Thermal management system of vehicle and vehicle
By optimizing the flow path design of the electric vehicle thermal management system and combining efficient heat exchange of refrigerant and coolant, the problems of low electric heating efficiency and unused waste heat are solved, and the battery life and thermal management integration of electric vehicles are improved.
Patent Information
- Application Number
- CN202210432246.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-22
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2042-04-22
AI Technical Summary
In the existing electric vehicle thermal management system, the electric heating efficiency is low, the conventional heat pump cannot work normally in low temperature environments, and the residual heat of the motor battery is not fully utilized, resulting in a reduction in range and insufficient integration of thermal management.
An automobile heat management system was designed to achieve efficient heat exchange of refrigerant and coolant through a combined circulation flow path of compressor, heat exchanger, heat recycler, throttling device, evaporator, gas-liquid separator and water pump, avoid secondary heat exchange, improve the refrigeration efficiency of the passenger compartment, and recover heat from the battery and motor.
It improves the heat exchange efficiency of the thermal management system, enhances the heating capacity of electric vehicles in low-temperature environments, reduces power consumption, extends range, and optimizes the thermal management integration.
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Figure CN114987138B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of automotive thermal management, and particularly to a thermal management system and an automobile of an automobile. Background Art
[0002] Due to the anxiety about the driving range, how to improve the driving range of electric vehicles through efficient and energy-saving thermal management technology has gradually become the focus of research. At present, the heating of electric vehicles mainly adopts the schemes of electric heating or heat pumps, and the heating of the battery is mainly electric heating. The electric heating efficiency is low, which will cause a significant reduction in the driving range of electric vehicles. The lower limit of the working temperature of conventional heat pumps is relatively high, and it is greatly affected by environmental factors. Generally, it cannot work normally below -10°C, and the heating efficiency is not high. At the same time, the waste heat of the motor and battery cannot be fully utilized, and the thermal management integration and working modes are limited. How to more economically and effectively meet the vehicle thermal management requirements, save battery power consumption, and improve the vehicle driving range is the key development direction of current electric vehicle thermal management. Summary of the Invention
[0003] The main technical problem to be solved by this application is to provide a thermal management system and an automobile of an automobile, which can avoid secondary heat exchange and improve the heat exchange efficiency.
[0004] To solve the above problems, a technical solution adopted by this application is to provide a thermal management system of an automobile. The thermal management system includes: a compressor; a first heat exchanger, the first end of the first heat exchange channel of the first heat exchanger is connected to the output end of the compressor; a recuperator, the first end of the high-pressure side of the recuperator is connected to the second end of the first heat exchange channel of the first heat exchanger; a first throttling device, the first end of the first throttling device is connected to the second end of the high-pressure side of the recuperator; an evaporator, the first end of the evaporator is connected to the second end of the first throttling device; a gas-liquid separator, the first end of the gas-liquid separator is connected to the second end of the evaporator; the second end of the gas-liquid separator is connected to the first end of the low-pressure side of the recuperator; wherein, the second end of the low-pressure side of the recuperator is connected to the input end of the compressor; a first water pump, the output end of the first water pump is connected to the first end of the second heat exchange channel of the first heat exchanger; an electric heater, the first end of the electric heater is connected to the second end of the second heat exchange channel of the first heat exchanger; a second heat exchanger, the first end of the second heat exchanger is connected to the second end of the electric heater; the second end of the second heat exchanger is connected to the input end of the first water pump; wherein, in response to a first refrigeration instruction, the first throttling device is turned on, and the refrigerant circulates through the compressor, the first heat exchanger, the high-pressure side of the recuperator, the first throttling device, the evaporator, the gas-liquid separator and the low-pressure side of the recuperator, and the coolant circulates through the first water pump, the first heat exchanger, the electric heater and the second heat exchanger, so that the air passes through the evaporator for heat exchange, thereby cooling the passenger compartment of the automobile, and the refrigerant and the coolant exchange heat in the first heat exchanger.
[0005] To solve the above problems, a technical solution adopted in this application is to provide an automobile, which includes the thermal management system provided in the above technical solution.
[0006] The beneficial effects of this application are as follows: Different from the prior art, the thermal management system and the automobile provided in this application. The thermal management system includes: a compressor; a first heat exchanger, the first end of the first heat exchange channel of the first heat exchanger is connected to the output end of the compressor; a recuperator, the first end of the high-pressure side of the recuperator is connected to the second end of the first heat exchange channel of the first heat exchanger; a first throttling device, the first end of the first throttling device is connected to the second end of the high-pressure side of the recuperator; an evaporator, the first end of the evaporator is connected to the second end of the first throttling device; a gas-liquid separator, the first end of the gas-liquid separator is connected to the second end of the evaporator; the second end of the gas-liquid separator is connected to the first end of the low-pressure side of the recuperator; wherein, the second end of the low-pressure side of the recuperator is connected to the input end of the compressor; a first water pump, the output end of the first water pump is connected to the first end of the second heat exchange channel of the first heat exchanger; an electric heater, the first end of the electric heater is connected to the second end of the second heat exchange channel of the first heat exchanger; a second heat exchanger, the first end of the second heat exchanger is connected to the second end of the electric heater; the second end of the second heat exchanger is connected to the input end of the first water pump; wherein, in response to the first refrigeration instruction, the first throttling device is turned on, and the refrigerant circulates through the compressor, the first heat exchanger, the high-pressure side of the recuperator, the first throttling device, the evaporator, the gas-liquid separator and the low-pressure side of the recuperator, and the coolant circulates through the first water pump, the first heat exchanger, the electric heater and the second heat exchanger, so that the air exchanges heat through the evaporator, thereby cooling the passenger compartment of the automobile, and the refrigerant and the coolant exchange heat in the first heat exchanger. Through the change of the flow path of the thermal management system, the air exchanges heat through the evaporator, thereby cooling the passenger compartment of the automobile, and the refrigerant and the coolant exchange heat in the first heat exchanger. The heat-exchanged coolant releases heat in the second heat exchanger, avoiding secondary heat exchange and improving the heat exchange efficiency. Description of the Drawings
[0007] In order to more clearly illustrate the technical solutions in the embodiments of this application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of this application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings, where:
[0008] Figure 1 is a schematic structural diagram of an embodiment of the thermal management system of the automobile provided in this application;
[0009] Figure 2 is a schematic diagram of an application scenario of the thermal management system of the automobile provided in this application;
[0010] Figure 3It is a schematic structural diagram of another embodiment of the vehicle thermal management system provided by this application;
[0011] Figure 4 It is a schematic diagram of another application scenario of the vehicle thermal management system provided by this application;
[0012] Figure 5 It is a schematic diagram of another application scenario of the vehicle thermal management system provided by this application;
[0013] Figure 6 It is a schematic structural diagram of another embodiment of the vehicle thermal management system provided by this application;
[0014] Figure 7 It is a schematic diagram of another application scenario of the vehicle thermal management system provided by this application;
[0015] Figure 8 It is a schematic structural diagram of another embodiment of the vehicle thermal management system provided by this application;
[0016] Figure 9 It is a schematic diagram of another application scenario of the vehicle thermal management system provided by this application;
[0017] Figure 10 It is a schematic diagram of another application scenario of the vehicle thermal management system provided by this application;
[0018] Figure 11 It is a schematic structural diagram of another embodiment of the vehicle thermal management system provided by this application;
[0019] Figure 12 It is a schematic diagram of another application scenario of the vehicle thermal management system provided by this application;
[0020] Figure 13 It is a schematic structural diagram of another embodiment of the vehicle thermal management system provided by this application;
[0021] Figure 14 It is a schematic diagram of another application scenario of the vehicle thermal management system provided by this application;
[0022] Figure 15 It is a schematic diagram of another application scenario of the vehicle thermal management system provided by this application;
[0023] Figure 16 It is a schematic diagram of another application scenario of the vehicle thermal management system provided by this application;
[0024] Figure 17 It is a schematic diagram of another application scenario of the vehicle thermal management system provided by this application;
[0025] Figure 18 It is a schematic structural diagram of another embodiment of the vehicle thermal management system provided by this application;
[0026] Figure 19 is another schematic diagram of the application scenario of the vehicle's thermal management system provided by this application;
[0027] Figure 20 is another schematic diagram of the application scenario of the vehicle's thermal management system provided by this application;
[0028] Figure 21 is a schematic structural diagram of another embodiment of the vehicle's thermal management system provided by this application;
[0029] Figure 22 is another schematic diagram of the application scenario of the vehicle's thermal management system provided by this application;
[0030] Figure 23 is a schematic structural diagram of another embodiment of the vehicle's thermal management system provided by this application
[0031] Figure 24 is a schematic structural diagram of an embodiment of the vehicle provided by this application. Detailed implementation manners
[0032] Next, the technical solutions in the embodiments of this application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of this application. It can be understood that the specific embodiments described herein are only used to explain this application, rather than limiting this application. Additionally, it should be noted that for the sake of description, only parts related to this application rather than all structures are shown in the accompanying drawings. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.
[0033] Refer to Figure 1 , Figure 1 is a schematic structural diagram of an embodiment of the vehicle's thermal management system provided by this application. The thermal management system includes: a compressor 1, a first heat exchanger 2, a regenerator 3, a first throttling device 6, an evaporator 7, a gas-liquid separator 8, a first water pump 9, an electric heater 10, and a second heat exchanger 14.
[0034] The compressor 1 functions to compress and drive the refrigerant in the refrigerant circuit. The compressor 1 usually extracts the refrigerant from the low-pressure area, compresses it, and then sends it to the high-pressure area for cooling and condensation. Heat is dissipated to the air through the radiator fins, and the refrigerant also changes from a gaseous state to a liquid state, with the pressure increasing.
[0035] A heat exchanger is a device that transfers part of the heat of a hot fluid to a cold fluid, also known as a heat exchanger. Heat exchangers can be used as heaters, coolers, condensers, evaporators, and reboilers, etc.
[0036] During the process of cooling or pressurizing the saturated gas, some condensable gas components will form small liquid droplets and flow along with the gas. The function of the gas-liquid separator 8 is to process the gas containing a small amount of condensate to achieve condensate recovery or gas-phase purification. Its structure is generally a pressure vessel with relevant inlet components and droplet-trapping components inside. Generally, the gas exits from the upper part, and the liquid phase is collected from the lower part. Since the refrigerating oil will also be separated and accumulate at the bottom of the vapor-liquid separator during the process of separating the refrigerant liquid, there is an oil hole at the outlet pipe and the bottom of the vapor-liquid separator to ensure that the refrigerating oil can return to the compressor 1, thus avoiding oil shortage in the compressor 1.
[0037] The regenerator 3 is also called a gas-liquid heat exchanger. It is a heat exchange device that can use the refrigerant vapor coming out of the evaporator 7 to cool the high-pressure liquid before entering the evaporator 7, making the refrigerant liquid subcooled and the vapor superheated.
[0038] Among them, the first heat exchanger 2, the first end of the first heat exchange channel of the first heat exchanger 2 is connected to the output end of the compressor 1.
[0039] The regenerator 3, the first end of the high-pressure side of the regenerator 3 is connected to the second end of the first heat exchange channel of the first heat exchanger 2.
[0040] The first throttling device 6, the first end of the first throttling device 6 is connected to the second end of the high-pressure side of the regenerator 3.
[0041] The evaporator 7, the first end of the evaporator 7 is connected to the second end of the first throttling device 6. The evaporator 7 is arranged in the air-conditioning box.
[0042] The gas-liquid separator 8, the first end of the gas-liquid separator 8 is connected to the second end of the evaporator 7; the second end of the gas-liquid separator 8 is connected to the first end of the low-pressure side of the regenerator 3; among them, the second end of the low-pressure side of the regenerator 3 is connected to the input end of the compressor 1.
[0043] The first water pump 9, the output end of the first water pump 9 is connected to the first end of the second heat exchange channel of the first heat exchanger 2.
[0044] The electric heater 10, the first end of the electric heater 10 is connected to the second end of the second heat exchange channel of the first heat exchanger 2.
[0045] The second heat exchanger 14, the first end of the second heat exchanger 14 is connected to the second end of the electric heater 10; the second end of the second heat exchanger 14 is connected to the input end of the first water pump 9.
[0046] The first throttling device 6 can be an electronic expansion valve. The electronic expansion valve uses the electrical signal generated by the regulated parameter to control the voltage or current applied to the expansion valve, and further achieves the purpose of regulating the liquid supply amount. By controlling the opening degree of the first throttling device 6, the flow rate of the refrigerant can be controlled.
[0047] In some embodiments, the high-pressure side of the regenerator 3 can be defined as the first pressure side, and the low-pressure side of the regenerator 3 can be defined as the second pressure side, with the pressure of the first pressure side being greater than that of the second pressure side.
[0048] Wherein, in response to the first refrigeration instruction, the first throttling device 6 is turned on.
[0049] The compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, and the low-pressure side of the regenerator 3 form a first refrigerant refrigeration circuit.
[0050] The first water pump 9, the first heat exchanger 2, the electric heater 10, and the second heat exchanger 14 form a first coolant refrigeration circuit.
[0051] In an application scenario, refer to Figure 2 , in response to the first refrigeration instruction, the first throttling device 6 is turned on, and the refrigerant starts from the compressor 1 and sequentially flows through the first heat exchanger 2, the high-pressure side of the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, and the low-pressure side of the regenerator 3, and then flows back to the compressor 1, cycling in this way, that is, flowing according to the first refrigerant refrigeration circuit.
[0052] And the coolant starts from the first water pump 9 and sequentially flows through the first heat exchanger 2, the electric heater 10, and the second heat exchanger 14, and then flows back to the first water pump 9, cycling in this way, that is, flowing according to the first coolant refrigeration circuit.
[0053] So that the air exchanges heat through the evaporator 7, thereby cooling the passenger compartment of the vehicle, and the refrigerant and the coolant exchange heat in the first heat exchanger 2.
