arranged below to ensure that the mechanism runs smoothly, reliably and without deflection; the circular tool group 48 is fixed to the circular knife seat plate 46 with the blade at the bottom after precise calculation, and the circular knife seat plate 46 is equipped with a linear bearing that cooperates with the guide pillars 50; a pressing plate 47 is arranged at the blade of the circular tool, and four guiding guide pillars 51 are installed on its four corners and the upper part passes through the circular knife seat plate 46 and is adjusted and locked with an adjusting nut; a finished product return counterweight 49 is arranged in the inner cavity of each circular tool, which is fixed to the blade position with a wire rope, and its lower plane is lower than the blade surface and the upper plane is higher than the blade surface.

[0080] The cutter for cutting round dumpling skin products in the dough skin punching machine 2 is driven downward by the servo motor to punch and cut, and the circular knife bottom plate 46, the pressing plate 47, the circular knife group 48, and the material return counterweight 49 move downward accordingly. When encountering materials, the pressing plate 47 and the material return counterweight 49 stop on the surface of the materials to implement gravity fixed compaction on the materials, and the circular knife bottom plate 46 and the circular knife group 48 continue to move downward to implement the material punching action. After reaching the set stroke, the servo motor reverses and rises to exit. At this time, the pressing plate 47 and the material return counterweight 49 still stop on the surface of the materials to implement gravity unloading to prevent the materials from moving up with the rise of the cutter; continue to rise until the circular knife group 48 has completely exited the materials, and the material return counterweight 49 rises and separates from the materials with the traction of the wire rope, and the pressing plate 47 is combined with the circular knife bottom plate 46 by the locked adjusting nut on the upper part of the guide column 51 to synchronously rise and remove the materials.

[0081] The punching tool group for cutting square wonton wrappers and wonton wrappers in the dough wrapping machine 2 is as follows: Figure 8 and Fig. 9 As shown, the square knife load-bearing plate 52 is fixed at the corresponding position of the frame, a servo motor power mechanism is installed on the upper part, and a pair of guide columns 56 are arranged at the lower part to ensure that the mechanism runs smoothly, reliably and without deflection; the square tool 54 is fixed on the square tool seat plate 53 with the blade at the bottom, and the square tool seat plate 53 is equipped with a linear bearing that cooperates with the square knife guide column 56; a square leather pressing plate 55 is arranged at the blade of the square tool, and four guiding pressing plate guide columns 60 are installed on its four corners and the upper part passes through the square tool seat plate 53 and has an adjusting nut 59 for adjustment and locking, and its lower plane is lower than the blade surface and the upper plane is higher than the blade surface; an unloading weight-adding plate 57 is installed between the square knife load-bearing plate 52 and the square tool seat plate 53, and an adjusting screw 58 is arranged around the unloading weight-adding plate 57 and passes through the square knife load-bearing plate 52.

[0082] The cutter for cutting square wonton wrappers and wonton wrappers in the dough wrap punching machine 2 is driven downward by the servo motor to punch, and the square cutter seat plate 53, the square wrapper pressing plate 55, the square cutter 54, and the unloading weight plate 57 move downward accordingly. When the distance is 1 to 5 mm before contacting the material, the upper adjustment nut of the adjustment screw assembly 58 of the unloading weight plate 57 contacts the upper plane of the square cutter bearing plate 52 and stops moving downward, and separates from the descending body. When the cutter contacts the material, the square wrapper pressing plate 55 stops on the surface of the material, and the material is fixed and compacted by gravity, and the square cutter seat plate 53 and the square cutter 54 continue to move downward to punch the material. After reaching the set stroke, the servo motor reverses and rises to exit. At this time, the square skin pressure plate 55 still stops on the surface of the material to implement gravity unloading to prevent the material from moving up with the rise of the tool. At this time, the contact area between the material and the tool is too large and the unique viscosity of the material will drive 55 to move upward. When the upper end surface of 60 contacts 57, the gravity of 57 is applied to 55 to increase the unloading force; it continues to rise until the square tool 54 has completely exited the material, the square skin pressure plate 55 and the unloading weight plate 57 rise and separate from the material as the adjusting nut at the upper end of the pressure plate guide column 60 contacts the square tool seat plate 53, and return to the starting point.

