A hoisting balance device for mounting a concrete precast member

Abstract

The application discloses a hoisting balancing device for mounting a concrete prefabricated component and relates to the technical field of building construction. The hoisting balancing device comprises an outer shell, a driving shaft is rotationally connected to the inner wall of one end of the outer shell, driving sprockets are fixedly connected to the two ends of the driving shaft, a driven shaft is rotationally connected to the inner wall of the other end of the outer shell, driven sprockets are fixedly connected to the two ends of the driven shaft, and a Bluetooth module in a main controller receives an electric signal emitted by a remote controller and transmits the electric signal to a microcontroller when hoisting is unbalanced. The microcontroller controls the operation of a motor, the motor drives the rotation of an output shaft, the output shaft drives the rotation of the driving shaft through gear one and gear two, the driving shaft drives the movement of a chain through the driving sprockets, the chain drives the movement of a balancing block to the end of the outer shell that is upwardly curved, and thus the weight of the two ends of the outer shell is adjusted to achieve the purpose of balancing.

Description

Technical Field

[0001] The present invention relates to the technical field of building construction, in particular to a hoisting balancing device for installing prefabricated concrete components. Background Art

[0002] Prefabricated concrete structures (PC) are precast concrete components assembled through post-cast concrete joints, grout anchors, or superposition to create a structure that delivers reliable load transmission and bearing capacity. This flexible and adaptable structure offers advantages such as good integrity, ease of construction, shortened construction periods, reduced costs, reduced construction waste, and improved project quality.

[0003] At present, the on-site installation of prefabricated concrete components in China mostly uses tower cranes, truck cranes and other lifting equipment for lifting and installation.

[0004] For example, Chinese patent publication CN112758806A discloses a connection device and method for lifting a prefabricated concrete component. The document describes "a first connection module, two second connection modules, and a plurality of third connection modules, wherein the first connection module is provided with a crossbeam." This system, through its detachable and removable connection mechanism, greatly simplifies the construction process and effectively improves construction efficiency. It is particularly suitable for large, heavy concrete components with offset centers of gravity and high requirements for structural integrity. Its rational structural planning and ease of implementation make it suitable for widespread use.

[0005] For example, a Chinese patent document with publication number CN205367457U discloses a special hoist for installing precast concrete components, which states that "it includes a long horizontal lifting beam, with a component suspended at one end via a fixed pulley, and a rectangular hanging frame suspended at the other end via a fixed pulley, wherein a counterweight is installed in the rectangular hanging frame. If the component is a column-hanging component, the lifting device can be designed as a column-hanging lifting device structure, with the column-hanging component suspended at the long horizontal lifting beam via a short lifting beam." The present invention uses a counterweight at one end of the horizontal lifting beam to make the center of gravity of the component and the tower crane hook not on the same vertical line, so that the component can be lifted to just above the installation site, meeting the component lifting requirements.

[0006] However, the following defects or problems still exist in combination with the existing technology: during the installation of concrete components, due to the different weights at both ends of the concrete components, one side is often higher than the other side, which makes the installation of prefabricated concrete components difficult. Although publication number CN205367457U achieves installation balance by assembling a heavy object at the other end of the rectangular hanging frame, it is particularly troublesome in actual use. Each time a different concrete component is hoisted, the weight of the counterweight needs to be changed, and it is also inconvenient to adjust the inclination angle of the component according to actual usage when hoisting and installing the prefabricated concrete component. Summary of the Invention

[0007] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a hoisting balancing device for installing prefabricated concrete components.

[0008] In order to achieve the above object, the present invention adopts the following technical solutions:

[0009] The transmission gear of claim 1, wherein the gear is secured to the chassis at the bottom and the gear is engaged with the gear by a toothed connection at the bottom.

[0010] Preferably, there are multiple balancing blocks, which are arranged at equal distances. A slide rail is fixedly installed on the top inner wall of the shell. A slide groove is provided on the upper surface of the balancing block. The slide rail is slidably connected to the balancing block through the slide groove.

[0011] Preferably, the main controller includes a microcontroller, a gyroscope sensor, and a Bluetooth module. The gyroscope sensor and the Bluetooth module are electrically connected to the microcontroller, and the microcontroller is electrically connected to the motor.

[0012] Preferably, a plurality of equally spaced threaded holes are provided on both sides of the outer wall of the shell, the sling is slidably sleeved on the shell, the sling is sleeved with a fixing screw, the other end of the fixing screw is threadedly connected to the shell through the threaded hole, and through holes are provided on the upper and lower sides of the sling.

[0013] The beneficial effects of the present invention are:

[0014] 1. In the present invention, when the hoisting is unbalanced, an electrical signal is transmitted through an external remote control, and the Bluetooth module in the main controller receives the electrical signal transmitted by the remote control and transmits it to the microcontroller. The microcontroller controls the operation of the motor, and the motor drives the output shaft to rotate. The output shaft drives the driving shaft to rotate through gear 1 and gear 2. The driving shaft drives the chain to move through the driving sprocket. The chain drives the balancing block to move toward the upward end of the shell through the connecting piece, thereby adjusting the weight of the two ends of the shell to achieve the purpose of balance.

