An automatic upper side plate device for a condenser
By designing an automatic upper plate device combining finger cylinders, special-shaped magnets and side plate fixing clamps, the problem of difficult fixing and low versatility of the automatic upper plate equipment in the special shape of the condenser side plate is solved, and efficient clamping, fixing and automatic installation of special-shaped side plates is achieved, reducing manual labor intensity and improving the versatility of the equipment.
Patent Information
- Application Number
- CN202210871161.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-23
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2042-07-23
AI Technical Summary
The special shape of the condenser edge plate makes it difficult for the automatic upper edge plate equipment to fix the edge plate, which is low in versatility, and has a high labor intensity for manual installation, which wastes human resources.
An automatic upper edge plate device including finger cylinders, special-shaped magnets and side plate fixing ply is designed. The special-shaped magnets are used to cooperate with finger cylinders and side plate fixing ply to achieve clamping and fixing of special-shaped edge plates, and the rotation shaft and walking mounting plate are fixed by side plates to achieve 90-degree rotation and automatic feeding of edge plates.
It realizes efficient clamping, fixing and automatic installation of special-shaped side plates, reduces manual labor intensity, and improves the universality and automation of the equipment.
Smart Images

Figure CN115156873B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of air conditioner assembly, and particularly to an automatic upper side plate device for a condenser. Background Art
[0002] During the assembly process of the side plate of the air conditioner condenser, there are mainly two processes: the grasping process and the fitting process; among them, the side plate is arranged on the outer side of the condenser, and it is provided with flanging holes corresponding to the condensing pipe orifices. The current installation process of the condenser side plate has the following problems: First, the special shape of the side plate leads to a large amount of manual work in the process of the upper side plate of the condenser, with high labor intensity of employees and a large waste of human resources; second, the special shape of the side plate makes it too difficult to design a fixture for fixing the side plate on the automatic upper side plate device, and the versatility is low. Summary of the Invention
[0003] In order to overcome the above-mentioned disadvantages of the prior art, the present invention provides an automatic upper side plate device for a condenser, aiming to solve the problems that the special shape of the side plate makes it too difficult to design a fixture for fixing the side plate on the automatic upper side plate device and the low versatility.
[0004] The technical solution adopted by the present invention to solve its technical problems is: an automatic upper side plate device for a condenser, including a fixing plate component, the fixing plate component includes a side plate fixing rotating shaft rod, two finger cylinders are installed on the upper surface of the side plate fixing rotating shaft rod, side plate fixing clamping plates are installed on the clamping claws of the finger cylinders, special-shaped magnet mounting seats are installed on both sides of the finger cylinders, and special-shaped magnets are installed on the upper surfaces of the special-shaped magnet mounting seats.
[0005] As a further improvement of the present invention: the fixing plate component includes a fixing plate component mounting bottom plate, a side plate fixing walking lead screw, and a side plate fixing walking mounting plate, the fixing plate component mounting bottom plate is installed on the main frame, the side plate fixing walking lead screw is installed on the fixing plate component mounting bottom plate, the side plate fixing walking mounting plate is in transmission connection with the side plate fixing walking lead screw through a side plate fixing walking servo motor, and the side plate fixing rotating shaft rod is rotatably connected with the side plate fixing walking mounting plate.
[0006] As a further improvement of the present invention: it further includes a conveying line component, a condenser fixing component, a side plate grasping component, a storage vehicle lifting component, and a storage vehicle component; the conveying line component, the condenser fixing component, the side plate grasping component, and the storage vehicle lifting component are installed on the main frame, and the storage vehicle component is movably connected with the storage vehicle lifting component.
[0007] As a further improvement of the present invention: The side plate grasping component includes a side plate traveling lead screw, a side plate traveling beam, a side plate lifting beam, and an electromagnet. The side plate traveling lead screw is installed on the main frame. The side plate traveling beam is movably connected to the side plate traveling lead screw through a side plate traveling servo motor. The side plate lifting beam is vertically movable connected to the side plate traveling beam through a side plate lifting servo motor. The electromagnet is installed at the lower end of the side plate lifting beam.
