Grouting equipment for goaf construction

By designing a grouting equipment for goafs and using grouting mechanisms to inject grout at different heights and angles, the problem of uneven slurry distribution in the existing technology is solved and the filling quality is improved.

CN115075870BInactive Publication Date: 2025-01-21THE 2ND ENG CO LTD OF CHINA RAILWAY 16TH BUREAU GRP +1
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Patent Information

Application Number
CN202210706760.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-21
Publication Date
2025-01-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing goaf filling method, single-point grouting leads to uneven distribution of slurry, affecting the filling quality.

Method used

Design a grouting equipment for goaf construction, including a fixed sleeve, a connecting sleeve, a grouting pipe, a grouting pipe, an installation mechanism and a grouting mechanism. It is fixed above the goaf through the installation mechanism, and the grouting mechanism is used to inject grouting into the goaf at different heights and angles to ensure uniform distribution of slurry.

Benefits of technology

By grouting at different heights and angles, the uniformity of grouting is ensured, the quality of the grouting area is improved, and the filling effect is improved.

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Abstract

The present invention is applicable to the technical field of building construction equipment, and in particular, relates to a grouting device for goaf construction, the grouting device for goaf construction comprising: a fixed sleeve, a connecting sleeve fixedly installed in the fixed sleeve, a grouting pipe fixedly arranged on the connecting sleeve, the grouting pipe is connected to a grouting pipe, and the grouting pipe is located on the inner side of the connecting sleeve; a mounting mechanism, the mounting mechanism is fixedly installed on the fixed sleeve, and is used to control the depth of grouting; a grouting mechanism, the grouting mechanism is rotatably connected to the end of the mounting mechanism, and is used to grout into the goaf. A grouting device for goaf construction provided by an embodiment of the present invention fixes the device above the goaf through the mounting mechanism, and then uses the grouting mechanism to grout into the goaf, and grouting is completed at different heights and angles during the grouting process, thereby ensuring the uniformity of grouting and improving the quality of the grouting area.
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Description

Technical Field

[0001] The invention belongs to the technical field of building construction equipment, and in particular relates to grouting equipment for goaf area construction. Background Art

[0002] Goafs are "holes" created beneath the surface by human excavation or natural geological movements. The existence of goafs poses great safety issues to mine production, as both personnel and mechanical equipment may fall into the goaf and be injured.

[0003] The mainstream treatment methods for the current goaf include caving, filling and sealing. The filling method uses waste rock stripped from the open-pit on the surface, waste rock from underground mining or tailings from ore dressing as the main filling aggregate, and the filling material is filled into the goaf underground by gravity (or pressure) through the boreholes, skylights or filling pipes in the goaf. Using filling materials to support the surrounding rock can slow down or prevent the deformation of the surrounding rock to keep it relatively stable.

[0004] However, in the existing filling method, a single-point grouting method is basically adopted, which results in that during the grouting, the slurry is injected from a single point and then flows to other areas, which easily causes uneven distribution of the slurry and affects the filling quality. Summary of the invention

[0005] The purpose of the embodiment of the present invention is to provide a grouting device for goaf construction, aiming to solve the problem raised in the third part of the background technology.

[0006] The embodiment of the present invention is implemented as follows: a grouting device for goaf construction, the grouting device for goaf construction comprising:

[0007] A fixed sleeve, wherein a connecting sleeve is fixedly installed in the fixed sleeve, a grouting pipe is fixedly arranged on the connecting sleeve, the grouting pipe is connected to a grouting pipe, and the grouting pipe is located inside the connecting sleeve;

[0008] A mounting mechanism, wherein the mounting mechanism is fixedly mounted on the fixed sleeve and is used to control the depth of grouting;

[0009] The grouting mechanism is rotatably connected to the end of the mounting mechanism and is used for grouting into the goaf.

[0010] Preferably, the grouting mechanism comprises:

[0011] A material conveying structure, which is rotatably mounted on the mounting mechanism and is used for grouting into the goaf from different angles;

[0012] A vibrating structure is installed on the feeding structure and is used to vibrate the injected slurry.

[0013] Preferably, the feeding structure includes a grouting box, a grouting channel is arranged in the grouting box, a material guide pipe is arranged at one end of the grouting channel, the material guide pipe is connected to the grouting channel, and two groups of discharge ports are arranged, sliders are slidably arranged on both sides of the grouting channel, a spring is arranged on one side of the slider, and a gate is connected to the other side, and the gate is used to control the opening and closing of the discharge port, guide rings are arranged on the grouting box and the mounting mechanism, a motor is installed on the fixed sleeve, a reel is connected to the motor, a cable is wound around the reel, and the cable is connected to the slider after passing through the guide ring.

