A pin processing device for diode production
By designing a diode processing device including a gantry, lifting plate and adjusting parts, the problem of being unable to cut and bend the pins simultaneously in the prior art is solved, precise control of pin length and process simplification are achieved, and processing is improved Efficiency and precision.
Patent Information
- Application Number
- CN202210735592.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-27
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2042-06-27
AI Technical Summary
The existing diode processing devices cannot achieve pin cutting and bending at the same time, resulting in poor length accuracy and consistency, independent equipment and cumbersome processes.
A diode production pin processing device including a gantry, lifting plate, clamping portion, bending portion, cutting portion and limiting plate is designed, cutting and bending through a movable knife, a fixed knife and a bending limiting plate. Fold and adjust cutting length and height through linear slip assembly and height adjustment pieces to ensure accurate pin handling.
The diode pin cutting and bending are achieved, which makes its length consistent, simplifies process steps, improves efficiency, and prevents damage during bending through the limiting plate and adjusting parts, ensuring accurate pin handling.
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Figure CN115138783B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of diode processing, and in particular to a pin processing device for diode production. Background Art
[0002] The diode is a common component of the integrated circuit board. It is fixed to the circuit board through the pins using the welding process to achieve connection with the circuit. When processing the diode, in order to better fit, the diode pins need to be cut and bent.
[0003] After searching, the Chinese patent publication number CN216027720U discloses a pin processing device for diode processing, including a fixed seat, a movable groove, a bending groove and a bending plate. The movable groove is opened on the left side of the top of the fixed seat, the bending groove is opened on the right side of the top of the fixed seat, the left side of the bottom of the bending plate is movably connected to the left side of the bottom of the inner wall of the bending groove, and an installation groove is opened on the right side of the top of the fixed seat.
[0004] The above patent has the following shortcomings: when bending, it is impossible to cut the diode pins, which will result in poor accuracy and consistency of the diode length. If used in conjunction with a cutting device, it will cause the equipment to be independent, increase the number of processes, and be more cumbersome. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a pin processing device for diode production.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A pin processing device for diode production comprises a base, a gantry is fixedly mounted on the top outer wall of the base, a lifting plate is connected to the bottom of the gantry via a lifting portion, a clamping portion, a bending portion, a pin limiting portion and a cutting portion are respectively provided on the outer wall of the lifting plate and the opposite side of the base, the cutting portion comprises a movable knife and a fixed knife which cooperate with each other, and the bending portion is realized by a bending limiting plate.
[0008] Preferably: the movable knife is connected to the lifting plate through a linear sliding assembly, a height adjusting member is provided at the bottom of the fixed knife, and the height adjusting member is connected to the top of the base through another set of the linear sliding assembly.
[0009] Furthermore: the linear sliding assembly is realized by the cooperation of a sliding block and a sliding rail.
[0010] On the basis of the above scheme: a limit locking member is arranged inside the slider, and the limit locking member comprises a friction block which is slidably connected to the inner wall of the slider and can contact and cooperate with the slide rail, and a knob which is threadedly connected to the slider, and the friction block is rotatably connected to the knob.
[0011] A better solution in the aforementioned solution is: the height adjustment member includes a guide telescopic rod, an internal threaded barrel and a screw rod, the guide telescopic rod is fixed to the outer wall on the opposite side of the fixed knife and the slider, the two screw rods are respectively fixedly installed on the outer wall on the opposite side of the fixed knife and the slider, and the internal threaded barrel is connected to the opposite side of the two screw rods through threads with opposite rotation directions, and the outer wall of the screw rod is connected with a locking nut through a thread.
[0012] As a further solution of the present invention: the bending limit plate is fixed to the bottom outer wall of the lifting plate, and a bevel is provided on one side of the bending limit plate close to the pin limit portion, and one side of the bevel is processed with a rounded corner.
[0013] At the same time, the clamping part includes a first holding block and a second holding block.
[0014] As a preferred embodiment of the present invention: the inner walls of the holding block 1 and the holding block 2 are both provided with a half groove that cooperates with the diode, and the holding block 1 and the holding block 2 are respectively slidably matched with the base and the lifting plate through guide rods, and the outer wall of the guide rod is provided with a spring.