[0054] The circulation mode in which the refrigerant circulates according to the above-mentioned first refrigerant refrigeration circuit and the coolant circulates according to the first coolant refrigeration circuit can be defined as the passenger compartment refrigeration mode.
[0055] In an application scenario, the user can select the passenger compartment refrigeration mode in the vehicle. In response to the passenger compartment refrigeration mode, the first throttling device 6 is turned on, and the refrigerant circulates according to the above-mentioned first refrigerant refrigeration circuit, and the coolant circulates according to the first coolant refrigeration circuit.
[0056] In this embodiment, by using the pipeline connection relationship of the compressor 1, the first heat exchanger 2, the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, the first water pump 9, the electric heater 10, and the second heat exchanger 14, in response to the first refrigeration instruction, the first throttling device 6 is turned on, and the refrigerant flows according to the first refrigerant refrigeration circuit, so that the air exchanges heat through the evaporator 7, thereby cooling the passenger compartment of the vehicle, and the refrigerant and the coolant exchange heat in the first heat exchanger 2, and the heated coolant releases heat in the second heat exchanger 14.
[0057] Since there are fewer components and throttling devices in the first refrigerant refrigeration circuit, the reliability of the manufacturing and operation of the refrigerant corresponding circuit is higher, and it is easier to perform an integrated design; secondly, each heat exchange component in the first refrigerant refrigeration circuit is a single-function heat exchanger, so its heat exchange efficiency can be guaranteed to be higher; thirdly, the refrigeration of the passenger compartment is directly cooled by the evaporator 7, so secondary heat exchange can be avoided and the heat exchange efficiency can be improved. Fourthly, there is no high-pressure heat exchanger led to the air conditioner box in the above-mentioned thermal management system, which can avoid the refrigerant with pressure pulsation flowing out of the compressor 1 flowing through the air conditioner box and causing noise deterioration.
[0058] Refer to Figure 3 , Figure 3 is a schematic structural diagram of another embodiment of the thermal management system of the vehicle provided by the present application. The thermal management system includes: a compressor 1, a first heat exchanger 2, a regenerator 3, a first throttling device 6, an evaporator 7, a gas-liquid separator 8, a first water pump 9, an electric heater 10, a second heat exchanger 14, a second throttling device 4, a cooler 5 and a second water pump 16.
[0059] Some components are connected according to the connection relationship in the above embodiment. The difference is that the first end of the second throttling device 4 is connected to the second end of the high-pressure side of the regenerator 3.
[0060] The first end of the first heat exchange channel of the cooler 5 is connected to the second end of the second throttling device 4, and the first end of the first heat exchange channel of the cooler 5 is connected to the first end of the gas-liquid separator 8.
[0061] The output end of the second water pump 16 is connected to the first end of the second heat exchange channel of the cooler 5 through a pipeline, and the input end of the second water pump 16 is connected to the second end of the second heat exchange channel of the cooler 5 through a pipeline. The pipeline flows through the battery module 17. The battery module 17 is used to provide electrical energy for the vehicle. The pipeline can cover the battery module 17 so that when the coolant flows through the battery module 17, it absorbs the heat generated by the operation of the battery module 17.
[0062] Wherein, in response to the second refrigeration instruction, the first throttling device 6 is cut off and the second throttling device 4 is turned on.
[0063] The compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8 and the low-pressure side of the regenerator 3 constitute a second refrigerant refrigeration circuit.
[0064] The first water pump 9, the first heat exchanger 2, the electric heater 10 and the second heat exchanger 14 constitute a second coolant refrigeration circuit.
[0065] The second water pump 16 and the second heat exchange channel of the cooler 5 constitute a third coolant refrigeration circuit.
[0066] Among them, in response to the third refrigeration instruction, the first throttling device 6 and the second throttling device 4 are turned on.
[0067] The compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, and the low-pressure side of the regenerator 3 form a third refrigerant refrigeration circuit.
[0068] The compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, and the low-pressure side of the regenerator 3 form a fourth refrigerant refrigeration circuit.
[0069] The first water pump 9, the first heat exchanger 2, the electric heater 10, and the second heat exchanger 14 form a fourth coolant refrigeration circuit.
[0070] The second water pump 16 and the second heat exchange channel of the cooler 5 form a fifth coolant refrigeration circuit.
[0071] In an application scenario, refer to Figure 4 , in response to the second refrigeration instruction, the first throttling device 6 is cut off, and the second throttling device 4 is turned on.
[0072] The refrigerant starts from the compressor 1, flows through the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, and the low-pressure side of the regenerator 3 in sequence, and then flows back to the compressor 1, circulating in this way, that is, flowing according to the second refrigerant refrigeration circuit.
[0073] The coolant starts from the first water pump 9, flows through the first heat exchanger 2, the electric heater 10, and the second heat exchanger 14 in sequence, and then flows back to the first water pump 9, circulating in this way, that is, flowing according to the second coolant refrigeration circuit.
[0074] In addition, the coolant also starts from the second water pump 16, flows through the second heat exchange channel of the cooler 5 in sequence, and then flows back to the second water pump 16, circulating in this way, that is, flowing according to the third coolant refrigeration circuit.
[0075] The refrigerant and the coolant exchange heat in the cooler 5. Furthermore, when the coolant with a reduced temperature after heat exchange flows through the battery module 17, it absorbs the heat of the battery module 17, thereby cooling the battery module 17. To a certain extent, the refrigerant recovers the heat generated by the battery module 17. And in the second coolant refrigeration circuit, the refrigerant and the coolant exchange heat in the first heat exchanger 2, and the coolant after heat exchange releases heat in the second heat exchanger 14.
[0076] This circulation mode in which the refrigerant circulates according to the above-mentioned second refrigerant refrigeration circuit, and the coolant circulates according to the second coolant refrigeration circuit and the third coolant refrigeration circuit can be defined as the battery refrigeration mode.
[0077] In this application scenario, using the pipeline connection relationships of the compressor 1, the first heat exchanger 2, the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, the first water pump 9, the electric heater 10, the second heat exchanger 14, the second throttling device 4, the cooler 5, and the second water pump 16, in response to the second refrigeration instruction, the first throttling device 6 is cut off and the second throttling device 4 is turned on. The refrigerant flows according to the second refrigeration circuit of the refrigerant, and the coolant flows according to the second refrigeration circuit and the third refrigeration circuit of the coolant. The refrigerant and the coolant exchange heat in the cooler 5, and then when the coolant flows through the battery module 17, it cools the battery module 17.
[0078] In an application scenario, refer to Figure 5 , in response to the third refrigeration instruction, the first throttling device 6 and the second throttling device 4 are turned on.
[0079] The refrigerant starts from the compressor 1 and sequentially flows through the first heat exchanger 2, the high-pressure side of the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, and the low-pressure side of the regenerator 3, and then flows back to the compressor 1, cycling in this way, that is, flowing according to the third refrigeration circuit of the refrigerant.
[0080] In addition, the refrigerant also starts from the compressor 1 and sequentially flows through the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, and the low-pressure side of the regenerator 3, and then flows back to the compressor 1, cycling in this way, that is, flowing according to the fourth refrigeration circuit of the refrigerant.
[0081] The coolant starts from the first water pump 9 and sequentially flows through the first heat exchanger 2, the electric heater 10, and the second heat exchanger 14, and then flows back to the first water pump 9, cycling in this way, that is, flowing according to the fourth refrigeration circuit of the coolant.
[0082] In addition, the coolant also starts from the second water pump 16 and sequentially flows through the second heat exchange channel of the cooler 5, and then flows back to the second water pump 16, cycling in this way, that is, flowing according to the fifth refrigeration circuit of the coolant.
[0083] The refrigerant and the coolant exchange heat in the cooler 5, and then the coolant with a reduced temperature after heat exchange absorbs the heat of the battery module 17 when flowing through the battery module 17, thereby cooling the battery module 17. To a certain extent, the refrigerant recovers the heat generated by the battery module 17. And in the fourth refrigeration circuit of the coolant, the refrigerant and the coolant exchange heat in the first heat exchanger 2, and the coolant after heat exchange releases heat in the second heat exchanger 14.
[0084] In addition, air passes through the evaporator 7 for heat exchange, and then the air after heat exchange flows into the passenger compartment to cool the passenger compartment of the vehicle.
[0085] The circulation mode in which the refrigerant circulates according to the above-mentioned refrigerant third refrigeration circuit and refrigerant fourth refrigeration circuit, and the coolant circulates according to the coolant fourth refrigeration circuit and coolant fifth refrigeration circuit can be defined as the passenger compartment refrigeration + battery refrigeration mode.
[0086] In this application scenario, using the pipeline connection relationship of the compressor 1, the first heat exchanger 2, the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, the first water pump 9, the electric heater 10, the second heat exchanger 14, the second throttling device 4, the cooler 5 and the second water pump 16, in response to the third refrigeration instruction, the first throttling device 6 and the second throttling device 4 are turned on. The refrigerant flows according to the refrigerant third refrigeration circuit and the refrigerant fourth refrigeration circuit. The coolant flows according to the coolant fourth refrigeration circuit and the coolant fifth refrigeration circuit. The refrigerant and the coolant exchange heat in the cooler 5, and then when the coolant flows through the battery module 17, it cools the battery module 17; and the air exchanges heat through the evaporator 7, and then cools the passenger compartment of the vehicle, and the refrigerant and the coolant exchange heat in the first heat exchanger 2.
[0087] Refer to Figure 6 , Figure 6 is a schematic structural diagram of another embodiment of the vehicle thermal management system provided by this application. The thermal management system includes: a compressor 1, a first heat exchanger 2, a regenerator 3, a first throttling device 6, an evaporator 7, a gas-liquid separator 8, a first water pump 9, an electric heater 10, a second heat exchanger 14, a second throttling device 4, a cooler 5, a second water pump 16, a heater core 13 and a first three-way valve 11.
[0088] Some components are connected according to the connection relationship in the above embodiment, the difference is that the first end of the heater core 13 is connected to the input end of the first water pump 9.
[0089] The first interface of the first three-way valve 11 is connected to the second end of the electric heater 10, the second interface of the first three-way valve 11 is connected to the first end of the second heat exchanger 14, and the third interface of the first three-way valve 11 is connected to the second end of the heater core 13.
[0090] Among them, in response to the dehumidification instruction, the first throttling device 6 is turned on, the second throttling device 4 is cut off, and the first interface and the third interface of the first three-way valve 11 are turned on.
[0091] The high-pressure side of the compressor 1, the first heat exchanger 2, the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8 and the low-pressure side of the regenerator 3 constitute the refrigerant dehumidification circuit.
[0092] The first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11 and the heater core 13 constitute the coolant dehumidification circuit.
[0093] In an application scenario, refer to Figure 7 , in response to a dehumidification instruction, the first throttling device 6 is turned on, the second throttling device 4 is turned off, and the first interface and the third interface of the first three-way valve 11 are turned on.
[0094] The refrigerant starts from the compressor 1, flows through the first heat exchanger 2, the high-pressure side of the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, and the low-pressure side of the regenerator 3 in sequence, and then flows back to the compressor 1 to circulate in this way, that is, it flows according to the refrigerant dehumidification circuit.
[0095] In addition, the coolant starts from the first water pump 9, flows through the first heat exchanger 2, the electric heater 10, the first three-way valve 11, and the heater core 13 in sequence, and then flows back to the first water pump 9 to circulate in this way, that is, it flows according to the coolant dehumidification circuit.
[0096] So that the air exchanges heat through the evaporator 7, and then cools the passenger compartment of the vehicle, and the refrigerant and the coolant exchange heat in the first heat exchanger 2, so that the air exchanges heat through the heater core 13, and then dehumidifies the passenger compartment of the vehicle.
[0097] This circulation mode in which the refrigerant circulates according to the above refrigerant dehumidification circuit and the coolant circulates according to the coolant dehumidification circuit can be defined as the passenger compartment dehumidification mode.
[0098] In this application scenario, using the pipeline connection relationship of the compressor 1, the first heat exchanger 2, the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, the first water pump 9, the electric heater 10, the second heat exchanger 14, the second throttling device 4, the cooler 5, the second water pump 16, the heater core 13, and the first three-way valve 11, in response to the dehumidification instruction, the first throttling device 6 is turned on, the second throttling device 4 is turned off, and the first interface and the third interface of the first three-way valve 11 are turned on. The refrigerant flows according to the refrigerant dehumidification circuit. The coolant flows according to the coolant dehumidification circuit. So that the air exchanges heat through the evaporator 7, and then cools the passenger compartment of the vehicle, and the refrigerant and the coolant exchange heat in the first heat exchanger 2, so that the air exchanges heat through the heater core 13, and then dehumidifies the passenger compartment of the vehicle.
[0099] Refer to Figure 8 , Figure 8 is a schematic structural diagram of another embodiment of the vehicle thermal management system provided by the present application. The thermal management system includes: a compressor 1, a first heat exchanger 2, a regenerator 3, a first throttling device 6, an evaporator 7, a gas-liquid separator 8, a first water pump 9, an electric heater 10, a second heat exchanger 14, a second throttling device 4, a cooler 5, a second water pump 16, a heater core 13, a first three-way valve 11, a third water pump 25, a heat dissipation device 26, and a third heat exchanger 24.
[0100] Some components are connected according to the connection relationship in the above embodiment. The difference is that for the heat dissipation device 26, the first end of the heat dissipation device 26 is connected to the output end of the third water pump 25.
[0101] The third heat exchanger 24 is arranged on one side of the second heat exchanger 14. The first end of the third heat exchanger 24 is connected to the second end of the heat dissipation device 26 through a pipeline; the pipeline flows through the electronic control module 27; the second end of the third heat exchanger 24 is connected to the input end of the third water pump 25. The electronic control module 27 may include a motor and a control module of the motor, and heat will be generated when the motor and its control module are working. The electronic control module 27 can be wrapped by the pipeline, so that heat can be absorbed when the coolant flows through.
