Tunnel lining maintenance device
By designing a pipe frame device for tunnel lining maintenance, and using temperature sensors and water level monitoring mechanisms to achieve automated water circulation control, the problems of low efficiency and poor quality of manual maintenance in the prior art are solved, and the strength and surface density of tunnel lining concrete are improved.
Patent Information
- Application Number
- CN202210494939.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-07
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2042-05-07
AI Technical Summary
During the maintenance of secondary lining concrete in existing tunnels, due to the limitations of manual sprinkler maintenance and large operation workload, the maintenance effect is poor, and the maintenance construction occupies a long distance from the tunnel and requires the cooperation of the loader, which makes it difficult to maintain the maintenance quality and the strength does not meet the requirements.
A tunnel lining maintenance device is designed, including a pipe frame, a temperature sensor, a water level monitoring mechanism and a water barrier mechanism. The concrete poured in the tunnel through the pipe frame is used to control the water circulation using a temperature sensor and a water level monitoring mechanism to achieve temperature and humidity regulation, and ensure the strength and surface density of the concrete.
Through automated water circulation and temperature control, the strength and surface density of tunnel lining concrete are improved, manual operation is reduced, maintenance efficiency and quality is improved, and labor costs are reduced.
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Figure CN114961786B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tunnel construction, and particularly relates to a tunnel lining maintenance device. Background Art
[0002] At present, the secondary lining concrete of tunnels is maintained by manual watering and a multi-functional bench for knocking, detecting, and maintaining. The concrete strength is detected by a rebound instrument. However, during the implementation process, due to the limitations of manual watering maintenance, large on-site operation workload, and weak worker responsibility, the maintenance effect is not good. Also, due to the reasons that the maintenance construction of the second-generation multi-functional maintenance bench requires a long distance in the tunnel and the cooperation of a loader, etc., the maintenance quality cannot be effectively and continuously adhered to, and the strength of the lining concrete fails to meet the construction requirements. Summary of the Invention
[0003] The purpose of the present invention is to provide a tunnel lining maintenance device to alleviate the technical problem of high labor costs in the existing tunnel maintenance process.
[0004] A tunnel lining maintenance device provided by an embodiment of the present invention includes: a pipe rack. The pipe rack includes a first longitudinal pipe and a second longitudinal pipe arranged in parallel. The first longitudinal pipe is higher than the second longitudinal pipe. The left side of the first longitudinal pipe has a plurality of second longitudinal pipes whose vertical positions decrease in sequence. Among the multiple second longitudinal pipes on the left side of the first longitudinal pipe, for two vertically adjacent second longitudinal pipes, the upper second longitudinal pipe is closer to the first longitudinal pipe in the left-right direction than the lower second longitudinal pipe. Among the multiple second longitudinal pipes on the right side of the first longitudinal pipe, for two vertically adjacent second longitudinal pipes, the upper second longitudinal pipe is closer to the first longitudinal pipe in the left-right direction than the lower second longitudinal pipe.
[0005] The first longitudinal pipe is connected to the two adjacent second longitudinal pipes on its left and right, and between two vertically adjacent second longitudinal pipes through cross pipes.
[0006] The top wall of the first longitudinal pipe has a first water seepage hole; the top walls of the second longitudinal pipes and the cross pipes have second water seepage holes.
[0007] The pipe rack is provided with a water inlet and a water outlet, and a temperature sensor is provided on the outer wall of the pipe rack.
[0008] A water level monitoring mechanism is provided at the top wall of the first longitudinal pipe; a water blocking mechanism corresponding to the second water seepage holes one by one is provided in the second longitudinal pipe and the transverse pipe. The water blocking mechanism includes a driving mechanism and a water blocking plate. The driving mechanism is used to drive the water blocking plate to move, so as to open or close the second water seepage holes. The driving mechanism is electrically connected to the water level monitoring mechanism. When the water level monitoring mechanism detects that the water level in the first longitudinal pipe is higher than the first water seepage hole, the driving mechanism can drive the water blocking plate to open the second water seepage holes, and when the water level in the first longitudinal pipe is lower than the first water seepage hole, the driving mechanism can drive the water blocking plate to block the second water seepage holes.