[0015] At the same time, the pin limiting part includes a lower top plate fixed to the top of the base and a lower pressure plate fixedly installed on the two side walls of the holding block.
[0016] As a more preferred solution of the present invention: the lower top plate and the lower pressure plate are located in the same vertical plane.
[0017] The beneficial effects of the present invention are:
[0018] 1. The present invention is provided with a movable knife, a fixed knife and a bending limit plate. On the one hand, it can realize the cutting and bending of the diode pins, so that the consistency of the pin length is also good while marking. On the other hand, it realizes bending and cutting by lifting and lowering the lifting plate, which simplifies the process steps and increases the efficiency.
[0019] 2. The present invention, by providing a linear sliding assembly, can achieve the change of the position of the movable knife and the fixed knife through the cooperation of the slider and the slide rail, thereby achieving the adjustment of the cutting length.
[0020] 3. The present invention, by providing an internal threaded barrel and a screw rod, the internal threaded barrel can rotate to adjust the height of the fixed knife through the connection with the screw rod, so that the device can be specifically adjusted according to the different height positions of the pins.
[0021] 4. In the present invention, after cutting is completed, the bending limit plate contacts the cut pin and continues to descend, so that the pin can be bent, and by setting the rounded corners and the bevel, it can prevent the right-angle edge from damaging the pin during bending.
[0022] 5. The present invention, by setting a lower top plate and a lower pressure plate, on the one hand, when the holding block two cooperates with the holding block one, the lower top plate and the lower pressure plate also cooperate to clamp and limit the protruding pins of the diode, so as to prevent the pins from being disconnected due to axial tension during subsequent bending and cutting. On the other hand, the cooperation between the lower top plate and the lower pressure plate can also determine the bending point of the pin to ensure the bending accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall structure of a pin processing device for diode production proposed by the present invention;
[0024] Figure 2 This is a schematic diagram of the overall structure of the cutting part of a pin processing device for diode production proposed by the present invention;
[0025] Figure 3 This is a schematic cross-sectional structure diagram of a stopper of a pin processing device for diode production proposed by the present invention;
[0026] Figure 4 This is a schematic diagram of the structure of a height adjustment member of a pin processing device for diode production proposed by the present invention;
[0027] Figure 5 This is a schematic diagram of the structure of the clamping part of a pin processing device for diode production proposed by the present invention;
[0028] Figure 6 This is a schematic structural diagram of a first and second holding block of a pin processing device for diode production proposed by the present invention.
[0029] In the figure: 1-base, 2-gantry, 3-lifting part, 4-lifting plate, 5-clamping part, 6-bending part, 7-pin limiting part, 8-cutting part, 9-linear sliding assembly, 10-movable knife, 11-fixed knife, 12-height adjustment part, 13-slider, 14-slide rail, 15-limit locking part, 16-friction block, 17-knob, 18-guide telescopic rod, 19-internal thread cylinder, 20-locking nut, 21-screw, 22-lower top plate, 23-spring, 24-guide rod, 25-holding block one, 26-holding block two, 27-lower pressure plate, 28-rounded corner, 29-inclined surface, 30-bending limiting plate, 31-half groove. DETAILED DESCRIPTION
[0030] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0031] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0032] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.
[0033] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0034] Embodiment 1:
[0035] A pin processing device for diode production, such as Figure 1-6 As shown, it includes a base 1, the top outer wall of the base 1 is fixed with a gantry 2 by bolts, the bottom of the gantry 2 is connected with a lifting plate 4 by a lifting part 3, the lifting plate 4 and the outer wall on the opposite side of the base 1 are respectively provided with a clamping part 5, a bending part 6, a pin limiting part 7 and a cutting part 8, the cutting part 8 includes a movable knife 10 and a fixed knife 11 that cooperate with each other, and the bending part 6 is realized by a bending limiting plate 30; the device, by providing a movable knife 10, a fixed knife 11 and a bending limiting plate 30, on the one hand, it can realize the cutting and bending of the diode pins, so that the consistency of the pin length is also good while marking, and on the other hand, it realizes bending and cutting by lifting and lowering the lifting plate 4, which makes the process steps simple and the efficiency increased.
