A maintainable printing quality inspection device

By introducing electric push guide plate and height-adhesive adhesion roller into the printing quality inspection device, the problems of low inspection efficiency and dust influence of printing materials are solved, automatic transportation and dust removal are realized, and inspection accuracy and efficiency are improved.

CN115091849BActive Publication Date: 2024-12-24SUQIAN MODERN COLOR PRINTING CO LTD
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Patent Information

Application Number
CN202210691823.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-17
Publication Date
2024-12-24
Estimated Expiration
2042-06-17

AI Technical Summary

Technical Problem

During the printing process, manual inspection of the quality and efficiency of printed materials is low, which can easily lead to destruction, and dust affects the accuracy of inspection, and it is difficult to effectively push the unqualified products down the production line.

Method used

A printing quality inspection device including an electric push guide plate, a height-adjusted adhesive roller and a transmission roller was designed. The motor drives the transmission belt to convey the printed product, and the electric push rod and push plate structure is combined with the electric push rod and push plate structure to automatically push the unqualified product, and the adhesion is carried out. The drum removes dust from the surface of the print.

Benefits of technology

It improves the efficiency and accuracy of printing materials inspection, ensures that the unqualified products can be automatically pushed off the production line, which is convenient for inspection personnel to deal with, and at the same time effectively removes dust on the surface of the printing materials, reducing manual interference.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a maintainable printing quality inspection device, including a frame, wherein the lower part of the frame is bolted to a base, a motor is installed on the upper left front side of the base, transmission rollers are respectively connected to bearings on the left and right sides of the interior of the frame, a transmission belt is installed between the two transmission rollers, wherein the front end of the transmission roller on the left side extends to the front of the frame, and the front end of the transmission roller on the left side is connected to the output shaft coupling of the motor, and a bracket is bolted to the left side of the middle part of the upper side of the frame. The present invention provides a guide plate, a placement plate, an anti-skid layer, a side baffle plate and an electric push plate structure, when the electric push plate structure pushes unqualified printed products forward, the printed products fall to the placement plate through the guide plate, and the anti-skid layer hinders the falling printed products, so that the printed products stay on the placement plate, which is convenient for inspectors to remove the printed products from the placement plate.
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Description

Technical Field

[0001] The invention belongs to the technical field of printing equipment, and in particular relates to a maintainable printing quality inspection device. Background Art

[0002] During the printing process, it is often necessary to check the quality of the printed materials to ensure the production quality. The common way to check printed materials is to manually remove the printed materials and observe the quality of the printed materials. The contact observation method may cause the printed materials to be stained, the inspection efficiency is low, and it is not convenient to push unqualified printed materials off the production line. In addition, when dust adheres to the surface of the printed materials, it is easy to affect the inspection of the printed materials. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides a maintainable printing quality inspection device, which uses electric energy to transport printed materials, improves inspection efficiency, can push unqualified printed materials off the production line, and can remove dust and other impurities on the surface of printed materials before inspection.

[0004] The present invention is achieved through the following technical solutions:

[0005] A maintainable printing quality inspection device comprises a frame, wherein the lower part of the frame is bolted to a base, a motor is installed on the upper left front side of the base, transmission rollers are respectively connected to bearings on the left and right sides of the interior of the frame, a transmission belt is installed between the two transmission rollers, wherein the front end of the transmission roller on the left side extends to the front part of the frame, and the front end of the transmission roller on the left side is connected to the output shaft coupling of the motor, a bracket is bolted to the left side of the middle part of the upper side of the frame, and an inspection camera is bolted to the lower part of the horizontal section of the bracket, characterized in that a height-adjusting adhesion roller structure is installed on the upper left side of the frame, and an electric pushing guide plate structure is installed on the upper right side of the base; the electric pushing guide plate structure comprises a guide plate, a placement plate is integrally provided on the lower right end of the guide plate, an anti-slip layer is glued to the upper part of the placement plate, side baffles are respectively glued to the front and rear sides between the inclined section of the guide plate and the placement plate, and an electric pushing plate structure is installed on the upper part of the horizontal section of the guide plate.

