Double-sided welding device for processing pipe pile end plate and use method thereof

Abstract

The present invention relates to the technical field of double-sided welding of pipe pile end plates, and discloses a double-sided welding device for processing pipe pile end plates and a method of using the same, comprising a supporting device, a conveying device, a clamping device, a processing device, a driving device and a flipping device, wherein the conveying device is fixedly arranged on the top of the supporting device, the driving device and the flipping device are slidably arranged in the inner cavity of the supporting device, the processing device is fixedly arranged on the front side of the driving device and the flipping device, the pipe pile end plate body is driven to move by the conveying device, the clamping device is fixedly arranged on the front side of the flipping device, the pipe pile end plate body is clamped by the clamping device, the processing device is driven to move by the driving device, the pipe pile end plate body is processed by the processing device, the flipping device is flipped by the supporting device, the pipe pile end plate body is flipped by the flipping device, and the pipe pile end plate body is double-sided welded by the processing device.

Description

Technical Field

[0001] The invention belongs to the technical field of double-sided welding of pipe pile end plates, and specifically relates to a double-sided welding device for processing pipe pile end plates and a use method thereof. Background Art

[0002] When producing the pipe pile end plate body, it needs to be aligned for double-sided welding. In the traditional welding method, after single-sided welding, the pipe pile end plate body needs to be turned over and then continue welding. When welding is completed, the pipe pile end plate body needs to be moved to the next processing step. For this reason, we propose a double-sided welding device for pipe pile end plate processing and a method for using the same. Summary of the invention

[0003] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a double-sided welding device for pipe pile end plate processing and a method of using the same, which effectively solves the problem that in the traditional welding method, after single-sided welding, the pipe pile end plate body needs to be turned over and then continue welding, and after welding is completed, the pipe pile end plate body needs to be moved to the next processing step.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a double-sided welding device for processing a pipe pile end plate and a method for using the same, comprising a supporting device, a conveying device, a clamping device, a processing device, a driving device and a flipping device, wherein the conveying device is arranged on the top of the supporting device, the driving device and the flipping device are arranged in the inner cavity of the supporting device, the processing device is arranged in front of the driving device and the flipping device, and the clamping device is arranged in front of the flipping device;

[0005] The storage device includes a box body, and the supporting device includes a supporting plate, a curved slide groove and a linear slide groove are bored through the front side of the supporting plate, the linear slide groove is located below the curved slide groove, a rack is provided at the bottom of the inner cavity of the linear slide groove, first supporting feet are provided on both left and right sides of the bottom of the supporting plate, a first connecting plate is provided on the front side of the first supporting foot on the left side of the supporting plate, a slide rail is provided on the front side of the supporting plate, and the slide rail is located above the curved slide groove.

[0006] Preferably, the conveying device includes a conveyor belt, two groups of second supporting feet are evenly arranged on the right side of the bottom of the conveyor belt, the second supporting feet are arranged on the top of the first connecting plate, two groups of third supporting feet are evenly arranged on the left side of the bottom of the conveyor belt, the bottom of the third supporting feet is flush with the bottom of the first connecting plate, a baffle is arranged on the top of the conveyor belt, and a pipe pile end plate body is arranged on the top of the conveyor belt.

[0007] Preferably, the processing device includes a second connecting plate, the second connecting plate is clamped on the front side of the slide rail, a mechanical arm is provided on the front side of the second connecting plate, a welding head is provided on the top of the mechanical arm, and the mechanical arm is located on the right side of the pipe pile end plate body.

[0008] Preferably, the flipping device includes a second connecting column, which is arranged in a curved slide groove, a limiting disk is arranged on the rear side of the second connecting column, a connecting block is arranged on the front side of the second connecting column, a first connecting column is arranged on the front side of the connecting block, and the first connecting column passes through the front side of the second connecting plate.