[0015] 2. In the present invention, since the position of the balancing block can be moved arbitrarily within the shell, the two ends of the shell can be tilted arbitrarily by adjusting the position of the balancing block during installation of the precast concrete component, which facilitates adjustment of the tilt angle of the component according to the actual use of the installation.

[0016] 3. In the present invention, since a gyroscope sensor is provided inside the housing, the balancing device can also automatically adjust the balance. The gyroscope sensor can detect which end the housing is tilted to, thereby transmitting an electrical signal to the microcontroller. The microcontroller controls the motor to start, and at this time the balance block moves toward the upwardly tilted end of the housing, thereby adjusting the weight of the two ends of the housing to achieve the purpose of balance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The figure is a structural schematic diagram of a hoisting and balancing device for installing precast concrete components according to the present invention.

[0018] Figure 2 The present invention is a hoisting balancing device for installing a prefabricated concrete component Figure 1 Schematic diagram of the local structure at point A in the middle.

[0019] Figure 3 The present invention is a hoisting balancing device for installing a prefabricated concrete component Figure 1 Cross-section at AA in the middle.

[0020] Figure 4 The present invention is a schematic structural diagram of a balancing block and a slide rail of a hoisting balancing device for installing precast concrete components.

[0021] Figure 5 The present invention is a schematic structural diagram of a main controller of a hoisting and balancing device for installing precast concrete components.

[0022] Figure 6 This is a front view of a hoisting balancing device for installing precast concrete components according to the present invention; the balancing device is in working condition at this time.

[0023] Figure 7 The present invention is a structural schematic diagram of a hoisting device for balancing a precast concrete component.

[0024] Numbers in the figure: 1. Housing; 2. Driving shaft; 3. Driving sprocket; 4. Chain; 5. Connector; 6. Balance block; 7. Driven shaft; 8. Driven sprocket; 9. Housing; 10. Motor; 11. Output shaft; 12. Gear 1; 13. Gear 2; 14. Slide rail; 15. Main controller; 1501. Microcontroller; 1502. Gyroscope sensor; 1503. Bluetooth module; 16. Threaded hole; 17. Lifting device. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] Example:

[0027] As attached Figure 1 To the attached Figure 7 As shown:

[0028] A hoisting balancing device for installing precast concrete components, comprising a housing (1), wherein the inner wall of one end of the housing (1) is rotatably connected to a driving shaft (2), both ends of the driving shaft (2) are fixedly sleeved with a driving sprocket (3), the inner wall of the other end of the housing (1) is rotatably connected to a driven shaft (7), both ends of the driven shaft (7) are fixedly sleeved with a driven sprocket (8), the outer walls of the driving sprocket (3) and the driven sprocket (8) are meshed with a chain (4), both ends of the chain (4) are fixedly connected to a connecting piece (5), the side wall of the connecting piece (5) is fixedly connected to a balancing block (6), the outer wall of the housing (1) is fixedly mounted with a protective shell (9), the inner wall of the protective shell (9) is fixedly mounted with a motor (10), the output end of the motor (10) is fixedly connected to an output shaft (11), the other end of the output shaft (11) passes through and extends to the outer Inside the shell (1), the output shaft (11) is rotatably connected to the shell (1) through a bearing, the extended end of the output shaft (11) is fixedly sleeved with a gear 1 (12), the outer wall of the driving shaft (2) is fixedly sleeved with a gear 2 (13), the gear 2 (13) and the gear 1 (12) are meshed with each other, the motor (10) works, the motor (10) drives the output shaft (11) to rotate, the output shaft (11) drives the driving shaft (2) to rotate through the gear 1 (12) and the gear 2 (13), the driving shaft (2) drives the chain (4) to move through the driving sprocket (3), the chain (4) drives the balance block (6) to move arbitrarily in the shell (1) through the connecting piece (5), the main controller (15) is fixedly installed on the bottom inner wall of the shell (1), the outer wall of the shell (1) is sleeved with a sling (17) on both sides, and the upper and lower sides of the sling (17) are provided with through holes;

[0029] The balancing block (6) is multiple and the multiple balancing blocks (6) are arranged at equal distances. A slide rail (14) is fixedly installed on the top inner wall of the housing (1). A slide groove is provided on the upper surface of the balancing block (6). The slide rail (14) and the balancing block (6) are slidably connected through the slide groove. The balancing block (6) can move in the linear direction of the slide rail (14). The main controller (15) includes a microcontroller (1501), a gyroscope sensor (1502), and a Bluetooth module (1503). The model of the microcontroller (1501) is STM32F103RCT6, the model of the gyroscope sensor (1502) is TL720D, and the model of the Bluetooth module (1503) is HC-08. The transmission distance is 8 0m, the gyroscope sensor (1502) and the Bluetooth module (1503) are electrically connected to the microcontroller (1501), the external remote control is wirelessly connected to the Bluetooth module (1503) via Bluetooth, the microcontroller (1501) is electrically connected to the motor (10), a plurality of threaded holes (16) arranged at equal intervals are provided on both sides of the outer wall of the shell (1), the hanger (17) is slidably sleeved with the shell (1), the hanger (17) is sleeved with a fixing screw, the other end of the fixing screw is threadedly connected to the shell (1) through the threaded hole (16), and the hanger (17) can be moved horizontally in the direction of the shell (1) by loosening the fixing screw, thereby adjusting the distance between the two hangers (17), thereby increasing the scope of use of the device.