[0008] As a further improvement of the present invention: The conveyor line component includes a conveyor line fixed seat, a roller fixed column, a conveyor belt, a first cylinder, a baffle plate, and a material detection photoelectric switch. The conveyor line fixed seat is fixedly connected to the main frame. The roller fixed column is fixedly connected to the conveyor line fixed seat. The roller fixed column is connected with a roller. The conveyor belt is installed on the roller. The first cylinder is installed on the roller fixed column. The baffle plate is telescopically connected to the first cylinder. The material detection photoelectric switch is connected to the roller fixed column.
[0009] As a further improvement of the present invention: The condenser fixing component includes a traveling component, a translation component, a lifting component, and a clamping component. The traveling component is connected to the translation component. The translation component is connected to the lifting component. The lifting component is connected to the clamping component. The traveling component includes a traveling synchronous belt, a traveling servo motor, a traveling bearing seat, a traveling bearing seat mounting plate, and a traveling mounting bottom plate. The traveling bearing seat mounting plate is installed on the main frame. The traveling bearing seat is installed on the traveling bearing seat mounting plate. The traveling synchronous belt is drivenly connected to the traveling bearing seat through the traveling servo motor. The traveling synchronous belt is connected to the traveling mounting bottom plate. The traveling mounting bottom plate is connected to the translation component.
[0010] As a further improvement of the present invention: The translation component includes a translation beam, a translation lead screw, and a translation servo motor. The translation beam is installed on the traveling mounting bottom plate. The translation lead screw and the translation servo motor are installed on the translation beam. The translation servo motor is connected to the translation lead screw. The translation lead screw is drivenly connected to the lifting component. The lifting component includes a lifting fixed seat, a lifting beam, and a lifting servo motor. The lifting fixed seat is drivenly connected to the translation lead screw. The lifting beam is vertically movable connected to the lifting fixed seat through the lifting servo motor. The lower end of the lifting beam is connected to the clamping component.
[0011] As a further improvement of the present invention: the clamping assembly includes a first clamp cross column, a flange base plate and a first movable connecting plate, the flange base plate is connected to the lifting beam, the upper end of the first clamp cross column is connected to the flange base plate at a central position, and the first movable connecting plate is installed on the lower end of the first clamp cross column; the lower end of the first movable connecting plate is connected to the fourth cylinder, the lower end of the fourth cylinder is connected to the third cylinder mounting frame, the third cylinder mounting frame is connected to the sixth cylinder, the sixth cylinder is connected to the left and right clamping frames, the left and right clamping frames are installed with the third cylinder and the guide shaft, the guide shaft and the third cylinder Rotational connection, anti-slip accessories are installed at both ends of the guide shaft, and clamping blocks are installed on the inner sides of the left and right clamping frames; a second clamp cross column is installed below the first clamp cross column, the first clamp cross column and the second clamp cross column are perpendicular to each other, a second movable connecting plate is installed at the lower end of the second clamp cross column, a second cylinder is connected to the lower end of the second movable connecting plate, a fifth cylinder is installed on the copper tube pushing cylinder mounting seat, the fifth cylinder is connected to a copper tube pushing clamping frame, and a copper tube pushing block is connected to the inner side of the copper tube pushing clamping frame.
[0012] As a further improvement of the present invention: the storage cart lifting component includes a storage cart screw fixing column, a storage cart lifting screw, a storage cart lifting servo motor, a storage cart lifting screw nut seat and a storage cart lifting plate. The storage cart screw fixing column is fixedly connected to the main frame, the storage cart lifting screw is installed on the storage cart screw fixing column, the storage cart lifting screw is connected to the storage cart lifting servo motor, the storage cart lifting screw nut seat is installed on the storage cart lifting plate, and the storage cart lifting plate is transmission-connected to the storage cart lifting screw through the storage cart lifting screw nut seat.
[0013] As a further improvement of the present invention: the storage cart components include a storage cart structure frame and a side plate lifting base plate, the bottom of the storage cart structure frame is equipped with transport wheels, the base plate of the storage cart structure frame is equipped with side plate fixing pins, the side plate fixing pin holes of the side plate lifting base plate are concentrically assembled with the side plate fixing pins, the upper surface of the side plate lifting base plate is stacked with side plates in sequence, the copper tube holes of the side plates are concentric with the side plate fixing pins, and the side plate lifting base plate is located above the storage cart lifting plate.