[0009] Further, filter cloths are wrapped around the first water seepage holes of the first longitudinal pipe, and the second water seepage holes of the second longitudinal pipe and the transverse pipe.
[0010] Further, the driving mechanism includes a traction module, a traction rope and a spring. The traction module is located outside the second longitudinal pipe or the transverse pipe. The two ends of the traction rope are respectively connected to the water blocking plate and the traction module. The traction module pulls the water blocking plate downward through the traction rope to open the second water seepage holes. One end of the spring is connected to the water blocking plate, and the other end is connected to the bottom surface of the second water seepage pipe or the transverse pipe. The spring is used to drive the water blocking plate to abut against the second water seepage holes to close the second water seepage holes.
[0011] Further, each driving mechanism is connected to the water level monitoring mechanism through an electric wire, and the electric wire is fixed in the transverse pipe and / or the second longitudinal pipe through a wire clip.
[0012] Further, the water level monitoring mechanism includes a first detection electrode and a second detection electrode. The outer ends of the first detection electrode and the second detection electrode are both located below the first water seepage hole and are arranged at intervals.
[0013] Further, the water inlet is arranged on the first longitudinal pipe, and the water outlet is arranged on the lowermost second longitudinal pipe.
[0014] Further, the tunnel lining maintenance device further includes an arched framework, and the pipe rack is connected to the framework.
[0015] Further, a protective housing is arranged outside the traction module.
[0016] Further, temperature sensors are arranged on both the first longitudinal pipe and the second longitudinal pipe.
[0017] Further, the tunnel lining maintenance device includes a water circulation mechanism, and the water circulation mechanism is connected to the water inlet and the water outlet.
[0018] The tunnel lining maintenance device provided by the embodiment of the present invention includes: a pipe rack, the pipe rack includes a first longitudinal pipe and a second longitudinal pipe arranged in parallel, the first longitudinal pipe is higher than the second longitudinal pipe, and the left side of the first longitudinal pipe has a plurality of second longitudinal pipes whose vertical positions decrease in sequence; among the multiple second longitudinal pipes on the left side of the first longitudinal pipe, for two vertically adjacent second longitudinal pipes, the upper second longitudinal pipe is closer to the first longitudinal pipe in the left-right direction than the lower second longitudinal pipe; among the multiple second longitudinal pipes on the right side of the first longitudinal pipe, for two vertically adjacent second longitudinal pipes, the upper second longitudinal pipe is closer to the first longitudinal pipe in the left-right direction than the lower second longitudinal pipe; between the first longitudinal pipe and its two adjacent second longitudinal pipes on the left and right, and between two vertically adjacent second longitudinal pipes, they are all connected by a transverse pipe; the top wall of the first longitudinal pipe has a first water seepage hole; the top walls of the second longitudinal pipe and the transverse pipe have second water seepage holes; a water inlet and a water outlet are arranged on the pipe rack, and a temperature sensor is arranged on the outer wall of the pipe rack; a water level monitoring mechanism is arranged at the top wall of the first longitudinal pipe; a water blocking mechanism corresponding to the second water seepage holes one by one is arranged in the second longitudinal pipe and the transverse pipe, the water blocking mechanism includes a driving mechanism and a water blocking plate, the driving mechanism is used to drive the water blocking plate to move, so as to open or close the second water seepage hole; the driving mechanism is electrically connected to the water level monitoring mechanism, and the driving mechanism can drive the water blocking plate to open the second water seepage hole when the water level monitoring mechanism detects that the water level in the first longitudinal pipe is higher than the first water seepage hole, and drive the water blocking plate to block the second water seepage hole when the water level in the first longitudinal pipe is lower than the first water seepage hole. By measuring the temperature, controlling the temperature and humidity to improve the strength and surface density of the