Bone shooting machine with automatic loading and unloading
By designing a bone-shooting machine with automatic loading and unloading, the problems of low production efficiency and manual operation safety of the bone-shooting machine are solved, automated production is realized, and work efficiency and safety are improved.
Patent Information
- Application Number
- CN202210892974.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-27
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2042-07-27
AI Technical Summary
The existing bone shooting machine has low production efficiency, and the manual loading and unloading work is simple and repetitive, which easily leads to work-related accidents. In addition, the bone shooting process uses lateral pressure, which results in a long stroke.
An automatic loading and unloading bone-shooting machine is designed, which includes a suction cup device, a tray device, a feeding device, a gripping device and an injection molding device. The blades are delivered into the mold cavity by the suction cup device, the feeding device delivers the metal keel, the injection molding device performs the bone-shooting process, and the finished product is automatically taken out by the gripping device.
The automatic loading and unloading of the bone shooting machine is realized, which improves production efficiency, reduces the safety risks of manual operation, shortens the process and improves work efficiency.
Smart Images

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Abstract
Description
Technical Field
[0001] The invention relates to the field of bone shooting machines, in particular to a bone shooting machine capable of automatic loading and unloading. Background Art
[0002] A boning machine is a device used for the heat treatment, press-setting, and boning of various artificial plant silk-printed leaves. Silk flowers, as a type of artificial plant, are widely used in indoor and outdoor decoration. Today, the manufacturing process of silk flowers is relatively mature, including slicing, dyeing, boning, and assembly. Its production process often requires manual assistance. With the increasing demand and the need for enterprises to improve production efficiency and economic benefits, the manufacturing process of silk flowers needs further improvement. Among them, the boning process of silk flowers is to place the sliced and dyed semi-finished leaves into the boning machine, and then use the boning machine's stamping process to stick them to the rhizome to form the finished leaves. Currently, this process still requires manual loading and unloading. The human role is only to place and remove the leaves and metal keels. The work is simple and repetitive, and the production efficiency is low. When the human is tired and lazy, it is very easy to cause work-related accidents. In addition, the boning machines currently on the market usually apply side pressure during the boning process, resulting in a long stroke and reduced work efficiency. Summary of the Invention
[0003] The purpose of the present invention is to solve the above defects and provide a bone shooting machine that can automatically load and unload materials to solve the problems mentioned in the above background technology.
[0004] The object of the present invention is achieved in the following ways:
[0005] A bone-shooting machine that can automatically load and unload materials includes a suction cup device, a tray device, a feeding device, a gripping device, an injection molding device and a fixed base body. The tray device is installed at the upper end of the fixed base body, and the suction cup device is installed above the tray device. The injection molding device includes a material channel, an upper mold body, a lower mold body and a controller. The lower mold body is installed at the end of the fixed base body away from the tray device. The upper mold body is installed above the lower mold body through an injection molding screw. The upper mold body is connected to the material channel through a heater. The controller is installed on one side of the upper mold body, the gripping device is installed on one side of the lower mold body, and the feeding device is installed at the end of the injection molding device away from the tray device.
[0006] Further in the above description, the pallet device includes a pallet screw, a fixed supporting tray and a movable supporting tray. The fixed supporting tray is mounted on the upper end of the fixed base body through a fixed guide column. The movable supporting tray is movably mounted on the fixed guide column. A number of detachable limiting columns are provided on the movable supporting tray. One end of the limiting column away from the movable supporting tray protrudes from the fixed supporting tray. The pallet screw is installed under the movable supporting tray through a limiting plate. One end of the pallet screw is connected to the movable supporting tray so that the movable supporting tray can be driven by the pallet screw to move linearly.
[0007] Further in the above description, a movable guide column for connecting with the movable supporting tray is provided on the limiting plate.
[0008] Further in the above description, a limiting screw for connecting with the movable supporting tray is provided on the fixed seat body, and a limiting nut is provided on the limiting screw.