[0102] Among them, in response to the heat dissipation instruction, the third water pump 25 is turned on.
[0103] The third water pump 25, the heat dissipation device 26, the electronic control module 27 and the third heat exchanger 24 form a coolant heat dissipation loop.
[0104] Among them, in response to the fourth refrigeration instruction, the first throttling device 6 and the second throttling device 4 are turned on, and the first interface and the second interface of the first three-way valve 11 are turned on.
[0105] The compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8 and the low-pressure side of the regenerator 3 form a refrigerant fifth refrigeration loop.
[0106] The compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8 and the low-pressure side of the regenerator 3 form a refrigerant sixth refrigeration loop.
[0107] The first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11 and the second heat exchanger 14 form a coolant sixth refrigeration loop.
[0108] The second water pump 16 and the second heat exchange channel of the cooler 5 form a coolant seventh refrigeration loop.
[0109] The third water pump 25, the heat dissipation device 26, the electronic control module 27 and the third heat exchanger 24 form a coolant eighth refrigeration loop.
[0110] In an application scenario, refer to Figure 9 , in response to the heat dissipation instruction, the third water pump 25 is turned on.
[0111] The coolant starts from the third water pump 25, flows through the heat dissipation device 26, the electronic control module 27 and the third heat exchanger 24 in sequence, and then flows back to the third water pump 25, circulating in this way, that is, flowing according to the coolant heat dissipation loop.
[0112] So that the coolant absorbs the heat of the electronic control module 27 and dissipates heat in the heat dissipation device 26 and the third heat exchanger 24. Compared with the electronic control module 27 dissipating heat automatically by air, in this application, the coolant is used to absorb the heat of the electronic control module 27, which can accelerate the heat dissipation efficiency of the electronic control module 27 and avoid the phenomenon of overheating of the electronic control module 27.
[0113] The circulation mode in which the coolant circulates according to the coolant heat dissipation loop can be defined as the electronic control heat dissipation mode.
[0114] In this application scenario, using the pipeline connection relationship of the compressor 1, the first heat exchanger 2, the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, the first water pump 9, the electric heater 10, the second heat exchanger 14, the second throttling device 4, the cooler 5, the second water pump 16, the heater core 13, the first three-way valve 11, the third water pump 25, the heat dissipation device 26 and the third heat exchanger 24, in response to the first refrigeration instruction, the first throttling device 6 is turned on, and the refrigerant flows according to the refrigerant first refrigeration loop, so that the air exchanges heat through the evaporator 7, and then cools the passenger compartment of the vehicle, and the refrigerant and the coolant exchange heat in the first heat exchanger 2.
[0115] In an application scenario, refer to Figure 10 ., in response to the fourth refrigeration instruction, the first throttling device 6 and the second throttling device 4 are turned on, and the first interface and the second interface of the first three-way valve 11 are turned on.
[0116] The refrigerant starts from the compressor 1, flows through the first heat exchanger 2, the high-pressure side of the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8 and the low-pressure side of the regenerator 3 in sequence, and then flows back to the compressor 1, and circulates in this way, that is, it flows according to the refrigerant fifth refrigeration loop.
[0117] In addition, the refrigerant also starts from the compressor 1, flows through the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8 and the low-pressure side of the regenerator 3 in sequence, and then flows back to the compressor 1, and circulates in this way, that is, it flows according to the refrigerant sixth refrigeration loop.
[0118] The coolant starts from the first water pump 9, flows through the first heat exchanger 2, the electric heater 10, the first three-way valve 11 and the second heat exchanger 14 in sequence, and then flows back to the first water pump 9, and circulates in this way, that is, it flows according to the coolant sixth refrigeration loop.
[0119] In addition, the coolant also starts from the second water pump 16, flows through the second heat exchange channel of the cooler 5 in sequence, and then flows back to the second water pump 16, and circulates in this way, that is, it flows according to the coolant seventh refrigeration loop.
[0120] Moreover, the coolant also starts from the third water pump 25, flows through the heat dissipation device 26, the electronic control module 27, and the third heat exchanger 24 in sequence, and then flows back to the third water pump 25 to circulate in this way, that is, it flows according to the eighth refrigeration circuit of the coolant.
[0121] The refrigerant and the coolant exchange heat in the cooler 5. Then, when the coolant flows through the battery module 17, it cools the battery module 17; and the air exchanges heat through the evaporator 7 to cool the passenger compartment of the vehicle. Also, the refrigerant and the coolant exchange heat in the first heat exchanger 2; and the coolant absorbs the heat of the electronic control module 27 and dissipates heat in the heat dissipation device 26 and the third heat exchanger 24.
[0122] This circulation mode in which the refrigerant circulates according to the fifth refrigeration circuit and the sixth refrigeration circuit of the refrigerant, and the coolant circulates according to the sixth refrigeration circuit, the seventh refrigeration circuit, and the eighth refrigeration circuit of the coolant can be defined as the passenger compartment refrigeration + battery refrigeration + electronic control heat dissipation mode.
[0123] In this application scenario, by using the pipeline connection relationship of the compressor 1, the first heat exchanger 2, the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, the first water pump 9, the electric heater 10, the second heat exchanger 14, the second throttling device 4, the cooler 5, the second water pump 16, the heater core 13, the first three-way valve 11, the third water pump 25, the heat dissipation device 26, and the third heat exchanger 24, in response to the fourth refrigeration instruction, the first throttling device 6 and the second throttling device 4 are conducted, and the first interface and the second interface of the first three-way valve 11 are conducted. The refrigerant flows according to the fifth refrigeration circuit and the sixth refrigeration circuit of the refrigerant. The coolant flows according to the sixth refrigeration circuit, the seventh refrigeration circuit, and the eighth refrigeration circuit of the coolant. The refrigerant and the coolant exchange heat in the cooler 5. Then, when the coolant flows through the battery module 17, it cools the battery module 17; and the air exchanges heat through the evaporator 7 to cool the passenger compartment of the vehicle. Also, the refrigerant and the coolant exchange heat in the first heat exchanger 2; and the coolant absorbs the heat of the electronic control module 27 and dissipates heat in the heat dissipation device 26 and the third heat exchanger 24.
[0124] Refer to Figure 11 , Figure 11It is a schematic structural diagram of another embodiment of the vehicle thermal management system provided by the present application. The thermal management system includes: a compressor 1, a first heat exchanger 2, a regenerator 3, a first throttling device 6, an evaporator 7, a gas-liquid separator 8, a first water pump 9, an electric heater 10, a second heat exchanger 14, a second throttling device 4, a cooler 5, a second water pump 16, a heater core 13, a first three-way valve 11, a third water pump 25, a heat dissipation device 26, a third heat exchanger 24, a fourth water pump 20, a first four-way valve 19, a first stop valve 21, a second stop valve 22, a third stop valve 23, a fourth stop valve 29, and a fifth stop valve 30.
[0125] Some components are connected according to the connection relationship in the above embodiment. The difference is that the first interface of the first four-way valve 19 is connected to the output end of the fourth water pump 20, the second interface of the first four-way valve 19 is connected to the input end of the second water pump 16, the third interface of the first four-way valve 19 is connected to the output end of the second water pump 16 through a pipeline, and the fourth interface of the first four-way valve 19 is connected to the first end of the second heat exchange channel of the cooler 5.
[0126] The first end of the first stop valve 21 is connected to the second end of the second heat exchange channel of the cooler 5, and the second end of the first stop valve 21 is connected to the input end of the fourth water pump 20.
[0127] The first end of the second stop valve 22 is connected to the second end of the third heat exchanger 24, and the second end of the second stop valve 22 is connected to the input end of the fourth water pump 20.
[0128] The first end of the third stop valve 23 is connected to the second end of the second heat exchange channel of the cooler 5, and the second end of the third stop valve 23 is connected to the first end of the third heat exchanger 24.
[0129] The first end of the fourth stop valve 29 is connected to the second end of the heat dissipation device 26 through a pipeline, and the second end of the fourth stop valve 29 is connected to the first end of the third heat exchanger 24.
[0130] The first end of the fifth stop valve 30 is connected to the second end of the third heat exchanger 24, and the second end of the fifth stop valve 30 is connected to the input end of the third water pump 25.
[0131] Among them, in response to the first heating instruction, the first throttling device 6, the first stop valve 21, the fourth stop valve 29, and the fifth stop valve 30 are closed, the second throttling device 4, the second stop valve 22, and the third stop valve 23 are opened, the first interface and the fourth interface of the first four-way valve 19 are opened; the first interface and the third interface of the first three-way valve 11 are opened.
[0132] The compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, and the low-pressure side of the regenerator 3 form the first refrigerant heating circuit.
[0133] The first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11, and the heater core 13 form the first coolant heating circuit.
[0134] The fourth water pump 20, the first four-way valve 19, the second heat exchange channel of the cooler 5, the third stop valve 23, the third heat exchanger 24, and the second stop valve 22 form the second coolant heating circuit.
[0135] In an application scenario, refer to Figure 12 , in response to the first heating instruction, the first throttling device 6, the first stop valve 21, the fourth stop valve 29, and the fifth stop valve 30 are closed, the second throttling device 4, the second stop valve 22, and the third stop valve 23 are opened, the first interface of the first four-way valve 19 and the fourth interface of the first four-way valve 19 are opened; the first interface of the first three-way valve 11 and the third interface of the first three-way valve 11 are opened.
[0136] The refrigerant starts from the compressor 1, flows through the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, and the low-pressure side of the regenerator 3 in sequence, and then flows back to the compressor 1, cycling in this way, that is, flowing according to the first refrigerant heating circuit.
[0137] And the coolant starts from the first water pump 9, flows through the first heat exchanger 2, the electric heater 10, the first three-way valve 11, and the heater core 13 in sequence, and then flows back to the first water pump 9, cycling in this way, that is, flowing according to the first coolant heating circuit.
[0138] And the coolant also starts from the fourth water pump 20, flows through the first four-way valve 19, the second heat exchange channel of the cooler 5, the third stop valve 23, the third heat exchanger 24, and the second stop valve 22 in sequence, and then flows back to the fourth water pump 20, cycling in this way, that is, flowing according to the second coolant heating circuit.
[0139] The coolant absorbs ambient heat in the third heat exchanger 24 to exchange heat with the refrigerant in the cooler 5, and the coolant exchanges heat with the refrigerant in the first heat exchanger 2. When the coolant with a higher temperature after heat exchange flows through the heater core 13, the air passes through the heater core 13 for heat exchange, thereby heating the passenger compartment of the vehicle.
[0140] The circulation mode in which the refrigerant circulates according to the above-mentioned first refrigerant heating circuit and the coolant circulates according to the first coolant heating circuit and the second coolant heating circuit can be defined as the first heating mode of the passenger compartment. In the first heating mode of the passenger compartment, the absorbed ambient heat can be utilized to heat the passenger compartment of the vehicle.
[0141] In this application scenario, by using the pipeline connection relationships of the compressor 1, the first heat exchanger 2, the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, the first water pump 9, the electric heater 10, the second heat exchanger 14, the second throttling device 4, the cooler 5, the second water pump 16, the heater core 13, the first three-way valve 11, the third water pump 25, the heat dissipation device 26, the third heat exchanger 24, the fourth water pump 20, the first four-way valve 19, the first stop valve 21, the second stop valve 22, the third stop valve 23, the fourth stop valve 29, and the fifth stop valve 30, in response to the first heating instruction, the first throttling device 6, the first stop valve 21, the fourth stop valve 29, and the fifth stop valve 30 are closed, the second throttling device 4, the second stop valve 22, and the third stop valve 23 are opened, the first interface and the fourth interface of the first four-way valve 19 are opened; the first interface and the third interface of the first three-way valve 11 are opened. The refrigerant flows according to the first refrigerant heating circuit. And the coolant flows according to the first coolant heating circuit and the second coolant heating circuit.
[0142] The coolant absorbs ambient heat in the third heat exchanger 24 to exchange heat with the refrigerant in the cooler 5, and the coolant exchanges heat with the refrigerant in the first heat exchanger 2, so that the air exchanges heat through the heater core 13, thereby heating the passenger compartment of the vehicle.
[0143] Refer to Figure 13 , Figure 13 FIG. is a schematic structural diagram of an embodiment of the thermal management system of the vehicle provided by the present application. The thermal management system includes: a compressor 1, a first heat exchanger 2, a regenerator 3, a first throttling device 6, an evaporator 7, a gas-liquid separator 8, a first water pump 9, an electric heater 10, a second heat exchanger 14, a second throttling device 4, a cooler 5, a second water pump 16, a heater core 13, a first three-way valve 11, a third water pump 25, a heat dissipation device 26, a third heat exchanger 24, a fourth water pump 20, a first four-way valve 19, a first stop valve 21, a second stop valve 22, a third stop valve 23, a fourth stop valve 29, a fifth stop valve 30, a second four-way valve 18, and a sixth stop valve 28.
[0144] Some components are connected according to the connection relationships in the above embodiments. The difference is that the first interface of the second four-way valve 18 is connected to the output end of the second water pump 16, the third interface of the second four-way valve 18 is connected to the first end of the fourth stop valve 29, and the fourth interface of the second four-way valve 18 is connected to the third interface of the first four-way valve 19.
[0145] The first end of the sixth stop valve 28 is connected to the second interface of the second four-way valve 18, and the second end of the sixth stop valve 28 is connected to the input end of the third water pump 25.
[0146] Among them, in response to the second heating instruction, the first throttling device 6, the second stop valve 22, the third stop valve 23, the fourth stop valve 29, and the fifth stop valve 30 are closed, the first stop valve 21, the sixth stop valve 28, and the second throttling device 4 are opened, the first interface and the second interface of the first four-way valve 19 are opened; the third interface and the fourth interface of the first four-way valve 19 are opened.