tunnel lining concrete, the pipe rack can be poured into the tunnel interior with concrete. The first longitudinal pipe and the second longitudinal pipe both extend along the extension direction of the tunnel. The surface of the pipe rack is equipped with a temperature sensor, and there are a certain number of small holes (the first water seepage hole and the second water seepage hole) evenly distributed near the top of the surface of the pipe rack. Different temperatures of water can be injected into the pipe rack through the water inlet, and the water flows to each position of the pipe rack. When the water level detection mechanism detects that the water level in the pipe rack rises to the first water seepage hole of the first longitudinal pipe at the highest position, each driving mechanism is driven to move the water blocking plate that blocks the second water seepage hole away, so as to open all the second water seepage holes, ensuring that water flows out from the first water seepage hole and the second water seepage hole at the same time. When the water injection into the pipe rack stops, the water level of the first longitudinal pipe at the highest position first drops. When it is lower than the water level detection mechanism, water no longer flows out from the first water seepage hole. At the same time, the driving mechanism drives the water blocking plate to block the second water seepage hole again, so as to achieve the effect of opening and closing the first water seepage hole and the second water seepage hole at the same time, and the temperature and humidity regulation of each part of the tunnel is carried out synchronously. Description of the Drawings
[0019] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0020] Figure 1 Schematic diagram of the tunnel lining maintenance device provided by the embodiment of the present invention;
[0021] Figure 2 Top view of the pipe rack of the tunnel lining maintenance device provided by the embodiment of the present invention;
[0022] Figure 3 For Figure 1 Partial enlarged view of the position;
[0023] Figure 4 Schematic diagram of the driving mechanism of the tunnel lining maintenance device provided by the embodiment of the present invention.
[0024] Reference numerals: 1 - first longitudinal pipe; 2 - cross pipe; 3 - temperature sensor; 4 - first water seepage hole; 5 - filter screen; 6 - water inlet; 7 - water outlet; 8 - arched frame; 9 - wire clip; 10 - first detection electrode; 11 - water baffle; 12 - spring; 13 - towing rope; 14 - protective housing; 15 - electric wire; 16 - towing module; 17 - second longitudinal pipe; 18 - second water seepage hole; 19 - second detection electrode. Specific embodiments
[0025] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.
[0026] As Figures 1 - 4 shown, the tunnel lining maintenance device provided by the embodiment of the present invention includes a pipe rack. The tunnel lining maintenance device further includes an arched frame 8, which can be formed by tying steel bars, and the pipe rack can be connected to the frame by wire.
[0027] The pipe support includes a first longitudinal pipe 1 and a second longitudinal pipe 17 arranged in parallel. The first longitudinal pipe 1 is higher than the second longitudinal pipe 17. On the left side of the first longitudinal pipe 1, there are multiple second longitudinal pipes 17 whose vertical positions decrease in sequence. Among the multiple second longitudinal pipes 17 on the left side of the first longitudinal pipe 1, for two vertically adjacent second longitudinal pipes 17, the upper second longitudinal pipe 17 is closer to the first longitudinal pipe 1 in the left-right direction than the lower second longitudinal pipe 17. Among the multiple second longitudinal pipes 17 on the right side of the first longitudinal pipe 1, for two vertically adjacent second longitudinal pipes 17, the upper second longitudinal pipe 17 is closer to the first longitudinal pipe 1 in the left-right direction than the lower second longitudinal pipe 17. Between the first longitudinal pipe 1 and the two second longitudinal pipes 17 adjacent to it on the left and right, and between two vertically adjacent second longitudinal pipes 17, they are all connected by a cross pipe 2. The first longitudinal pipe 1, the second longitudinal pipe 17, and the cross pipe can all be connected by welding. There is a first water seepage hole 4 on the top wall of the first longitudinal pipe 1; there is a second water seepage hole 18 on the top walls of the second longitudinal pipe 17 and the cross pipe 2. The outer walls of the first water seepage hole 4 and the second water seepage hole 18 are wrapped with a filter mesh 5 to prevent the concrete from blocking the water seepage holes during pouring.