[0009] Preferably, the clamping device includes a support frame, which is arranged on the front side of the first connecting column, and a first motor is arranged on the top of the support frame. A bidirectional threaded rod is arranged at the bottom of the output end of the first motor, and the bidirectional threaded rod passes through the inner cavity of the support frame. Two groups of clamping plates are evenly arranged on the outer side wall of the bidirectional threaded rod, and the pipe pile end plate body is located on the opposite sides of the two groups of clamping plates.

[0010] Preferably, the driving device comprises a second motor, the second motor is arranged on the rear side of the second connecting plate, and a gear is arranged at the output end of the second motor, and the gear is meshed with the rack.

[0011] A double-sided welding device for processing pipe pile end plates and a method of using the same:

[0012] Step 1: Place the pipe pile end plate body on the conveyor belt, which drives the pipe pile end plate body to move to the right, and pushes the pipe pile end plate body to the opposite sides of the two sets of clamping plates through the baffle plate. The bidirectional threaded rod is driven to rotate by the first motor, and the two sets of clamping plates are driven to merge by the bidirectional threaded rod, so as to clamp the pipe pile end plate body through the two sets of clamping plates.

[0013] Step 2: The gear is driven to rotate by the second motor. When the gear rotates, it is affected by the rack and drives the second motor to move to the right. The second motor drives the second connecting plate to move to the right. When the second connecting plate moves to the right, it drives the first connecting column to move. When the first connecting column moves, it drives the connecting block and the second connecting column to move to the right. At the same time, the second connecting plate drives the mechanical arm to move. The direction of the welding head is adjusted by the mechanical arm. The welding head is used to process and weld the pipe pile end plate body.

[0014] Step 3: When the second connecting column moves to the middle of the curved chute, it will flip 90 degrees clockwise, and when it continues to the right, it will continue to flip 90 degrees. The flipping of the second connecting column drives the connecting block to flip, and the connecting block drives the support frame to flip, and the support frame drives the pipe pile end plate body to flip, and the other side of the pipe pile end plate body is processed and welded through the welding head.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The gear is driven to rotate by the second motor. When the gear rotates, it is affected by the rack and drives the second motor to move right. The second motor drives the second connecting plate to move right. When the second connecting plate moves right, it drives the first connecting column to move. When the first connecting column moves, it drives the connecting block and the second connecting column to move right. At the same time, the second connecting plate drives the mechanical arm to move. The direction of the welding head is adjusted by the mechanical arm. The pipe pile end plate body is processed and welded by the welding head. When the pipe pile end plate body moves to the right, the pipe pile end plate body can be processed by the welding head.

[0017] 2. When the second connecting column moves to the middle of the curved chute, it will turn clockwise 90 degrees. When it continues to turn right, it will continue to turn 90 degrees. The turning of the second connecting column drives the connecting block to turn over, and the connecting block drives the supporting frame to turn over. The supporting frame drives the pipe pile end plate body to turn over, and the other side of the pipe pile end plate body is processed and welded by the welding head. When the pipe pile end plate body is moving, it will automatically turn over to achieve double-sided welding;

[0018] 3. When the pipe pile end plate body moves to the right, it will automatically turn over. When the pipe pile end plate body moves to the next processing location, the welding head completes double-sided welding of the pipe pile end plate body. The welding is completed when the pipe pile end plate body moves, thereby improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0020] In the attached picture:

[0021] Figure 1 It is a structural schematic diagram of a double-sided welding device for processing a pipe pile end plate and a method of using the same according to the present invention;

[0022] Figure 2 It is a front view of a double-sided welding device for processing a pipe pile end plate and a method of using the same according to the present invention;

[0023] Figure 3 It is a rear side view of a double-sided welding device for processing a pipe pile end plate and a method for using the same according to the present invention;

[0024] Figure 4 It is a left side view of a double-sided welding device for processing a pipe pile end plate and a method for using the same according to the present invention;

[0025] Figure 5 The present invention is a left side cross-sectional view of a double-sided welding device for processing a pipe pile end plate and a method for using the same.

