Fluid management device

By designing a fluid management device including valve core, block, communication part and valve components, the problem of the large number of interfaces in the thermal management system is solved, and the installation is simplified and system stability is improved.

CN115107446BActive Publication Date: 2025-09-05ZHEJIANG SANHUA AUTOMOTIVE COMPONENTS CO LTD
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Patent Information

Application Number
CN202110294430.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-03-19
Publication Date
2025-09-05
Estimated Expiration
2041-03-19

AI Technical Summary

Technical Problem

There are many interfaces for fluid management devices in existing thermal management systems, which leads to complex and inconvenient installation.

Method used

A fluid management device is designed, including a valve core, block, a communication part and a valve component, which has a gas-liquid separation chamber, a valve cavity and a throttling chamber. Through the design of the communication part and valve component, one-way conduction of the fluid is realized and the number of interfaces is reduced, and the installation process is simplified.

Benefits of technology

The number of connection ports of the fluid management device is reduced, the installation process is simplified, and the cross-contamination of fluid between the gas-liquid separation chambers is prevented through one-way conduction, improving the stability and reliability of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The fluid management device provided in the embodiment of the present application includes a connecting part and a valve component. The connecting part has a accommodating cavity for accommodating at least part of the valve component. The first connecting cavity of the connecting part is connected to the second gas-liquid separation cavity, and the second connecting cavity of the connecting part is connected to the first gas-liquid separation cavity. The valve component can make the first connecting cavity unidirectionally connected to the second connecting cavity, the first connecting port is connected to the second connecting cavity, and the first gas-liquid separation cavity and the second gas-liquid separation cavity are connected to the first connecting port. This can relatively reduce the number of connecting ports of the fluid management device and facilitate installation. In addition, the valve component makes the first connecting cavity unidirectionally connected to the second connecting cavity, which can also prevent the fluid of the first gas-liquid separation cavity from entering the second gas-liquid separation cavity.
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Description

Technical Field

[0001] The present invention relates to the technical field of fluid management, and in particular to a fluid management device and a thermal management system. Background Art

[0002] The thermal management system includes some functional components, which need to be connected to form a thermal management system through pipelines. The functional components have interfaces for connecting pipelines or other functional components. A fluid management device is proposed, which is conducive to reducing the number of interfaces of the fluid management device. Summary of the Invention

[0003] The purpose of this application is to provide a fluid management device and a thermal management system to help solve the above problems.

[0004] One embodiment of the present application provides a fluid management device, comprising a valve core, a block, a communication portion, and a valve component. The block is fixedly connected or positionally connected to the communication portion. The fluid management device comprises a gas-liquid separation chamber, a valve chamber, and a throttling chamber. The valve chamber is located within the block, the valve core is located within the valve chamber, and at least a portion of the gas-liquid separation chamber is located within the block. The valve core is capable of connecting the throttling chamber to the valve chamber and the gas-liquid separation chamber.

[0005] The gas-liquid separation chamber includes a first gas-liquid separation chamber and a second gas-liquid separation chamber, the communicating portion includes a accommodating portion, the accommodating portion has an accommodating chamber, at least part of the valve component is located in the accommodating chamber, and the valve component is fixedly connected or limit-connected to the accommodating portion; the communicating portion has a first connecting port, a first communicating chamber and a second communicating chamber, the first communicating chamber is connected to the second gas-liquid separation chamber, the valve component can make the first communicating chamber unidirectionally conductive to the second communicating chamber, the first connecting port is connected to the second communicating chamber, and the first gas-liquid separation chamber is connected to the second communicating chamber.

[0006] The fluid management device provided in the embodiment of the present application includes a connecting part and a valve component. The connecting part has a accommodating cavity for accommodating at least part of the valve component. The first connecting cavity of the connecting part is connected to the second gas-liquid separation cavity, and the second connecting cavity of the connecting part is connected to the first gas-liquid separation cavity. The valve component can make the first connecting cavity unidirectionally connected to the second connecting cavity, the first connecting port is connected to the second connecting cavity, and the first gas-liquid separation cavity and the second gas-liquid separation cavity are connected to the first connecting port. This can relatively reduce the number of connecting ports of the fluid management device and facilitate installation. In addition, the valve component makes the first connecting cavity unidirectionally connected to the second connecting cavity, which can also prevent the fluid of the first gas-liquid separation cavity from entering the second gas-liquid separation cavity. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1 is a schematic perspective structural diagram of a first embodiment of a fluid management device from one perspective;

[0008] Figure 2 yes Figure 1 A schematic diagram of a three-dimensional structure of the fluid management device from another perspective;

[0009] Figure 3 yes Figure 1 A schematic diagram of an exploded structure of a fluid management device from one perspective;

[0010] Figure 4 yes Figure 1 A schematic diagram of an exploded structure of a fluid management device from another perspective;

[0011] Figure 5 yes Figure 1 A schematic diagram of the three-dimensional structure of the middle connector from one perspective;

[0012] Figure 6 yes Figure 4 A schematic diagram of the three-dimensional structure of the middle connector from another perspective;

[0013] Figure 7 yes Figure 5 A perspective structural diagram of the middle connector;

[0014] Figure 8 is a schematic perspective structural diagram of a second embodiment of a fluid management device from one perspective;

[0015] Figure 9 yes Figure 8 A schematic diagram of the three-dimensional structure of the fluid management device from another perspective;

[0016] Figure 10 yes Figure 1 A top view of the fluid management module;

[0017] Figure 11 yes Figure 10 Schematic diagram of the cross-sectional structure along AA;

[0018] Figure 12 It is a connection diagram of a thermal management system. DETAILED DESCRIPTION

[0019] The fluid management device of the technical solution of the present invention can have multiple implementation modes, at least one of which can be applied to a vehicle thermal management system, and at least one of which can be applied to other thermal management systems such as a household thermal management system or a commercial thermal management system. The following is an explanation using the fluid management device applied to a vehicle thermal management system as an example with reference to the accompanying drawings. The fluid is a refrigerant, including R134a or CO2 or other forms of refrigerant.