[0083] A movable drag plate 68 is provided between the middle conveyor belt 14 and the lower conveyor belt 15 of the pressing wheel assembly integrated machine 1 of the present invention. When noodles need to be made, the drag plate is pushed out to prevent the material from falling into the lower conveyor belt 15 due to gravity.

[0084] The noodle automatic cutting and piling machine 3 of the present invention is as follows Fig.10 As shown, the mesh belt motor 61 drives the stainless mesh belt 62 to run and transport noodle materials; the mesh belt motor 61 is equipped with a frequency converter to adjust the speed to ensure the synchronization of material transportation;

[0085] A medium-pressure fan 63 is provided on the front surface of the stainless steel mesh belt 62 in the noodle automatic cutting and piling machine 3 of the present invention, which is intended to remove floating powder and debris on the surface of the material to ensure product quality, and at the same time preliminarily cool and dehumidify the material;

[0086] A noodle cutting mechanism is provided below the rear end of the stainless steel mesh belt 62 in the noodle automatic cutting and piling machine 3 of the present invention and is driven by a noodle cutting servo motor 64, and its function is to quickly and efficiently cut the continuous noodles into a specified length;

[0087] A conveyor belt driven by a reciprocating servo motor 65 is horizontally arranged below the noodle cutting mechanism in the noodle automatic cutting and piling machine 3 of the present invention. The conveyor belt runs alternately in forward and reverse directions, and its running linear speed is greater than the incoming material linear speed, so that the fixed-length noodles of the material are automatically stacked straight and neatly in one place; the number of times can be set as an odd number in the human-machine interaction interface. When the set number of times is reached, the conveyor belt continuously moves forward, and starts to run alternately in forward and reverse directions at the next part of the conveyor belt, completing the intention of automatically piling the fixed-length noodles;

[0088] An axial flow fan matrix group 66 composed of a plurality of axial flow fans is arranged above the conveyor belt driven by the reciprocating servo motor 65 in the automatic noodle cutting and piling machine 3 of the present invention to continuously cool the material below, thereby ensuring the loss of water at the material break and reducing the phenomenon of water return of the product during subsequent storage and transportation;

[0089] The finished product conveyor belt in the automatic noodle cutting and piling machine 3 of the present invention is driven by the finished product belt motor 67 through a pulley, and its running time is when the reciprocating servo motor 65 has executed a specified number of times; its running time is set and modified in the human-machine interaction interface;

[0090] The PLC and the human-machine interface in the automatic noodle cutting and piling machine 3 of the present invention are set to the second mode referred to as the continuous non-cutting mode for operation: 64 is not running, 65 and 67 are continuously running forward, so as to meet the process requirements of producing willow leaf noodles, rolled fish roe noodles, diamond-shaped noodles and other products that do not require a cutting function;

[0091] The PLC and the human-machine interface in the automatic noodle cutting and piling machine 3 of the present invention are set to operate in a third mode referred to as a continuous small cutting mode: 64 runs once for a long time, and 65 and 67 run forward continuously to meet the process requirements for producing noodle products.

[0092] Embodiment 2:

[0093] The present invention provides a fresh wet noodle production machine through improvement, including a pressing wheel group integrated machine 1 and the dough skin stepping punching machine 2,

[0094] The pressing wheel assembly integrated machine 1 comprises a first pressing wheel assembly 5, a second pressing wheel assembly 6 and a third pressing wheel assembly 7 arranged side by side.

[0095] Below the second pressing wheel group 6, a double-sided powder-sprinkling upper conveyor belt 13, a double-sided powder-sprinkling middle conveyor belt 14, and a leather-stacked lower conveyor belt 15 are sequentially arranged;

[0096] The double-sided powder-sprinkling upper conveyor belt 13 and the double-sided powder-sprinkling middle conveyor belt 14 are each equipped with a powder-sprinkling machine.

[0097] In this embodiment, a reciprocating trolley 17 is provided below the under-stack conveyor belt 15, and a dough sheet cutter 16 is provided between the under-stack conveyor belt 15 and the trolley 17.

[0098] A support plate 25 is provided on the trolley 17 , and the support plate stacked with materials enters the dough stepping punching and cutting machine 2 under the action of the trolley.