[0026] In the figure: 100, supporting device; 200, conveying device; 300, clamping device; 400, processing device; 500, driving device; 600, turning device; 1, supporting plate; 11, curved slide; 12, linear slide; 13, rack; 14, first supporting foot; 15, first connecting plate; 16, slide rail; 2, conveyor belt; 21, second supporting foot; 22, third supporting foot; 23, baffle; 24, pipe pile end plate body; 3, supporting frame; 31, first motor; 32, two-way threaded rod; 33, clamping plate; 4, second connecting plate; 41, mechanical arm; 42, welding head; 5, second motor; 51, gear; 6, first connecting column; 61, connecting block; 62, second connecting column; 63, limit plate. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0028] like Figure 1-5 As shown, the present invention provides a technical solution: a double-sided welding device for processing a pipe pile end plate and a method of using the same, comprising a supporting device 100, a conveying device 200, a clamping device 300, a processing device 400, a driving device 500 and a flipping device 600, wherein the conveying device 200 is fixedly arranged on the top of the supporting device 100, the driving device 500 and the flipping device 600 are slidably arranged in the inner cavity of the supporting device 100, the processing device 400 is fixedly arranged on the front side of the driving device 500 and the flipping device 600, and the clamping device 300 is fixedly arranged on the front side of the flipping device 600;

[0029] The supporting device 100 includes a supporting plate 1, a curved slide groove 11 and a linear slide groove 12 are bored through the front side of the supporting plate 1, the linear slide groove 12 is located below the curved slide groove 11, a rack 13 is fixedly provided at the bottom of the inner cavity of the linear slide groove 12, first supporting feet 14 are fixedly provided on both the left and right sides of the bottom of the supporting plate 1, a first connecting plate 15 is fixedly provided on the front side of the first supporting foot 14 on the left side of the supporting plate 1, a slide rail 16 is fixedly provided on the front side of the supporting plate 1, and the slide rail 16 is located above the curved slide groove 11.

[0030] The conveying device 200 includes a conveyor belt 2, two groups of second supporting feet 21 are evenly fixedly arranged on the right side of the bottom of the conveyor belt 2, the second supporting feet 21 are fixedly arranged on the top of the first connecting plate 15, two groups of third supporting feet 22 are evenly fixedly arranged on the left side of the bottom of the conveyor belt 2, the bottom of the third supporting feet 22 is flush with the bottom of the first connecting plate 15, a baffle 23 is fixedly arranged on the top of the conveyor belt 2, and a pipe pile end plate body 24 is slidably arranged on the top of the conveyor belt 2, the pipe pile end plate body 24 is driven to move to the right by the conveyor belt 2, and the moving position of the pipe pile end plate body 24 is adjusted by the baffle 23.

[0031] The processing device 400 includes a second connecting plate 4, which is slidably clamped on the front side of the slide rail 16. The second connecting plate 4 can move along the slide rail 16. A robotic arm 41 is fixedly arranged on the front side of the second connecting plate 4, and the robotic arm 41 is driven to move by the second connecting plate 4. A welding head 42 is fixedly arranged on the top of the robotic arm 41, and the angle of the welding head 42 is adjusted by the robotic arm 41. The robotic arm 41 is located on the right side of the pipe pile end plate body 24, and the robotic arm 41 is welded by the welding head 42.

[0032] The flipping device 600 includes a second connecting column 62, which is slidably arranged in the curved slide groove 11. A limiting plate 63 is fixedly arranged on the rear side of the second connecting column 62, and the limiting plate 63 assists the second connecting column 62 to move stably. A connecting block 61 is fixedly arranged on the front side of the second connecting column 62, and a first connecting column 6 is fixedly arranged on the front side of the connecting block 61. The first connecting column 6 rotates and passes through the front side of the second connecting plate 4. The first connecting column 6 can rotate in the inner cavity of the second connecting plate 4, and at the same time, the first connecting column 6 is driven to move through the second connecting plate 4.

