An opening and closing short steel bar positioning mechanism
By designing an open-and-close short steel bar positioning mechanism and using clamping components and a drive motor system to achieve automatic clamping and rotation of the steel bars, the problem of poor steel bar welding positioning effect is solved, and welding efficiency and safety are improved.
Patent Information
- Application Number
- CN202210818835.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-08
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2042-07-08
AI Technical Summary
The existing steel bar welding positioning effect is poor and inconvenient to adjust, which affects the welding process efficiency.
An opening and closing short steel bar positioning mechanism is designed. It adopts clamping components and a drive motor system to realize the automatic clamping and rotation of steel bars. It includes a combination structure of clamping unit, rotating plate and positioning plate. The clamping block and variable diameter clamping groove can adapt to steel bars of different sizes. The drive motor drives the gear rotation to realize the automatic adjustment of steel bars.
It improves the positioning accuracy and processing efficiency of steel bar welding, simplifies the operation process, improves safety and reduces the difficulty of operation.
Smart Images

Figure CN115122023B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of steel bar welding, and in particular relates to an opening and closing short steel bar positioning mechanism. Background Art
[0002] Rebar refers to steel used in reinforced concrete and prestressed concrete. Its cross-section is circular, or sometimes square with rounded corners. It includes plain round bars, ribbed bars, and twisted bars.
[0003] Welding is the process of melting the parts to be joined through external energy input, achieving molecular and atomic bonding between the components. Rebar needs to be secured during welding to facilitate the process. Current methods of joining rebar using friction welding have poor assembly and positioning, and are inconvenient for handling and adjusting the rebar, impacting the efficiency of rebar welding. Summary of the Invention
[0004] The purpose of the present invention is to provide an opening and closing short steel bar positioning mechanism to solve the problems that the existing steel bar welding positioning effect is poor, the steel bar loading and unloading adjustment is inconvenient, and the steel bar welding processing efficiency is affected.
[0005] The first gear is connected with the gear train of the said cam, and the second gear is connected with the gear train of the said cam, and the gear train is connected with the gear train of the said cam, and the gear train is connected with the gear train of the said cam, and the gear train is meshed with the first gear and the gear train.
[0006] As a further description of the above technical solution:
[0007] The clamping block is provided with a diameter-reducing clamping groove.
[0008] As a further description of the above technical solution:
[0009] A second slide groove is provided in the mounting seat, the slide rod is slidably connected in the second slide groove, at least one limiting groove is provided on the mounting seat, the limiting groove is connected to the second slide groove, and a limiting block matching the limiting groove is provided on the slide rod.
[0010] As a further description of the above technical solution:
[0011] A third through hole is formed on the mounting seat, the third through hole is communicated with the second sliding groove, and the first gear is located in the third through hole.
[0012] As a further description of the above technical solution:
[0013] The positioning plate includes an upper positioning plate and a lower positioning plate. One end of the upper positioning plate is hinged to the lower positioning plate, and the other end of the upper positioning plate is a free end.
[0014] As a further description of the above technical solution:
[0015] At least one second driving motor is provided on the lower positioning plate, a driving rod of the second driving motor is connected to a second gear, and the second gear is engaged with the second tooth groove on the rotating plate.
[0016] As a further description of the above technical solution:
[0017] Slide blocks are respectively provided at both ends of the bottom of the lower positioning plate, and the slide blocks are slidably connected to the slide rails on the bottom plate.
[0018] As a further description of the above technical solution:
[0019] A plurality of rotating shafts are respectively provided on both sides of the rotating plate, and the rotating shafts are rotatably connected to guide wheels, and the guide wheels are in contact with the edges of the first through holes.
[0020] As a further description of the above technical solution:
[0021] The rotating plate includes an upper rotating plate and a lower rotating plate, and the upper rotating plate and the lower rotating plate have the same structure.
[0022] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0023] 1. In the present invention, a clamping component is provided on the rotating plate to achieve the purpose of fixing the steel bar and simplifying the steel bar fixing operation. Specifically, the steel bar is passed through the second through hole, and the first drive motor drives the first gear to rotate, and the first gear drives the slide bar to move toward the steel bar in the mounting seat, so that the clamping block is against the surface of the steel bar. The clamping block is provided with a variable diameter clamping groove, which can adapt to steel bars of different sizes, realize automatic clamping, avoid direct contact between the operator and the steel bar, avoid burns to the operator, and improve safety.
[0024] 2. In the present invention, a second drive motor and a second gear are arranged on the lower positioning plate. The second drive motor drives the second gear to rotate, and then drives the rotating plate to rotate, so that the steel bar rotates and welding is performed, thereby realizing automatic adjustment and reducing the difficulty of operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0026] Figure 1 This is a structural schematic diagram of an opening and closing short steel bar positioning mechanism.
[0027] Figure 2 This is an exploded view of an opening and closing short steel bar positioning mechanism.