[0099] In this embodiment, the pressing wheel assembly integrated machine 1 is provided with a pneumatic pushing plate mechanism that matches the trolley 17 to realize adding a pallet to the trolley. The pneumatic pushing plate mechanism includes a material plate bin and a pushing plate cylinder 23 installed on the base of the pressing wheel assembly integrated machine 1, wherein the telescopic rod of the pushing plate cylinder 23 is provided with a slider 27, and a collision plate component 20 is provided at both ends of the slider. The collision plate component 20 pushes a pallet of the material plate bin onto the trolley under the telescopic action of the pushing plate cylinder 23.

[0100] In this embodiment, the trolley 17 is provided with a plate walking mechanism and a trolley walking mechanism.

[0101] The trolley walking mechanism includes a folding servo motor 18, a screw 19, and a screw nut group, the screw nut group is installed on the trolley, the screw is installed on the base of the pressure roller group integrated machine 1, and the folding servo motor 18 is connected to the screw 19;

[0102] The walking mechanism includes a walking motor 28 and a sprocket mechanism. The sprocket mechanism is installed on the trolley and driven by the walking motor 28. The chain in the sprocket mechanism drives the pallet to move forward by the friction force.

[0103] The dough skin stepping punching machine 2 forms a dough skin production line with the pressing wheel group integrated machine 1 through the material receiving conveyor belt 30;

[0104] The material receiving conveyor belt 30 is matched with the trolley 17;

[0105] The dough skin stepping punching machine 2 includes a second conveyor belt 33 and an array of punching tool groups 40 installed above the second conveyor belt 33 . The array of punching tool groups 40 is arranged along the conveying direction of the second conveyor belt 33 .

[0106] In this embodiment, two centering small cylinders 35 are provided on the second conveyor belt 33 and are arranged opposite to each other and located in front of the punching tool group 40 .

[0107] In this embodiment, the punching tool set 40 is used to cut round dumpling wrappers, including

[0108] The circular knife bearing plate 45 is fixed to the frame of the dough stepping punching and cutting machine 2;

[0109] The circular knife seat plate 46 is installed below the circular knife bearing plate 45 through the guide column 50.

[0110] A circular cutter set 48, including a plurality of circular cutters, is fixed below the circular cutter seat plate 46;

[0111] A pressing plate 47 acts on the dough skin, the circular cutter passes through the pressing plate, and the pressing plate is mounted on the circular cutter bearing plate 45 through a guide column 51;

[0112] A material return counterweight 49, movably mounted in the circular cutter; and

[0113] A driving motor is mounted on the circular knife bearing plate 45 and is drivingly connected to the circular knife seat plate (46).

[0114] In this embodiment, the punching tool set 40 is used to cut square wonton wrappers or wonton wrappers, including

[0115] A square knife load-bearing plate 52 is fixed to the frame of the dough stepping punching and cutting machine 2;

[0116] A square knife seat plate 53 is installed below the square knife load-bearing plate 52 through a square knife guide column 56; a driving motor is installed on the square knife load-bearing plate 52 and is drivingly connected to the square knife seat plate 53;

[0117] The square leather pressing plate 55 is movably connected to the square knife seat plate 53 through the pressing plate guide column 60;

[0118] A square cutter set, comprising a plurality of square cutters, which are fixed below the square cutter seat plate 53 and penetrate through the square skin pressing plate 55; and

[0119] The unloading weight-adding plate 57 is installed on the square knife load-bearing plate 52 through a screw, and the lower surface of the unloading weight-adding plate 57 matches the guide column 60 of the pressing plate.

[0120] In this embodiment, a tail conveyor belt 42 is provided at the tail of the second conveyor belt 33 , and a travel switch 44 is provided at the tail end of the tail conveyor belt 42 .

[0121] This embodiment can produce dough products such as dumpling wrappers or wonton wrappers through the integrated pressing wheel assembly 1 and the dough stepping punching and cutting machine 2; it can improve production efficiency, increase production capacity, and at the same time reduce the labor intensity of the staff.