[0028] An inlet 6 and an outlet 7 are provided on the pipe support. The inlet 6 and the outlet 7 extend out of the tunnel, and water at a certain temperature can be input / output into / from the pipe support through the inlet 6 and the outlet 7 from the outside of the tunnel.
[0029] Temperature sensors 3 are provided on the outer wall of the pipe support. The number of temperature sensors 3 can be multiple. Temperature sensors 3 are arranged on the first longitudinal pipe 1 and each second longitudinal pipe 17 to detect the temperature at various positions in the tunnel and centrally control the temperature.
[0030] A water level monitoring mechanism is provided at the top wall of the first longitudinal pipe 1; a water blocking mechanism corresponding to the second water seepage holes 18 one by one is provided in the second longitudinal pipe 17 and the transverse pipe 2. The water blocking mechanism includes a driving mechanism and a water blocking plate 11. The driving mechanism is used to drive the water blocking plate 11 to move, so as to open or close the second water seepage holes 18. The driving mechanism is electrically connected to the water level monitoring mechanism. When the water level monitoring mechanism detects that the water level in the first longitudinal pipe 1 is higher than the first water seepage hole 4, the driving mechanism can drive the water blocking plate 11 to open the second water seepage holes 18, and when the water level in the first longitudinal pipe 1 is lower than the first water seepage hole 4, the driving mechanism can drive the water blocking plate 11 to block the second water seepage holes 18. By measuring the temperature, controlling the temperature and humidity to improve the strength and surface compactness of the tunnel lining concrete, the pipe rack can be cast in the tunnel with concrete. The first longitudinal pipe 1 and the second longitudinal pipe 17 both extend along the extension direction of the tunnel. The surface of the pipe rack is equipped with a temperature sensor 3, and there are a certain number of small holes (the first water seepage hole 4 and the second water seepage hole 18) evenly distributed near the top of the surface of the pipe rack. Water with different temperatures can be injected into the pipe rack through the water inlet 6. The water flows to various positions of the pipe rack. When the water level detection mechanism detects that the water level in the pipe rack rises to the first water seepage hole 4 of the first longitudinal pipe 1 at the highest position, each driving mechanism drives to move the water blocking plate 11 that blocks the second water seepage holes 18 away, so as to open all the second water seepage holes 18, ensuring that water flows out of the first water seepage hole 4 and the second water seepage holes 18 at the same time. When the water injection into the pipe rack stops, the water level in the first longitudinal pipe 1 at the highest position first drops. When it is lower than the water level detection mechanism, water no longer flows out of the first water seepage hole 4. At the same time, the driving mechanism drives the water blocking plate 11 again to block the second water seepage holes 18, so as to achieve the effect of opening and closing the first water seepage hole 4 and the second water seepage holes 18 at the same time, and the temperature and humidity regulation of each part of the tunnel is carried out synchronously.
[0031] The curing operation includes monitoring the temperature of each section, and at the same time injecting water with a suitable temperature into the pipe rack according to the temperature level, so that the temperature and humidity of this section can be guaranteed to be in the most suitable situation for concrete curing. After the curing is completed, grouting treatment is directly carried out on the pipe rack. This curing device can not only achieve the purpose of curing by adjusting the temperature and humidity, but also recycle the water in the curing process, and can also avoid the situation of water accumulation on the ground in the tunnel. At the same time, the pipe rack can also improve its strength and bearing capacity, and finally can significantly improve the tunnel lining quality, concrete strength and surface compactness. In addition, this device can not only make the casting and curing of the secondary lining seamless, but also cure multiple sections of lining at the same time without interference, so as to improve the curing construction efficiency.