[0009] Further in the above description, the suction cup device includes a movable guide rail, a lifting cylinder, and several vacuum suction cups. The movable guide rail is installed above the pallet device, the lifting cylinder is installed on the movable guide rail through a movable guide block, and several vacuum suction cups are installed on the lifting cylinder through a fixed frame. A conveyor belt is provided in the movable guide rail for driving the movable guide block to move.
[0010] Further in the above description, the feeding device includes a feeding base, a collecting funnel, a suction disc, a feeding motor, a feeding guide rail and a feeding cylinder. The feeding base is installed on the side of the injection molding device away from the suction disc device, the collecting funnel is installed on the side of the feeding base, the suction disc is rotatably mounted on the feeding base through a first rotating shaft, a plurality of auxiliary discs are provided on the first rotating shaft, a guide plate and a pushing block are provided on the side of the suction disc away from the collecting funnel, the pushing block is connected to a movable block through a second rotating shaft, and the movable block is provided with A return spring is used to cooperate with the feeding base, a protruding cam is installed on the movable block, a movable wheel is installed on the first rotating shaft, a ring array of grooves on the movable wheel is provided for cooperating with the cam, a magnet is provided at the position corresponding to the groove on the outer side of the suction disc, a feeding guide rail is installed on the side of the feeding base away from the collecting funnel, a feeding cylinder is installed on the end of the feeding guide rail away from the injection molding device, a feeding guide block for cooperating with the feeding guide rail is connected to the feeding cylinder, and a feeding air clamp is installed on the feeding guide block.
[0011] Further in the above description, there are two auxiliary discs, which are respectively arranged on both sides of the suction disc.
[0012] Further in the above description, a limiting block is provided above the suction disc.
[0013] Further in the above description, the upper end of the material channel is connected to a material funnel.
[0014] Further in the above description, the material grabbing device includes a material grabbing air clamp and a Z-axis cylinder. The Z-axis cylinder is installed on one side of the injection molding device, and the material grabbing air clamp is installed on the Z-axis cylinder through the Y-axis cylinder.
[0015] The beneficial effects of the present invention are as follows: before use, plastic raw materials are poured into the material channel. During use, the several blades placed on the tray device are sent to the several mold cavities on the lower mold body through the suction cup device, and then the metal keel is sent to the lower mold body through the feeding device. At this time, the upper mold body is driven downward by the injection molding screw, and the mold cavity between the upper mold body and the lower mold body forms a sealed space. The plastic raw materials are then fused by the heater and enter the mold cavity to perform the bone injection process. When the process is completed, the upper mold body is reset by the injection molding screw, and the finished product is taken out by the grabbing device. The above operations are repeated to complete the batch operation of artificial plant leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A three-dimensional diagram of the bone-shooting machine capable of automatic loading and unloading according to the present invention;
[0017] Figure 2 It is a partial schematic diagram of the suction cup device in the bone shooting machine capable of automatic loading and unloading of the present invention;
[0018] Figure 3 This is a first schematic diagram of a tray device in a bone-shooting machine capable of automatic loading and unloading according to the present invention;
[0019] Figure 4 This is a second schematic diagram of the tray device in the bone shooting machine capable of automatic loading and unloading according to the present invention;
[0020] Figure 5 This is a first schematic diagram of a feeding device in a bone-shooting machine capable of automatic loading and unloading according to the present invention;
[0021] Figure 6 This is a second schematic diagram of the feeding device of the bone shooting machine capable of automatic loading and unloading of the present invention;
[0022] Figure 7 This is a third schematic diagram of the feeding device of the bone shooting machine capable of automatic loading and unloading of the present invention;
[0023] Figure 8 This is a first schematic diagram of a material grabbing device in a bone shooting machine capable of automatic loading and unloading according to the present invention;
[0024] Figure 9 This is a second schematic diagram of the material grabbing device in the bone shooting machine capable of automatic loading and unloading of the present invention;
[0025] Figure 10 This is a first schematic diagram of the injection molding device in the bone-shooting machine capable of automatic loading and unloading of the present invention;