[0014] As a further improvement of the present invention: the conveyor line components, condenser fixing components, side plate grabbing components, fixed plate components, storage trolley lifting components and storage trolley components are each provided with two groups, and the two groups of conveyor line components, condenser fixing components, side plate grabbing components, fixed plate components, storage trolley lifting components and storage trolley components are all installed on the main frame.
[0015] As a further improvement of the present invention: The main frame includes an external skeleton and an internal skeleton. The external skeleton is composed of columns, cross beams and cross columns. The cross beam is fixed on the columns, and the cross column is fixedly connected to the columns. The internal skeleton includes a fixed plate cross column, a fixed plate column, a side plate lifting component installation cross column and a side plate cart blocking rod. The fixed plate cross column is fixedly connected to the columns and the fixed plate column. The side plate lifting component installation cross column is fixedly connected to the columns and the fixed plate column. The side plate cart blocking rod is fixedly connected to the side plate lifting component installation cross column.
[0016] As a further improvement of the present invention: The side plate lifting component installation cross column includes a first side plate lifting component installation cross column and a second side plate lifting component installation cross column. The first side plate lifting component installation cross column is fixedly connected to the columns. The second side plate lifting component installation cross column is fixedly connected to the fixed plate column. One end of the side plate cart blocking rod is fixedly connected to the first side plate lifting component installation cross column, and the other end of the side plate cart blocking rod is fixedly connected to the second side plate lifting component installation cross column.
[0017] As a further improvement of the present invention: The main frame includes an electric control cabinet, a pneumatic control cabinet, a side plate lifting component installation plate and an operation console. The electric control cabinet is fixedly connected to the columns. The pneumatic control cabinet is connected to the electric control cabinet. The side plate lifting component installation plate is welded and fixed to the side plate lifting component installation cross column. The operation console is fixedly connected to the columns.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] 1. In the present invention, by providing a finger cylinder, clamping jaws of the finger cylinder are provided with side plate fixing clamping plates, special-shaped magnet mounting seats are installed on both sides of the finger cylinder, and special-shaped magnets are installed on the upper surface of the special-shaped magnet mounting seats. The special-shaped magnets are used in cooperation with the finger cylinder and the side plate fixing clamping plates to realize the clamping and fixing of side plates with special shapes.
[0020] 2. In the present invention, the side plate fixing rotating shaft rod is rotationally connected to the side plate fixing walking mounting plate to realize a 90-degree rotation of the side plate with a special shape; the side plate fixing walking mounting plate is in transmission connection with the side plate fixing walking lead screw to realize the automatic feeding of the side plate with a special shape.
[0021] 3. In the present invention, by providing an independent side plate grasping component, the side plate grasping component adopts an electromagnet in cooperation with a transmission system composed of a side plate lifting beam and a side plate walking beam, etc., to realize independent side plate grasping and precise positioning.
[0022] 4. The automatic upper side plate device of the condenser of the present invention integrates functions such as condenser transportation, condenser fixation, side plate grasping, side plate and condenser assembly by providing a conveyor line component, a condenser fixation component, a side plate grasping component, a fixing plate component, a storage vehicle lifting component and a storage vehicle component, constituting an automated device with strong independence, high performance and wide versatility.
[0023] 5. By adopting two independent condenser fixation components, the present invention automatically exchanges the upper and lower positions of the single-layer fins when handling the upper side plate of the single-piece double-layer fins, realizing the automatic turning process of the two-component assembly of the single-piece double-layer type, eliminating the manual turning process and reducing the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic structural diagram of the fixing plate component.
[0025] Figure 2 is Figure 1 The enlarged schematic diagram of the partial structure at A in
[0026] Figure 3 It is the general assembly drawing of the automatic upper side plate device of the condenser.
[0027] Figure 4 It is a schematic structural diagram of the main frame.
[0028] Figure 5 It is a schematic structural diagram of the conveyor line component.
[0029] Figure 6 It is a schematic structural diagram of the condenser fixation component.
[0030] Figure 7 It is a schematic structural diagram of the lifting fixed seat.