[0147] The first interface and the third interface of the first three-way valve 11 are opened; the first interface and the second interface of the second four-way valve 18 are opened; the third interface and the third interface of the second four-way valve 18 are opened.
[0148] The compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, and the low-pressure side of the regenerator 3 form a second refrigerant heating circuit.
[0149] The first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11, and the warm air core 13 form a third coolant heating circuit.
[0150] The fourth water pump 20, the first four-way valve 19, the second water pump 16, the second four-way valve 18, the sixth stop valve 28, the third water pump 25, the heat dissipation device 26, the second four-way valve 18, the first four-way valve 19, the second heat exchange channel of the cooler 5, and the first stop valve 21 form a fourth coolant heating circuit.
[0151] Among them, in response to the third heating instruction, the first throttling device 6, the first stop valve 21, the fourth stop valve 29, and the fifth stop valve 30 are closed, the second stop valve 22, the third stop valve 23, the sixth stop valve 28, and the second throttling device 4 are opened, the first interface and the second interface of the first four-way valve 19 are opened; the third interface and the fourth interface of the first four-way valve 19 are opened.
[0152] The first interface of the first three-way valve 11 and the third interface of the first three-way valve 11 are in communication; the first interface of the second four-way valve 18 and the second interface of the second four-way valve 18 are in communication; the third interface of the second four-way valve 18 and the third interface of the second four-way valve 18 are in communication.
[0153] The compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, and the low-pressure side of the regenerator 3 form a third refrigerant heating circuit.
[0154] The first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11, and the warm air core 13 form a fifth coolant heating circuit.
[0155] The fourth water pump 20, the first four-way valve 19, the second water pump 16, the second four-way valve 18, the sixth stop valve 28, the third water pump 25, the heat dissipation device 26, the second four-way valve 18, the first four-way valve 19, the second heat exchange channel of the cooler 5, the third stop valve 23, the third heat exchanger 24, and the second stop valve 22 form a sixth coolant heating circuit.
[0156] Wherein, in response to a fourth heating instruction, the second interface and the third interface of the first four-way valve 19 are in communication; the first interface and the fourth interface of the second four-way valve 18 are in communication.
[0157] The second water pump 16, the second four-way valve 18, and the first four-way valve 19 form a seventh coolant heating circuit.
[0158] Wherein, in response to a fifth heating instruction, the sixth stop valve 28 is in communication, the fourth stop valve 29 and the fifth stop valve 30 are cut off, the second interface and the third interface of the first four-way valve 19 are in communication; the first interface and the second interface of the second four-way valve 18 are in communication; the third interface and the fourth interface of the second four-way valve 18 are in communication.
[0159] The second water pump 16, the second four-way valve 18, the sixth stop valve 28, the third water pump 25, the heat dissipation device 26, the second four-way valve 18, and the first four-way valve 19 form an eighth coolant heating circuit.
[0160] In an application scenario, referring to Figure 14 , in response to a second heating instruction, the first throttling device 6, the second stop valve 22, the third stop valve 23, the fourth stop valve 29, and the fifth stop valve 30 are cut off, the first stop valve 21, the sixth stop valve 28, and the second throttling device 4 are in communication, the first interface and the second interface of the first four-way valve 19 are in communication; the third interface and the fourth interface of the first four-way valve 19 are in communication.
[0161] The first interface of the first three-way valve 11 and the third interface of the first three-way valve 11 are in communication; the first interface of the second four-way valve 18 and the second interface of the second four-way valve 18 are in communication; the third interface of the second four-way valve 18 and the third interface of the second four-way valve 18 are in communication.
[0162] The refrigerant starts from the compressor 1 and successively flows through the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, and the low-pressure side of the regenerator 3, and then flows back to the compressor 1 to circulate in this way, that is, it flows according to the second refrigerant heating circuit.
[0163] In addition, the coolant starts from the first water pump 9 and successively flows through the first heat exchanger 2, the electric heater 10, the first three-way valve 11, and the heater core 13, and then flows back to the first water pump 9 to circulate in this way, that is, it flows according to the third coolant heating circuit.
[0164] In addition, the coolant also starts from the fourth water pump 20 and successively flows through the first four-way valve 19, the second water pump 16, the second four-way valve 18, the sixth stop valve 28, the third water pump 25, the heat dissipation device 26, the second four-way valve 18, the first four-way valve 19, the second heat exchange channel of the cooler 5, and the first stop valve 21, and then flows back to the fourth water pump 20 to circulate in this way, that is, it flows according to the fourth coolant heating circuit.
[0165] The coolant absorbs heat in the battery module 17 and the electronic control module 27 to exchange heat with the refrigerant in the cooler 5, and the coolant exchanges heat with the refrigerant in the first heat exchanger 2, so that the air exchanges heat through the heater core 13, thereby heating the passenger compartment of the vehicle.
[0166] The circulation mode in which the refrigerant circulates according to the above-mentioned second refrigerant heating circuit, and the coolant circulates according to the third coolant heating circuit and the fourth coolant heating circuit can be defined as the second passenger compartment heating mode. In the second passenger compartment heating mode, the heat generated by the battery module 17 and the electronic control module 27 can be used to heat the passenger compartment of the vehicle, achieving the effect of waste heat recovery heating, reducing the loss of the battery module 17, and improving the performance of the thermal management system.
[0167] In this application scenario, by virtue of the pipeline connection relationships among a compressor 1, a first heat exchanger 2, a regenerator 3, a first throttling device 6, an evaporator 7, a gas-liquid separator 8, a first water pump 9, an electric heater 10, a second heat exchanger 14, a second throttling device 4, a cooler 5, a second water pump 16, a heater core 13, a first three-way valve 11, a third water pump 25, a heat dissipation device 26, a third heat exchanger 24, a fourth water pump 20, a first four-way valve 19, a first stop valve 21, a second stop valve 22, a third stop valve 23, a fourth stop valve 29, a fifth stop valve 30, a second four-way valve 18, and a sixth stop valve 28, in response to a second heating instruction, the first throttling device 6, the second stop valve 22, the third stop valve 23, the fourth stop valve 29, and the fifth stop valve 30 are closed, the first stop valve 21, the sixth stop valve 28, and the second throttling device 4 are opened, the first interface of the first four-way valve 19 and the second interface of the first four-way valve 19 are opened; the third interface of the first four-way valve 19 and the fourth interface of the first four-way valve 19 are opened. The first interface of the first three-way valve 11 and the third interface of the first three-way valve 11 are opened; the first interface of the second four-way valve 18 and the second interface of the second four-way valve 18 are opened; the third interface of the second four-way valve 18 and the third interface of the second four-way valve 18 are opened.
[0168] The refrigerant flows according to a second refrigerant heating circuit. And the coolant flows according to a third coolant heating circuit and a fourth coolant heating circuit. The coolant absorbs heat in the battery module 17 and the electronic control module 27 to exchange heat with the refrigerant in the cooler 5, and the coolant exchanges heat with the refrigerant in the first heat exchanger 2 so that air exchanges heat through the heater core 13, thereby heating the passenger compartment of the vehicle.
[0169] In an application scenario, refer to Figure 15 , in response to a third heating instruction, the first throttling device 6, the first stop valve 21, the fourth stop valve 29, and the fifth stop valve 30 are closed, the second stop valve 22, the third stop valve 23, the sixth stop valve 28, and the second throttling device 4 are opened, the first interface of the first four-way valve 19 and the second interface of the first four-way valve 19 are opened; the third interface of the first four-way valve 19 and the fourth interface of the first four-way valve 19 are opened.
[0170] The first interface of the first three-way valve 11 and the third interface of the first three-way valve 11 are opened; the first interface of the second four-way valve 18 and the second interface of the second four-way valve 18 are opened; the third interface of the second four-way valve 18 and the third interface of the second four-way valve 18 are opened.
[0171] The refrigerant starts from the compressor 1 and successively flows through the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, and the low-pressure side of the regenerator 3, and then flows back to the compressor 1, cycling in this way, that is, flowing according to a third refrigerant heating circuit.
[0172] Moreover, the cooling liquid starts from the first water pump 9, flows through the first heat exchanger 2, the electric heater 10, the first three-way valve 11 and the heater core 13 in sequence, and then flows back to the first water pump 9 to circulate in this way, that is, it flows according to the fifth heating circuit of the cooling liquid.
[0173] In addition, the cooling liquid also starts from the fourth water pump 20, flows through the first four-way valve 19, the second water pump 16, the second four-way valve 18, the sixth stop valve 28, the third water pump 25, the heat dissipation device 26, the second four-way valve 18, the first four-way valve 19, the second heat exchange channel of the cooler 5, the third stop valve 23, the third heat exchanger 24 and the second stop valve 22 in sequence, and then flows back to the fourth water pump 20 to circulate in this way, that is, it flows according to the sixth heating circuit of the cooling liquid.
[0174] The heat is absorbed by the cooling liquid in the battery module 17 and the electronic control module 27, and the heat is absorbed by the cooling liquid in the third heat exchanger 24 from the environment, so as to exchange heat with the refrigerant in the cooler 5, and the cooling liquid exchanges heat with the refrigerant in the first heat exchanger 2, so that the air exchanges heat through the heater core 13, and then the passenger compartment of the vehicle is heated.
[0175] The circulation mode in which the refrigerant circulates according to the above-mentioned third heating circuit of the refrigerant, and the cooling liquid circulates according to the fifth heating circuit and the sixth heating circuit of the cooling liquid can be defined as the third heating mode of the passenger compartment. In the third heating mode of the passenger compartment, the heat generated by the absorbed battery module 17 and the electronic control module 27 and the heat absorbed by the third heat exchanger 24 from the environment can be used to heat the passenger compartment of the vehicle, achieving the effect of waste heat recovery heating, reducing the loss of the battery module 17, and improving the performance of the thermal management system.
[0176] In this application scenario, by using the pipeline connection relationships of a compressor 1, a first heat exchanger 2, a regenerator 3, a first throttling device 6, an evaporator 7, a gas-liquid separator 8, a first water pump 9, an electric heater 10, a second heat exchanger 14, a second throttling device 4, a cooler 5, a second water pump 16, a heater core 13, a first three-way valve 11, a third water pump 25, a heat dissipation device 26, a third heat exchanger 24, a fourth water pump 20, a first four-way valve 19, a first stop valve 21, a second stop valve 22, a third stop valve 23, a fourth stop valve 29, a fifth stop valve 30, a second four-way valve 18, and a sixth stop valve 28, in response to a third heating instruction, the first throttling device 6, the first stop valve 21, the fourth stop valve 29, and the fifth stop valve 30 are closed, the second stop valve 22, the third stop valve 23, the sixth stop valve 28, and the second throttling device 4 are opened, the first interface of the first four-way valve 19 and the second interface of the first four-way valve 19 are opened; the third interface of the first four-way valve 19 and the fourth interface of the first four-way valve 19 are opened. The first interface of the first three-way valve 11 and the third interface of the first three-way valve 11 are opened; the first interface of the second four-way valve 18 and the second interface of the second four-way valve 18 are opened; the third interface of the second four-way valve 18 and the third interface of the second four-way valve 18 are opened.
[0177] The refrigerant flows according to the third heating circuit of the refrigerant. And the coolant flows according to the fifth heating circuit of the coolant and according to the sixth heating circuit of the coolant.
[0178] The coolant is used to absorb heat in the battery module 17 and the electronic control module 27, and the coolant is used to absorb ambient heat in the third heat exchanger 24, so as to exchange heat with the refrigerant in the cooler 5, and the coolant exchanges heat with the refrigerant in the first heat exchanger 2, so that the air exchanges heat through the heater core 13, thereby heating the passenger compartment of the vehicle.
[0179] In an application scenario, refer to Figure 16 ., in response to a fourth heating instruction, the second interface of the first four-way valve 19 and the third interface of the first four-way valve 19 are opened; the first interface of the second four-way valve 18 and the fourth interface of the second four-way valve 18 are opened.
[0180] The coolant starts from the second water pump 16, flows through the second four-way valve 18 and the first four-way valve 19 in sequence, and then flows back to the second water pump 16, and circulates in this way, that is, it flows according to the seventh heating circuit of the coolant.
[0181] The coolant is used to absorb heat in the battery module 17, and then the battery module 17 is thermally insulated by using the coolant that has absorbed heat.
[0182] The circulation mode in which the coolant circulates according to the first cooling circuit of the coolant can be defined as the battery thermal insulation mode. The battery thermal insulation mode can be applied when the external environmental temperature is relatively low. When the external environmental temperature reaches the threshold, the battery thermal insulation mode can be turned on to use the heat generated by the battery module 17 itself to circulate and thermally insulate the battery module 17, reduce the power loss caused by the excessive temperature difference between the battery module 17 and the external environment, and improve the overall performance.
[0183] In this application scenario, by using the pipeline connection relationships of the compressor 1, the first heat exchanger 2, the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, the first water pump 9, the electric heater 10, the second heat exchanger 14, the second throttling device 4, the cooler 5, the second water pump 16, the heater core 13, the first three-way valve 11, the third water pump 25, the heat dissipation device 26, the third heat exchanger 24, the fourth water pump 20, the first four-way valve 19, the first stop valve 21, the second stop valve 22, the third stop valve 23, the fourth stop valve 29, the fifth stop valve 30, the second four-way valve 18, and the sixth stop valve 28, in response to the fourth heating instruction, the second port and the third port of the first four-way valve 19 are conducted; the first port and the fourth port of the second four-way valve 18 are conducted. The coolant flows according to the seventh heating circuit of the coolant.
[0184] The coolant absorbs heat in the battery module 17, and then uses the coolant that has absorbed heat to thermally insulate the battery module 17.