[0026] The reference numerals in the figure are: 1-fixed seat, 2-suction cup device, 201-moving guide rail, 202-lifting cylinder, 203-vacuum suction cup, 204-moving guide block, 205-fixed frame, 206-conveyor belt, 3-tray device, 301-tray screw, 302-fixed supporting tray, 303-moving supporting tray, 304-fixed guide column, 305-limiting column, 306-limiting plate, 307-moving guide column, 308-limiting screw, 309-limiting nut, 4-feeding device, 401-feeding base, 402-aggregation funnel, 403-suction disc, 404-feeding motor, 405-feeding guide rail, 406- 6-feeding cylinder, 407-first rotating shaft, 408-auxiliary disc, 409-limiting block, 410-guide plate, 411-pushing block, 412-second rotating shaft, 413-movable block, 414-return spring, 415-cam, 416-movable wheel, 417-groove, 418-magnet, 419-feeding guide block, 420-feeding air clamp, 5-grabbing device, 501-grabbing air clamp, 502-Z-axis cylinder, 503-Y-axis cylinder, 6-injection molding device, 601-material channel, 602-upper mold body, 603-lower mold body, 604-controller, 605-injection molding screw, 606-heater, 607-material funnel. DETAILED DESCRIPTION
[0027] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0028] In this embodiment, refer to Figures 1-10The specific implementation of the bone-shooting machine that can automatically load and unload materials includes a suction cup device 2, a tray device 3, a feeding device 4, a grabbing device 5, an injection molding device 6 and a fixed base body 1. The tray device 3 is installed at the upper end of the fixed base body 1, and the suction cup device 2 is installed above the tray device 3. The injection molding device 6 includes a material channel 601, an upper mold body 602, a lower mold body 603 and a controller 604. The lower mold body 603 is installed at the end of the fixed base body 1 away from the tray device 3. The upper mold body 602 is installed above the lower mold body 603 through the injection molding screw 605. The upper mold body 602 is connected to the material channel 601 through the heater 606. The controller 604 is installed on one side of the upper mold body 602, the grabbing device 5 is installed on one side of the lower mold body 603, and the feeding device 4 is installed on the injection molding device 6 away from the tray device 3. At the end, the upper end of the material channel 601 is connected to a material funnel 607. Before use, plastic raw materials are poured into the material funnel 607 so that the material channel 601 can be filled with plastic raw materials. When in use, the plurality of leaves placed on the tray device 3 are sent to the plurality of mold cavities on the lower mold body 603 through the suction cup device 2, and then the metal keel is sent to the lower mold body 603 through the feeding device 4. At this time, the upper mold body 602 is driven downward by the injection molding screw 605, and the mold cavity between the upper mold body 602 and the lower mold body 603 forms a sealed space. The plastic raw materials are then fused through the heater 606 and enter the mold cavity to perform the bone injection process. When the process is completed, the upper mold body 602 is driven to reset by the injection molding screw 605, and the finished product is taken out by the grabbing device 5. The above operations are repeated to complete the batch operation of artificial plant leaves.
[0029] The pallet device 3 includes a pallet screw rod 301, a fixed material supporting plate 302 and a movable material supporting plate 303. The fixed material supporting plate 302 is mounted on the upper end of the fixed base body 1 through a fixed guide post 304. The movable material supporting plate 303 is movably mounted on the fixed guide post 304. A plurality of detachable limiting posts 305 are provided on the movable material supporting plate 303. One end of the limiting post 305 away from the movable material supporting plate 303 protrudes from the fixed material supporting plate 302. The pallet screw rod 301 is installed under the movable material supporting plate 303 through a limiting plate 306. One end of the pallet screw rod 301 is connected to the movable material supporting plate 303, so that the movable material supporting plate 303 can be driven by the pallet screw rod 301 to move linearly. The limiting plate 306 is provided with a movable guide post 307 for connecting with the movable material supporting plate 303. The fixed base body 1 is provided with a plurality of detachable limiting posts 305. The limiting post 305 03, a limiting screw 308 is provided on the limiting screw 308, and a limiting nut 309 is provided on the limiting screw 308. The cooperation of the limiting nut 309 and the limiting screw 308 is used to limit the rising distance of the movable supporting tray 303. When in use, the blade is placed above the fixed supporting tray 302, and the outer side of the blade is limited by the limiting column 305 to prevent the blade from displacement. The length of the limiting column 305 protruding from the fixed supporting tray 302 is controlled by the pallet screw 301 to drive the movable supporting tray 303. The fixed guide column 304 is used to increase the stability of the movement of the movable supporting tray 303, and the movable guide column 307 is used to increase the stability of the pallet screw 301 during transmission. The movable guide column 307 can pass through the limiting plate 306, and when the pallet screw 301 is transmitted, the pallet screw 301 and the movable supporting tray 303 will move up and down along the limiting plate 306.