[0006] Preferably, the electric push plate structure comprises an electric push rod, the lower left and right sides of the electric push rod are respectively bolted to pads, and the right end of the output rod of the electric push rod is bolted to the push plate.

[0007] Preferably, the height-adjustable adhesion roller structure comprises an inverted U-shaped frame and a fixed shaft, the fixed shaft passes through through slots opened on the front and rear sides of the inverted U-shaped frame, and the front and rear ends of the fixed shaft are respectively connected to the inverted U-shaped frame by fixing nuts, the outer end of the fixed shaft is sleeved with an adhesion roller, and the adhesion roller is arranged inside the inverted U-shaped frame.

[0008] Compared with the prior art, the present invention has the following beneficial effects:

[0009] 1. In the present invention, the guide plate, placement plate, anti-skid layer, side baffle plate and electric push plate structure are arranged so that when the electric push plate structure pushes the unqualified printed matter forward, the printed matter falls to the placement plate through the guide plate, and the anti-skid layer hinders the falling printed matter, so that the printed matter stays on the placement plate, making it convenient for the inspector to remove the printed matter from the placement plate.

[0010] 2. In the present invention, the electric push rod, the pad and the push plate are arranged so that the electric push rod is connected to an external power source through an external electric push rod controller. When the inspector finds that the printed product has unqualified printing quality, the output rod of the electric push rod is controlled by the external electric push rod controller to move, so that the push plate pushes the unqualified printed product on the upper part of the transmission belt forward.

[0011] 3. In the present invention, the inverted U-shaped frame, the fixed shaft, the through slot, the fixed nut and the adhesive roller are arranged, and the height of the fixed shaft is adjusted along the through slot by rotating the fixed nut, thereby adjusting the distance between the adhesive roller and the transmission belt, so that it can be used for printed products of different thicknesses. When flat-plate printed products such as PMMA plates pass over the upper part of the transmission belt, the adhesive roller contacts the surface of the printed product and adheres to impurities such as dust on the surface of the printed product, thereby improving the accuracy of printed product inspection.

[0012] 4. In the present invention, the transmission roller, the transmission belt and the motor are arranged to connect the motor to an external power source, and the motor drives the transmission belt to rotate through the transmission roller, thereby realizing the function of transporting printed materials.

[0013] 5. In the present invention, the inspection camera is set up to connect the inspection camera to an external computer device, so that the inspector can inspect the quality of the printed matter by observing the display screen of the computer device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the present invention.

[0015] Figure 2 It is a left-side structural schematic diagram of the electric push guide plate structure of the present invention.

[0016] Figure 3 It is a structural schematic diagram of the electric push plate structure of the present invention.

[0017] Figure 4 It is a structural schematic diagram of the height-adjustable adhesion roller structure of the present invention.

[0018] In the figure:

[0019] 1. Frame; 2. Base; 3. Transmission roller; 4. Transmission belt; 5. Motor; 6. Bracket; 7. Inspection camera; 8. Electric push guide plate structure; 81. Guide plate; 82. Placement plate; 83. Anti-skid layer; 84. Side baffle; 85. Electric push plate structure; 851. Electric push rod; 852. Pad; 853. Push plate; 9. Height adjustment adhesion roller structure; 91. Inverted U-shaped frame; 92. Fixed shaft; 93. Through slot; 94. Fixed nut; 95. Adhesion roller. DETAILED DESCRIPTION

[0020] The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1 and attached Figure 2 As shown, a maintainable printing quality inspection device includes a frame 1, wherein the lower part of the frame 1 is bolted to a base 2, a motor 5 is installed on the upper left front side of the base 2, transmission rollers 3 are respectively connected to bearings on the left and right sides of the interior of the frame 1, a transmission belt 4 is installed between the two transmission rollers 3, wherein the front end of the transmission roller 3 on the left side extends to the front part of the frame 1, and the front end of the transmission roller 3 on the left side is connected to the output shaft coupling of the motor 5, a bracket 6 is bolted to the left side of the upper middle part of the frame 1, and an inspection camera 7 is bolted to the lower part of the horizontal section of the bracket 6.