[0020] See also Figures 1-11The fluid management device 10 includes a fluid management component, a fluid management module 300, and a connector 200. The fluid management module 300 is fixedly connected or position-limitedly connected to the connector 200. The connector 200 includes a mounting portion 280, which does not have a mounting hole. At least part of the fluid management component is located in the mounting hole. In this embodiment, the fluid management component includes a throttle unit 500 and a valve unit 400. Accordingly, the mounting portion 280 includes a first mounting portion and a second mounting portion. The first mounting portion has a first mounting hole 281, and the second mounting portion has a second mounting hole 282. At least part of the valve unit 400 is located in the first mounting hole 281. The valve unit 400 is fixedly connected or position-limitedly connected to the first mounting portion. At least part of the throttle unit 500 is located in the second mounting hole 282. The throttle unit 500 is fixedly connected or position-limitedly connected to the second mounting portion. The fluid management device 10 has a connecting channel, at least part of which is located in the connecting piece 200. The fluid management component is capable of adjusting the opening and / or switch of the second connecting channel. Specifically, the connecting channel includes a first connecting channel 250 and a second connecting channel 260. The second connecting channel 260 includes a first sub-channel 261, a second sub-channel 262 and a third sub-channel 263. The wall of the second mounting portion has a port, and the port of the second mounting portion is connected to the first sub-channel 261. The throttling unit 500 is capable of adjusting the opening of the first sub-channel 261. The wall of the first mounting portion has a port, and the port of the first mounting portion is connected to the third sub-channel 263. The valve unit 400 is capable of opening and closing the third sub-channel 263. The fluid management module 300 includes at least one of a first fluid management module 310 and a second fluid management module 320. The first fluid management module 310 includes a first valve core 313. The fluid management module 300 has a first throttling chamber 3131', a first valve chamber 3133, and a first gas-liquid separation chamber 3161. The first valve core 313 is located in the first valve chamber 3133. The second fluid management module 320 includes a second valve core 315. The fluid management module 300 has a second throttling chamber 3151', a second valve chamber 3153, and a second gas-liquid separation chamber 3171. The second valve core 315 is located in the second valve chamber 3153. The first connecting channel 250 is connected to the first valve chamber 3133, and the second sub-channel 262 is connected to the second valve chamber 3153. The fixed connection or limited connection mentioned herein includes connection methods such as welding, bonding, or bolting. The fluid management module 300, the throttling unit 500, and the valve unit 400 are fixedly connected or limit-connected to the connecting piece 200. The fluid management device 10 has a first connecting channel 250 connected to the first fluid management module 310. The fluid management device 10 has a second sub-channel 262 connected to the second fluid management module 320. The valve unit 400 can open and close the third sub-channel 263, and the throttling unit 500 can adjust the opening of the first sub-channel 261.In this embodiment, the fluid management device 10 includes a valve unit 400 and a throttling unit 500. The fluid management module 300 includes a first fluid management module 310 and a second fluid management module 320. When the fluid management device 10 is in operation, it has a first operating mode and a second operating mode. In the first operating mode, the first valve core 313 connects the first throttling chamber 3131' to the first valve chamber 3133 and the first gas-liquid separation chamber 3161, and the valve unit 400 opens the third sub-channel 263. In the second operating mode, the second valve core 315 connects the second throttling chamber 3151' to the second valve chamber 3153 and the second gas-liquid separation chamber 3171, and the valve unit 400 closes the third sub-channel 263. The connecting channel is located within the connector 200, which helps prevent internal leakage and facilitates the miniaturization of the fluid management device 10. The first and second valve cores can be collectively referred to as valve cores, the first and second valve chambers can be collectively referred to as valve chambers, and the first and second gas-liquid separation chambers can be collectively referred to as gas-liquid separation chambers. In other embodiments, the fluid management component may also include a valve unit or a throttling unit. Correspondingly, the mounting portion has a first mounting hole corresponding to the valve unit, or the mounting portion has a second mounting hole corresponding to the throttling unit.

[0021] See also Figure 3-Figure 6 、 Figures 9-11The fluid management device includes a block. In a specific embodiment, the block includes a first block 311, a second block 316, a third block 312 and a fourth block 317. The first fluid management module 310 includes the first block 311 and the second block 316. The first block 311 is fixedly connected or position-limitedly connected to the second block 316. The first block 311 is fixedly connected or position-limitedly connected to the connector 200. In this embodiment, the connector 200 is connected to the first block 311 by bolts. The first block 311 has an opening facing the connector 200. The first connecting channel 250 is connected to the first valve chamber 3133. The first valve chamber 3133 is located in the first block 311, at least part of the first gas-liquid separation chamber 3161 is located in the second block 316, the first fluid management module 310 has a first channel 3162, at least part of the first channel 3162 is located in the second block 316, the first channel 3162 is connected to the first gas-liquid separation chamber 3161, the first channel 3162 has an opening toward the first valve core 313, the first valve core 313 has a first groove 3131, the first groove 3131 cooperates with the valve seat of the first fluid management module 310 to form a first throttling chamber 3131', and the first valve core 313 is spherical, quasi-spherical or cylindrical. The second fluid management module 320 includes a third block 312 and a fourth block 317. The third block 312 is fixedly connected or position-limited to the fourth block 317. The third block 312 is fixedly connected or position-limited to the connector 200. The connector 200 is connected to the third block 312 by bolts. The third block 312 has an opening toward the connector 200. The second sub-channel 262 is connected to the second valve chamber 3153. The second valve chamber 3153 is located in the third block 312. At least part of the second gas-liquid separation chamber 3171 is located in the second sub-channel 262. In the fourth block 317, the first fluid management module 310 has a second channel 3172, at least part of the second channel 3172 is located in the fourth block 317, the second channel 3172 is connected to the second gas-liquid separation chamber 3171, the second channel 3172 has an opening toward the second valve core 315, the second valve core 315 has a second groove 3151, the second groove 3151 cooperates with the valve seat of the second fluid management module 320 to form a second throttling chamber 3151', and the second valve core 315 is spherical, quasi-spherical or cylindrical. In this embodiment, during operation of the fluid management device 10, after the refrigerant has been throttled by the first throttle chamber 3131', it enters the first gas-liquid separation chamber 3161 through the first passage. There, the refrigerant undergoes centrifugal rotation within the first gas-liquid separation chamber 3161. Similarly, after the refrigerant has been throttled by the second throttle chamber 3151', it enters the second gas-liquid separation chamber 3171 through the second passage. There, the refrigerant undergoes centrifugal rotation within the second gas-liquid separation chamber 3171. In other embodiments, the fluid management module 300 may employ other gas-liquid separation methods, which will not be described in detail.In addition, the fluid management module 300 has a first gas channel 3163 and a first liquid channel 3164 to facilitate the discharge of the refrigerant after gas-liquid separation from the first fluid management module 310, and the fluid management module 300 has a second gas channel 3173 and a second liquid channel 3174 to facilitate the discharge of the refrigerant after gas-liquid separation from the second fluid management module 320.