[0028] Figure 3 This is a structural schematic diagram of a clamping unit in an opening and closing short steel bar positioning mechanism.
[0029] Figure 4 This is an exploded view of the clamping unit in an opening and closing short steel bar positioning mechanism.
[0030] Figure 5 for Figure 1 Enlarged view of part A in the middle.
[0031] Figure 6 This is a reference diagram of the usage status of an opening and closing short steel bar positioning mechanism.
[0032] Legend:
[0033] 1. Base plate; 2. Positioning plate; 21. Upper positioning plate; 22. Lower positioning plate; 3. First through hole; 4. Rotating plate; 41. Upper rotating plate; 42. Lower rotating plate; 5. First slide groove; 6. Clamping component; 61. Clamping unit; 611. Mounting seat; 6111. Limiting groove; 6112. Third through hole; 612. First drive motor; 613. Slide rod; 6131. Limiting block; 614. Clamping block; 6141. Variable diameter clamping groove; 615. Second slide groove; 7. Second through hole; 8. First gear; 9. Second drive motor; 10. Second gear; 11. Slider; 12. Slide rail; 13. Rotating shaft; 14. Guide wheel; 15. Rebar. DETAILED DESCRIPTION
[0034] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0035] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort shall fall within the scope of protection of the present invention.
[0036] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0037] In the description of the embodiments of the present invention, it should be noted that the terms "upper" and "inner" etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are orientations or positional relationships in which the inventive product is usually placed when in use. These are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.
[0038] In the description of the present invention, it should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections, indirect connections through an intermediate medium, or internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0039] See also Figure 1-6The present invention provides an opening and closing short steel bar positioning mechanism, comprising a bottom plate 1, a positioning plate 2 is provided on the bottom plate 1, a first through hole 3 is provided on the positioning plate 2, a rotating plate 4 is provided in the first through hole 3, the rotating plate 4 is rotatably connected to the first slide groove 5 of the positioning plate 2, and clamping parts 6 are respectively provided on both sides of the rotating plate 4, the clamping parts 6 are located at the edge of the second through hole 7 on the rotating plate 4, the clamping parts 6 include two symmetrically arranged clamping units 61, the clamping units 61 include A mounting seat 611, a first drive motor 612, a slide rod 613 and a clamping block 614, wherein the mounting seat 611 is connected to the rotating plate 4, the slide rod 613 is slidably connected in the mounting seat 611, the clamping block 614 is connected to one end of the slide rod 613, and a plurality of tooth grooves are provided on the slide rod 613, which mesh with the first gear 8, and the first gear 8 is connected to the drive shaft of the first drive motor 612, and the first drive motor 612 is mounted on the mounting seat 611.
[0040] The clamping block 614 is provided with a diameter-reducing clamping groove 6141, which can adapt to the fixation of steel bars of different sizes.
[0041] The mounting base 611 is provided with a second chute 615, and the slide rod 613 is slidably connected to the second chute 615. The mounting base 611 is provided with at least one limiting groove 6111, which is connected to the second chute 615. The slide rod 613 is provided with a limiting block 6131 that matches the limiting groove 615. The mounting base is detachably connected to the rotating plate via screws. The limiting block cooperates with the limiting groove to prevent the slide rod from rotating, so that the slide rod can only move in a straight line, thereby preventing the clamping block from not contacting the rebar and causing the clamping block to fail to clamp the rebar.
[0042] The mounting seat 611 is provided with a third through hole 6112, which is connected to the second sliding groove 615, and the first gear 8 is located in the third through hole 6112. This facilitates the first gear to engage with the sliding rod.
[0043] The positioning plate 2 includes an upper positioning plate 21 and a lower positioning plate 22. One end of the upper positioning plate 21 is hinged to the lower positioning plate 22, and the other end of the upper positioning plate 21 is a free end. This makes it easy to open the upper positioning plate.
[0044] At least one second drive motor 9 is mounted on the lower positioning plate 22. A second gear 10 is connected to the drive rod of the second drive motor 9. The second gear 10 meshes with the second tooth groove on the rotating plate 4. The second drive motor drives the second gear to rotate, which in turn drives the rotating plate to rotate the steel bar, thereby facilitating welding, achieving automated adjustment, and reducing the difficulty of welding operations.
[0045] The two ends of the bottom of the lower positioning plate 22 are respectively provided with sliders 11, and the sliders 11 are slidably connected to the slide rails 12 on the bottom plate 1. In this way, the position of the positioning plate can be adjusted to facilitate welding between steel bars of different lengths.
[0046] A plurality of rotating shafts 13 are provided on both sides of the rotating plate 4. The rotating shafts 13 are rotatably connected to guide wheels 14, which contact the edges of the first through holes 3. This serves to limit the rotation and prevent the rotating plate from being eccentric during rotation.