[0021] One of the maintainable printing quality inspection devices further includes an electric driving guide plate structure 8 and a height-adjusting adhesion roller structure 9 , wherein the electric driving guide plate structure 8 is connected to the base 2 , and the height-adjusting adhesion roller structure 9 is connected to the frame 1 .

[0022] The electric pushing guide plate structure 8 comprises a guide plate 81, and a placement plate 82 is integrally provided at the lower right end of the guide plate 81. When unqualified printed products are pushed forward, they fall to the placement plate 82 through the guide plate 81. An anti-skid layer 83 is glued to the upper part of the placement plate 82. Side baffles 84 are glued to the front and rear sides between the inclined section of the guide plate 81 and the placement plate 82, respectively. The anti-skid layer 83 hinders the falling printed products, so that the printed products stay on the placement plate 82, which is convenient for inspectors to remove the printed products from the placement plate 82, thereby picking out unqualified printed products. An electric pushing plate structure 85 is installed on the upper part of the horizontal section of the guide plate 81.

[0023] In this embodiment, combined with the Figure 3As shown, the electric push plate structure 85 includes an electric push rod 851, and the left and right sides of the lower part of the electric push rod 851 are respectively bolted with a pad 852. When the inspector finds unqualified printed products, the output rod of the electric push rod 851 is controlled by an external electric push rod controller. The right end of the output rod of the electric push rod 851 is bolted with a push plate 853. The output rod of the electric push rod 851 pushes the push plate 853, thereby pushing the unqualified printed products on the upper part of the transmission belt 4 forward.

[0024] In this embodiment, combined with the Figure 4 As shown, the height-adjustable adhesion roller structure 9 comprises an inverted U-shaped frame 91 and a fixed shaft 92. The fixed shaft 92 passes through a through slot 93 provided at the front and rear sides of the inverted U-shaped frame 91, and the front and rear ends of the fixed shaft 92 are respectively connected to the inverted U-shaped frame 91 through fixing nuts 94. By loosening the fixing nuts 94, the height of the fixed shaft 92 and the adhesion roller 95 can be adjusted. The outer end of the fixed shaft 92 is sleeved with an adhesion roller 95. When a flat-plate printed matter such as a PMMA plate passes over the upper part of the transmission belt 4, the adhesion roller 95 contacts with the surface of the printed matter and adheres to impurities such as dust on the surface of the printed matter, thereby improving the accuracy of printed matter inspection. The adhesion roller 95 is arranged inside the inverted U-shaped frame 91.

[0025] In this embodiment, specifically, the horizontal section of the guide plate 81 is disposed between the lower portion of the upper horizontal section of the transmission belt 4 and the upper portion of the frame 1 .

[0026] In this embodiment, specifically, the placement plate 82 is bolted to the upper right front side of the base 2 .

[0027] In this embodiment, specifically, the two pads 852 are bolted side by side from left to right on the upper left side of the horizontal section of the guide plate 81 .

[0028] In this embodiment, specifically, the inverted U-shaped frame 91 is bolted to the upper left side of the frame 1 .

[0029] In this embodiment, specifically, the motor 5 adopts a 5IK60GN series motor; the electric push rod 851 adopts an XTL series electric push rod.

[0030] In this embodiment, specifically, the guide plate 81 is made of a V-shaped stainless steel plate; the placement plate 82 is made of a stainless steel plate; the anti-slip layer 83 is made of a rubber layer; and the push plate 853 is made of a PVC plastic plate.

[0031] In this embodiment, specifically, the adhesion roller 95 is a PVC plastic cylinder with a felt layer glued to the outside.

[0032] How it works

[0033] In the present invention, the motor 5 is connected to an external power source, and the printed matter is placed on the upper part of the transmission belt 4. The motor 5 drives the transmission belt 4 to rotate through the transmission roller 3 to realize the function of conveying the printed matter, saving manpower for manually picking up and inspecting the printed matter. The inspection camera 7 is connected to an external computer device, and the inspector can conveniently inspect the quality of the printed matter by observing the display screen of the computer device. When a flat-plate printed matter such as a PMMA plate passes through the upper part of the transmission belt 4, the adhesion roller 95 contacts the surface of the printed matter and adheres impurities such as dust on the surface of the printed matter, thereby improving the accuracy of the printed matter inspection. When the inspector finds unqualified printed matter, the output rod of the electric push rod 851 is controlled by an external electric push rod controller, so that the push plate 853 pushes the unqualified printed matter on the upper part of the transmission belt 4 forward, and the unqualified printed matter falls to the placement plate 82 through the guide plate 81. The anti-skid layer 83 has an obstructive effect on the falling printed matter, so that the printed matter stays on the placement plate 82, which is convenient for the inspector to remove the printed matter from the placement plate 82, thereby picking out the unqualified printed matter.