[0031] Figure 8 It is a schematic structural diagram of the side plate grasping component.
[0032] Figure 9 It is a schematic structural diagram of the side plate lifting servo mounting seat A.
[0033] Figure 10 It is a schematic structural diagram of the storage vehicle lifting component.
[0034] Figure 11 It is a schematic structural diagram of the storage vehicle component.
[0035] Figure 12 It is a schematic structural diagram of the side plate.
[0036] Figure 13 It is a schematic structural diagram of the single-layer fin.
[0037] Figure 14Schematic diagram of the assembly structure of the side plate and the single-layer fin.
[0038] Figure 15 Schematic diagram of the structure of a single-piece double-layer fin.
[0039] Reference numerals: 1, main frame; 2, conveyor line component; 3, condenser fixing component; 4, side plate gripping component; 5, fixing plate component; 6, storage car lifting component; 7, storage car component; 8, electric control cabinet; 9, cross beam; 10, cross column; 11, fixing plate cross column; 12, side plate lifting component mounting cross column; 13, side plate lifting component mounting plate; 14, column; 15, side plate car blocking rod; 16, fixing plate column; 17, operating platform; 19, pneumatic control cabinet; 20, roller fixing column; 21, first cylinder; 22, pusher cylinder fixing seat; 23, conveyor belt power support; 24, baffle plate; 25, connecting end; 26, roller; 27, conveyor belt; 28, material detection photoelectric switch; 29, material detection photoelectric mounting bracket; 30, conveyor line fixing seat; 31, second fixture cross column; 32, copper tube pushing and clamping bracket; 33, copper tube pushing cylinder mounting seat; 34, second cylinder; 35, angle code; 37, single-layer fin; 38, copper tube pushing block; 39, clamping block; 40, anti-disengagement accessory; 41, left and right clamping brackets; 42, guide shaft; 43, third cylinder; 44, third cylinder mounting frame; 45, fourth cylinder; 46, first fixture cross column; 47, flange bottom plate; 48, fixing plate; 49, lifting connection flange; 50, lifting beam; 52, translation beam; 53, translation lead screw; 55, translation slider; 56, translation slider cushion block; 57, lifting fixing seat; 59, lifting rack; 60, lifting linear guide; 61, lifting limit plate; 67, translation linear guide; 68, translation lead screw bearing seat; 69, translation lead screw coupling; 70, translation servo mounting seat; 71, translation servo motor; 72, walking synchronous belt pressing plate; 73, walking mounting bottom plate; 74, walking synchronous belt; 75, walking slider; 76, walking linear guide; 77, walking synchronous belt pulley; 78, walking servo motor; 79, walking bearing seat; 80, walking bearing seat mounting plate; 81, walking servo motor mounting seat; 82, lifting gear; 83, lifting slider; 84, side plate lifting linear guide; 85, side plate lifting beam; 86, electromagnet; 87, side plate lifting rack; 88, side plate walking bottom plate; 89, side plate walking linear guide; 90, side plate walking lead screw bearing seat A; 91, side plate walking servo mounting seat; 92, side plate walking servo motor; 93, side plate walking lead screw coupling; 94, side plate walking lead screw; 95, side plate walking slider; 96, side plate walking beam; 97, side plate walking lead screw nut seat; 98, side plate lifting servo mounting seat A; 99, side plate lifting servo motor; 100, side plate lifting limit plate; 101, side plate walking bearing seat B; 103, side plate lifting gear; 104, side plate lifting slider; 105, side plate fixed walking servo mounting seat; 106, side plate fixed walking servo motor; 107, side plate fixed rotating shaft rod; 108, finger cylinder; 109, side plate fixed walking slider; 110, side plate fixed rotating bearing seat; 111, side plate fixed walking mounting plate; 112, side plate fixed walking linear guide; 113, rotating cylinder mounting seat114. Side plate fixed walking bearing seat; 115. Rotary cylinder; 116. Side plate fixed walking lead screw; 117. Rotary shaft flange; 118. Special-shaped magnet; 119. Side plate fixed clamping plate; 120. Special-shaped magnet mounting seat; 121. Side plate fixed walking lead screw coupling; 122. Fixed plate component mounting base plate; 123. Storage vehicle lifting linear guide; 124. Storage vehicle lifting linear guide mounting plate; 125. Storage vehicle lifting lead screw