[0032] The driving mechanism includes a traction module 16, a traction rope 13, and a spring 12. The traction module 16 is located outside the second longitudinal pipe 17 or the cross pipe 2. Both ends of the traction rope 13 are respectively connected to the water baffle 11 and the traction module 16. The traction module 16 pulls the water baffle 11 downward through the traction rope 13 to open the second water seepage holes 18. One end of the spring 12 is connected to the water baffle 11, and the other end is connected to the bottom surface of the second water seepage pipe or the cross pipe 2. The spring 12 is used to drive the water baffle 11 to abut against the second water seepage holes 18 to close the second water seepage holes 18. The traction module 16 of the driving mechanism corresponding to the second longitudinal pipe 17 is located outside the second longitudinal pipe 17, and the traction module 16 of the driving mechanism corresponding to the cross pipe 2 is located outside the cross pipe 2. When the water level detection mechanism detects that the water level in the pipe rack rises to the first water seepage holes 4 at the highest position of the first longitudinal pipe 1, each driving mechanism is driven to pull the water baffle 11 that blocks the second water seepage holes 18 downward, so as to open all the second water seepage holes 18 and ensure that water flows out of the first water seepage holes 4 and the second water seepage holes 18 simultaneously. When the water injection into the pipe rack stops, the water level of the first longitudinal pipe 1 at the highest position drops first. When it is lower than the water level detection mechanism, water no longer flows out of the first water seepage holes 4. At the same time, the traction module 16 no longer pulls the water baffle 11, and the spring 12 drives the water baffle 11 to move upward to block the second water seepage holes 18.
[0033] Each of the driving mechanisms is connected to the water level monitoring mechanism through a wire 15, and the wire 15 is fixed in the cross pipe 2 and / or the second longitudinal pipe 17 through a wire clip 9. The wire clip 9 is in a "concave" shape and can be connected to the pipe wall by screws. The wire 15 is led out to the outside of the pipe rack through the water inlet 6 or the water outlet 7.
[0034] The water level monitoring mechanism includes a first detection electrode 10 and a second detection electrode 19. The outer ends of the first detection electrode 10 and the second detection electrode 19 are both located below the first water seepage holes 4 and are arranged at intervals. After the water level in the first longitudinal pipe 1 rises above the outer ends of the first detection electrode 10 and the second detection electrode 19, the first detection electrode 10 and the second detection electrode 19 are conducted, so as to detect that the water level reaches the first water seepage holes 4.
[0035] The water inlet 6 is arranged on the first longitudinal pipe 1, and the water outlet 7 is arranged on the lowermost second longitudinal pipe 17. Water flows to the second longitudinal pipe 17 gradually from top to bottom.
[0036] A protective housing 14 is arranged outside the traction module 16 to prevent damage to the traction module 16 during pouring. The traction module 16 can be a small winch.
[0037] The tunnel lining maintenance device includes a water circulation mechanism. The water circulation mechanism is connected to the water inlet 6 and the water outlet 7 to realize the recycling of water and save resources.
[0038] After the tunnel maintenance is completed, grouting treatment can be carried out on the pipe rack to make the pipe rack become a part of the tunnel.