[0033] The clamping device 300 includes a support frame 3, which is fixedly arranged on the front side of the first connecting column 6, and the support frame 3 is driven to move by the first connecting column 6. A first motor 31 is fixedly arranged on the top of the support frame 3, and a bidirectional threaded rod 32 is fixedly arranged on the bottom of the output end of the first motor 31. The bidirectional threaded rod 32 rotates and penetrates the inner cavity of the support frame 3. The bidirectional threaded rod 32 rotates in the inner cavity of the support frame 3. Two groups of clamping plates 33 are evenly screwed on the outer wall of the bidirectional threaded rod 32. The two groups of clamping plates 33 are driven to move by the bidirectional threaded rod 32. The pipe pile end plate body 24 is located on the opposite sides of the two groups of clamping plates 33, and the pipe pile end plate body 24 is clamped by the two groups of clamping plates 33.

[0034] The driving device 500 includes a second motor 5, which is fixedly arranged on the rear side of the second connecting plate 4. A gear 51 is fixedly arranged at the output end of the second motor 5. The gear 51 is driven to rotate by the second motor 5. The gear 51 is meshed with the rack 13. When the gear 51 rotates, it is affected by the rack 13 to drive the second motor 5 to move, and the second connecting plate 4 is driven to move by the second motor 5.

[0035] A double-sided welding device for processing pipe pile end plates and a method of using the same:

[0036] Step 1: Place the pipe pile end plate body 24 on the conveyor belt 2, and the conveyor belt 2 drives the pipe pile end plate body 24 to move to the right, and push the pipe pile end plate body 24 to the opposite sides of the two sets of clamping plates 33 through the baffle 23, and drive the bidirectional threaded rod 32 to rotate through the first motor 31, and drive the two sets of clamping plates 33 to merge through the bidirectional threaded rod 32, so as to clamp the pipe pile end plate body 24 through the two sets of clamping plates 33.

[0037] Step 2: Drive the gear 51 to rotate through the second motor 5. When the gear 51 rotates, it is affected by the rack 13 and drives the second motor 5 to move to the right. The second motor 5 drives the second connecting plate 4 to move to the right. When the second connecting plate 4 moves to the right, it drives the first connecting column 6 to move. When the first connecting column 6 moves, it drives the connecting block 61 and the second connecting column 62 to move to the right. At the same time, the second connecting plate 4 drives the robot arm 41 to move. The direction of the welding head 42 is adjusted by the robot arm 41. The welding head 42 is used to process the welded pipe pile end plate body 24.

[0038] Step three: When the second connecting column 62 moves to the middle of the curved slide groove 11, it will flip clockwise by 90 degrees, and when it continues to flip to the right, it will continue to flip by 90 degrees. The flipping of the second connecting column 62 drives the connecting block 61 to flip, and the connecting block 61 drives the support frame 3 to flip, and the support frame 3 drives the pipe pile end plate body 24 to flip, and the other side of the pipe pile end plate body 24 is processed and welded by the welding head 42.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-sided welding device for processing a pipe pile end plate, comprising a supporting device (100), a conveying device (200), a clamping device (300), a processing device (400), a driving device (500) and a turning device (600), characterized in that: The conveying device (200) is arranged on the top of the supporting device (100), the driving device (500) and the turning device (600) are arranged in the inner cavity of the supporting device (100), the processing device (400) is arranged on the front side of the driving device (500) and the turning device (600), and the clamping device (300) is arranged on the front side of the turning device (600); The support device (100) comprises a support plate (1), the front side of the support plate (1) is penetrated by a curved slide groove (11) and a straight slide groove (12), the straight slide groove (12) is located below the curved slide groove (11), a rack (13) is arranged at the bottom of the inner cavity of the straight slide groove (12), first support feet (14) are arranged on both left and right sides of the bottom of the support plate (1), a first connecting plate (15) is arranged on the front side of the first support foot (14) on the left side of the support plate (1), and a slide rail (16) is arranged on the front side of the support plate (1), and the slide rail (16) is located above the curved slide groove (11); The processing device (400) comprises a second connecting plate (4), the second connecting plate (4) is clamped on the front side of the slide rail (16), a mechanical arm (41) is arranged on the front side of the second connecting plate (4), a welding head (42) is arranged on the top of the mechanical arm (41), and the mechanical arm (41) is located on the right side of the pipe pile end plate body (24); The turning device (600) comprises a second connecting column (62), the second connecting column (62) is arranged in the curved sliding groove (11), a limiting plate (63) is arranged on the rear side of the second connecting column (62), a connecting block (61) is arranged on the front side of the second connecting column (62), a first connecting column (6) is arranged on the front side of the connecting block (61), and the first connecting column (6) passes through the front side of the second connecting plate (4); The clamping device (300) comprises a support frame (3), wherein the support frame (3) is arranged on the front side of the first connecting column (6), a first motor (31) is arranged on the top of the support frame (3), a bidirectional threaded rod (32) is arranged at the bottom of the output end of the first motor (31), the bidirectional threaded rod (32) passes through the inner cavity of the support frame (3), two groups of clamping plates (33) are evenly arranged on the outer side wall of the bidirectional threaded rod (32), and the pipe pile end plate body (24) is located on the opposite sides of the two groups of clamping plates (33).