[0014] Preferably, the vibration structure includes a transmission cavity, an impeller is rotatably provided at one end of the grouting channel, the rotating shaft of the impeller extends into the transmission cavity, the grouting box is connected with the grouting pipe through a rotating connecting seat, a first transmission shaft is rotatably provided in the transmission cavity, a first bevel gear is fixedly installed on the rotating shaft of the impeller, a second bevel gear is fixedly installed at one end of the first transmission shaft, and a third bevel gear is fixedly installed at the other end, a second transmission shaft is also rotatably provided at one end of the transmission cavity, a fourth bevel gear is fixedly installed at one end of the second transmission shaft, and a transmission flexible shaft is fixedly connected at the other end, the first bevel gear is meshed with the second bevel gear, and the third bevel gear is meshed with the fourth bevel gear, a vibrating rod is connected to the bottom of the grouting box through a pull rope, the transmission flexible shaft extends to the inner cavity of the vibrating rod, and an eccentric block is fixedly provided on the transmission flexible shaft.

[0015] Preferably, a receiving groove is provided on the grouting box, and an adsorption magnet is provided in the receiving groove.

[0016] Preferably, the mounting mechanism comprises an extension tube and a mounting tube, wherein the extension tube is connected between the mounting tube and the connecting tube, and a limiting groove is provided on the mounting tube for accommodating the grouting mechanism.

[0017] Preferably, the number of the extension tubes is at least one group.

[0018] An embodiment of the present invention provides a grouting device for goaf area construction. The device is fixed above the goaf through an installation mechanism, and then grouting is performed into the goaf by using the grouting mechanism. During the grouting process, grouting is completed at different heights and angles, thereby ensuring the uniformity of grouting and improving the quality of the grouting area. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic structural diagram of a grouting device for goaf construction provided by an embodiment of the present invention;

[0020] Figure 2 A cross-sectional view of a vibrating rod provided by an embodiment of the present invention;

[0021] Figure 3 A partial structural schematic diagram of a grouting device for goaf construction provided by an embodiment of the present invention;

[0022] Figure 4A schematic structural diagram of a reel provided in an embodiment of the present invention.

[0023] In the attached drawings: 1. fixed sleeve; 2. connecting sleeve; 3. grouting pipe; 4. motor; 5. pull rope; 6. reel; 7. extension sleeve; 8. installation sleeve; 9. slurry delivery pipe; 10. grouting box; 11. impeller; 12. first bevel gear; 13. second bevel gear; 14. first transmission shaft; 15. fourth bevel gear; 16. third bevel gear; 17. second transmission shaft; 18. vibrating rod; 19. guide ring; 20. transmission cavity; 21. transmission flexible shaft; 22. eccentric block; 23. material guide pipe; 24. gate; 25. spring; 26. rotating connecting seat; 27. pull rope; 100. installation mechanism; 200. grouting mechanism; 201. vibrating structure; 202. material delivery structure. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0025] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0026] like Figure 1 FIG. 1 is a schematic diagram of a grouting device for goaf construction provided by an embodiment of the present invention, wherein the grouting device for goaf construction comprises:

[0027] A fixed sleeve 1, a connecting sleeve 2 is fixedly installed in the fixed sleeve 1, a grouting pipe 3 is fixedly arranged on the connecting sleeve 2, the grouting pipe 3 is connected to a grouting pipe 9, and the grouting pipe 9 is located inside the connecting sleeve 2;

[0028] A mounting mechanism 100, wherein the mounting mechanism 100 is fixedly mounted on the fixed sleeve 1 and is used to control the depth of grouting;

[0029] The grouting mechanism 200 is rotatably connected to the end of the mounting mechanism 100 and is used for grouting into the goaf.

[0030] In this embodiment, when grouting is performed, the fixed sleeve 1 is first buried above the goaf. Specifically, a vertical hole is first opened, and then the fixed sleeve 1 is placed therein. The grouting equipment is connected to the grouting pipe 3, and the grouting mechanism 200 extends into the goaf. When grouting, grouting is performed from different angles, and grouting is performed while rotating to ensure that the slurry is evenly distributed in the goaf. A grouting device for goaf construction provided by an embodiment of the present invention fixes the device above the goaf through an installation mechanism 100, and then grouting is performed into the goaf using the grouting mechanism 200. During the grouting process, grouting is completed at different heights and angles, thereby ensuring the uniformity of grouting and improving the quality of the grouting area.