[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A tunnel lining maintenance device, characterized in that: include: A pipe rack, the pipe rack comprising a first longitudinal pipe (1) and a second longitudinal pipe (17) arranged in parallel, the first longitudinal pipe (1) being higher than the second longitudinal pipe (17), the left side of the first longitudinal pipe (1) having a plurality of second longitudinal pipes (17) which are successively descending in vertical position; among the plurality of second longitudinal pipes (17) located on the left side of the first longitudinal pipe (1), among two second longitudinal pipes (17) adjacent to each other vertically, the second longitudinal pipe (17) on the upper side is closer to the first longitudinal pipe (1) in the left-right direction than the second longitudinal pipe (17) on the lower side; among the plurality of second longitudinal pipes (17) located on the right side of the first longitudinal pipe (1), among two second longitudinal pipes (17) adjacent to each other vertically, the second longitudinal pipe (17) on the upper side is closer to the first longitudinal pipe (1) in the left-right direction than the second longitudinal pipe (17) on the lower side; The first longitudinal tube (1) and the two second longitudinal tubes (17) adjacent to it on the left and right, and the two second longitudinal tubes (17) adjacent to each other in the vertical direction are all connected via the transverse tube (2); The first longitudinal tube (1) has a first water seepage hole (4) on its top wall; the second longitudinal tube (17) and the transverse tube (2) have a second water seepage hole (18) on their top walls; The pipe rack is provided with a water inlet (6) and a water outlet (7), and the outer wall of the pipe rack is provided with a temperature sensor (3); A water level monitoring mechanism is provided at the top wall of the first longitudinal tube (1); a water retaining mechanism corresponding to the second water seepage holes (18) is provided in the second longitudinal tube (17) and the transverse tube (2); the water retaining mechanism comprises a driving mechanism and a water retaining plate (11); the driving mechanism is used to drive the water retaining plate (11) to move, thereby opening or closing the second water seepage holes (18); the driving mechanism is electrically connected to the water level monitoring mechanism; the driving mechanism can drive the water retaining plate (11) to open the second water seepage holes (18) when the water level monitoring mechanism detects that the water level of the first longitudinal tube (1) is higher than the first water seepage hole (4); and can drive the water retaining plate (11) to cover the second water seepage holes (18) when the water level monitoring mechanism detects that the water level of the first longitudinal tube (1) is higher than the first water seepage hole (4).
2. The tunnel lining maintenance device according to claim 1, characterized in that: The first water seepage hole (4) of the first longitudinal tube (1), and the second water seepage holes (18) of the second longitudinal tube (17) and the transverse tube (2) are all wrapped with filter cloth (5).
3. The tunnel lining maintenance device according to claim 1, characterized in that: The driving mechanism comprises a traction module (16), a traction rope (13) and a spring (12); the traction module (16) is located outside the second longitudinal tube (17) or the transverse tube (2); the two ends of the traction rope (13) are respectively connected to the water baffle (11) and the traction module (16); the traction module (16) pulls the water baffle (11) downwards through the traction rope (13) to open the second water seepage hole (18); one end of the spring (12) is connected to the water baffle (11), and the other end is connected to the bottom surface of the second water seepage tube or the transverse tube (2); the spring (12) is used to drive the water baffle (11) to abut against the second water seepage hole (18) to close the second water seepage hole (18).
4. The tunnel lining maintenance device according to claim 3, characterized in that: Each of the driving mechanisms is connected to the water level monitoring mechanism via an electric wire (15), and the electric wire (15) is fixed in the transverse tube (2) and / or the second longitudinal tube (17) via a wire clamp (9).
5. The tunnel lining maintenance device according to claim 4, characterized in that: The water level monitoring mechanism comprises a first detection electrode (10) and a second detection electrode (19), and the outer end of the first detection electrode (10) and the outer end of the second detection electrode (19) are both located below the first water seepage hole (4), and the two are arranged at intervals.
6. The tunnel lining maintenance device according to claim 1, characterized in that: The water inlet (6) is arranged on the first longitudinal tube (1), and the water outlet (7) is arranged on the second longitudinal tube (17) at the bottom.
7. The tunnel lining maintenance device according to claim 1, characterized in that: The tunnel lining maintenance device also includes an arched frame (8), and the pipe rack is connected to the frame.
8. The tunnel lining maintenance device according to claim 3, characterized in that: A protective shell (14) is arranged outside the traction module (16).
9. The tunnel lining maintenance device according to claim 1, characterized in that: The first longitudinal tube (1) and the second longitudinal tube (17) are both provided with temperature sensors (3).
10. The tunnel lining maintenance device according to claim 1, characterized in that: The tunnel lining maintenance device comprises a water circulation mechanism, and the water circulation mechanism is connected to a water inlet (6) and a water outlet (7).
Citation Information
Patent Citations
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