bearing seat A; 126. Storage vehicle lifting lead screw; 127. Storage vehicle lifting plate; 128. Storage vehicle lead screw fixing column; 129. Storage vehicle lifting slider; 130. Storage vehicle lifting lead screw nut seat; 131. Storage vehicle lifting lead screw bearing seat B; 132. Storage vehicle lifting lead screw coupling; 133. Storage vehicle lifting servo motor; 134. Transport wheel; 135. Storage vehicle structure frame; 136. Side plate fixed needle; 137. Side plate; 138. Side plate lifting base plate; 139. Single-piece double-layer fin; 140. Lifting servo motor; 311. Second moving connecting plate; 331. Fifth cylinder; 441. Sixth cylinder; 461. First moving connecting plate; 1201. First side plate lifting component mounting cross column; 1202. Second side plate lifting component mounting cross column.; Detailed implementation mode
[0040] The present invention will be further described below in conjunction with the accompanying drawings and embodiments:
[0041] Please refer to Figures 1-15 , an automatic upper side plate device for a condenser, comprising a main frame 1, a conveying line component 2, a condenser fixing component 3, a side plate grasping component 4, a fixing plate component 5, a storage vehicle lifting component 6 and a storage vehicle component 7; the conveying line component 2, the condenser fixing component 3, the side plate grasping component 4, the fixing plate component 5 and the storage vehicle lifting component 6 are installed on the main frame 1, and the storage vehicle component 7 is movably connected to the storage vehicle lifting component 6.
[0042] The conveying line component 2 is used for conveying the condenser, the condenser fixing component 3 is used for clamping the single-layer fin, the side plate grasping component 4 is used for grasping the side plate, the fixing plate component 5 is used for installing the side plate and the single-layer fin, the storage vehicle lifting component 6 is used for controlling the lifting of the side plate, and the storage vehicle component 7 is used for storing the side plate.
[0043] Two sets are provided for the conveying line component 2, the condenser fixing component 3, the side plate grasping component 4, the fixing plate component 5, the storage vehicle lifting component 6 and the storage vehicle component 7, and the two sets of conveying line components, condenser fixing components, side plate grasping components, fixing plate components, storage vehicle lifting components and storage vehicle components are all installed on the main frame.
[0044] The conveying line component 2, the condenser fixing component 3, the side plate grasping component 4, the fixing plate component 5 and the storage vehicle lifting component 6 are locked and fixed to the main frame 1 by bolts.
[0045] The storage truck component 7 is a movable component and can be separated by an external force.
[0046] The main frame 1 includes an external skeleton and an internal skeleton. The external skeleton consists of columns 14, cross beams 9, and cross posts 10. The cross beam 9 is fixed to the columns 14, and the cross posts 10 are fixedly connected to the columns 14. The internal skeleton includes fixed plate cross posts 11, fixed plate columns 16, side plate lifting component mounting cross posts 12, and side plate truck blocking rods 15. The fixed plate cross posts 11 are fixedly connected to the columns 14 and the fixed plate columns 16. The side plate lifting component mounting cross posts 12 are fixedly connected to the columns 14 and the fixed plate columns 16. The side plate truck blocking rods 15 are fixedly connected to the side plate lifting component mounting cross posts 12.
[0047] The side plate lifting component mounting cross posts 12 include a first side plate lifting component mounting cross post 1201 and a second side plate lifting component mounting cross post 1202. The first side plate lifting component mounting cross post 1201 is fixedly connected to the column 14. The second side plate lifting component mounting cross post 1202 is fixedly connected to the fixed plate column 16. One end of the side plate truck blocking rod 15 is fixedly connected to the first side plate lifting component mounting cross post 1201, and the other end of the side plate truck blocking rod 15 is fixedly connected to the second side plate lifting component mounting cross post 1202.