[0022] When the fluid management device 10 is operating, in the first operating mode, the first valve core 313 connects the first throttling chamber 3131' to the first valve chamber 3133 and the first gas-liquid separation chamber 3161. The relatively gaseous refrigerant leaves the fluid management device 10 through the first gas channel 3163, and the relatively liquid refrigerant leaves the fluid management device 10 through the first liquid channel 3164. The valve unit 400 opens the third sub-channel 263, the throttling unit 500 closes the second sub-channel 262, and the second valve core 315 disconnects the second valve chamber 3153 from the second gas-liquid separation chamber 3171. In the second operating mode The first valve core 313 disconnects the first valve chamber 3133 from the first gas-liquid separation chamber 3161, and the second valve core 315 connects the second throttling chamber 3151' to the second valve chamber 3153 and the second gas-liquid separation chamber 3171. The valve unit 400 closes the third sub-channel 263, and the relatively gaseous refrigerant leaves the fluid management device 10 through the second gas channel 3173, and the relatively liquid refrigerant leaves the fluid management device 10 through the second liquid channel 3174. The throttling unit 500 can be opened to throttle and reduce the pressure of the refrigerant in the first sub-channel 261, or the throttling unit 500 is not opened. Furthermore, the first valve core 313 further comprises a first conducting channel 3132, which has at least two openings on its outer wall. In the second operating mode of the fluid management device 10, the first valve core 313 connects the first conducting channel 3132 to the first valve chamber 3133 and an outlet of the first fluid management module 310, namely, the second opening 1002. The first valve core 313 disconnects the first valve chamber 3133 from the first gas-liquid separation chamber 3161. The second connecting channel 260 serves as an inlet channel for the fluid management device 10 and has an opening on the connector, namely, the first opening 1001. Similarly, the second valve core 315 comprises a second conducting channel 3152, which has at least two openings on its outer wall. The second valve core 315 connects the second conducting channel 3152 to the second valve chamber 3153 and an outlet of the second fluid management module 320, namely, the fourth opening 1004.

[0023] The first fluid management module 310 includes a first control part 318. When the first fluid management module 310 is working, the first control part 318 can drive the first valve core 313 to rotate. The first control part 318 includes a first valve stem that is transmission-connected to the first valve core 313. The first fluid management module 310 includes a second control part 321. The second control part 321 includes a second valve stem that is transmission-connected to the second valve core 315. Accordingly, the first block 311 includes a first valve stem hole portion, the first valve stem hole portion has a first valve stem hole, part of the first valve stem is located in the first valve stem hole, and the first valve stem and the first valve stem hole portion are dynamically sealed. Similarly, the third block 312 includes a second valve stem hole portion, the second valve stem hole portion has a second valve stem hole, part of the second valve stem is located in the second valve stem hole, and the second valve stem and the second valve stem hole portion are dynamically sealed.

[0024] See also Figures 1-4Fluid management device 10 includes a heat exchange module 100, which includes a plurality of stacked plates. The stacking direction of the plates is defined as a first direction. Connector 200 includes a first side portion 210 and a second side portion 220. Along the first direction, first side portion 210 is located on one side of connector 200, and second side portion 220 is located on the opposite side of connector 200. The side where first side portion 210 and second side portion 220 are located are different sides of connector 200. Heat exchange module 100 is fixedly connected or position-limitedly connected to first side portion 210, and the block of fluid management module 300 is fixedly connected or position-limitedly connected to second side portion 220. The heat exchange module 100 may include at least one of a first heat exchange module 120 and a second heat exchange module 110. In this embodiment, the heat exchange module 100 includes the second heat exchange module 110 and the first heat exchange module 120, wherein the first heat exchange module 120 and the second heat exchange module 110 are both plate heat exchangers, the connecting member 200 has a third connecting channel 270, the first heat exchange module 120 has a first flow channel and a second flow channel, the second heat exchange module 110 also has a first flow channel and a second flow channel, the first connecting channel 250 has an opening toward the first heat exchange module 120 on the first side 210, the first flow channel of the first heat exchange module 120 is connected to the first connecting channel 250, the first connecting channel 250 has an opening toward the first block 311 on the second side 220, and the first connecting channel 250 is connected to the first valve cavity 3133. In this way, the first flow channel of the first heat exchange module 120 is connected to the first valve cavity 3133 through the first connecting channel 250. First sub-channel 261 has an opening on first side 210 toward second heat exchange module 110, and the first flow channel of second heat exchange module 110 communicates with first sub-channel 261. Third communication channel 270 has an opening on first side 210 toward second heat exchange module 110, and the first flow channel of second heat exchange module 110 communicates with third communication channel 270. In other words, first sub-channel 261 communicates with third communication channel 270 through the first flow channel of second heat exchange module 110. Second sub-channel 262 has an opening on second side 220 toward third block 312, and communicates with second valve chamber 3153. The fluid management module is located on one side of the connector 200, and the heat exchange module 100 is located on the other side of the connector 200. The fluid management module 300 and the heat exchange module 100 are located on different sides of the connector 200. This is conducive to reducing the volume of the fluid management module, and the center of mass of the fluid management device 10 is relatively close to the connector 200, so the fluid management device 10 is also more stable. In addition, the heat exchange module and the fluid management module are located on different sides of the connector 200, which is also conducive to preventing the heat exchange module 100 from interfering with the fluid management module during heat exchange.In this embodiment, when the fluid management device 10 is working, the fluid in the first flow channel of the first heat exchange module 120 and the first flow channel of the second heat exchange module 110 is refrigerant, and the fluid in the second flow channel of the first heat exchange module 120 and the second flow channel of the second heat exchange module 110 is coolant.