[0047] The rotating plate 4 comprises an upper rotating plate 41 and a lower rotating plate 42, both of which have identical structures. This facilitates the removal and placement of rebar. A magnet is located within the upper positioning plate to hold the upper rotating plate in place. However, when the second drive motor is activated, the lower rotating plate drives the upper rotating plate to move.
[0048] Working principle: The steel bar is passed through the second through hole, and the two clamping units on both sides of the rotating plate move toward each other at the same time to clamp the steel bar and start welding. Then the second drive motor drives the second gear to rotate, and the second gear drives the rotating plate to rotate, so that the steel bar can be rotated to a certain angle to weld the unwelded areas. Finally, the rotating plate is restored to its original position, and the clamping unit is also restored to its original position. The steel bar is then pulled out. In places where there is insufficient space, the upper positioning plate can be opened so that the steel bar can be taken out from above. The present invention achieves the purpose of fixing the steel bar and simplifying the steel bar fixing operation by arranging a clamping component on the rotating plate. Specifically, the steel bar is passed through the second through hole, and the first drive motor drives the first gear to rotate. The first gear then drives the slide bar to move toward the steel bar in the mounting seat, so that the clamping block is against the surface of the steel bar. The clamping block is provided with a variable diameter clamping groove, which can adapt to steel bars of different sizes, realize automatic clamping, avoid direct contact between the operator and the steel bar, avoid burns to the operator, and improve safety. By arranging a second drive motor and a second gear on the lower positioning plate, the second drive motor drives the second gear to rotate, and then drives the rotating plate to rotate, so that the steel bar rotates and welding is performed, realizing automatic adjustment and reducing the difficulty of operation.
[0049] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. An opening and closing short steel bar positioning mechanism, characterized in that: The invention comprises a base plate (1), a positioning plate (2) is provided on the base plate (1), a first through hole (3) is provided on the positioning plate (2), a rotating plate (4) is provided in the first through hole (3), the rotating plate (4) is rotatably connected in the first slide groove (5) of the positioning plate (2), clamping parts (6) are provided on both sides of the rotating plate (4), the clamping parts (6) are located at the edge of the second through hole (7) on the rotating plate (4), the clamping parts (6) include two symmetrically arranged clamping units (61), the clamping units (61) include a mounting seat (611), a first driving motor (612), a sliding rod (613) and a clamping block (614), the mounting seat (611) is connected to the rotating plate (4), the sliding rod (613) is slidably connected in the mounting seat (611), the clamping block (614) is connected to one end of the sliding rod (613), and the sliding rod (613) is provided with a plurality of tooth grooves. The tooth groove is engaged with the first gear (8), the first gear (8) is connected to the driving shaft of the first driving motor (612), the first driving motor (612) is mounted on the mounting seat (611), the clamping block (614) is provided with a reducing clamping groove (6141), the mounting seat (611) is provided with a second sliding groove (615), the sliding rod (613) is slidably connected in the second sliding groove (615), the mounting seat (61 1) is provided with at least one limiting groove (6111), the limiting groove (6111) is communicated with the second sliding groove (615), the sliding rod (613) is provided with a limiting block (6131) matching the limiting groove (6111), the mounting seat (611) is provided with a third through hole (6112), the third through hole (6112) is communicated with the second sliding groove (615), and the first gear (8) is located in the third through hole (6112).
2. The opening and closing short steel bar positioning mechanism according to claim 1, characterized in that: The positioning plate (2) comprises an upper positioning plate (21) and a lower positioning plate (22), one end of the upper positioning plate (21) is hinged to the lower positioning plate (22), and the other end of the upper positioning plate (21) is a free end.
3. The opening and closing short steel bar positioning mechanism according to claim 2, characterized in that: At least one second drive motor (9) is provided on the lower positioning plate (22), a second gear (10) is connected to a drive rod of the second drive motor (9), and the second gear (10) is meshed with a second tooth groove on the rotating plate (4).
4. The opening and closing short steel bar positioning mechanism according to claim 2, characterized in that: Slide blocks (11) are respectively provided at both ends of the bottom of the lower positioning plate (22), and the slide blocks (11) are slidably connected to the slide rails (12) on the bottom plate (1).
5. The opening and closing short steel bar positioning mechanism according to claim 1, characterized in that: A plurality of rotating shafts (13) are respectively provided on both sides of the rotating plate (4), and the rotating shafts (13) are rotatably connected to guide wheels (14), and the guide wheels (14) are in contact with the edge of the first through hole (3).
6. The opening and closing short steel bar positioning mechanism according to claim 1, characterized in that: The rotating plate (4) comprises an upper rotating plate (41) and a lower rotating plate (42), and the upper rotating plate (41) and the lower rotating plate (42) have the same structure.
Citation Information
Patent Citations
Adjustable clamping device for pipe welding
CN108788617A
Stainless steel pipe girth welding clamping device
CN211638863U
Open-close type short steel bar positioning mechanism
CN217750123U