[0048] The main frame 1 includes an electric control cabinet 8, a pneumatic control cabinet 19, a side plate lifting component mounting plate 13, and an operating platform 17. The electric control cabinet 8 is fixedly connected to the column 14. The pneumatic control cabinet 19 is connected to the electric control cabinet 8. The side plate lifting component mounting plate 13 is welded and fixed to the side plate lifting component mounting cross post 12. The operating platform 17 is fixedly connected to the column 14.
[0049] There are two electric control cabinets 8. The electric control cabinets 8 are fixedly connected to the column 14 by bolts. The bottom surface of the electric control cabinet 8 coincides with the upper surface of the fixed bottom plate of the column 14. The pneumatic control cabinet 19 is installed between the two electric control cabinets 8. The outer surface of the pneumatic control cabinet 19 coincides with the outer surface of the electric control cabinet 8. The pneumatic control cabinet 19 and the electric control cabinets 8 are combined in a "U" - shaped structure, and the pneumatic control cabinet 19 and the two electric control cabinets 8 are fixedly connected by bolts. The operating platform 17 is fixedly connected to the column 14 by screws. The operating platform 17 is located outside the main frame 1. The main frame 1 includes an outer shell plate, and the outer shell plate is fixedly connected to the column 14.
[0050] The conveyor line component includes a roller fixing column 20, a first cylinder 21, a pusher cylinder fixing seat 22, a conveyor belt power support 23, a baffle 24, a connection end 25, a roller 26, a conveyor belt 27, a material detection photoelectric switch 28, a material detection photoelectric mounting bracket 29, and a conveyor line fixing seat 30. The conveyor line component 2 is fixedly connected to the main frame 1 through the conveyor line fixing seat 30. The conveyor line fixing seat 30 is fixedly connected to the lower surface of the tail end of the roller fixing column 20. Both ends of the roller fixing column 20 are provided with connection ends 25, and the connection ends 25 are provided with rollers 26. The conveyor belt 27 is wound around the outer surface of the roller end to end. The conveyor belt power support 23 is fixedly connected to the roller fixing column 20. The pusher cylinder fixing seat 22 is fixedly connected to the roller fixing column 20. The first cylinder 21 is fixedly connected to the pusher cylinder fixing seat 22. The baffle 24 is telescopically connected to the first cylinder 21. The material detection photoelectric mounting bracket 29 is fixedly connected to the roller fixing column 20. The material detection photoelectric switch 28 is fixedly connected to the material detection photoelectric mounting bracket 29.
[0051] The conveyor line fixing seat 30 is fixedly connected to the main frame 1 by bolts. The connection end 25 is fixedly connected to the roller fixing column 20 by bolts. The upper surface of the conveyor belt 27 is parallel to the upper surface of the roller fixing column 20. The conveyor belt power support 23 is fixedly connected to the roller fixing column 20 by bolts. The lower surface of the baffle 24 coincides with the upper surface of the conveyor belt 27. The conveyor line fixing seat 30 is fixedly connected to the lower surface of the roller fixing column 20 by bolts. The material detection photoelectric switch 28 is fixedly connected to the material detection photoelectric mounting bracket 29 by bolts. The upper surface of the material detection photoelectric switch 28 is on the same horizontal plane as the upper surface of the conveyor belt 27.
[0052] The condenser fixing component 3 includes a traveling component, a translation component, a lifting component, and a clamping component. The traveling component is connected to the translation component. The translation component is connected to the lifting component. The lifting component is connected to the clamping component.
[0053] The walking assembly includes a walking synchronous belt pressing plate 72, a walking mounting base plate 73, a walking synchronous belt 74, a walking slider 75, a walking linear guide 76, a walking synchronous belt pulley 77, a walking servo motor 78, a walking bearing block 79, a walking bearing block mounting plate 80, and a walking servo motor mounting base 81. The walking slider 75 is installed on the lower bottom surface of the walking mounting base plate 73. The walking slider 75 is slidably connected to the walking linear guide 76. The walking linear guide 76 is installed on the upper surface of the cross beam 9. The walking bearing block mounting plate 80 is installed on the upper surface of the cross beam 9. The walking servo motor mounting base 81 is installed on the upper surface of the walking bearing block mounting plate 80. The walking servo motor 78 is installed on the walking servo motor mounting base 81. The walking bearing block 79 is installed on the upper surface of the walking bearing block mounting plate 80. The walking synchronous belt pulley 77 is installed between the walking bearing block 79 and the walking servo motor mounting base 81. The walking synchronous belt pressing plate 72 is installed on the upper surface of the walking mounting base plate 73. The walking synchronous belt 74 is wound around the outer contour of the walking synchronous belt pulley 77 and connected end to end and passes through the lower bottom surface of the walking mounting base plate 73. The walking synchronous belt 74 is fixedly connected to the walking synchronous belt pressing plate 72. The translation assembly is installed on the walking mounting base plate 73.