[0030] The specific usage and function of this embodiment are as follows:

[0031] When the present invention is used, the sling (17) is sleeved on both sides of the housing (1) and fixed by screws. The steel wire rope is conveniently passed through the through holes at the bottom and top of the sling (17). The steel wire rope at the bottom of the sling (17) is used to bundle the concrete prefabricated components. The steel wire rope at the top of the sling (17) is fixedly connected to the sling on the crane. When the hoisting is unbalanced, there are two operating methods: the first is to manually adjust the balance by transmitting an electrical signal through an external remote control. The Bluetooth module (1503) in the main controller (15) receives the electrical signal transmitted by the remote control and transmits it to the microcontroller (1501). The microcontroller (1501) controls the motor (10) to work, and the motor (10) 0) drives the output shaft (11) to rotate, the output shaft (11) drives the driving shaft (2) to rotate through the gear 1 (12) and the gear 2 (13), the driving shaft (2) drives the chain (4) to move through the driving sprocket (3), and the chain (4) drives the balancing block (6) to move toward the upwardly tilted end of the housing (1) through the connecting piece (5), thereby adjusting the weight of the two ends of the housing (1) to achieve the purpose of balance. Since the position of the balancing block (6) can be moved arbitrarily in the housing (1), the position of the balancing block (6) can also be adjusted during the installation of the concrete precast component to allow the two ends of the housing (1) to be tilted arbitrarily, so that the tilt angle of the component can be adjusted according to the actual use of the installation.

[0032] The second balancing device automatically adjusts the balance. Since a gyro sensor (1502) is provided inside the housing (1), the gyro sensor (1502) can detect which end the housing (1) is tilted towards, thereby transmitting an electrical signal to the microcontroller (1501). The microcontroller (1501) controls the motor (10) to start, the motor (10) drives the output shaft (11) to rotate, the output shaft (11) drives the driving shaft (2) to rotate through gear 1 (12) and gear 2 (13), the driving shaft (2) drives the chain (4) to move through the driving sprocket (3), and the chain (4) drives the balancing block (6) to move toward the upwardly tilted end of the housing (1) through the connecting piece (5), thereby adjusting the weight of the two ends of the housing (1) to achieve the purpose of balance, thereby improving the degree of automation of the device.

[0033] Please refer to the above structure and process Figure 1-7 .

[0034] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0035] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.

[0036] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A hoisting and balancing device for installing precast concrete components, comprising a housing (1), characterized in that: The inner wall of one end of the housing (1) is rotatably connected to a driving shaft (2), and both ends of the driving shaft (2) are fixedly sleeved with a driving sprocket (3). The inner wall of the other end of the housing (1) is rotatably connected to a driven shaft (7), and both ends of the driven shaft (7) are fixedly sleeved with a driven sprocket (8). The outer walls of the driving sprocket (3) and the driven sprocket (8) are meshed with a chain (4), and both ends of the chain (4) are fixedly connected to a connecting member (5). The side wall of the connecting member (5) is fixedly connected to a balancing block (6). The outer wall of the housing (1) is fixedly mounted with a protective shell (9). A motor (10) is fixedly mounted on the inner wall of the protective shell (9), an output end of the motor (10) is fixedly connected to an output shaft (11), the other end of the output shaft (11) passes through and extends to the interior of the shell (1), a gear 1 (12) is fixedly sleeved on the extended end of the output shaft (11), a gear 2 (13) is fixedly sleeved on the outer wall of the driving shaft (2), the gear 2 (13) and the gear 1 (12) are meshed with each other, a main controller (15) is fixedly mounted on the bottom inner wall of the shell (1), and slings (17) are sleeved on both sides of the outer wall of the shell (1); A slide rail (14) is fixedly mounted on the top inner wall of the housing (1), a slide groove is provided on the upper surface of the balancing block (6), and the slide rail (14) and the balancing block (6) are slidably connected via the slide groove; A plurality of threaded holes (16) arranged at equal intervals are provided on both sides of the outer wall of the shell (1); the sling (17) is slidably sleeved on the shell (1); a fixing screw is sleeved on the sling (17); the other end of the fixing screw is threadedly connected to the shell (1) through the threaded hole (16); and through holes are provided on both the upper and lower sides of the sling (17).

2. A hoisting and balancing device for installation of precast concrete components according to claim 1, characterized in that: There are multiple balancing blocks (6), and the multiple balancing blocks (6) are arranged at equal distances.

3. A hoisting and balancing device for installation of precast concrete components according to claim 1, characterized in that: The main controller (15) comprises a microcontroller (1501), a gyroscope sensor (1502), and a Bluetooth module (1503); the gyroscope sensor (1502) and the Bluetooth module (1503) are both electrically connected to the microcontroller (1501); and the microcontroller (1501) is electrically connected to the motor (10).

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