[0036] To solve the cutting problem; Figure 2As shown, the movable knife 10 is connected to the lifting plate 4 through a linear sliding component 9, and a height adjusting member 12 is provided at the bottom of the fixed knife 11, and the height adjusting member 12 is connected to the top of the base 1 through another group of the linear sliding components 9. In this embodiment, the specific type of the linear sliding component 9 is not limited. Preferably, the linear sliding component 9 is implemented by a slider 13 and a slide rail 14, and the slider 13 and the slide rail 14 are in cooperation with the prior art. Those skilled in the art are familiar with its working principle and installation method, and will not be elaborated in this embodiment. The device, by setting a linear sliding component 9, can realize the change of the position of the movable knife 10 and the fixed knife 11 through the cooperation of the slider 13 and the slide rail 14, thereby realizing the adjustment of the cutting length.
[0037] In order to solve the position locking problem; Figure 3 As shown, a limit locking member 15 is provided inside the slider 13, and the limit locking member 15 includes a friction block 16 which is slidably connected to the inner wall of the slider 13 and can contact and cooperate with the slide rail 14, and a knob 17 which is threadedly connected to the slider 13, and the friction block 16 and the knob 17 are rotatably connected; when the position adjustment is completed, the knob 17 can be tightened to achieve position locking of the slider 13 and the slide rail 14 through the friction force between the friction block 16 and the slide rail 14.
[0038] In order to solve the problem of height adjustment; Figure 4 As shown, the height adjustment member 12 includes a guide telescopic rod 18, an internal threaded barrel 19 and a screw 21, the guide telescopic rod 18 is fixed to the outer wall of the fixed knife 11 and the slider 13 on the opposite side, the two screws 21 are respectively welded to the outer walls of the fixed knife 11 and the slider 13 on the opposite side, and the internal threaded barrel 19 is connected to the opposite side of the two screws 21 through threads with opposite rotation directions, and the outer wall of the screw 21 is threadedly connected with a locking nut 20; by arranging the internal threaded barrel 19 and the screw 21, the internal threaded barrel 19 can rotate to adjust the height of the fixed knife 11 through the connection with the screw 21, so that the device can be targetedly adjusted according to the different height positions of the pins.
[0039] In order to solve the bending problem; Figure 5 As shown, the bending limit plate 30 is fixed to the bottom outer wall of the lifting plate 4, and a bevel 29 is provided on the side of the bending limit plate 30 close to the pin limiting portion 7, and a rounded corner 28 is processed on one side of the bevel 29; when the cutting is completed, the bending limit plate 30 contacts the cut pin and continues to descend to bend the pin, and by setting the rounded corner 28 and the bevel 29, it can prevent the right-angle edge from causing damage to the pin during bending.
[0040] In order to solve the lifting problem; Figure 1In the present embodiment, the specific type of the lifting part 3 is not limited, and it can be a combination of pneumatic, electric, hydraulic telescopic rods and other mechanical parts that can realize linear motion. Preferably, the lifting part 3 adopts a hydraulic rod, and it is fixed to the top outer wall of the gantry 2 by bolts, and its telescopic end is fixed to the top outer wall of the lifting plate 4 by bolts.
[0041] When the present embodiment is in use, the clamping portion 5 and the pin limiting portion 7 can fix the diode and the pin respectively. After the fixing is completed, the height of the fixed knife 11 is adjusted according to the height of the pin, and then the position of the fixed knife 11 and the height adjustment member 12 is adjusted according to the cutting length. Then the lifting portion 3 is started, which drives the lifting plate 4 to descend. First, the movable knife 10 and the fixed knife 11 cooperate to cut the pin, and then the pin is bent by the bending limit plate 30.
[0042] Embodiment 2:
[0043] A pin processing device for diode production, such as Figure 1-6 As shown, the present embodiment makes the following improvements on the basis of the embodiment 1: the clamping portion 5 comprises a holding block 1 25 and a holding block 26, the inner walls of the holding block 1 25 and the holding block 26 are both provided with a half groove 31 which cooperates with the diode, and the holding block 1 25 and the holding block 26 are respectively slidably matched with the base 1 and the lifting plate 4 through the guide rod 24, and the outer wall of the guide rod 24 is sleeved with a spring 23; when in use, the diode is placed in the half groove 31 of the holding block 1 25, and when the lifting plate 4 descends, it drives the holding block 26 to descend, so that the diode is clamped and fixed by the cooperation of the holding block 1 25 and the holding block 26, thereby preventing shaking during cutting and bending and increasing the accuracy.