[0054] The translation assembly includes a translation beam 52, a translation lead screw 53, a translation slider 55, a translation slider cushion block 56, a translation linear guide 67, a translation lead screw bearing block 68, a translation lead screw coupling 69, a translation servo mounting base 70, and a translation servo motor 71. The translation beam 52 is installed on the walking mounting base plate 73. The translation lead screw bearing block 68 is installed on the upper surface of the translation beam 52. The translation lead screw 53 is concentrically assembled with the translation lead screw bearing block 68. One end of the translation lead screw 53 close to the translation lead screw bearing block 68 is installed with a translation lead screw coupling 69. The translation lead screw coupling 69 is concentrically connected to the translation lead screw 53. The translation servo mounting base 70 is installed on the upper surface of the translation beam 52. The translation servo motor 71 is installed on the translation servo mounting base 70. The rotating shaft of the translation servo motor 71 is concentrically connected to the translation lead screw coupling 69. The translation linear guide 67 is installed on the upper surface of the translation beam 52. The translation slider 55 is installed on the bottom surface of the translation slider cushion block 56. The translation slider 55 is slidably connected to the translation linear guide 67. The translation slider cushion block 56 is connected to the lifting assembly.
[0055] The lifting assembly includes a lifting fixed seat 57, a lifting beam 50, a lifting connection flange 49, and a lifting limit plate 61. The translation slider cushion block 56 is installed at the bottom of the lifting fixed seat 57. The lifting beam 50 is connected to the lifting fixed seat 57 in a liftable manner. The lower end of the lifting beam 50 is connected to the lifting connection flange 49, and the upper end of the lifting beam 50 is connected to the lifting limit plate 61. Lifting wire rails 60 are installed on both sides of the lifting beam 50. The lifting fixed seat 57 is equipped with lifting sliders 83 adapted to the lifting wire rails 60, and the lifting wire rails 60 pass through the lifting sliders 83. The lifting fixed seat 57 is equipped with a lifting gear 82, and the lifting beam 50 is equipped with a lifting rack 59 corresponding to the lifting gear 82. The lifting gear 82 is connected to a lifting servo motor 140, and the lifting connection flange 49 is connected to the clamping assembly.
[0056] The clamping assembly includes a first fixture cross column 46, a flange bottom plate 47, a fixing plate 48, and a first moving connection plate 461. The upper end of the first fixture cross column 46 is connected to the flange bottom plate 47 at the center position. The fixing plate 48 is arranged at both ends of the first fixture cross column 46. The first moving connection plate 461 is installed at the lower end of the first fixture cross column 46. A fourth cylinder 45 is connected to the lower end of the first moving connection plate 461. The lower end of the fourth cylinder 45 is connected to a third cylinder mounting bracket 44. The third cylinder mounting bracket 44 is connected to a sixth cylinder 441. The sixth cylinder 441 is connected to left and right clamping brackets 41. The left and right clamping brackets 41 are equipped with a third cylinder 43 and a guide shaft 42. The third cylinder 43 is rotatably connected to the guide shaft 42. Anti-disengagement accessories 40 are installed at both ends of the guide shaft 42. Clamping blocks 39 are installed on the inner sides of the left and right clamping brackets 41.
[0057] A second fixture cross column 31 is installed below the first fixture cross column 46. The second fixture cross column 31 is fixedly connected to the first fixture cross column 46 through an angle bracket 35 to ensure that the first fixture cross column and the second fixture cross column are perpendicular to each other. A second moving connection plate 311 is installed at the lower end of the second fixture cross column 31. A second cylinder 34 is connected to the lower end of the second moving connection plate 311. The lower end of the second cylinder 34 is connected to a copper tube pushing cylinder mounting seat 33. The copper tube pushing cylinder mounting seat 33 is equipped with a fifth cylinder 331. The fifth cylinder 331 is connected to a copper tube pushing clamping bracket 32. A copper tube pushing block 38 is connected to the inner side of the copper tube pushing clamping bracket 32.