[0030] The suction cup device 2 includes a movable guide rail 201, a lifting cylinder 202, and several vacuum suction cups 203. The movable guide rail 201 is installed above the tray device 3. The lifting cylinder 202 is installed on the movable guide rail 201 through the movable guide block 204. Several vacuum suction cups 203 are all installed on the lifting cylinder 202 through the fixed frame 205. A conveyor belt 206 is provided in the movable guide rail 201 for driving the movable guide block 204 to move. When in use, the blades placed on the tray device 3 are adsorbed by the vacuum suction cup 203, and then the vacuum suction cup 203 and the blades are sent to the lower mold body 603 through the conveyor belt 206. The fixed frame 205 and the vacuum suction cup 203 can be driven by the lifting cylinder 202 to move up and down.
[0031] The feeding device 4 includes a feeding base 401, a collecting funnel 402, a suction disc 403, a feeding motor 404, a feeding guide rail 405 and a feeding cylinder 406. The feeding base 401 is installed on the side of the injection molding device 6 away from the suction disc device 2, the collecting funnel 402 is installed on the side of the feeding base 401, and the suction disc 403 is rotatably mounted on the feeding base 401 through a first rotating shaft 407. Two auxiliary discs 408 are provided on the first rotating shaft 407. The two auxiliary discs 408 are respectively provided on both sides of the suction disc 403. A limiting block 409 is provided above the suction disc 403. A guide plate 410 and a pushing block 411 are provided on the side of the suction disc 403 away from the collecting funnel 402. The pushing block 411 is connected to the movable block 413 through the second rotating shaft 412. The movable block 413 is provided with a return spring 414 for cooperating with the feeding base 401. A protruding cam 415 is installed on the movable block 413. A movable wheel 416 is installed on the first rotating shaft 407. There are three grooves 417 in a ring array on the movable wheel 416 for cooperating with the cam 415. A magnet 418 is provided at the position corresponding to the groove 417 on the outer side of the suction disc 403. The feeding guide rail 405 is installed on the side of the feeding base 401 away from the collecting funnel 402. The feeding cylinder 406 is installed on the end of the feeding guide rail 405 away from the injection molding device 6. 405 is matched with a feeding guide block 419, on which a feeding air clamp 420 is installed. The movable wheel 416, the suction disc 403 and the auxiliary disc 408 have the same diameter. When in use, the metal keel is placed in the collecting funnel 402, and then the first rotating shaft 407, the suction disc 403 and its auxiliary disc 408 are driven to rotate by the feeding motor 404. The metal keel is adsorbed by the magnet 418 on the suction disc 403. Under the action of rotation, the metal keel is sent to the guide plate 410 and the pushing block 411. The auxiliary disc 408 is used to carry the metal keel to increase the feeding stability of the suction disc 403. The limit block 409 is used to limit the adsorption amount of the magnet 418 so that the magnet The iron 418 can only absorb one metal keel at a time, and the movable wheel 416 rotates synchronously with the suction disc 403. Because the groove 417 and the magnet 418 are on the same axis, when the magnet 418 rotates to the guide plate 410 and the pusher block 411, under the tension of the return spring 414, the movable wheel 416 will engage with the groove 417, and during the engagement process, the second rotating shaft 412 will drive the pusher block 411 to swing toward the suction disc 403, so that the metal keel on the magnet 418 can be picked out through the pusher block 411, so that the metal keel can slide along the guide plate 410 to the feeding air clamp 420, and finally the feeding air clamp 420 and the metal keel are sent to the injection molding device 6 through the feeding cylinder 406.
