Weld Angle Measuring Tool for Ship Hull Construction

By designing a corner measuring tool for welding angle measurement including panels, inspection parts, clamping parts and angle measurement scales, the problem that existing corner rulers are not easy to remain stable and cannot be checked for the verticality of the steel plate is solved, and the corner measurement and verticality inspection with high accuracy and simplified operation are achieved.

CN115077351BActive Publication Date: 2025-03-25SHANGHAI WAIGAOQIAO SHIP BUILDING CO LTD
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Patent Information

Application Number
CN202210741384.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-28
Publication Date
2025-03-25
Estimated Expiration
2042-06-28

AI Technical Summary

Technical Problem

The existing corner rulers are not easy to remain stable during measurement, which affects the accuracy of the reading, and cannot verify the perpendicularity of the two welded steel plates, and have great limitations in use.

Method used

A weld angle measurement tool for hull construction is designed, including panels, inspection parts, clamping parts and angle measurement scales. These components are used to measure welding angles of different sizes and inspect the verticality of welded steel plates.

Benefits of technology

The tooling can maintain good stability, is easy to operate, is suitable for welding corner measurement of different sizes, and can check the verticality of the welded steel plate, reducing the limitations of use.

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Abstract

The present invention discloses a weld angle measuring tool for ship hull construction, which relates to the technical field of weld angle inspection tools, and comprises a first cross bar, one side of the first cross bar is rotatably connected to a first rotating rod, and one end of the first cross bar is provided with a second cross bar, the first cross bar and the second cross bar are connected via an extension mechanism, one end of the first rotating rod is connected to a knob, and the surface of the first rotating rod is provided with a disc, and one side of the first rotating rod is provided with a rotating plate; one side of the disc is connected to a fixed rod, and round rods are provided at both ends of one side of the fixed rod. The weld angle measuring tool for ship hull construction is provided with a panel and an inspection part, and the sizes of the four inspection parts are all different, which can be used to inspect weld angles of different sizes, and check whether the weld angle to be inspected can fit with the side edge of the outer side of the inspection part of the specified size. During the inspection, the panel can maintain good stability, and the inspection method is simple and easy to operate.
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Description

Technical Field

[0001] The invention relates to the technical field of welding angle inspection tools, in particular to a welding angle measuring tool for ship hull construction. Background Art

[0002] Modern cruise ships are tourist-oriented, just like mobile hotels. Cruise ships can be divided into large cruise ships, medium cruise ships and small cruise ships according to their sizes. Section weight control is one of the weight risk points in the construction of cruise ships, and weld angle control is the core measure of section weight control. When welding the hull steel plates, employees generally follow the principle of "large rather than small", that is, the size of the weld angle should be as large as possible, but not too small. After the welding of the hull steel plates is completed, the size of the weld angle needs to be inspected with the help of a weld angle ruler.

[0003] The existing welding angle ruler needs to adjust the scale line before use. When measuring, it is difficult for the side of the welding angle ruler to be pressed against the two welded steel plates at the same time, and it is not easy to maintain stability, which affects the accuracy of the reading. In addition, the existing welding angle ruler cannot check the verticality of the two welded steel plates, and has great limitations in use. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a weld angle measuring tool for hull construction.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A weld angle measuring tool for shipbuilding, comprising a first crossbar, one side of the first crossbar is rotatably connected to a first rotating rod, one end of the first crossbar is provided with a second crossbar, the first crossbar and the second crossbar are connected via an extension mechanism, one end of the first rotating rod is connected to a knob, a surface of the first rotating rod is provided with a disc, and one side of the first rotating rod is provided with a rotating plate;

[0007] A fixing rod is connected to one side of the disc, and round rods are provided at both ends of one side of the fixing rod. A second rotating rod is connected to one side of the rotating plate, and a fixing mechanism is provided between the rotating plate and the first cross bar. The second rotating rod is rotatably connected to the first cross bar, and one end of the second rotating rod is connected to a panel, and inspection parts are provided at the four corners of the panel.