[0122] Embodiment three:

[0123] The present invention provides a fresh wet noodle production machine through improvement, including a pressing wheel assembly integrated machine 1 and a noodle automatic cutting and piling machine 3, wherein the noodle automatic cutting and piling machine 3 is matched with the pressing wheel assembly integrated machine 1 through a movable drag plate;

[0124] The pressing wheel assembly integrated machine 1 comprises a first pressing wheel assembly 5, a second pressing wheel assembly 6 and a third pressing wheel assembly 7 arranged side by side.

[0125] Below the second pressing wheel group 6, a double-sided powder-sprinkling upper conveyor belt 13, a double-sided powder-sprinkling middle conveyor belt 14, and a leather-stacked lower conveyor belt 15 are sequentially arranged;

[0126] The double-sided powder-sprinkling upper conveyor belt 13 and the double-sided powder-sprinkling middle conveyor belt 14 are each equipped with a powder-sprinkling machine.

[0127] The noodle automatic cutting and piling machine 3 is matched with the pressing wheel group integrated machine 1 through the movable drag plate 68 to form a noodle production line;

[0128] The movable carriage 68 is located between the middle conveyor belt 14 and the lower conveyor belt 15 (such as Fig.13 as shown).

[0129] In this embodiment, the noodle automatic cutting and piling machine 3 includes a direction-changing turning conveyor 4, a stainless mesh belt 62, a reciprocating conveyor belt and a finished product platform conveyor belt. The direction-changing turning conveyor 4 is docked with the movable drag plate, the stainless mesh belt 62 is docked with the direction-changing turning conveyor 4, the reciprocating conveyor belt is located below the stainless mesh belt 62, and a noodle cutting mechanism is provided at the tail end of the stainless mesh belt 62, and the finished product platform conveyor belt is docked with the reciprocating conveyor belt;

[0130] A medium-pressure fan 63 is provided on the stainless mesh belt 62.

[0131] An axial flow fan matrix group 66 consisting of a plurality of axial flow fans is arranged above the finished product table conveyor belt.

[0132] This embodiment can realize the production of noodles through the combination of the pressing wheel group integrated machine 1 and the noodle automatic cutting and piling machine 3, which can improve the production efficiency and reduce the labor intensity of the staff.

[0133] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A fresh wet noodle production machine, Features: The invention comprises a pressing wheel assembly integrated machine (1), wherein the pressing wheel assembly integrated machine (1) comprises at least one pressing wheel assembly, A double-sided powder-sprinkling upper conveyor belt (13), a double-sided powder-sprinkling middle conveyor belt (14), and a leather-stacked lower conveyor belt (15) are sequentially arranged below one of the pressing wheel groups; The double-sided powder-sprinkling upper conveyor belt (13) and the double-sided powder-sprinkling middle conveyor belt (14) are each equipped with a powder-sprinkling machine; A reciprocating trolley (17) is provided below the under-stack conveyor belt (15), and a dough sheet cutter (16) is provided between the under-stack conveyor belt (15) and the trolley (17). A support plate (25) is arranged on the trolley (17), and the support plate stacked with materials enters the dough stepping punching machine (2) at the next station under the action of the trolley; The pressing wheel assembly integrated machine (1) is provided with a pneumatic push plate mechanism that matches the trolley (17) and realizes adding a support plate to the trolley, the pneumatic push plate mechanism comprising a material plate bin and a push plate cylinder (23) installed on the base of the pressing wheel assembly integrated machine (1), wherein the telescopic rod of the push plate cylinder (23) is provided with a slider (27), and a collision plate component (20) is provided at both ends of the slider, and the collision plate component (20) pushes a support plate of the material plate bin onto the trolley under the telescopic action of the push plate cylinder (23); The pneumatic push plate mechanism also includes a first bridge cylinder (21) and a second bridge cylinder (22) installed on the pressure roller assembly integrated machine. The first bridge cylinder (21) and the second bridge cylinder (22) are arranged in parallel and are both provided with a fixed-length steel element that can be extended above the trolley and support the pallet. The fixed-length steel element is connected to the telescopic rod of the cylinder. At the same time, the fixed-length steel element is provided with a sleeve tube, which is fixedly arranged on the base of the pressure roller assembly integrated machine. A material plate bin for stacking pallets is formed above the two sleeve tubes.

2. A fresh wet noodle production machine according to claim 1, Features: A limiting column is arranged on the upper plate side of the material plate bin, and an upper plate gap is formed between the lower part of the limiting column and the sleeve tube, and the gap only allows one support plate to pass straightly.