[0032] The material grabbing device 5 includes a material grabbing air clamp 501 and a Z-axis cylinder 502. The Z-axis cylinder 502 is installed on one side of the injection molding device 6. The material grabbing air clamp 501 is installed on the Z-axis cylinder 502 through the Y-axis cylinder 503. When in use, the material grabbing air clamp 501 can clamp the finished product, and the Z-axis cylinder 502 and the Y-axis cylinder 503 can respectively drive the material grabbing air clamp 501 to move linearly in the Z-axis and Y-axis directions.
[0033] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention is disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technician familiar with this profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical content disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technology of the present invention are all within the scope of the technical solution of the present invention without departing from the content of the technical solution of the present invention.
Claims
1. A bone-shooting machine capable of automatic loading and unloading, comprising a suction cup device, a tray device, a feeding device, a gripping device, an injection molding device, and a fixed seat, characterized in that: The tray device is mounted on the upper end of the fixed base body, the suction cup device is mounted above the tray device, the injection molding device includes a material channel, an upper mold body, a lower mold body and a controller, the lower mold body is mounted on the end of the fixed base body away from the tray device, the upper mold body is mounted above the lower mold body through an injection screw, the upper mold body is connected to the material channel through a heater, the controller is mounted on one side of the upper mold body, the material grabbing device is mounted on one side of the lower mold body, and the feeding device is mounted on the end of the injection molding device away from the tray device; The tray device includes a tray screw, a fixed supporting tray and a movable supporting tray, the fixed supporting tray is mounted on the upper end of the fixed base body through a fixed guide column, the movable supporting tray is movably mounted on the fixed guide column, a plurality of detachable limiting columns are provided on the movable supporting tray, one end of the limiting column away from the movable supporting tray protrudes from the fixed supporting tray, the tray screw is mounted under the movable supporting tray through a limiting plate, one end of the tray screw is connected to the movable supporting tray, so that the movable supporting tray can be driven by the tray screw to perform linear movement; The limiting plate is provided with a movable guide column for connecting with the movable supporting tray; The fixed seat body is provided with a limiting screw for connecting with the movable supporting tray, and the limiting screw is provided with a limiting nut; The suction cup device includes a movable guide rail, a lifting cylinder, and a plurality of vacuum suction cups. The movable guide rail is installed above the pallet device. The lifting cylinder is installed on the movable guide rail through a movable guide block. The plurality of vacuum suction cups are installed on the lifting cylinder through a fixed frame. A conveyor belt for driving the movable guide block to move is provided in the movable guide rail. The mechanism that this sliding part is used for the pushing of the lifting link is that this sliding part has the support of the air filter, and the support frame is provided with an interlocking structure, and the interlocking structure is that the pushing block is connected with the interlocking structure of the lifting link. There are two auxiliary discs, which are respectively arranged on both sides of the suction disc; A limiting block is provided above the material suction disc; The upper end of the material channel is connected to a material funnel; The material grabbing device includes a material grabbing air clamp and a Z-axis cylinder. The Z-axis cylinder is installed on one side of the injection molding device, and the material grabbing air clamp is installed on the Z-axis cylinder through the Y-axis cylinder.
2. The bone-shooting machine capable of automatic loading and unloading according to claim 1, characterized in that: The movable wheel (416), the suction disc (403) and the auxiliary disc (408) have the same diameter.
Citation Information
Patent Citations
Automatic feeding and blanking manipulator device of bone shot machine
CN203482927U
Bone shooting machine capable of automatically feeding and discharging
CN217722767U