[0008] Preferably, the fixing mechanism includes a fixing frame, an insertion rod is penetrated through one end of the fixing frame, and a hole is opened at one end of the fixing frame at a position corresponding to the insertion rod, a handle is fixed to one end of the insertion rod, and a first spring is sleeved on the surface of the insertion rod between the handle and the fixing frame, and the insertion rod is slidably connected to the hole.

[0009] Preferably, the surface of the rotating plate is symmetrically provided with insertion holes that cooperate with the insertion rod, and the four corners of the rotating plate are provided with rod grooves that cooperate with the round rod.

[0010] Preferably, a convex strip is fixed on the inner side of the fixing frame, a vertical rod is fixed on the surface of the insertion rod, and a slot cooperating with the convex strip is formed at the upper end of the vertical rod.

[0011] Preferably, a clamping piece is fixed to one side of the inspection portion, and a clamping groove is provided on the surface of the panel at a position corresponding to the clamping piece.

[0012] Preferably, a check rod is provided at one end of the second cross bar, a connecting rod is fixed above the fixing frame, the check rod and the second cross bar are rotatably connected via a pin shaft, a pointer is fixed at an upper end of one side of the check rod, and one end of the connecting rod is connected to an angle measuring scale.

[0013] Preferably, a torsion spring is sleeved on the outside of the pin shaft between the inspection rod and the second cross bar.

[0014] Preferably, the extending mechanism comprises a receiving groove, a second spring is arranged inside the receiving groove, and one end of the second spring is connected to a buckle.

[0015] Preferably, a first bayonet is provided on the surface of the second crossbar, and a second bayonet is provided on the surface of the second crossbar at one side of the first bayonet, and the sizes of the first bayonet and the second bayonet are both adapted to the size of the buckle.

[0016] Preferably, a limiting block is fixed on the inner side of the second cross bar, and a limiting groove is provided on the surface of the first cross bar at a position corresponding to the limiting block.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The weld angle measuring tool for ship hull construction is provided with a panel and an inspection part. The sizes of the four inspection parts are different, and it can be used to inspect weld angles of different sizes, and check whether the weld angle to be inspected can fit with the side of the outer side of the inspection part of the specified size. During the inspection, the panel can maintain good stability, and the inspection method is simple and easy to operate;

[0019] 2. The weld angle measuring tool for ship hull construction is provided with a clamping piece and a clamping groove, which can realize the replacement of inspection parts of different sizes at any time, thereby reducing the limitation of the use of the measuring tool;

[0020] 3. The weld angle measuring tool for hull construction is equipped with a test rod, a pointer and an angle measuring scale. The lower edge of the panel is aligned with the steel plate below, and the left side of the test rod is aligned with another steel plate. If the two steel plates are not in a vertical state, the test rod will be deflected, and the pointer will deflect synchronously with the test rod. By referring to the value pointed by the pointer, the angle formed between the two steel plates can be known. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the structure of the weld angle measuring tool for hull construction proposed by the present invention;

[0022] Figure 2 This is a schematic diagram of the structure of the clamping member and the clamping groove in the weld angle measuring tool for hull construction proposed by the present invention;

[0023] Figure 3 This is a front view structural schematic diagram of the weld angle measuring tool for hull construction proposed by the present invention;

[0024] Figure 4 This is a schematic diagram of the top view of the weld angle measuring tool for hull construction proposed by the present invention;

[0025] Figure 5 This is a schematic diagram of the upper view of a partial structure of the weld angle measuring tool for ship hull construction proposed by the present invention;

[0026] Figure 6 The welding angle measuring tool for hull construction proposed by the present invention Figure 5 A schematic diagram of the enlarged structure at A in the middle;

[0027] Figure 7 This is a schematic diagram of the cross-sectional structure of the first cross bar and the second cross bar in the weld angle measuring tool for hull construction proposed by the present invention;

[0028] Figure 8 The welding angle measuring tool for hull construction proposed by the present invention Figure 7 Schematic diagram of the enlarged structure at point B in the middle.