[0025] The connecting member 200 includes a third side portion 230. The first side portion 210 is located on one side of the third side portion 230 in the first direction, and the second side portion 220 is located on the opposite side of the third side portion 230. The first mounting hole 281 is opened in the wall of the third side portion 230, and the second mounting hole 282 is also opened in the wall of the third side portion 230. The connecting member 200 includes a fourth side portion 240. The first side portion 210 is located on one side of the fourth side portion 240 in the first direction, and the second side portion 220 is located on the opposite side of the fourth side portion 240. In the direction of gravity, the third side portion 230 is located above the fourth side portion 240. Thus, a portion of the valve unit 400 and a portion of the throttling unit 500 are located above the third side portion 230. The fluid management device 10 includes a gas-liquid separation portion 600, which is fixedly connected or limitedly connected to the fourth side portion 240. The gas-liquid separation portion 600 has a gas separation chamber, and the third communication channel 270 has an opening facing the gas-liquid separation portion 600 on the fourth side portion 240. The third communication channel 270 is connected to the gas separation chamber. Specifically, the fluid management device 10 has a first interface 201, the first interface 201 is located on the fourth side portion 240, the first interface 201 is connected to the third sub-channel 263, and the first interface 201 is connected to the third communication channel 2 70 is connected, and the first interface 201 is toward the gas-liquid separation part 600. In this way, the refrigerant entering the fluid management device 10 from the second connecting channel 260 can enter the gas-liquid separation part 600 through the valve unit 400, and the refrigerant entering the fluid management device 10 from the second connecting channel 260 can also enter the gas-liquid separation part 600 through the throttling unit 500, the second heat exchange module 110, and the third connecting channel 270. The refrigerant entering the fluid management device 10 from the second connecting channel 260 can enter the second valve chamber 3153 through the second sub-channel 262.

[0026] See also Figures 1-4 、 Figure 6-Figure 8 and Figure 11The fluid management device 10 has a first port 1001, a second port 1002, a third port 1003, a fourth port 1004, a fifth port 1005, a sixth port 1006 and a seventh port 1007, wherein the fifth port 1005 is connected to the first flow channel of the first heat exchange module 120. In this embodiment, the fifth port 1005 is located in the first heat exchange module 120 or in a pipe or block fixedly connected or limit-connected to the first heat exchange module 120. The first port 1001 is located on the third side 230, and the first port 1001 is connected to the second connecting channel 260. The valve unit 400 can open and close the connecting channel between the first port 1001 and the gas separation chamber. The first port 1001 can be connected to the first flow channel of the first heat exchange module 120 through the throttling unit 500. The first port 1001 is connected to the second sub-channel 262. The first port 1001 can be connected to the second valve chamber 3153 through the second sub-channel 262. Of course, the first port 1001 can also be located in a tube or block fixedly connected or limit-connected to the connector 200, which will not be described in detail. The second port 1002 is located in the first block 311. The first block 311 has a channel connecting the second port 1002 and the first valve chamber 3133. The first valve core 313 can connect the first throttling chamber 3131' or the first conducting channel 3132 to the first valve chamber 3133 and the second port 1002. In this embodiment, the first liquid channel 3164 is also connected to the second port 1002. The liquid refrigerant after gas-liquid separation in the first gas-liquid separation chamber 3161 can flow out of the fluid management device 10 through the second port 1002. The fourth port 1004 is located in the third block 312. The third block 312 has a passage connecting the second valve chamber 3153 and the fourth port 1004. The first valve core 313 enables the second throttling chamber 3151' or the second conducting passage 3152 to connect the second valve chamber 3153 and the fourth port 1004. The second liquid passage is also connected to the fourth port 1004. Liquid refrigerant, after gas-liquid separation in the second gas-liquid separation chamber 3171, can flow into the fluid management device 10 through the fourth port 1004. The third port 1003 is located in the fluid management module 300. The first gas passage 3163 and the second gas passage 3173 are connected to the third port 1003. The relatively gaseous refrigerant, after gas-liquid separation in the first gas-liquid separation chamber 3161, can be discharged from the fluid management device 10 through the third port 1003. The relatively gaseous refrigerant, after gas-liquid separation in the second gas-liquid separation chamber 3171, can be discharged from the fluid management device 10 through the third port 1003. The seventh port 1007 is an inlet of the gas-liquid separation part 600 , and the sixth port 1006 is an outlet of the gas-liquid separation part 600 . In this embodiment, the sixth port 1006 and the seventh port 1007 are both located in the gas-liquid separation part 600 .In a more specific embodiment, along the direction of gravity, the first port 1001, the second port 1002, the third port 1003, the fourth port 1004, the fifth port 1005, the sixth port 1006 and the seventh port 1007 are facing upward, which facilitates the connection of the fluid management device 10 with other components or pipes in the thermal management system.