[0185] In an application scenario, refer to Figure 17 , in response to the fifth heating instruction, the sixth stop valve 28 is conducted, the fourth stop valve 29 and the fifth stop valve 30 are cut off, the second port and the third port of the first four-way valve 19 are conducted; the first port and the second port of the second four-way valve 18 are conducted; the third port and the fourth port of the second four-way valve 18 are conducted.
[0186] The coolant starts from the second water pump 16, flows through the second four-way valve 18, the sixth stop valve 28, the third water pump 25, the heat dissipation device 26, the second four-way valve 18, and the first four-way valve 19 in sequence, and then flows back to the second water pump 16, circulating in this way, that is, flowing according to the eighth heating circuit of the coolant.
[0187] The coolant absorbs heat in the battery module 17 and the electronic control module 27, and then uses the coolant that has absorbed heat to thermally insulate the battery module 17. It can keep the temperature of the battery module 17 itself, reduce the power loss caused by the excessive temperature difference between the battery module 17 and the external environment, and improve the overall performance.
[0188] The circulation mode in which the coolant circulates according to the eighth heating circuit of the coolant can be defined as the electric control battery heating mode.
[0189] In this application scenario, by using the pipeline connection relationships of the compressor 1, the first heat exchanger 2, the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, the first water pump 9, the electric heater 10, the second heat exchanger 14, the second throttling device 4, the cooler 5, the second water pump 16, the heater core 13, the first three-way valve 11, the third water pump 25, the heat dissipation device 26, the third heat exchanger 24, the fourth water pump 20, the first four-way valve 19, the first stop valve 21, the second stop valve 22, the third stop valve 23, the fourth stop valve 29, the fifth stop valve 30, the second four-way valve 18, and the sixth stop valve 28, in response to the fifth heating instruction, the sixth stop valve 28 is opened, the fourth stop valve 29 and the fifth stop valve 30 are closed, and the second port and the third port of the first four-way valve 19 are opened; the first port and the second port of the second four-way valve 18 are opened; the third port and the fourth port of the second four-way valve 18 are opened.
[0190] The coolant flows according to the eighth heating circuit of the coolant. The coolant absorbs heat in the battery module 17 and the electronic control module 27, and then the battery module 17 is thermally insulated by using the coolant that has absorbed heat.
[0191] Refer to Figure 18 , Figure 18 FIG. is a schematic structural diagram of another embodiment of the thermal management system of the vehicle provided by the present application. The thermal management system includes: a compressor 1, a first heat exchanger 2, a regenerator 3, a first throttling device 6, an evaporator 7, a gas-liquid separator 8, a first water pump 9, an electric heater 10, a second heat exchanger 14, a second throttling device 4, a cooler 5, a second water pump 16, a heater core 13, a first three-way valve 11, a third water pump 25, a heat dissipation device 26, a third heat exchanger 24, a fourth water pump 20, a first four-way valve 19, a first stop valve 21, a second stop valve 22, a third stop valve 23, a fourth stop valve 29, a fifth stop valve 30, a second four-way valve 18, a sixth stop valve 28, a second three-way valve 12, and a third four-way valve 15.
[0192] Some components are connected according to the connection relationships in the above embodiment. The difference is that the first port of the second three-way valve 12 is connected to the third port of the first three-way valve 11; the first port of the second three-way valve 12 is connected to the second end of the heater core 13.
[0193] The first interface of the third four-way valve 15 is connected to the third interface of the second three-way valve 12. The second interface of the third four-way valve 15 is connected to the first interface of the second four-way valve 18. The third interface of the third four-way valve 15 is connected to the output end of the second water pump 16 through a pipeline. The fourth interface of the third four-way valve 15 is connected to the input end of the first water pump 9; the pipeline flows through the battery module 17.
[0194] Among them, in response to the sixth heating instruction, the first throttling device 6, the first stop valve 21, the fourth stop valve 29, and the fifth stop valve 30 are closed, the second throttling device 4 is opened, the first interface and the third interface of the first three-way valve 11 are opened, the first interface and the third interface of the second three-way valve 12 are opened, the first interface and the second interface of the third four-way valve 15 are opened, the third interface and the fourth interface of the third four-way valve 15 are opened, the first interface and the fourth interface of the second four-way valve 18 are opened, the first interface and the fourth interface of the first four-way valve 19 are opened, and the second interface and the third interface of the first four-way valve 19.
[0195] The compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, and the low-pressure side of the regenerator 3 form the fourth refrigerant heating circuit.
[0196] The first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11, the second three-way valve 12, the third four-way valve 15, the second four-way valve 18, the first four-way valve 19, the second water pump 16, and the third four-way valve 15 form the ninth coolant heating circuit.
[0197] The fourth water pump 20, the first four-way valve 19, the second heat exchange channel of the cooler 5, the third stop valve 23, the third heat exchanger 24, and the second stop valve 22 form the tenth coolant heating circuit.
[0198] Among them, in response to the seventh heating instruction, the first throttling device 6, the first stop valve 21, the fourth stop valve 29, and the fifth stop valve 30 are closed, the second throttling device 4 is opened, the first interface and the third interface of the first three-way valve 11 are opened, the first interface, the second interface, and the third interface of the second three-way valve 12 are opened, the first interface and the second interface of the third four-way valve 15 are opened, the third interface and the fourth interface of the third four-way valve 15 are opened, the first interface and the fourth interface of the second four-way valve 18 are opened, the first interface and the fourth interface of the first four-way valve 19 are opened, and the second interface and the third interface of the first four-way valve 19.
[0199] The compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, and the low-pressure side of the regenerator 3 form the fifth refrigerant heating circuit.
[0200] The first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11, the second three-way valve 12, the third four-way valve 15, the second four-way valve 18, the first four-way valve 19, the second water pump 16, and the third four-way valve 15 form the eleventh coolant heating circuit.
[0201] The first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11, the second three-way valve 12, and the heater core 13 form the twelfth coolant heating circuit.
[0202] The fourth water pump 20, the first four-way valve 19, the second heat exchange channel of the cooler 5, the third stop valve 23, the third heat exchanger 24, and the second stop valve 22 form the thirteenth coolant heating circuit.
[0203] In an application scenario, referring to Figure 19 , in response to the sixth heating instruction, the first throttling device 6, the first stop valve 21, the fourth stop valve 29, and the fifth stop valve 30 are closed, the second throttling device 4 is opened, the first interface and the third interface of the first three-way valve 11 are connected, the first interface and the third interface of the second three-way valve 12 are connected, the first interface and the second interface of the third four-way valve 15 are connected, the third interface and the fourth interface of the third four-way valve 15 are connected, the first interface and the fourth interface of the second four-way valve 18 are connected, the first interface and the fourth interface of the first four-way valve 19 are connected, and the second interface and the third interface of the first four-way valve 19.
[0204] The refrigerant starts from the compressor 1, flows through the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, and the low-pressure side of the regenerator 3 in sequence, and then flows back to the compressor 1, circulating in this way, that is, flowing according to the fourth refrigerant heating circuit.
[0205] Moreover, the coolant starts from the first water pump 9 and successively flows through the first heat exchanger 2, the electric heater 10, the first three-way valve 11, the second three-way valve 12, the third four-way valve 15, the second four-way valve 18, the first four-way valve 19, the second water pump 16 and the third four-way valve 15, and then flows back to the first water pump 9, cycling in this way, that is, flowing according to the ninth heating circuit of the coolant for heating. During this process, the electric heater 10 can be turned on as needed to heat the flowing coolant. For example, at the initial stage when the coolant just starts to flow, turn on the electric heater 10. After a preset time, when the overall heat is sufficient, the electric heater 10 can be turned off, and only let the coolant flow through the electric heater 10.
[0206] Moreover, the coolant also starts from the fourth water pump 20 and successively flows through the first four-way valve 19, the second heat exchange channel of the cooler 5, the third stop valve 23, the third heat exchanger 24 and the second stop valve 22, and then flows back to the fourth water pump 20, cycling in this way, that is, flowing according to the tenth heating circuit of the coolant for heating.
[0207] The coolant exchanges heat with the refrigerant in the first heat exchanger 2, and the battery module 17 is heated by the coolant that absorbs heat; and the coolant absorbs ambient heat in the third heat exchanger 24 to exchange heat with the refrigerant in the cooler 5.
[0208] This circulation mode in which the refrigerant circulates according to the above-mentioned fourth heating circuit of the refrigerant, and the coolant circulates according to the ninth heating circuit of the coolant for heating and the tenth heating circuit of the coolant for heating can be defined as the battery heating mode. It can keep the temperature of the battery module 17, reduce the power loss of the battery module 17 caused by the excessive temperature difference with the external environment, and improve the overall performance.
[0209] In this application scenario, by using the pipeline connection relationships of a compressor 1, a first heat exchanger 2, a regenerator 3, a first throttling device 6, an evaporator 7, a gas-liquid separator 8, a first water pump 9, an electric heater 10, a second heat exchanger 14, a second throttling device 4, a cooler 5, a second water pump 16, a heater core 13, a first three-way valve 11, a third water pump 25, a heat dissipation device 26, a third heat exchanger 24, a fourth water pump 20, a first four-way valve 19, a first stop valve 21, a second stop valve 22, a third stop valve 23, a fourth stop valve 29, a fifth stop valve 30, a second four-way valve 18, a sixth stop valve 28, a second three-way valve 12, and a third four-way valve 15, in response to a sixth heating instruction, the first throttling device 6, the first stop valve 21, the fourth stop valve 29, and the fifth stop valve 30 are closed, the second throttling device 4 is opened, the first interface and the third interface of the first three-way valve 11 are opened, the first interface and the third interface of the second three-way valve 12 are opened, the first interface and the second interface of the third four-way valve 15 are opened, the third interface and the fourth interface of the third four-way valve 15 are opened, the first interface and the fourth interface of the second four-way valve 18 are opened, the first interface and the fourth interface of the first four-way valve 19 are opened, and the second interface and the third interface of the first four-way valve 19. The refrigerant flows according to the fourth heating circuit of the refrigerant. And the coolant flows according to the ninth heating circuit of the coolant and according to the tenth heating circuit of the coolant. The coolant is used to exchange heat with the refrigerant in the first heat exchanger 2, and the battery module 17 is heated by the coolant that absorbs heat; and the coolant absorbs ambient heat in the third heat exchanger 24 to exchange heat with the refrigerant in the cooler 5.
[0210] In an application scenario, refer to Figure 20 , in response to a seventh heating instruction, the first throttling device 6, the first stop valve 21, the fourth stop valve 29, and the fifth stop valve 30 are closed, the second throttling device 4 is opened, the first interface and the third interface of the first three-way valve 11 are opened, the first interface, the second interface, and the third interface of the second three-way valve 12 are opened, the first interface and the second interface of the third four-way valve 15 are opened, the third interface and the fourth interface of the third four-way valve 15 are opened, the first interface and the fourth interface of the second four-way valve 18 are opened, the first interface and the fourth interface of the first four-way valve 19 are opened, and the second interface and the third interface of the first four-way valve 19.
[0211] The refrigerant starts from the compressor 1 and flows successively through the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8 and the low-pressure side of the regenerator 3, and then flows back to the compressor 1, cycling in this way, that is, flowing according to the fifth heating circuit of the refrigerant.
[0212] Moreover, the coolant starts from the first water pump 9 and flows successively through the first heat exchanger 2, the electric heater 10, the first three-way valve 11, the second three-way valve 12, the third four-way valve 15, the second four-way valve 18, the first four-way valve 19, the second water pump 16 and the third four-way valve 15, and then flows back to the first water pump 9, cycling in this way, that is, flowing according to the eleventh heating circuit of the coolant. During this process, the electric heater 10 can be turned on as needed to heat the flowing coolant. For example, at the initial stage when the coolant just starts to flow, turn on the electric heater 10. After a preset time, when the overall heat is sufficient, the electric heater 10 can be turned off, and only let the coolant flow through the electric heater 10.
[0213] Moreover, the coolant also starts from the first water pump 9 and flows successively through the first heat exchanger 2, the electric heater 10, the first three-way valve 11, the second three-way valve 12 and the heater core 13, and then flows back to the first water pump 9, cycling in this way, that is, flowing according to the twelfth heating circuit of the coolant.
[0214] Moreover, the coolant also starts from the fourth water pump 20 and flows successively through the first four-way valve 19, the second heat exchange channel of the cooler 5, the third stop valve 23, the third heat exchanger 24 and the second stop valve 22, and then flows back to the fourth water pump 20, cycling in this way, that is, flowing according to the thirteenth heating circuit of the coolant.
[0215] The coolant is used to exchange heat with the refrigerant in the first heat exchanger 2, and the coolant that absorbs heat is used to heat the battery module 17; and the coolant is used to absorb ambient heat in the third heat exchanger 24 to exchange heat with the refrigerant in the cooler 5; and the air exchanges heat with the coolant that absorbs heat in the heater core 13, thereby heating the passenger compartment of the vehicle.
[0216] This circulation mode in which the refrigerant circulates according to the above-mentioned fifth heating circuit of the refrigerant, and the coolant circulates according to the eleventh heating circuit of the coolant, the twelfth heating circuit of the coolant and the thirteenth heating circuit of the coolant can be defined as the passenger compartment heating + battery heating mode. It can keep the battery module 17 at its own temperature and improve the overall performance.
[0217] In this application scenario, by using the pipeline connection relationships of a compressor 1, a first heat exchanger 2, a regenerator 3, a first throttling device 6, an evaporator 7, a gas-liquid separator 8, a first water pump 9, an electric heater 10, a second heat exchanger 14, a second throttling device 4, a cooler 5, a second water pump 16, a heater core 13, a first three-way valve 11, a third water pump 25, a heat dissipation device 26, a third heat exchanger 24, a fourth water pump 20, a first four-way valve 19, a first stop valve 21, a second stop valve 22, a third stop valve 23, a fourth stop valve 29, a fifth stop valve 30, a second four-way valve 18, a sixth stop valve 28, a second three-way valve 12, and a third four-way valve 15, in response to a seventh heating instruction, the first throttling device 6, the first stop valve 21, the fourth stop valve 29, and the fifth stop valve 30 are closed, the second throttling device 4 is opened, the first interface and the third interface of the first three-way valve 11 are opened, the first interface, the second interface, and the third interface of the second three-way valve 12 are opened, the first interface and the second interface of the third four-way valve 15 are opened, the third interface and the fourth interface of the third four-way valve 15 are opened, the first interface and the fourth interface of the second four-way valve 18 are opened, the first interface and the fourth interface of the first four-way valve 19 are opened, and the second interface and the third interface of the first four-way valve 19...