3. A fresh wet noodle production machine according to claim 1, Features: The trolley (17) is provided with a walking mechanism and a trolley walking mechanism. The trolley travel mechanism comprises a folded-skin servo motor (18), a screw rod, and a screw rod nut group, wherein the screw rod nut group is mounted on the trolley, the screw rod is mounted on a base of the pressure wheel assembly integrated machine (1), and the folded-skin servo motor (18) is connected to the screw rod; The walking mechanism comprises a walking motor (28) and a sprocket mechanism, wherein the sprocket mechanism is mounted on the trolley and driven by the walking motor (28), and the chain in the sprocket mechanism drives the pallet to move forward by the friction force.

4. A fresh wet noodle production machine according to any one of claims 1 to 3, Features: It also includes a dough sheet stepping punching machine (2), The dough skin stepping punching and cutting machine (2) forms a dough skin production line through the material receiving conveyor belt (30) and the pressing wheel assembly integrated machine (1); The material receiving conveyor belt (30) matches the trolley (17); The dough skin stepping punching machine (2) comprises a second conveyor belt (33), and an array of punching tool groups (40) installed above the second conveyor belt (33), wherein the array of punching tool groups (40) are arranged along the conveying direction of the second conveyor belt (33).

5. A fresh wet noodle production machine according to claim 4, Features: Two small centering cylinders (35) are arranged opposite to each other and located in front of the punching tool group (40) on the second conveyor belt (33).

6. A fresh wet noodle production machine according to claim 4, Features: The punching tool set (40) is used to cut round dumpling wrappers, including A circular knife bearing plate (45) is fixed to a frame of the dough stepping punching and cutting machine (2); The circular knife seat plate (46) is installed below the circular knife bearing plate (45) through a guide column (50). A circular cutter assembly (48), comprising a plurality of circular cutters, fixed below the circular cutter seat plate (46); A pressing plate (47) acts on the dough skin, the circular cutter passes through the pressing plate, and the pressing plate is mounted on the circular cutter bearing plate (45) via a guide column (51); A material return counterweight (49) movably mounted in the circular cutter; and A driving motor is mounted on the circular knife load-bearing plate (45) and is drivingly connected to the circular knife seat plate (46).

7. A fresh wet noodle production machine according to claim 4, Features: The punching tool set (40) is used to cut square wonton wrappers or wonton wrappers, including A square knife load-bearing plate (52) is fixed to the frame of the dough stepping punching and cutting machine (2); A square knife seat plate (53) is installed below the square knife load-bearing plate (52) via a square knife guide column (56); a driving motor is installed on the square knife load-bearing plate (52) and is drivingly connected to the square knife seat plate (53); A square skin pressing plate (55) movably connected to the square knife seat plate (53) via a pressing plate guide column (60); A square cutter set, comprising a plurality of square cutters, the square cutters being fixed below the square cutter seat plate (53) and penetrating the square skin pressing plate (55); and The unloading weight-adding plate (57) is mounted on the square knife load-bearing plate (52) via a screw, and the lower surface of the unloading weight-adding plate (57) matches the pressure plate guide column (60).

8. A fresh wet noodle production machine according to claim 1 or 5, Features: It also includes an automatic noodle cutting and piling machine (3), The automatic noodle cutting and piling machine (3) is matched with the pressing wheel assembly integrated machine (1) via a movable drag plate to form a noodle production line.

9. A fresh wet noodle production machine according to claim 8, Features: The automatic noodle cutting and piling machine (3) comprises a direction-changing turning conveyor, a stainless mesh belt (62), a reciprocating conveyor belt and a finished product platform conveyor belt, the direction-changing turning conveyor is docked with the movable drag plate, the stainless mesh belt (62) is docked with the direction-changing turning conveyor, the reciprocating conveyor belt is located below the stainless mesh belt (62), and a noodle cutting mechanism is provided at the tail end of the stainless mesh belt (62), and the finished product platform conveyor belt is docked with the reciprocating conveyor belt; A medium-pressure fan (63) is provided on the stainless mesh belt (62). An axial flow fan matrix group (66) consisting of a plurality of axial flow fans is arranged above the finished product table conveyor belt.

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