[0027] See also Figures 9-11The fluid management module 300 includes a connecting portion 330, which is fixedly connected or positionally connected to the block. The fixed connection herein includes the connecting portion 330 and the block forming an integral structure. In this embodiment, the block includes a fourth block 317 and a second block 316. The second block 316 is fixedly connected or positionally connected to the connecting portion 330, and the fourth block 317 is fixedly connected or positionally connected to the connecting portion 330. In other embodiments, the connecting portion 330 may also form an integral structure with at least one of the second block 316 and the fourth block 317. The connecting portion 330 includes a receiving portion having an accommodating cavity. At least a portion of the valve component 340 is located in the accommodating cavity. The valve component 340 is fixedly connected or positionally connected to the accommodating portion. In this embodiment, at least part of the first gas channel 3163 is located in the connecting portion 330, and at least part of the second gas channel 3173 is located in the connecting portion 330. Specifically, the connecting portion 330 has a first connecting port, a first connecting cavity 3312, and a second connecting cavity 3313. The first connecting cavity 3312 is a part of the second gas channel 3173, and the second connecting cavity 3313 is a part of the first gas channel 3163. The first connecting port is the third port 1003 of the fluid management device 10 or is connected to the third port 1003. The first connecting cavity 3312 is connected to the second gas-liquid separation cavity. The first connecting port 330 is connected to the second connecting chamber 3171, and the second connecting chamber 3313 is connected to the first gas-liquid separation chamber 3161. The valve member 340 can make the first connecting chamber 3312 unidirectionally connectable to the second connecting chamber 3313. The first connecting port is connected to the second connecting chamber 3313. In this way, the relatively gaseous refrigerant in the second gas-liquid separation chamber 3171 can flow out of the fluid management device 10 through the first connecting port through the valve member 340, while the relatively gaseous refrigerant in the first gas-liquid separation chamber 3161 can flow into the fluid management device 10 through the first connecting port. Due to the presence of the valve member 340, it cannot enter the second gas-liquid separation chamber 3171. In this embodiment, along the direction of gravity, at least a portion of the connecting portion 330 is located above the second block 316, and at least a portion of the connecting portion is located above the fourth block 317. The second block 316 is bolted to the connecting portion 330, and the fourth block 317 is bolted to the connecting portion 330. In this way, the fluid management device 10 has a common gas outlet, which can reduce the number of interfaces in the fluid management device 10 and facilitate the connection of the fluid management device 10 with other components of the thermal management system. The fluid management device 10 is provided with a valve component 340 to prevent gas in the first gas-liquid separation chamber 3161 from entering the second gas-liquid separation chamber 3171. In other embodiments, the second block 316 and the fourth block 317 are integrally structured, and the connecting portion 330 is fixedly connected or positionally connected to one of the second block 316 and the fourth block 317.

[0028] The fluid management device 10 includes a first insert 3316, a second insert 3317, a first receiving portion, and a second receiving portion. The first insert 3316 is located in the receiving cavity of the first receiving portion and is sealed with the first receiving portion. The second insert 3317 is located in the receiving cavity of the second receiving portion and is sealed with the second receiving portion. The first insert has a passage connecting the second connecting cavity and the first gas-liquid separation cavity, thereby connecting the second connecting cavity with the first gas-liquid separation cavity. The second insert has a passage connecting the first connecting cavity and the second gas-liquid separation cavity, thereby connecting the first connecting cavity with the second gas-liquid separation cavity. One of the first insert 3316 and the first receiving portion is located in the connecting portion 330, while the other is located in the second block 316. One of the second insert 3317 and the second receiving portion is located in the connecting portion 330, while the other is located in the fourth block 317. The provision of the insert and the corresponding receiving portion in the fluid management device facilitates positioning of the connecting portion during installation, facilitating installation.

[0029] In one specific embodiment, the connecting portion 330 includes a first insert portion 3316 and a second insert portion 3317. The first accommodating portion is located in the second block 316, and the second accommodating portion is located in the fourth block 317. The fluid management device 10 includes a first conduit portion 3318 and a second conduit portion 3319. The conduit opening of the first conduit portion 3318 faces away from the first insert portion 3316, while the conduit opening of the second conduit portion 3319 faces away from the second insert portion 3317. The first conduit portion 3318 is integrally formed with the first insert portion 3316, or is fixedly connected or positionally engaged. The second conduit portion 3319 is integrally formed with the second insert portion 3317, or is fixedly connected or positionally engaged. Part of the first gas channel is located between the first conduit portion 3318 and the first insert portion 3316, while part of the second gas channel is located between the second conduit portion 3319 and the second insert portion 3317.

[0030] In this embodiment, the valve component 340 is a one-way component. The communication portion 330 includes a first hole portion 331, at least a portion of the first communication cavity 3312 is located in the first hole portion 331, and at least a portion of the second communication cavity 3313 is located in the first hole portion 331. The first hole portion 331 includes a receiving portion. The communication portion 330 has a first communication port 3314 and a second communication port 3315. The first communication port 3314 is located in the wall of the first hole portion 331, and the second communication port 3315 is located in the wall of the first hole portion. The first communication port 3314 communicates with the second gas-liquid separation cavity 3171, and the second communication port 3315 communicates with the first gas-liquid separation cavity 3161. Along the axis of the first hole portion 331, the first communication port 3314 is located on one side of the receiving portion, and the second communication port 3315 is located on the other side of the receiving portion. In other embodiments, the valve component 340 may also be a solenoid valve or a ball valve, which will not be described in detail. Compared with the valve component 340 being a solenoid valve or a ball valve, these valves have the advantages of being easier to install, lowering costs, and not requiring electrical control.