[0218] The refrigerant flows according to the fifth heating circuit of the refrigerant. And the coolant flows according to the eleventh heating circuit of the coolant, the twelfth heating circuit of the coolant, and the thirteenth heating circuit of the coolant.
[0219] The coolant is used to exchange heat with the refrigerant in the first heat exchanger 2, and the heated coolant is used to heat the battery module 17; and the coolant is used to absorb ambient heat in the third heat exchanger 24 to exchange heat with the refrigerant in the cooler 5; and air exchanges heat with the heated coolant in the heater core 13, thereby heating the passenger compartment of the vehicle.
[0220] Refer to Figure 21 , Figure 21 is a schematic structural diagram of another embodiment of the vehicle thermal management system provided by this application. The thermal management system includes: a compressor 1, a first heat exchanger 2, a regenerator 3, a first throttling device 6, an evaporator 7, a gas-liquid separator 8, a first water pump 9, an electric heater 10, a second heat exchanger 14, a second throttling device 4, a cooler 5, a second water pump 16, a heater core 13, a first three-way valve 11, a third water pump 25, a heat dissipation device 26, a third heat exchanger 24, and a first electric fan 32.
[0221] Some components are connected according to the connection relationship in the above embodiment, except that the first electronic fan 32 is arranged on the side of the third heat exchanger 24 away from the second heat exchanger 14.
[0222] Wherein, in response to the defrosting instruction, the first throttling device 6 is turned on, and the first interface and the second interface of the first three-way valve 11 are turned on.
[0223] The compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8 and the low-pressure side of the regenerator 3 form a refrigerant defrosting circuit.
[0224] The first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11 and the second heat exchanger 14 form a coolant defrosting circuit.
[0225] In an application scenario, refer to Figure 22 , in response to the defrosting instruction, the first throttling device 6 is turned on, and the first interface and the second interface of the first three-way valve 11 are turned on.
[0226] The refrigerant starts from the compressor 1, flows through the first heat exchanger 2, the high-pressure side of the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8 and the low-pressure side of the regenerator 3 in sequence, and then flows back to the compressor 1, circulating in this way, that is, flowing according to the refrigerant defrosting circuit.
[0227] And, the coolant starts from the first water pump 9, flows through the first heat exchanger 2, the electric heater 10, the first three-way valve 11 and the second heat exchanger 14 in sequence, and then flows back to the first water pump 9, circulating in this way, that is, flowing according to the coolant defrosting circuit.
[0228] And the first electronic fan 32 is turned on to enable air to exchange heat in the second heat exchanger 14, and then use the heated air to defrost the third heat exchanger 24.
[0229] The circulation mode in which the refrigerant circulates according to the above refrigerant defrosting circuit and the coolant circulates according to the coolant defrosting circuit can be defined as the defrosting mode.
[0230] For the third heat exchanger 24 with internal coolant flow, since it is no longer a two-phase flow heat exchanger inside, the internal flow uniformity is improved a lot, which can effectively slow down the frosting time and improve the system operation performance. At the same time, the defrosting of the conventional system often relies on the reverse cycle of the refrigeration system to defrost with high-temperature and high-pressure refrigerant, while the thermal management system in this application heats the air flowing through the third heat exchanger 24 by flowing high-temperature coolant through the second heat exchanger 14, so as to melt the frost on the surface of the third heat exchanger 24 with hot air.
[0231] In this application scenario, by using the pipeline connection relationships of a compressor 1, a first heat exchanger 2, a regenerator 3, a first throttling device 6, an evaporator 7, a gas-liquid separator 8, a first water pump 9, an electric heater 10, a second heat exchanger 14, a second throttling device 4, a cooler 5, a second water pump 16, a heater core 13, a first three-way valve 11, a third water pump 25, a heat dissipation device 26, a third heat exchanger 24, and a first electronic fan 32, in response to a defrosting instruction, the first throttling device 6 is turned on, and the first interface and the second interface of the first three-way valve 11 are turned on.
[0232] The refrigerant flows according to the refrigerant defrosting circuit. And the coolant flows according to the coolant defrosting circuit. And the first electronic fan 32 is turned on to enable air to exchange heat in the second heat exchanger 14, and then the heat-exchanged air is used to defrost the third heat exchanger 24.
[0233] Refer to Figure 23 , Figure 23 FIG. is a schematic structural diagram of another embodiment of the thermal management system of an automobile provided by the present application. The thermal management system includes: a compressor 1, a first heat exchanger 2, a regenerator 3, a first throttling device 6, an evaporator 7, a gas-liquid separator 8, a first water pump 9, an electric heater 10, a second heat exchanger 14, a second throttling device 4, a cooler 5, a second water pump 16, a heater core 13, a first three-way valve 11, a third water pump 25, a heat dissipation device 26, a third heat exchanger 24, a fourth water pump 20, a first four-way valve 19, a first stop valve 21, a second stop valve 22, a third stop valve 23, a fourth stop valve 29, a fifth stop valve 30, a second four-way valve 18, a sixth stop valve 28, a second three-way valve 12, a third four-way valve 15, a first electronic fan 32, a second electronic fan 31, a battery module 17, and an electronic control module 27.
[0234] The second electronic fan 31 is disposed on a side of the evaporator 7 away from the heater core 13.
[0235] The heater core 13, the evaporator 7, and the second electronic fan 31 are disposed in an air-conditioning box to form an HAVC (Heating Ventilation and Air Conditioning) module.
[0236] The first electronic fan 32, the second heat exchanger 14, and the third heat exchanger 24 form a CRFM (condenser radiator fan modules).
[0237] In some embodiments, the first four-way valve 19 and the second four-way valve 18 can be replaced with a dual-channel heat exchanger to reduce the switching between valves.
[0238] In this embodiment, several operation modes are provided through the pipeline connection relationships among the components of the above thermal management system:
[0239] 1. Occupant compartment refrigeration mode:
[0240] The refrigerant side circuit is in the order of: compressor 1, first heat exchanger 2, high-pressure side of regenerator 3, first throttling device 6, evaporator 7, gas-liquid separator 8, low-pressure side of regenerator 3, and compressor 1.
[0241] The coolant side circuit is in the order of: first water pump 9, first heat exchanger 2, electric heater 10, first three-way valve 11, second heat exchanger 14, and first water pump 9.
[0242] In this mode, air passes through the evaporator 7 for heat exchange, thereby refrigerating the occupant compartment of the vehicle, and the refrigerant and the coolant exchange heat in the first heat exchanger 2.
[0243] 2. Battery refrigeration mode:
[0244] The refrigerant side circuit is in the order of: compressor 1, first heat exchanger 2, high-pressure side of regenerator 3, second throttling device 4, first heat exchange channel of cooler 5, gas-liquid separator 8, low-pressure side of regenerator 3, and compressor 1.
[0245] The coolant side circuit is in the order of: first water pump 9, first heat exchanger 2, electric heater 10, first three-way valve 11, second heat exchanger 14, and first water pump 9, and, second water pump 16, battery module 17, third four-way valve 15, second four-way valve 18, first four-way valve 19, second heat exchange channel of cooler 5, first stop valve 21, fourth water pump 20, first four-way valve 19, and second water pump 16.
[0246] In this mode, the refrigerant and the coolant exchange heat in the cooler 5, and then when the coolant flows through the battery module 17, it refrigerates the battery module 17.
[0247] 3. Occupant compartment refrigeration + battery refrigeration mode:
[0248] The refrigerant side circuit is in the order of: compressor 1, first heat exchanger 2, high-pressure side of regenerator 3, second throttling device 4, first heat exchange channel of cooler 5, gas-liquid separator 8, low-pressure side of regenerator 3, and compressor 1; and compressor 1, first heat exchanger 2, high-pressure side of regenerator 3, first throttling device 6, evaporator 7, gas-liquid separator 8, and low-pressure side of regenerator 3.
[0249] The coolant side loop is as follows: the first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11, the second heat exchanger 14 and the first water pump 9; and, the second water pump 16, the battery module 17, the third four-way valve 15, the second four-way valve 18, the first four-way valve 19, the second heat exchange channel of the cooler 5, the first stop valve 21, the fourth water pump 20, the first four-way valve 19 and the second water pump 16.
[0250] In this mode, the refrigerant and the coolant exchange heat in the cooler 5, and then when the coolant flows through the battery module 17, it cools the battery module 17; and the air exchanges heat through the evaporator 7, and then cools the passenger compartment of the vehicle, and the refrigerant and the coolant exchange heat in the first heat exchanger 2.
[0251] 4. Dehumidification mode:
[0252] The refrigerant side loop is as follows: the compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, the low-pressure side of the regenerator 3 and the compressor 1.
[0253] The coolant side loop is as follows: the first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11, the second three-way valve 12, the heater core 13 and the first water pump 9.
[0254] In this mode, the air exchanges heat through the evaporator 7, and then cools the passenger compartment of the vehicle, and the refrigerant and the coolant exchange heat in the first heat exchanger 2, and the air exchanges heat through the heater core 13, and then dehumidifies the passenger compartment of the vehicle.
[0255] 5. Heat dissipation mode of the electronic control module 27:
[0256] The coolant side loop is as follows: the third water pump 25, the heat dissipation device 26, the electronic control module 27, the fourth stop valve 29, the third heat exchanger 24, the fifth stop valve 30 and the third water pump 25.
[0257] In this mode, the coolant absorbs the heat of the electronic control module 27 and dissipates heat in the heat dissipation device 26 and the third heat exchanger 24;
[0258] 6. Passenger compartment heating 1 (ambient heat absorption) mode:
[0259] The refrigerant side loop is as follows: the compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, the low-pressure side of the regenerator 3 and the compressor 1.
[0260] The coolant side circuit is as follows: the first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11, the second three-way valve 12, the heater core 13 and the first water pump 9; and, the fourth water pump 20, the first four-way valve 19, the second heat exchange channel of the cooler 5, the third shut-off valve 23, the third heat exchanger 24, the second shut-off valve 22 and the fourth water pump 20.
[0261] In this mode, the coolant absorbs ambient heat in the third heat exchanger 24 to exchange heat with the refrigerant in the cooler 5, and the coolant exchanges heat with the refrigerant in the first heat exchanger 2, so that the air exchanges heat through the heater core 13, thereby heating the passenger compartment of the vehicle.
[0262] 7. Passenger compartment heating 2 (waste heat recovery) mode:
[0263] The refrigerant side circuit is as follows: the compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, the low-pressure side of the regenerator 3 and the compressor 1.
[0264] The coolant side circuit is as follows: the first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11, the second three-way valve 12, the heater core 13 and the first water pump 9; and, the fourth water pump 20, the first four-way valve 19, the second water pump 16, the battery module 17, the third four-way valve 15, the second four-way valve 18, the sixth shut-off valve 28, the third water pump 25, the heat dissipation device 26, the electronic control module 27, the second four-way valve 18, the first four-way valve 19, the second heat exchange channel of the cooler 5, the first shut-off valve 21 and the fourth water pump 20.
[0265] In this mode, the coolant absorbs heat in the battery module 17 and the electronic control module 27 to exchange heat with the refrigerant in the cooler 5, and the coolant exchanges heat with the refrigerant in the first heat exchanger 2, so that the air exchanges heat through the heater core 13, thereby heating the passenger compartment of the vehicle.
[0266] 8. Passenger compartment heating 3 (waste heat recovery + ambient heat absorption) mode:
[0267] The refrigerant side circuit is as follows: the compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, the low-pressure side of the regenerator 3 and the compressor 1.
[0268] The coolant side circuit is as follows: the first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11, the second three-way valve 12, the heater core 13 and the first water pump 9; and, the fourth water pump 20, the first four-way valve 19, the second water pump 16, the battery module 17, the second four-way valve 18, the sixth stop valve 28, the third water pump 25, the heat dissipation device 26, the electronic control module 27, the second four-way valve 18, the first four-way valve 19, the second heat exchange channel of the cooler 5, the third stop valve 23, the third heat exchanger 24, the second stop valve 22 and the fourth water pump 20.
[0269] In this mode, the coolant absorbs heat in the battery module 17 and the electronic control module 27, and the coolant absorbs ambient heat in the third heat exchanger 24 to exchange heat with the refrigerant in the cooler 5, and the coolant exchanges heat with the refrigerant in the first heat exchanger 2, so that the air exchanges heat through the heater core 13, thereby heating the passenger compartment of the vehicle.
[0270] 9. Battery self-circulation mode:
[0271] The coolant side circuit is as follows: the second water pump 16, the battery module 17, the third four-way valve 15, the second four-way valve 18, the first four-way valve 19 and the second water pump 16.
[0272] In this mode, the coolant absorbs heat in the battery module 17, and then the coolant that has absorbed heat is used to keep the battery module 17 warm.
[0273] 10. Motor heating of battery mode:
[0274] The coolant side circuit is as follows: the second water pump 16, the battery module 17, the second four-way valve 18, the third four-way valve 15, the second four-way valve 18, the sixth stop valve 28, the third water pump 25, the heat dissipation device 26, the electronic control module 27, the second four-way valve 18, the first four-way valve 19 and the second water pump 16.
[0275] In this mode, the coolant absorbs heat in the battery module 17 and the electronic control module 27, and then the coolant that has absorbed heat is used to keep the battery module 17 warm.