[0031] like Figure 1 As shown, as a preferred embodiment of the present invention, the grouting mechanism 200 includes:

[0032] A material delivery structure 202, which is rotatably mounted on the mounting mechanism 100 and is used for grouting into the goaf from different angles;

[0033] A vibrating structure 201 is installed on the feeding structure 202 and is used to vibrate the injected slurry.

[0034] In this embodiment, when grouting is performed, the feeding structure 202 is used to drive the vibrating structure 201 to extend into the goaf, and then the feeding structure 202 rotates to complete the feeding from different angles. During this process, the vibrating structure 201 moves with the feeding structure 202 and vibrates the injected slurry to improve the density.

[0035] like Figure 1 , Figure 3 and Figure 4 As shown, as a preferred embodiment of the present invention, the feeding structure 202 includes a grouting box 10, a grouting channel is provided in the grouting box 10, a guide pipe 23 is provided at one end of the grouting channel, the guide pipe 23 is connected to the grouting channel, and two groups of discharge ports are provided, both sides of the grouting channel are slidably provided with sliders, one side of the slider is provided with a spring 25, and the other side is connected with a gate 24, the gate 24 is used to control the opening and closing of the discharge port, the grouting box 10 and the mounting mechanism 100 are provided with a guide ring 19, and the fixed sleeve 1 is provided with a motor 4. The motor 4 is connected to a reel 6, and a cable 5 is wound around the reel 6. The cable 5 passes through the guide ring 19 and is connected to the slider.

[0036] like Figure 1 and Figure 2As shown, as a preferred embodiment of the present invention, the vibrating structure 201 includes a transmission chamber 20, an impeller 11 is rotatably provided at one end of the grouting channel, the rotating shaft of the impeller 11 extends into the transmission chamber 20, the grouting box 10 is connected with the grouting pipe 9 through a rotating connecting seat 26, a first transmission shaft 14 is rotatably provided in the transmission chamber 20, a first bevel gear 12 is fixedly installed on the rotating shaft of the impeller 11, a second bevel gear 13 is fixedly installed at one end of the first transmission shaft 14, and a second bevel gear 13 is fixedly installed at the other end. The third bevel gear 16 and the second transmission shaft 17 are also rotatably arranged at one end of the transmission cavity 20. The fourth bevel gear 15 is fixedly installed at one end of the second transmission shaft 17, and the other end is fixedly connected with a transmission flexible shaft 21. The first bevel gear 12 is meshed with the second bevel gear 13, and the third bevel gear 16 is meshed with the fourth bevel gear 15. The bottom of the grouting box 10 is connected to a vibrating rod 18 through a pull rope 27. The transmission flexible shaft 21 extends to the inner cavity of the vibrating rod 18, and an eccentric block 22 is fixedly arranged on the transmission flexible shaft 21.

[0037] In the present embodiment, when grouting is performed, the external grouting equipment injects the slurry into the grouting channel through the grouting pipe 9, and uses the slurry to drive the impeller 11 to rotate. At this time, the rotating shaft of the impeller 11 drives the first transmission shaft 14 to rotate through the cooperation of the first bevel gear 12 and the second bevel gear 13. The first transmission shaft 14 drives the second transmission shaft 17 to rotate through the cooperation of the third bevel gear 16 and the fourth bevel gear 15, thereby driving the transmission flexible shaft 21 to rotate. Since an eccentric block 22 is installed on the transmission flexible shaft 21, the eccentric block 22 will drive the vibrating rod 18 to vibrate continuously. In order to enable the vibrating rod 18 to effectively contact the slurry, a limit block can be set on the second transmission shaft 17, and the transmission flexible shaft 21 is connected to the second transmission shaft 17 through a sleeve. A slot is set on the sleeve, and the limit block is located in the slot, which is used to limit the sleeve and the second transmission shaft 17. Relative rotation between them. At this time, when the grouting box 10 rises, the sleeve slides downward to ensure the effectiveness of the contact between the vibrating rod and the slurry. The extension tube 7 and the connecting tube 2 are rotatably connected, and the grouting pipe 9 is also rotatably connected to the grouting pipe 3. When grouting, the slider can be pulled by the cable 5, and the slider drives a group of gate plates 24 to open, and the slurry is output from one side of the grouting box 10. Under the reaction force of the slurry, the grouting box 10 starts to rotate. Since two groups of discharge ports are provided, the rotation direction of the grouting box 10 can be controlled by changing whether the discharge port discharges or not. In order to enable the grouting height to change with the height of the slurry that has been injected, a guide ring is provided on the grouting box 10, and a reel 6 is separately provided. The reel 6 drives the separately provided cable 5 to drive the grouting box 10 to rotate relative to the mounting tube 8, thereby realizing grouting from different angles and heights.