[0031] The fluid management device 10 includes a first fixing portion, a second fixing portion, a first mating portion, and a second mating portion. The first fixing portion is fixedly connected or positionally engaged with the first mating portion, and the second fixing portion is fixedly connected or positionally engaged with the second mating portion. In this embodiment, the connecting portion 330 is fixed to the second block 316 by bolts, and the connecting portion 330 is fixed to the fourth block 317 by bolts. The connecting portion 330 of the fluid management module is fixedly connected to the second block 316 and the fourth block 317, respectively. In this way, the first fluid management module 310 and the second fluid management module 320 are fixedly connected via the connecting portion 330. In this way, the connecting portion 330 not only provides a connection function but also a fixed connection function. One of the first fixing portion and the first mating portion is located in the connecting portion 330, while the other is located in the second block 316. One of the second fixing portion and the second mating portion is located in the connecting portion 330, while the other is located in the fourth block 317. In this embodiment, the first mating portion and the second mating portion are located in the second block 316 and the fourth block 317, respectively.

[0032] In the first working mode of the fluid management device 10, the first valve core 313 causes the first valve chamber 3133 to communicate with the first gas-liquid separation chamber 3161 through the first throttling chamber 3131', and the valve component 340 causes the second communicating chamber 3313 to be disconnected from the first communicating chamber 3312. The relatively gaseous refrigerant in the first gas-liquid separation chamber 3161 flows out of the fluid management device 10 through the first connecting port, which is an outlet of the fluid management device 10. In the second working mode, the first valve core 313 causes the first valve chamber 3133 to be disconnected from the first gas-liquid separation chamber 3161, and the second valve core 315 causes the second valve chamber 3153 to communicate with the second gas-liquid separation chamber 3171 through the second throttling chamber 3151'. The valve component 340 causes the first communicating chamber 3312 to unidirectionally connect to the second communicating chamber 3313. The first connecting port is an outlet of the fluid management device 10.

[0033] Of course, the fluid management device 10 may also not be provided with the connecting part 330, and the first gas channel 3163 has an outlet in the second block 316 or the tube or block connected to the second block 316 has an outlet, and the second gas channel 3173 has an outlet in the fourth block 317 or the tube or block connected to the fourth block 317 has an outlet.

[0034] One embodiment of the present invention further provides a thermal management system, comprising a compressor 1, a fluid management device 10, a first heat exchanger 2, and a second heat exchanger 3. The compressor 1 has an outlet 11, a first inlet 12, and a second inlet 13. The first inlet 12 is a relatively high-pressure inlet, and the second inlet 13 is a relatively low-pressure inlet. Specifically, the outlet of the compressor 1 is connected to the fifth port 1005, one port of the first heat exchanger 2 is connected to the second port 1002, and another port of the first heat exchanger 2 is connected to the first port 1001, or in other words, the second port 1002 can be connected to the first port 1001 through the first heat exchanger 2, the third port 1003 is connected to the first inlet 12 of the compressor 1, one port of the second heat exchanger 3 is connected to the fourth port 1004, and another port of the second heat exchanger 3 is connected to the seventh port 1007, or in other words, the fourth port 1004 can be connected to the seventh port 1007 through the second heat exchanger 3, and the sixth port 1006 is connected to the second inlet 13 of the compressor 1. The compressor 1, the first heat exchanger 2, and the second heat exchanger 3 respectively have ports connected to the fluid management device 10, or in other words, the thermal management system is connected to the compressor 1, the first heat exchanger 2, and the second heat exchanger 3 through the fluid management device 10. The connection relationship of the thermal management system is relatively simple and can also reduce the installation steps.

[0035] In this embodiment, the first heat exchanger 2 is located in the vehicle's front-end module and is used for heat exchange with ambient air, absorbing heat from the ambient air or releasing heat to the ambient air. The second heat exchanger 3 is located in the air conditioning unit and is used to regulate the temperature of the passenger compartment. The thermal management system also includes a radiator and a first pump. The second flow channel of the first heat exchange module 120 and the first pump are connected in series with the radiator, which is located in the air conditioning unit and regulates the temperature of the passenger compartment. The thermal management system also includes a second pump and a battery cooler. The second flow channel of the second heat exchange module 110 and the second pump are connected in series with the battery cooler, which regulates the temperature of the battery.

[0036] The thermal management system includes a heating mode and a cooling mode. In the heating mode, the fluid management device 10 is in a first working mode. Specifically, the high-temperature and high-pressure refrigerant releases heat in the first heat exchange module 120, and then the refrigerant enters the first valve chamber 3133 of the first fluid management module 310 through the first connecting channel 250 of the connector 200. The first valve core 313 connects the first throttling chamber 3131' to the first valve chamber 3133 and the first gas-liquid separation chamber 3161. After the throttling and pressure reduction of the refrigerant is separated into gas and liquid in the first gas-liquid separation chamber 3161, the relatively gaseous refrigerant enters the first inlet 12 of the compressor 1 through the third port 1003, and the relatively liquid refrigerant enters the first heat exchanger 2 through the second port 1002 and evaporates and absorbs heat in the first heat exchanger 2. The refrigerant flowing out of the first heat exchanger 2 enters the first port 1001 of the fluid management device 10, and the valve unit 400 opens the third sub-channel 263. The refrigerant enters the gas separation chamber through the second sub-channel 262 and enters the second inlet 13 of the compressor 1 from the sixth port 1006 to participate in the next cycle. After the throttled refrigerant is separated into gas and liquid in the first gas-liquid separator, it enters the compressor 1 in a relatively gaseous state. This has the effect of increasing the gas and replenishing the heat for the entire thermal management system, thereby improving the performance of the thermal management system. In the cooling mode, the fluid management device 10 is in the second operating mode. The high-temperature and high-pressure refrigerant discharged from the compressor 1 enters the first valve chamber 3133 of the first fluid management module 310 through the first heat exchange module 120 and the first connecting channel 250. The first valve core 313 connects the first conducting channel 3132 to the first valve chamber 3133 and the second port 1002. The high-temperature and high-pressure refrigerant releases heat in the first heat exchanger 2, and then enters the second sub-channel 262 of the connector 200 through the first port 1001. Then it enters the second valve chamber 3153. The second valve core 315 connects the second throttling chamber 3151' to the second valve chamber 3153 and the second gas-liquid separation chamber 3171. The relatively gaseous refrigerant enters the first inlet 12 of the compressor 1 through the third port 1003, and the relatively liquid refrigerant enters the second heat exchanger 3 through the fourth port 1004 and evaporates and absorbs heat in the second heat exchanger 3. The refrigerant enters the gas separation chamber through the seventh port 1007, and then enters the second inlet 13 of the compressor 1 through the sixth port 1006 to participate in the next cycle. After the throttled refrigerant is separated into gas and liquid in the second gas-liquid separation chamber, the relatively gaseous refrigerant enters the compressor 1. This has the effect of increasing gas and replenishing enthalpy for the entire thermal management system, which can improve the performance of the thermal management system. It can be seen that the thermal management system of this embodiment has the effect of increasing gas and replenishing enthalpy in both cooling mode and heating mode, and the performance of the thermal management system is improved.