[0276] 11. PTC / heat pump heating of battery mode:
[0277] The refrigerant side circuit is as follows: the compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, the low-pressure side of the regenerator 3 and the compressor 1.
[0278] The coolant side circuit is as follows: the fourth water pump 20, the first four-way valve 19, the second heat exchange channel of the cooler 5, the third stop valve 23, the third heat exchanger 24, the second stop valve 22, and the fourth water pump 20; and, the first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11, the second three-way valve 12, the third four-way valve 15, the second four-way valve 18, the first four-way valve 19, the second water pump 16, the battery module 17, the third four-way valve 15, and the first water pump 9.
[0279] In this mode, the coolant exchanges heat with the refrigerant in the first heat exchanger 2, and the battery module 17 is heated by the coolant that absorbs heat; and the coolant absorbs ambient heat in the third heat exchanger 24 to exchange heat with the refrigerant in the cooler 5.
[0280] 12. Occupant compartment heating + battery heating mode:
[0281] The refrigerant side circuit is as follows: the compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, the low-pressure side of the regenerator 3, and the compressor 1.
[0282] The coolant side circuit is as follows: the first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11, the second three-way valve 12, the heater core 13, and the first water pump 9; and, the first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11, the second three-way valve 12, the third four-way valve 15, the second four-way valve 18, the first four-way valve 19, the second water pump 16, the battery module 17, the third four-way valve 15, and the first water pump 9; and, the fourth water pump 20, the first four-way valve 19, the second heat exchange channel of the cooler 5, the third stop valve 23, the third heat exchanger 24, the second stop valve 22, and the fourth water pump 20.
[0283] In this mode, the coolant exchanges heat with the refrigerant in the first heat exchanger 2, and the battery module 17 is heated by the coolant that absorbs heat; and the coolant absorbs ambient heat in the third heat exchanger 24 to exchange heat with the refrigerant in the cooler 5; and the air exchanges heat with the coolant that absorbs heat in the heater core 13, thereby heating the occupant compartment of the vehicle.
[0284] 13. Defrosting mode:
[0285] The refrigerant side circuit is as follows: the compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, the low-pressure side of the regenerator 3, and the compressor 1.
[0286] The coolant side circuit is arranged as follows: the first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11, the second heat exchanger 14, and the first water pump 9.
[0287] In this mode, the first electric fan 32 is turned on to enable heat exchange of air in the second heat exchanger 14, and then the defrosting of the third heat exchanger 24 is performed using the heat-exchanged air.
[0288] 14. Occupant compartment refrigeration + battery refrigeration + electronic control heat dissipation mode:
[0289] The refrigerant side circuit is arranged as follows: the compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the first throttling device 6, the evaporator 7, the gas-liquid separator 8, the low-pressure side of the regenerator 3, and the compressor 1; and, the compressor 1, the first heat exchanger 2, the high-pressure side of the regenerator 3, the second throttling device 4, the first heat exchange channel of the cooler 5, the gas-liquid separator 8, the low-pressure side of the regenerator 3, and the compressor 1.
[0290] The coolant side circuit is arranged as follows: the first water pump 9, the first heat exchanger 2, the electric heater 10, the first three-way valve 11, the second heat exchanger 14, and the first water pump 9; and, the second water pump 16, the battery module 17, the third four-way valve 15, the second four-way valve 18, the first four-way valve 19, the second heat exchange channel of the cooler 5, the first stop valve 21, the fourth water pump 20, the first four-way valve 19, and the second water pump 16; and, the third water pump 25, the heat dissipation device 26, the electronic control module 27, the fourth stop valve 29, the third heat exchanger 24, the fifth stop valve 30, and the third water pump 25.
[0291] In this mode, heat exchange of the refrigerant and the coolant is performed in the cooler 5, and then when the coolant flows through the battery module 17, the battery module 17 is refrigerated; and heat exchange of air is performed through the evaporator 7, and then the occupant compartment of the vehicle is refrigerated, and heat exchange of the refrigerant and the coolant is performed in the first heat exchanger 2; and the coolant absorbs the heat of the electronic control module 27 and dissipates heat in the heat dissipation device 26 and the third heat exchanger 24.
[0292] In this embodiment, the refrigerant circuit includes a compressor 1, a first heat exchanger 2, a regenerator 3, a second throttling device 4, a cooler 5, a first throttling device 6, an evaporator 7, and a gas-liquid separator 8. Since the components and throttling devices of the refrigerant circuit are fewer, the reliability of manufacturing and operation of the refrigerant circuit is higher, and it is easier to perform an integrated design, which is particularly suitable for; Secondly, each heat exchange component of the refrigerant circuit is a single-function heat exchanger, so higher heat exchange efficiency can be ensured; Thirdly, the refrigeration of the passenger compartment is directly achieved by the evaporator 7, so the reduction of efficiency caused by secondary heat exchange can be avoided. Fourthly, the passenger compartment and the battery each have separate heat exchanger components for refrigeration, namely the cooler 5 and the evaporator 7, and the cooling capacity distribution can be adjusted through the throttling devices in front of them respectively, so the system performance and flexibility can be ensured; Fifthly, there is no high-pressure heat exchanger led out to the HVAC in the system, which can avoid the refrigerant with pressure pulsation flowing through the air-conditioning box from the compressor 1, thus causing noise deterioration. Sixthly, the heating of the passenger compartment also includes heat pump heating. Although it is heated through secondary heat exchange, the heating auxiliary device, the electric heater 10, can be turned on in advance to ensure the heating rate and passenger comfort. When the water temperature rises, the electric heater 10 is turned off to ensure that the system can operate at high energy efficiency.
[0293] The first water circuit is formed by the first heat exchanger 2, the first water pump 9, the electric heater 10, the first three-way valve 11, the second three-way valve 12, the heater core 13, the second heat exchanger 14, and the third four-way valve 15. The electric heater 10 is used for auxiliary heating. The first heat exchanger 2 can be a heat pump heating heat exchanger. These two heating components are connected in series and then divided into two paths through the first three-way valve 11. When passing through the second heat exchanger 14, when the first heat exchanger 2 is a condenser or an air cooler to release heat to the external environment when refrigeration is required, and when passing through the branch of the second three-way valve 12, it can be proportionally distributed according to the heat requirements of the passenger compartment and the battery; the heater core 13 provides heat for the passenger compartment, and flowing through the third four-way valve 15 provides heat for the battery. Due to the existence of the electric heater 10, the situation of insufficient heat pump heat in the early stage can be solved, and at the same time, the problem of the heating speed for the passenger compartment and the battery is ensured.
[0294] The second water circuit is composed of the second water pump 16, the battery module 17, the third four-way valve 15, the second four-way valve 18, and the first four-way valve 19. The third four-way valve 15 can realize the series coupling of the first water circuit and the second water circuit, so as to realize the battery heating condition. The second four-way valve 18 can realize the coupling of the motor and the battery water circuit, which is used for heating the battery by the motor water circuit or for waste heat recovery. The first four-way valve 19 can realize the coupling of the second water circuit and the cooler 5 side, so as to realize battery refrigeration or waste heat recovery for the battery and the motor.
[0295] The third water circuit consists of a fourth water pump 20, a first four-way valve 19, a cooler 5, a first stop valve 21, a second stop valve 22, a third heat exchanger 24, and the second stop valve 22, and mainly realizes two functions. When flowing through the first stop valve 21, it is used for cooling the battery or recovering the waste heat of the electric control battery. When flowing through the third heat exchanger 24, it is used for absorbing heat from the outside in the heating condition. The third heat exchanger 24 is a heat exchanger shared with the fourth water circuit. The stop valves in this water circuit can be replaced with other valves to achieve the same function.
[0296] The fourth water circuit consists of a third water pump 25, a heat dissipation device 26, an electric control module 27, a second four-way valve 18, a sixth stop valve 28, a fourth stop valve 29, a fifth stop valve 30, and a third heat exchanger 24. Among them, the third heat exchanger 24 is a heat exchanger shared with the third water circuit. It mainly realizes two functions. When flowing through the second four-way valve 18, it is coupled with the second water circuit to realize the motor heating the battery or recovering waste heat. When flowing through the third heat exchanger 24, it realizes the electric control unit dissipating heat externally alone. Since when the fourth water circuit flows through the third heat exchanger 24, the cooler 5 of the third water circuit needs to cool the battery, and when the cooler 5 of the third water circuit flows through the third heat exchanger 24, it means that the system needs to absorb heat from the environment and the heat of the motor and the battery is insufficient. Therefore, the motor does not need to dissipate heat either. So, there will be no conflict in sharing the third heat exchanger 24 by the third and fourth water circuits and they can be shared. The stop valves in this water circuit can be replaced with other valves to achieve the same function.
[0297] Refer to Figure 24 , Figure 24 is a schematic structural diagram of an embodiment of an automobile provided by the present application. The automobile 200 includes a thermal management system 100. The thermal management system 100 is the thermal management system provided in any of the above embodiments.
[0298] The automobile 200 can be a pure electric vehicle or a hybrid electric vehicle.
[0299] In summary, for the thermal management system and vehicle provided by the present application, since the refrigerant circuit is simplified, the complex refrigerant-side flow and phase change are made simpler, while the reliability and stability of the system are further ensured, which is particularly suitable for high-pressure refrigeration systems. Since the designed heat exchange components on the refrigerant side are no longer dual-purpose and each heat exchanger is designed according to its own characteristics, good performance can be ensured. The internal condenser is omitted to prevent the refrigerant with large pressure pulsations just coming out of the compressor 1 from directly affecting the NVH (Noise, Vibration, Harshness) performance of the passenger compartment, thus improving the comfort of passengers. The motor water circuit and the battery water circuit can be coupled to solve the problem that the motor cannot heat the battery, and the waste heat of the motor can be utilized more efficiently, thereby increasing the cruising range. Since the direct electric heating efficiency is less than 1, while the heat pump system can achieve heating with a COP (coefficient of performance) greater than 1 and higher energy utilization, and the present system enables the heat pump system to directly heat the battery, the system energy efficiency can be improved and the impact on the cruising range can be reduced. The efficient recovery of the waste heat of the battery and the electronic control can be achieved simultaneously, improving the energy efficiency of the system and thus increasing the cruising range of the whole vehicle.
[0300] The above are only the embodiments of the present application, and do not limit the patent scope of the present application accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present application, or directly or indirectly applied in other related technical fields, shall be similarly included in the patent protection scope of the present application.
Claims
1. A thermal management system for an automobile, characterized in that, The heat management system includes: A compressor; A first heat exchanger, with the first end of the first heat exchange channel of the first heat exchanger connected to the output end of the compressor; A regenerator, with the first end of the high-pressure side of the regenerator connected to the second end of the first heat exchange channel of the first heat exchanger; A first throttling device, with the first end of the first throttling device connected to the second end of the high-pressure side of the regenerator; An evaporator, with the first end of the evaporator connected to the second end of the first throttling device; A gas-liquid separator, with the first end of the gas-liquid separator connected to the second end of the evaporator; the second end of the gas-liquid separator is connected to the first end of the low-pressure side of the regenerator; wherein, the second end of the low-pressure side of the regenerator is connected to the input end of the compressor; A first water pump, with the output end of the first water pump connected to the first end of the second heat exchange channel of the first heat exchanger; An electric heater, with the first end of the electric heater connected to the second end of the second heat exchange channel of the first heat exchanger; A second heat exchanger, with the second end of the second heat exchanger connected to the input end of the first water pump; A second throttling device, with the first end of the second throttling device connected to the second end of the high-pressure side of the regenerator; A cooler, with the first end of the first heat exchange channel of the cooler connected to the second end of the second throttling device, and the second end of the first heat exchange channel of the cooler connected to the first end of the gas-liquid separator; A second water pump, and the pipeline corresponding to the second water pump flows through the battery module; A heater core, with the first end of the heater core connected to the input end of the first water pump; A first three-way valve, with the first interface of the first three-way valve connected to the second end of the electric heater, the second interface of the first three-way valve connected to the first end of the second heat exchanger, and the third interface of the first three-way valve connected to the second end of the heater core; A third water pump A heat dissipation device, with the first end of the heat dissipation device connected to the output end of the third water pump; A third heat exchanger, with the third heat exchanger disposed on one side of the second heat exchanger, and the first end of the third heat exchanger connected to the second end of the heat dissipation device through a pipeline; the pipeline flows through the electronic control module; A fourth water pump; A first four-way valve, with the first interface of the first four-way valve connected to the output end of the fourth water pump, the second interface of the first four-way valve connected to the input end of the second water pump, the third interface of the first four-way valve connected to the output end of the second water pump through a pipeline, and the fourth interface of the first four-way valve connected to the first end of the second heat exchange channel of the cooler; A first stop valve, with the first end of the first stop valve connected to the second end of the second heat exchange channel of the cooler, and the second end of the first stop valve connected to the input end of the fourth water pump; A second stop valve, with the first end of the second stop valve connected to the second end of the third heat exchanger, and the second end of the second stop valve connected to the input end of the fourth water pump; A third stop valve, with the first end of the third stop valve connected to the second end of the second heat exchange channel of the cooler, and the second end of the third stop valve connected to the first end of the third heat exchanger; The fourth stop valve, the first end of the fourth stop valve is connected to the second end of the heat dissipation device through a pipeline, and the second end of the fourth stop valve is connected to the first end of the third heat exchanger; The fifth stop valve, the first end of the fifth stop valve is connected to the second end of the third heat exchanger, and the second end of the fifth stop valve is connected to the input end of the third water pump; Wherein, in response to the first heating instruction, the first throttling device, the first stop valve, the fourth stop valve and the fifth stop valve are closed, the second throttling device, the second stop valve and the third stop valve are opened, the first interface and the fourth interface of the first four-way valve are opened; the first interface and the third interface of the first three-way valve are opened; The refrigerant circulates through the compressor, the first heat exchanger, the high-pressure side of the regenerator, the second throttling device, the first heat exchange channel of the cooler, the gas-liquid separator and the low-pressure side of the regenerator; And, the coolant circulates through the first water pump, the first heat exchanger, the electric heater, the first three-way valve and the heater core; And the coolant also circulates through the fourth water pump, the first four-way valve, the second heat exchange channel of the cooler, the third stop valve, the third heat exchanger and the second stop valve; Utilize the coolant to absorb ambient heat in the third heat exchanger to exchange heat with the refrigerant in the cooler, and the coolant exchanges heat with the refrigerant in the first heat exchanger, so that air exchanges heat through the heater core, thereby heating the passenger compartment of the vehicle.