[0044] In order to solve the problem of contact damage, such as Figure 5 As shown, the pin limiting portion 7 includes a lower top plate 22 fixed to the top of the base 1 and a lower pressure plate 27 fixed to the side wall of the second holding block 26 by bolts, and the lower top plate 22 and the lower pressure plate 27 are located in the same vertical plane; by setting the lower top plate 22 and the lower pressure plate 27, on the one hand, when the second holding block 26 cooperates with the first holding block 25, the lower top plate 22 and the lower pressure plate 27 also cooperate to clamp and limit the protruding pins of the diode, so as to prevent the pins from being disconnected due to axial tension during subsequent bending and cutting, and on the other hand, the cooperation between the lower top plate 22 and the lower pressure plate 27 can also determine the bending point of the pin to ensure the bending accuracy.
[0045] When this embodiment is in use, the diode is placed in the half groove 31 of the holding block 1 25. When the lifting plate 4 descends, the holding block 1 25 and the holding block 2 26 cooperate to hold the diode tightly and fix it, and at the same time, the lower top plate 22 and the lower pressure plate 27 cooperate to clamp and limit the pin, thereby determining the bending point and preventing the pin from being subjected to axial tension.
[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A pin processing device for diode production, comprising a base (1), characterized in that: A gantry (2) is fixedly mounted on the top outer wall of the base (1); the bottom of the gantry (2) is connected to a lifting plate (4) via a lifting portion (3); the lifting plate (4) and the outer wall on the opposite side of the base (1) are respectively provided with a clamping portion (5), a bending portion (6), a pin limiting portion (7) and a cutting portion (8); the cutting portion (8) comprises a movable knife (10) and a fixed knife (11) that cooperate with each other; the bending portion (6) is realized by a bending limiting plate (30); The movable knife (10) is connected to the lifting plate (4) via a linear sliding assembly (9). A height adjustment member (12) is provided at the bottom of the fixed knife (11), and the height adjustment member (12) is connected to the top of the base (1) through another set of the linear sliding components (9); The linear sliding assembly (9) is implemented by using a sliding block (13) and a sliding rail (14) in cooperation; A limit locking member (15) is arranged inside the slider (13), and the limit locking member (15) comprises a friction block (16) slidably connected to the inner wall of the slider (13) and capable of contacting and cooperating with the slide rail (14), and a knob (17) connected to the slider (13) by a thread. The friction block (16) is rotatably connected to the knob (17); The height adjustment member (12) comprises a guide telescopic rod (18), an internal threaded cylinder (19) and a screw rod (21), the guide telescopic rod (18) is fixed to the outer wall of the fixed knife (11) and the slider (13) on one side opposite to each other, the two screw rods (21) are respectively fixedly mounted on the outer wall of the fixed knife (11) and the slider (13) on one side opposite to each other, and the inner threaded cylinder (19) The screw rods (21) are connected to opposite sides of the two screw rods (21) through threads with opposite rotation directions, and the outer walls of the screw rods (21) are connected to locking nuts (20) through threads; The bending limit plate (30) is fixed to the bottom outer wall of the lifting plate (4), and a bevel (29) is provided on one side of the bending limit plate (30) close to the pin limit portion (7), and a rounded corner (28) is processed on one side of the bevel (29); The clamping portion (5) comprises a first clamping block (25) and a second clamping block (26); The inner walls of the first holding block (25) and the second holding block (26) are both provided with a half groove (31) matched with the diode, and the first holding block (25) and the second holding block (26) are respectively slidably matched with the base (1) and the lifting plate (4) through a guide rod (24), and the outer wall of the guide rod (24) is provided with a spring (23); The pin limiting portion (7) comprises a lower top plate (22) fixed to the top of the base (1) and a lower pressing plate (27) fixedly mounted on the side wall of the second holding block (26); The lower top plate (22) and the lower pressing plate (27) are located in the same vertical plane.