[0037] In addition, the thermal management system also includes a battery cooling mode. In the battery cooling mode, the fluid management device 10 is in the second working mode. The high-temperature and high-pressure refrigerant discharged from the compressor 1 enters the first valve chamber 3133 of the first fluid management module 310 through the first heat exchange module 120 and the first connecting channel 250. The first valve core 313 connects the first conducting channel 3132 to the first valve chamber 3133 and the second port 1002. The high-temperature and high-pressure refrigerant releases heat in the first heat exchanger 2, and then the refrigerant enters the connecting piece 200 through the first port 1001. At this time, the valve unit 400 closes the third sub-channel 263, and the second valve core 315 connects the second throttling chamber 3151' to the second valve chamber 3153 and the second gas-liquid In the separation chamber 3171, the relatively gaseous refrigerant enters the first inlet 12 of the compressor 1 through the third port 1003, while the relatively liquid refrigerant enters the second heat exchanger 3 through the fourth port 1004, where it evaporates and absorbs heat. The refrigerant then enters the gas separation chamber through the seventh port 1007 and then enters the second inlet 13 of the compressor 1 through the sixth port 1006, participating in the next cycle. The throttling unit 500 opens, throttling and reducing the pressure of the refrigerant, which then enters the second heat exchange module 110, where it evaporates and absorbs heat. The refrigerant then enters the gas separation chamber through the third connecting channel 270 and then enters the second inlet 13 of the compressor 1 through the sixth port 1006, participating in the next cycle. In other embodiments, the second valve core 315 disconnects the second valve chamber 3153 from the fourth port 1004, and the second valve core 315 disconnects the second valve chamber 3153 from the second gas-liquid separation chamber 3171. In this case, the second heat exchanger 3 does not participate in heat exchange.

[0038] It should be noted that the above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above embodiments, it should be understood by those skilled in the art that the present invention can still be modified or replaced by equivalents, and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.

Claims

1. A fluid management device, comprising a valve core, a block, a communication portion, and a valve component, wherein the block is fixedly connected or positionally connected to the communication portion, the fluid management device comprising a gas-liquid separation chamber, a valve chamber, and a throttling chamber, the valve chamber being located within the block, the valve core being located within the valve chamber, and at least a portion of the gas-liquid separation chamber being located within the block; the valve core being capable of connecting the throttling chamber to the valve chamber and the gas-liquid separation chamber; The gas-liquid separation chamber includes a first gas-liquid separation chamber and a second gas-liquid separation chamber, the communicating portion includes a accommodating portion, the accommodating portion has an accommodating chamber, at least part of the valve component is located in the accommodating chamber, and the valve component is fixedly connected or limit-connected to the accommodating portion; the communicating portion has a first connecting port, a first communicating chamber and a second communicating chamber, the first communicating chamber is connected to the second gas-liquid separation chamber, the valve component can make the first communicating chamber unidirectionally conductive to the second communicating chamber, the first connecting port is connected to the second communicating chamber, and the first gas-liquid separation chamber is connected to the second communicating chamber.

2. The fluid management device according to claim 1, characterized in that The valve core includes a first valve core and a second valve core, the valve cavity includes a first valve cavity and a second valve cavity, and the throttling cavity includes a first throttling cavity and a second throttling cavity. The first valve core is located in the first valve cavity, and the second valve core is located in the second valve cavity. The first valve core can connect the first throttling cavity to the first valve cavity and the first gas-liquid separation cavity, and the second valve core can connect the second throttling cavity to the second valve cavity and the second gas-liquid separation cavity. The blocks include a first block, a second block, a third block, and a fourth block, wherein the second block and the fourth block are integrally structured or separately arranged, the first block and the second block are fixedly connected or position-limitedly connected, the first valve cavity is located in the first block, and at least a portion of the first gas-liquid separation cavity is located in the second block; the third block and the fourth block are fixedly connected or position-limitedly connected, the second valve cavity is located in the third block, and at least a portion of the second gas-liquid separation cavity is located in the fourth block; The connecting portion is an integral structure with at least one of the fourth block and the second block, or the connecting portion is fixedly connected or position-limitedly connected to the second block, and the connecting portion is fixedly connected or position-limitedly connected to the fourth block.

3. The fluid management device according to claim 2, characterized in that The fluid management device includes a first inserting portion, a second inserting portion, a first accommodating portion, and a second accommodating portion, wherein the first inserting portion has a passage communicating with the second communicating cavity and the first gas-liquid separation cavity, and the second inserting portion has a passage communicating with the first communicating cavity and the second gas-liquid separation cavity, the first inserting portion is located in the accommodating cavity of the first accommodating portion, and the first inserting portion is sealedly connected to the first accommodating portion, and the second inserting portion is located in the accommodating cavity of the second accommodating portion, and the second inserting portion is sealedly connected to the second accommodating portion; One of the first insertion portion and the first accommodation portion is located in the communication portion, and the other is located in the second block; one of the second insertion portion and the second accommodation portion is located in the communication portion, and the other is located in the fourth block.