2. A double-sided welding device for processing a pipe pile end plate according to claim 1, characterized in that: The conveying device (200) comprises a conveyor belt (2), two groups of second supporting feet (21) are evenly arranged on the right side of the bottom of the conveyor belt (2), the second supporting feet (21) are arranged on the top of the first connecting plate (15), two groups of third supporting feet (22) are evenly arranged on the left side of the bottom of the conveyor belt (2), the bottom of the third supporting feet (22) is flush with the bottom of the first connecting plate (15), a baffle (23) is arranged on the top of the conveyor belt (2), and a pipe pile end plate body (24) is arranged on the top of the conveyor belt (2).

3. A double-sided welding device for processing a pipe pile end plate according to claim 1, characterized in that: The driving device (500) comprises a second motor (5), the second motor (5) being arranged on the rear side of the second connecting plate (4), the output end of the second motor (5) being provided with a gear (51), the gear (51) being meshed with a rack (13).

4. A method for using a double-sided welding device for processing a pipe pile end plate according to any one of claims 1 to 3, characterized in that: The following steps are involved: Step 1: placing the pipe pile end plate body (24) on the conveyor belt (2), driving the pipe pile end plate body (24) to move rightward by the conveyor belt (2), pushing the pipe pile end plate body (24) to the opposite sides of the two groups of clamping plates (33) by the baffle plate (23), driving the bidirectional threaded rod (32) to rotate by the first motor (31), driving the two groups of clamping plates (33) to merge by the bidirectional threaded rod (32), thereby clamping the pipe pile end plate body (24) by the two groups of clamping plates (33); Step 2: The gear (51) is driven to rotate by the second motor (5). When the gear (51) rotates, it is affected by the rack (13), and the gear (51) drives the second motor (5) to move rightward. The second motor (5) drives the second connecting plate (4) to move rightward. When the second connecting plate (4) moves rightward, the first connecting column (6) is driven to move. When the first connecting column (6) moves, the connecting block (61) and the second connecting column (62) are driven to move rightward. At the same time, the second connecting plate (4) drives the mechanical arm (41) to move. The direction of the welding head (42) is adjusted by the mechanical arm (41). The welding head (42) is used to process and weld the pipe pile end plate body (24). Step 3: When the second connecting column (62) moves to the middle of the curved slide groove (11), it will turn clockwise by 90 degrees, and when it continues to turn to the right, it will continue to turn by 90 degrees. The turning of the second connecting column (62) drives the connecting block (61) to turn over, and the connecting block (61) drives the support frame (3) to turn over, and the support frame (3) drives the pipe pile end plate body (24) to turn over, and the other side of the pipe pile end plate body (24) is processed and welded through the welding head (42).

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