[0034] Utilizing the technical solution described in the present invention, or those skilled in the art designing a similar technical solution inspired by the technical solution of the present invention to achieve the above-mentioned technical effects, all fall within the protection scope of the present invention.

Claims

1. A maintainable printing quality inspection device, comprising a frame (1), wherein the lower part of the frame (1) is bolted to a base (2), a motor (5) is installed on the upper left front side of the base (2), transmission rollers (3) are respectively connected to bearings on the left and right sides of the interior of the frame (1), a transmission belt (4) is installed between the two transmission rollers (3), wherein the front end of the transmission roller (3) on the left side extends to the front part of the frame (1), and the front end of the transmission roller (3) on the left side is connected to the output shaft coupling of the motor (5), the left side of the middle part of the upper side of the frame (1) is bolted to a bracket (6), and the lower part of the horizontal section of the bracket (6) is bolted to an inspection camera (7), characterized in that A height-adjustable adhesion roller structure (9) is installed on the upper left side of the frame (1), and an electric push guide plate structure (8) is installed on the upper right side of the base (2); The electric push guide plate structure (8) comprises a guide plate (81), a placement plate (82) is integrally provided at the lower right end of the guide plate (81), an anti-slip layer (83) is glued to the upper part of the placement plate (82), side baffles (84) are glued to the front and rear sides between the inclined section of the guide plate (81) and the placement plate (82), and an electric push plate structure (85) is installed on the upper part of the horizontal section of the guide plate (81); The electric push plate structure (85) comprises an electric push rod (851), the lower left and right sides of the electric push rod (851) are respectively bolted to support platforms (852), and the right end of the output rod of the electric push rod (851) is bolted to a push plate (853); The height-adjustable adhesive roller structure (9) comprises an inverted U-shaped frame (91) and a fixed shaft (92), wherein the fixed shaft (92) passes through through slots (93) provided at the front and rear sides of the inverted U-shaped frame (91), and the front and rear ends of the fixed shaft (92) are respectively connected to the inverted U-shaped frame (91) via fixing nuts (94), and the outer end of the fixed shaft (92) is sleeved with an adhesive roller (95), and the adhesive roller (95) is arranged inside the inverted U-shaped frame (91); The motor (5) drives the transmission belt (4) to rotate through the transmission roller (3), and the inspection camera (7) is connected to the external computer equipment. When the flatbed printed matter passes over the upper part of the transmission belt (4), the adhesion roller (95) contacts the surface of the printed matter and adheres the dust on the surface of the printed matter. When unqualified printed matter is found, the external electric push rod controller controls the output rod of the electric push rod (851) to move, so that the push plate (853) pushes the unqualified printed matter on the upper part of the transmission belt (4) forward, and the unqualified printed matter falls to the placement plate (82) through the guide plate (81). The anti-skid layer (83) has an obstructive effect on the falling printed matter, so that the printed matter stays on the placement plate (82) and the unqualified printed matter is picked out.

2. The maintainable printing quality inspection device according to claim 1, characterized in that: The horizontal section of the guide plate (81) is arranged between the lower part of the upper horizontal section of the transmission belt (4) and the upper part of the frame (1).

3. The maintainable printing quality inspection device according to claim 1, characterized in that: The placement plate (82) is bolted to the upper right front side of the base (2).

4. The maintainable printing quality inspection device according to claim 1, characterized in that: The two pads (852) are bolted side by side from left to right on the upper left side of the horizontal section of the guide plate (81).

5. The maintainable printing quality inspection device according to claim 1, characterized in that: The inverted U-shaped frame (91) is bolted to the upper left side of the frame (1).