[0029] In the figure: 1. first cross bar; 2. first rotating bar; 3. knob; 4. disc; 5. fixed bar; 6. round bar; 7. rotating plate; 8. second rotating bar; 9. panel; 10. inspection part; 11. second cross bar; 12. fixing frame; 13. bar groove; 14. plug-in bar; 15. handle; 16. first spring; 17. vertical bar; 18. hole; 19. convex strip; 20. slot; 21. plug-in hole; 22. inspection bar; 23. pin; 24. pointer; 25. connecting rod; 26. angle measuring scale; 27. receiving groove; 28. second spring; 29. ​​buckle; 30. first bayonet; 31. second bayonet; 32. limit block; 33. limit groove; 34. clamping piece; 35. clamping groove. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] Reference Figure 1-5 , a weld angle measuring tool for ship hull construction, comprising a first cross bar 1, a first rotating rod 2 is rotatably connected to one side of the first cross bar 1, a second cross bar 11 is arranged at one end of the first cross bar 1, a knob 3 is connected to one end of the first rotating rod 2, a disc 4 is arranged on the surface of the first rotating rod 2, and a rotating plate 7 is arranged at one side of the first rotating rod 2;

[0032] A fixed rod 5 is connected to one side of the disc 4, and round rods 6 are arranged at both ends of one side of the fixed rod 5. Rod grooves 13 cooperating with the round rod 6 are opened at the four corners of the rotating plate 7. When the knob 3 is held to rotate the disc 4, the fixed rod 5 and the round rod 6 rotate synchronously with the disc 4. Under the cooperation of the round rod 6 and the rod groove 13, the rotating plate 7 can be rotated by 90° at a time, that is, a single rotation of 90° of the panel 9 is realized. A second rotating rod 8 is connected to one side of the rotating plate 7, and the second rotating rod 8 is rotatably connected to the first cross bar 1, and one end of the second rotating rod 8 is fixedly connected to the panel 9. The four corners of the panel 9 are provided with An inspection part 10 is provided, and a clamping piece 34 is fixed on one side of the inspection part 10. A clamping groove 35 is opened on the surface of the panel 9 at the position corresponding to the clamping piece 34. The sizes of the four inspection parts 10 are different, and can be used to inspect welding angles of different sizes. In addition, the inspection parts 10 of different sizes can be replaced at any time. The clamping piece 34 is made of a plastic material with good toughness and strength, such as POM and nylon. The inspection part 10 can be fixed at the corner of the panel 9 by clamping the clamping piece 34 with the clamping groove 35. Conversely, the inspection part 10 can be disassembled by disengaging the clamping piece 34 from the clamping groove 35.

[0033] Reference Figure 5-6 A fixing mechanism is provided between the rotating plate 7 and the first cross bar 1, and the fixing mechanism includes a fixing frame 12, and an insertion rod 14 is provided through one end of the fixing frame 12. A plug rod 14 is symmetrically provided on the surface of the rotating plate 7 with plug holes 21 cooperating with the plug rod 14. By pulling one end of the plug rod 14 out of a currently inserted plug hole 21, the fixing of the rotating plate 7 and the panel 9 can be cancelled. Conversely, by inserting the plug rod 14 into the plug hole 21 directly opposite to it, the rotating plate 7 and the panel 9 can be fixed again to prevent the rotating plate 7 and the panel 9 from automatically rotating. A hole 18 is provided at one end of the fixing frame 12 at the position corresponding to the plug rod 14, and a handle 15 is fixed to one end of the plug rod 14, and a first spring 16 is sleeved on the surface of the plug rod 14 between the handle 15 and the fixing frame 12, and the plug rod 14 is slidably connected to the hole 18.

[0034] Reference Figure 6 A convex strip 19 is fixed to the inner side of the fixing frame 12, and a vertical rod 17 is fixed to the surface of the insertion rod 14. A card slot 20 cooperating with the convex strip 19 is opened at the upper end of the vertical rod 17. The card slot 20 is engaged with the convex strip 19, which can temporarily fix the position of the insertion rod 14 after the insertion hole 21 is pulled out.

[0035] Reference Figure 3 and Figure 5 A check rod 22 is provided at one end of the second cross bar 11, and a connecting rod 25 is fixed above the fixing frame 12. The check rod 22 and the second cross bar 11 are rotatably connected through a pin shaft 23. The outside of the pin shaft 23 is sleeved with a torsion spring located between the check rod 22 and the second cross bar 11, and a pointer 24 is fixed to the upper end of one side of the check rod 22. An angle measuring scale 26 is connected to one end of the connecting rod 25. After the extended check rod 22 is fixed, the center of the pointer 24 coincides with the center of the angle measuring scale 26, and the 0° scale line on the angle measuring scale 26 is located on the center line of the angle measuring scale 26.