2. The thermal management system according to claim 1, wherein Wherein, In response to the first cooling instruction, the first throttling device is opened, the refrigerant circulates through the compressor, the first heat exchanger, the high-pressure side of the regenerator, the first throttling device, the evaporator, the gas-liquid separator and the low-pressure side of the regenerator, and the coolant circulates through the first water pump, the first heat exchanger, the electric heater and the second heat exchanger, so that air exchanges heat through the evaporator, thereby cooling the passenger compartment of the vehicle, and the refrigerant and the coolant exchange heat in the first heat exchanger.
3. The thermal management system according to claim 1, wherein Wherein, In response to the second cooling instruction, the first throttling device is closed, the second throttling device is opened, the refrigerant circulates through the compressor, the first heat exchanger, the high-pressure side of the regenerator, the second throttling device, the first heat exchange channel of the cooler, the gas-liquid separator and the low-pressure side of the regenerator, and the coolant circulates through the first water pump, the first heat exchanger, the electric heater and the second heat exchanger; And, the coolant also circulates through the second water pump and the second heat exchange channel of the cooler; The refrigerant and the coolant exchange heat in the cooler, and then when the coolant flows through the battery module, it cools the battery module; Alternatively, in response to a third refrigeration instruction, the first throttling device and the second throttling device are turned on, and the refrigerant circulates through the compressor, the first heat exchanger, the high-pressure side of the regenerator, the first throttling device, the evaporator, the gas-liquid separator, and the low-pressure side of the regenerator; and, the refrigerant also circulates through the compressor, the first heat exchanger, the high-pressure side of the regenerator, the second throttling device, the first heat exchange channel of the cooler, the gas-liquid separator, and the low-pressure side of the regenerator; the coolant circulates through the first water pump, the first heat exchanger, the electric heater, and the second heat exchanger; and, the coolant also circulates through the second water pump and the second heat exchange channel of the cooler; the refrigerant and the coolant exchange heat in the cooler, and then when the coolant flows through the battery module, it cools the battery module; and air exchanges heat through the evaporator, and then cools the passenger compartment of the vehicle, and the refrigerant and the coolant exchange heat in the first heat exchanger.
4. The thermal management system according to claim 3, characterized in that, Wherein, in response to a dehumidification instruction, the first throttling device is turned on, the second throttling device is turned off, and the first interface of the first three-way valve and the third interface of the first three-way valve are turned on; the refrigerant circulates through the compressor, the first heat exchanger, the high-pressure side of the regenerator, the first throttling device, the evaporator, the gas-liquid separator, and the low-pressure side of the regenerator; and, the coolant circulates through the first water pump, the first heat exchanger, the electric heater, the first three-way valve, and the heater core, so that air exchanges heat through the evaporator, and then cools the passenger compartment of the vehicle, and the refrigerant and the coolant exchange heat in the first heat exchanger, so that air exchanges heat through the heater core, and then dehumidifies the passenger compartment of the vehicle.
5. The thermal management system according to claim 4, wherein, Wherein, in response to a heat dissipation instruction, the third water pump is turned on, and the coolant circulates through the third water pump, the heat dissipation device, the electronic control module, and the third heat exchanger, so that the coolant absorbs the heat of the electronic control module and dissipates heat in the heat dissipation device and the third heat exchanger; alternatively, in response to a fourth refrigeration instruction, the first throttling device and the second throttling device are turned on, and the first interface of the first three-way valve and the second interface of the first three-way valve are turned on; the refrigerant circulates through the compressor, the first heat exchanger, the high-pressure side of the regenerator, the first throttling device, the evaporator, the gas-liquid separator, and the low-pressure side of the regenerator; and, the refrigerant also circulates through the compressor, the first heat exchanger, the high-pressure side of the regenerator, the second throttling device, the first heat exchange channel of the cooler, the gas-liquid separator, and the low-pressure side of the regenerator; the coolant circulates through the first water pump, the first heat exchanger, the electric heater, the first three-way valve, and the second heat exchanger; and, the coolant also circulates through the second water pump and the second heat exchange channel of the cooler; And, the coolant also circulates through the third water pump, the heat dissipation device, the electronic control module, and the third heat exchanger; The refrigerant and the coolant exchange heat in the cooler, and then when the coolant flows through the battery module, it cools the battery module; and air exchanges heat through the evaporator, and then cools the passenger compartment of the vehicle, and the refrigerant and the coolant exchange heat in the first heat exchanger; and the coolant absorbs the heat of the electronic control module and dissipates heat in the heat dissipation device and the third heat exchanger.
6. The thermal management system according to claim 1, characterized in that The thermal management system further includes: A second four-way valve, the first interface of the second four-way valve is connected to the output end of the second water pump, the third interface of the second four-way valve is connected to the first end of the fourth stop valve, and the fourth interface of the second four-way valve is connected to the third interface of the first four-way valve; A sixth stop valve, the first end of the sixth stop valve is connected to the second interface of the second four-way valve, and the second end of the sixth stop valve is connected to the input end of the third water pump; Wherein, in response to a second heating instruction, the first throttling device, the second stop valve, the third stop valve, the fourth stop valve, and the fifth stop valve are closed, the first stop valve, the sixth stop valve, and the second throttling device are opened, the first interface and the second interface of the first four-way valve are opened; the third interface and the fourth interface of the first four-way valve are opened; The first interface and the third interface of the first three-way valve are opened; the first interface and the second interface of the second four-way valve are opened; the third interface and the third interface of the second four-way valve are opened; The refrigerant circulates through the compressor, the first heat exchanger, the high-pressure side of the regenerator, the second throttling device, the first heat exchange channel of the cooler, the gas-liquid separator, and the low-pressure side of the regenerator; And, the coolant circulates through the first water pump, the first heat exchanger, the electric heater, the first three-way valve, and the heater core; And the coolant also circulates through the fourth water pump, the first four-way valve, the second water pump, the second four-way valve, the sixth stop valve, the third water pump, the heat dissipation device, the second four-way valve, the first four-way valve, the second heat exchange channel of the cooler, and the first stop valve; The coolant absorbs heat in the battery module and the electronic control module to exchange heat with the refrigerant in the cooler, and the coolant exchanges heat with the refrigerant in the first heat exchanger, so that air exchanges heat through the heater core, and then heats the passenger compartment of the vehicle; Alternatively, in response to a third heating instruction, the first throttling device, the first shut-off valve, the fourth shut-off valve, and the fifth shut-off valve are closed, the second shut-off valve, the third shut-off valve, the sixth shut-off valve, and the second throttling device are opened, the first interface of the first four-way valve and the second interface of the first four-way valve are opened; the third interface of the first four-way valve and the fourth interface of the first four-way valve are opened; the first interface of the first three-way valve and the third interface of the first three-way valve are opened; the first interface of the second four-way valve and the second interface of the second four-way valve are opened; the third interface of the second four-way valve and the third interface of the second four-way valve are opened; the refrigerant circulates through the compressor, the first heat exchanger, the high-pressure side of the regenerator, the second throttling device, the first heat exchange channel of the cooler, the gas-liquid separator, and the low-pressure side of the regenerator; and, the coolant circulates through the first water pump, the first heat exchanger, the electric heater, the first three-way valve, and the heater core; and the coolant also circulates through the fourth water pump, the first four-way valve, the second water pump, the second four-way valve, the sixth shut-off valve, the third water pump, the heat dissipation device, the second four-way valve, the first four-way valve, the second heat exchange channel of the cooler, the third shut-off valve, the third heat exchanger, and the second shut-off valve; utilize the coolant to absorb heat in the battery module and the electronic control module, and utilize the coolant to absorb ambient heat in the third heat exchanger to exchange heat with the refrigerant in the cooler, and the coolant exchanges heat with the refrigerant in the first heat exchanger, so that air passes through the heater core for heat exchange, thereby heating the passenger compartment of the vehicle.
7. The thermal management system according to claim 6, wherein The thermal management system further includes: In response to a fourth heating instruction, the second interface and the third interface of the first four-way valve are opened; the first interface and the fourth interface of the second four-way valve are opened; the coolant circulates through the second water pump, the second four-way valve, and the first four-way valve; utilize the coolant to absorb heat in the battery module, and then utilize the coolant that has absorbed heat to keep the battery module warm; Alternatively, in response to a fifth heating instruction, the sixth shut-off valve is opened, the fourth shut-off valve and the fifth shut-off valve are closed, the second interface and the third interface of the first four-way valve are opened; the first interface and the second interface of the second four-way valve are opened; the third interface and the fourth interface of the second four-way valve are opened; the coolant circulates through the second water pump, the second four-way valve, the sixth shut-off valve, the third water pump, the heat dissipation device, the second four-way valve, and the first four-way valve; utilize the coolant to absorb heat in the battery module and the electronic control module, and then utilize the coolant that has absorbed heat to keep the battery module warm.
8. The thermal management system according to claim 6, wherein The thermal management system further includes: A second three-way valve, wherein a first port of the second three-way valve is connected to a third port of the first three-way valve; the first port of the second three-way valve is connected to a second end of the heater core; A third four-way valve, wherein a first port of the third four-way valve is connected to a third port of the second three-way valve, a second port of the third four-way valve is connected to a first port of the second four-way valve, a third port of the third four-way valve is connected to an output end of the second water pump through a pipeline, and a fourth port of the third four-way valve is connected to an input end of the first water pump; the pipeline flows through the battery module; Wherein, in response to a sixth heating instruction, the first throttling device, the first stop valve, the fourth stop valve and the fifth stop valve are closed, the second throttling device is opened, a first port and a third port of the first three-way valve are opened, a first port and a third port of the second three-way valve are opened, a first port and a second port of the third four-way valve are opened, a third port and a fourth port of the third four-way valve are opened, a first port and a fourth port of the second four-way valve are opened, a first port and a fourth port of the first four-way valve are opened, and a second port and a third port of the first four-way valve; The refrigerant circulates through the compressor, the first heat exchanger, the high-pressure side of the regenerator, the second throttling device, the first heat exchange channel of the cooler, the gas-liquid separator and the low-pressure side of the regenerator; And, the coolant circulates through the first water pump, the first heat exchanger, the electric heater, the first three-way valve, the second three-way valve, the third four-way valve, the second four-way valve, the first four-way valve, the second water pump and the third four-way valve; And, the coolant also circulates through the fourth water pump, the first four-way valve, the second heat exchange channel of the cooler, the third stop valve, the third heat exchanger and the second stop valve; The coolant is used to exchange heat with the refrigerant in the first heat exchanger, and the battery module is heated by the coolant absorbing heat; and the coolant is used to absorb ambient heat in the third heat exchanger to exchange heat with the refrigerant in the cooler.
9. The thermal management system according to claim 8, wherein The thermal management system further includes: In response to the seventh heating instruction, the first throttling device, the first shut-off valve, the fourth shut-off valve, and the fifth shut-off valve are closed, the second throttling device is opened, the first interface and the third interface of the first three-way valve are opened, the first interface, the second interface, and the third interface of the second three-way valve are opened, the first interface and the second interface of the third four-way valve are opened, the third interface and the fourth interface of the third four-way valve are opened, the first interface and the fourth interface of the second four-way valve are opened, the first interface and the fourth interface of the first four-way valve are opened, and the second interface and the third interface of the first four-way valve; The refrigerant circulates through the compressor, the first heat exchanger, the high-pressure side of the regenerator, the second throttling device, the first heat exchange channel of the cooler, the gas-liquid separator, and the low-pressure side of the regenerator; And, the coolant circulates through the first water pump, the first heat exchanger, the electric heater, the first three-way valve, the second three-way valve, the third four-way valve, the second four-way valve, the first four-way valve, the second water pump, and the third four-way valve; And, the coolant also circulates through the first water pump, the first heat exchanger, the electric heater, the first three-way valve, the second three-way valve, and the heater core; And, the coolant also circulates through the fourth water pump, the first four-way valve, the second heat exchange channel of the cooler, the third shut-off valve, the third heat exchanger, and the second shut-off valve; The coolant is used to exchange heat with the refrigerant in the first heat exchanger, and the heated coolant is used to heat the battery module; and the coolant is used to absorb ambient heat in the third heat exchanger to exchange heat with the refrigerant in the cooler; and air exchanges heat with the heated coolant in the heater core to heat the passenger compartment of the vehicle.
10. The thermal management system according to claim 4, characterized in that, The thermal management system further includes: A first electric fan, the first electric fan is disposed on the side of the third heat exchanger away from the second heat exchanger; In response to the defrosting instruction, the first throttling device is opened, and the first interface and the second interface of the first three-way valve are opened; The refrigerant circulates through the compressor, the first heat exchanger, the high-pressure side of the regenerator, the first throttling device, the evaporator, the gas-liquid separator, and the low-pressure side of the regenerator; And, the coolant circulates through the first water pump, the first heat exchanger, the electric heater, the first three-way valve, and the second heat exchanger, and the first electric fan is turned on to enable air to exchange heat in the second heat exchanger, and then the defrosted air is used to defrost the third heat exchanger.
11. A vehicle, characterized in that, The vehicle includes the thermal management system according to any one of claims 1-10.
Citation Information
Patent Citations
New energy automobile thermal management system and working method thereof
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