[0038] like Figure 1 As shown, as a preferred embodiment of the present invention, a receiving groove is provided on the grouting box 10, and an adsorption magnet is provided in the receiving groove.

[0039] In this embodiment, when taking out, the grouting box 10, the vibrating rod 18 and the installation tube 8 are all in a vertical position, and the adsorption magnet adsorbs the vibrating rod 18 into the storage groove.

[0040] like Figure 1 As shown, as a preferred embodiment of the present invention, the installation mechanism 100 includes an extension tube 7 and a installation tube 8, the extension tube 7 is connected between the installation tube 8 and the connecting tube 2, and a limiting groove is provided on the installation tube 8 for accommodating the grouting mechanism 200.

[0041] In this embodiment, the number of extension tubes 7 can be changed for goafs of different depths to adjust the height of the grouting box 10 .

[0042] like Figure 1 As shown, as a preferred embodiment of the present invention, the number of the extension tubes 7 is at least one group.

[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A grouting equipment for goaf construction, characterized in that: The grouting equipment for goaf construction includes: A fixed sleeve, wherein a connecting sleeve is fixedly installed in the fixed sleeve, a grouting pipe is fixedly arranged on the connecting sleeve, the grouting pipe is connected to a grouting pipe, and the grouting pipe is located inside the connecting sleeve; A mounting mechanism, wherein the mounting mechanism is fixedly mounted on the fixed sleeve and is used to control the depth of grouting; A grouting mechanism, which is rotatably connected to the end of the mounting mechanism and is used for grouting into the goaf; The feeding structure comprises a grouting box, wherein a grouting channel is arranged in the grouting box, a material guide pipe is arranged at one end of the grouting channel, the material guide pipe is communicated with the grouting channel, and two groups of discharge ports are arranged, sliders are slidably arranged on both sides of the grouting channel, a spring is arranged on one side of the slider, and a gate is connected to the other side, the gate is used to control the opening and closing of the discharge port, a guide ring is arranged on the grouting box and the mounting mechanism, a motor is arranged on the fixed sleeve, a reel is connected to the motor, a cable is wound around the reel, and the cable passes through the guide ring and is connected to the slider; The vibration structure includes a transmission cavity, an impeller is rotatably provided at one end of the grouting channel, the rotating shaft of the impeller extends into the transmission cavity, the grouting box is connected with the slurry delivery pipe through a rotating connecting seat, a first transmission shaft is rotatably provided in the transmission cavity, a first bevel gear is fixedly installed on the rotating shaft of the impeller, a second bevel gear is fixedly installed at one end of the first transmission shaft, and a third bevel gear is fixedly installed at the other end, a second transmission shaft is also rotatably provided at one end of the transmission cavity, a fourth bevel gear is fixedly installed at one end of the second transmission shaft, and a transmission flexible shaft is fixedly connected at the other end, the first bevel gear is meshed with the second bevel gear, and the third bevel gear is meshed with the fourth bevel gear, a vibrating rod is connected to the bottom of the grouting box through a pull rope, the transmission flexible shaft extends to the inner cavity of the vibrating rod, and an eccentric block is fixedly provided on the transmission flexible shaft; The grouting box is provided with a receiving groove, and an adsorption magnet is provided in the receiving groove; The grouting mechanism comprises: A material conveying structure, which is rotatably mounted on the mounting mechanism and is used for grouting into the goaf from different angles; A vibrating structure is installed on the feeding structure and is used to vibrate the injected slurry.

2. The grouting equipment for goaf construction according to claim 1, characterized in that: The installation mechanism comprises an extension tube and an installation tube, wherein the extension tube is connected between the installation tube and the connecting tube, and a limiting groove is arranged on the installation tube for accommodating the grouting mechanism.

3. The grouting equipment for goaf construction according to claim 1, characterized in that: The number of the extension tubes is at least one group.

Citation Information

Patent Citations

  • Grouting vibration equipment for building construction

    CN110284411A

  • Informationized and intelligent vibration grouting machine with adjustable vibration and controllable direction

    CN111364441A