[0036] Reference Figure 7-8 The first cross bar 1 is connected to the second cross bar 11 through an extension mechanism, which includes a receiving groove 27, a second spring 28 is arranged inside the receiving groove 27, and a buckle 29 is connected to one end of the second spring 28. A first bayonet 30 is provided on the surface of the second cross bar 11, and a second bayonet 31 is provided on the surface of the second cross bar 11 on one side of the first bayonet 30. The sizes of the first bayonet 30 and the second bayonet 31 are both adapted to the size of the buckle 29. After the two buckles 29 are engaged with the two second bayonet 31, the extended second cross bar 11 can be fixed.

[0037] Reference Figure 8 A limiting block 32 is fixed on the inner side of the second cross bar 11, and a limiting groove 33 is provided on the surface of the first cross bar 1 at the position corresponding to the limiting block 32. When the second cross bar 11 is pulled, the limiting block 32 slides inside the limiting groove 33, thereby limiting the second cross bar 11 and preventing the second cross bar 11 from separating from the first cross bar 1.

[0038] In the present invention, the sizes of the four inspection parts 10 are all different, and they can be used to inspect the welding angles of different sizes. Before the inspection, it is necessary to turn the inspection part 10 to be used to the position directly below the inspection rod 22 - first hold the handle 15, and pull one end of the insertion rod 14 out of the currently inserted insertion hole 21. At this time, the first spring 16 is stretched until the card slot 20 is engaged with the convex strip 19, thereby temporarily fixing the position of the insertion rod 14. This can cancel the fixation of the rotating plate 7 and the panel 9. Then, hold the knob 3 to rotate the disc 4, and the fixing rod 5 and the round rod 6 will move with the disc 4. The rotating plate 7 is rotated by 90° at a time, and the panel 9 is rotated by 90° at a time, until the inspection part 10 to be used is rotated to the bottom of the inspection rod 22, which is convenient for the subsequent inspection of the weld angle and the verticality inspection of the two hull steel plates where the weld angle is located. After the panel 9 is rotated, the handle 15 is pushed to disengage the slot 20 from the convex strip 19, so that the insertion rod 14 is inserted into the insertion hole 21 opposite to it. The first spring 16 plays a certain buffering role, and the rotating plate 7 and the panel 9 can be fixed again.

[0039] Then, only two adjacent edges of the panel 9 need to be abutted against the side edges of the two adjacent steel plates where the weld angle is located, and one of the inspection parts 10 can be used to inspect the weld angle to check whether the weld angle to be inspected can fit with the side edge outside the inspection part 10 of the specified size. During the inspection, the panel 9 can be kept stable, and the inspection method is simple and easy to operate;

[0040] After the inspection of the welding angle is completed, the verticality of the two adjacent hull steel plates where the welding angle is located can also be inspected. The inspection method is as follows: initially, the two clips 29 are engaged with the first clip openings 30, so that the inspection rod 22 will not cause obstruction to the contact between the two adjacent sides of the panel 9 and the side edges of the two adjacent steel plates where the welding angle is located. After the inspection of the welding angle is completed, the two clips 29 are first pressed into the receiving groove 27, during which the second spring 28 is compressed. Then, the second cross bar 11 is pulled, and the end faces of the two clips 29 slide against the inner wall of the second cross bar 11 until the second clip opening 31 moves to the position where the clips 29 are located. Under the elastic force of the second spring 28, the two clips 29 are able to engage with the two second clip openings 31, so that the extended second cross bar 11 can be fixed. In the process of pulling the second cross bar 11, the limit block 32 slides inside the limit groove 33, which limits the second cross bar 11 and prevents the second cross bar 11 from separating from the first cross bar 1.