4. The fluid management device according to claim 3, characterized in that The communicating portion includes a first inserting portion and a second inserting portion, the first accommodating portion is located in the second block, and the second accommodating portion is located in the fourth block; The fluid management device includes a first conduit portion and a second conduit portion, wherein the conduit opening of the first conduit portion faces away from the first insertion portion, and the conduit opening of the second conduit portion faces away from the second insertion portion. The first conduit portion and the first insertion portion are integrally structured or fixedly connected or positionally connected, and the second conduit portion and the second insertion portion are integrally structured or fixedly connected or positionally connected.

5. The fluid management device according to any one of claims 1 to 4, characterized in that: The valve component is a one-way component, the communication portion includes a first hole portion, at least part of the first communication cavity is located in the first hole portion, at least part of the second communication cavity is located in the first hole portion, the first hole portion includes a receiving portion, the communication portion includes a first communication port and a second communication port, the first communication port is communicated with the second gas-liquid separation cavity, the second communication port is communicated with the first gas-liquid separation cavity, along the axis direction of the first hole portion, the first communication port is located on one side of the receiving portion, the second communication port is located on the other side of the receiving portion, and the first communication port and the second communication port are located on different sides of the receiving portion; Along the direction of gravity, at least part of the connecting portion is located above the block.

6. The fluid management device according to claim 5, characterized in that The fluid management device includes a first fixing portion, a second fixing portion, a first matching portion, and a second matching portion, wherein the first fixing portion is fixedly connected or position-limitedly connected to the first matching portion, and the second fixing portion is fixedly connected or position-limitedly connected to the second matching portion; The block includes a second block and a fourth block, one of the first fixing portion and the first matching portion is located in the connecting portion, and the other is located in the second block, and one of the second fixing portion and the second matching portion is located in the connecting portion, and the other is located in the fourth block.

7. The fluid management device according to any one of claims 1 to 4 and 6, characterized in that: The throttling chamber includes a first throttling chamber and a second throttling chamber, the valve core includes a first valve core and a second valve core, and the fluid management device includes a first working mode and a second working mode. In the first working mode, the first valve core allows the first valve chamber to communicate with the first gas-liquid separation chamber through the first throttling chamber, and the valve component disconnects the second communication chamber from the first communication chamber. The first connection port is an outlet of the fluid management device. In the second working mode, the first valve core disconnects the first valve chamber from the first gas-liquid separation chamber, the second valve core connects the second valve chamber with the second gas-liquid separation chamber through the second throttling chamber, the valve component connects the first connecting chamber to the second connecting chamber in a one-way manner, and the first connecting port is an outlet of the fluid management device.

8. The fluid management device according to claim 5, characterized in that The throttling chamber includes a first throttling chamber and a second throttling chamber, the valve core includes a first valve core and a second valve core, and the fluid management device includes a first working mode and a second working mode. In the first working mode, the first valve core allows the first valve chamber to communicate with the first gas-liquid separation chamber through the first throttling chamber, and the valve component disconnects the second communication chamber from the first communication chamber. The first connection port is an outlet of the fluid management device. In the second working mode, the first valve core disconnects the first valve chamber from the first gas-liquid separation chamber, the second valve core connects the second valve chamber with the second gas-liquid separation chamber through the second throttling chamber, the valve component connects the first connecting chamber to the second connecting chamber in a one-way manner, and the first connecting port is an outlet of the fluid management device.

9. The fluid management device according to claim 7, wherein: The fluid management device includes a heat exchange module and a connector, the heat exchange module is fixedly connected or limitably connected to the connector, the connector has a communication channel, the communication channel includes a first communication channel and a second communication channel, the heat exchange module includes a first heat exchange module and a second heat exchange module, the first communication channel is connected to the flow channel of the first heat exchange module, and the second communication channel is connected to the flow channel of the second heat exchange module; The block includes a first block and a second block, the first block is fixedly connected or limit-connected to the connecting piece, the first valve cavity is connected to the first communicating channel, the second block is fixedly connected or limit-connected to the connecting piece, and the second communicating channel is connected to the second valve cavity.

10. The fluid management device according to claim 8, wherein: The fluid management device includes a heat exchange module and a connector, the heat exchange module is fixedly connected or limitably connected to the connector, the connector has a communication channel, the communication channel includes a first communication channel and a second communication channel, the heat exchange module includes a first heat exchange module and a second heat exchange module, the first communication channel is connected to the flow channel of the first heat exchange module, and the second communication channel is connected to the flow channel of the second heat exchange module; The block includes a first block and a second block, the first block is fixedly connected or limit-connected to the connecting piece, the first valve cavity is connected to the first communicating channel, the second block is fixedly connected or limit-connected to the connecting piece, and the second communicating channel is connected to the second valve cavity.

11. The fluid management device according to claim 9 or 10, characterized in that: The heat exchange module includes several stacked plates, and the connecting member includes a first side portion and a second side portion. The heat exchange module is fixedly connected or limit-connected to the first side portion, and the block is fixedly connected or limit-connected to the second side portion. Along the stacking direction of the plates, the heat exchange module is located on one side of the connecting member, and the block is located on the other side of the connecting member. The block and the heat exchange module are located on different sides of the connecting member.

12. The fluid management device according to claim 11, wherein: The connecting member includes a third side portion, and along the stacking direction of the plates, the first side portion is located on one side of the third side portion, and the second side portion is located on the other side opposite to the third side portion; The fluid management device includes at least one of a valve unit and a throttling unit, the connecting member includes a mounting portion, the mounting portion has a mounting hole, the mounting hole has an opening on the wall of the third side portion, the mounting holes include a first mounting hole and a second mounting hole, at least part of the valve unit is located in the first mounting hole, and at least part of the throttling unit is located in the second mounting hole.

Citation Information

Patent Citations

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