[0041] After the extended inspection rod 22 is fixed, the center of the pointer 24 coincides with the center of the angle measuring scale 26, and the 0° scale line on the angle measuring scale 26 is located on the center line of the angle measuring scale 26. The lower edge of the panel 9 is aligned with the steel plate below, and the left side of the inspection rod 22 is aligned with another steel plate. If the two steel plates are not in a vertical state, the inspection rod 22 will be deflected, and the pointer 24 will be deflected synchronously with the inspection rod 22. Referring to the value pointed by the pointer 24, the angle formed between the two steel plates can be known.

[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A weld angle measuring tool for shipbuilding, comprising a first cross bar (1), characterized in that: One side of the first cross bar (1) is rotatably connected to a first rotating rod (2), and one end of the first cross bar (1) is provided with a second cross bar (11), the first cross bar (1) and the second cross bar (11) are connected via an extension mechanism, one end of the first rotating rod (2) is connected to a knob (3), a surface of the first rotating rod (2) is provided with a disc (4), and one side of the first rotating rod (2) is provided with a rotating plate (7); One side of the disc (4) is connected to a fixed rod (5), and round rods (6) are provided at both ends of one side of the fixed rod (5); one side of the rotating plate (7) is connected to a second rotating rod (8), and a fixing mechanism is provided between the rotating plate (7) and the first cross bar (1); the second rotating rod (8) is rotatably connected to the first cross bar (1), and one end of the second rotating rod (8) is connected to a panel (9), and inspection parts (10) are provided at four corners of the panel (9); The fixing mechanism comprises a fixing frame (12), one end of the fixing frame (12) is penetrated by an insertion rod (14), and one end of the fixing frame (12) is provided with a hole (18) at a position corresponding to the insertion rod (14), one end of the insertion rod (14) is fixed with a handle (15), and a first spring (16) is sleeved on the surface of the insertion rod (14) between the handle (15) and the fixing frame (12), and the insertion rod (14) is slidably connected to the hole (18); A check rod (22) is provided at one end of the second cross bar (11), a connecting rod (25) is fixed above the fixing frame (12), the check rod (22) and the second cross bar (11) are rotatably connected via a pin shaft (23), a pointer (24) is fixed at an upper end of one side of the check rod (22), and one end of the connecting rod (25) is connected to an angle measuring scale (26); The extending mechanism comprises a receiving groove (27), a second spring (28) is arranged inside the receiving groove (27), and one end of the second spring (28) is connected to a buckle (29).

2. The weld angle measuring tool for shipbuilding according to claim 1, characterized in that: Insertion holes (21) cooperating with the insertion rod (14) are symmetrically provided on the surface of the rotating plate (7), and rod grooves (13) cooperating with the round rod (6) are provided at the four corners of the rotating plate (7).

3. The weld angle measuring tool for shipbuilding according to claim 1, characterized in that: A convex strip (19) is fixed on the inner side of the fixing frame (12), a vertical rod (17) is fixed on the surface of the insertion rod (14), and a slot (20) matching with the convex strip (19) is formed at the upper end of the vertical rod (17).

4. The weld angle measuring tool for shipbuilding according to claim 1, characterized in that: A clamping piece (34) is fixed on one side of the inspection part (10), and a clamping groove (35) is provided on the surface of the panel (9) at a position corresponding to the clamping piece (34).

5. The weld angle measuring tool for shipbuilding according to claim 1, characterized in that: The outside of the pin shaft (23) is sleeved with a torsion spring located between the inspection rod (22) and the second cross bar (11).

6. The weld angle measuring tool for shipbuilding according to claim 1, characterized in that: A first bayonet (30) is provided on the surface of the second cross bar (11), and a second bayonet (31) is provided on the surface of the second cross bar (11) at one side of the first bayonet (30), and the sizes of the first bayonet (30) and the second bayonet (31) are both compatible with the sizes of the buckle (29).

7. The weld angle measuring tool for shipbuilding according to claim 1, characterized in that: A limiting block (32) is fixed on the inner side of the second crossbar (11), and a limiting groove (33) is provided on the surface of the first crossbar (1) at a position corresponding to the limiting block (32).

Citation Information

Patent Citations

  • Fillet weld size detecting tool

    CN103292658A

  • Universal detection method for hull three-way plate assembly

    CN112629357A