[0058] The side plate gripping component 4 includes a side plate traveling linear guide 89, a side plate traveling lead screw bearing block A 90, a side plate traveling bearing block B 101, a side plate traveling lead screw 94, a side plate traveling servo mounting seat 91, and a side plate traveling servo motor 92. The side plate traveling linear guide 89, the side plate traveling lead screw bearing block A 90, and the side plate traveling bearing block B 101 are installed on the upper surface of the cross beam 9. The side plate traveling lead screw bearing block A 90 and the side plate traveling bearing block B 101 are respectively installed at both ends of the side plate traveling linear guide 89. One end of the side plate traveling lead screw 94 is connected to the side plate traveling lead screw bearing block A 90, and the other end of the side plate traveling lead screw 94 is connected to the side plate traveling bearing block B 101. A side plate traveling lead screw coupling 93 is concentrically installed at one end of the side plate traveling lead screw 94 close to the side plate traveling lead screw bearing block A 90. The side plate traveling servo mounting seat 91 is installed on the end face of the cross beam 9, and the side plate traveling servo motor 92 is installed on the side plate traveling servo mounting seat 91. The motor shaft hole of the side plate traveling servo motor 92 is concentrically installed with the side plate traveling lead screw coupling 93.
[0059] The side plate traveling lead screw 94 is movably connected to the side plate traveling beam 96. The lower surface of the side plate traveling beam 96 is connected with a side plate traveling bottom plate 88. The lower surface of the side plate traveling bottom plate 88 is connected with a side plate traveling slider 95 and a side plate traveling lead screw nut seat 97. The side plate traveling slider 95 is slidably connected to the side plate traveling linear guide 89, and the side plate traveling lead screw nut seat 97 is in transmission connection with the nut of the side plate traveling lead screw 94.
[0060] A side plate lifting servo mounting seat A 98 is installed on the upper surface of the side plate traveling beam 96. A side plate lifting servo motor 99 is installed on the upper surface of the side plate lifting servo mounting seat A 98. Two side plate lifting sliders 104 are symmetrically installed on the inner side surface of the side plate lifting servo mounting seat A 98. A side plate lifting gear 103 is installed on the power shaft of the side plate lifting servo motor 99. The side plate lifting servo mounting seat A 98 is connected with a side plate lifting beam 85. Two side plate lifting linear guides 84 are symmetrically installed on both sides of the side plate lifting beam 85. The side plate lifting linear guides 84 are slidably connected to the side plate lifting sliders 104. A side plate lifting rack 87 is installed on one side of the side plate lifting beam 85 close to the side plate lifting gear 103. The side plate lifting rack 87 is fully engaged with the side plate lifting gear 103. An electromagnet 86 is installed at the lower end of the side plate lifting beam 85, and a side plate lifting limit plate 100 is installed at the upper end of the side plate lifting beam 85. The side plate lifting limit plate 100 plays a limiting role on the side plate lifting beam 85.
[0061] The fixed plate component 5 includes a fixed plate component mounting base plate 122, the fixed plate component mounting base plate 122 is fixedly installed on the fixed plate cross column 11 and the fixed plate column 16, an edge plate fixed walking bearing seat 114 is installed above the fixed plate component mounting base plate 122, an edge plate fixed walking lead screw 116 is installed on the edge plate fixed walking bearing seat 114, an edge plate fixed walking servo mounting seat 105 is installed on the lower surface of the fixed plate component mounting base plate 122, one end face of the edge plate fixed walking lead screw 116 coincides with the end face of the edge plate fixed walking bearing seat 114, an edge plate fixed walking lead screw coupling 121 is installed at the other end of the edge plate fixed walking lead screw 116, an edge plate fixed walking servo motor 106 is installed on the edge plate fixed walking servo mounting seat 105, the power shaft of the edge plate fixed walking servo motor 106 is connected to the edge plate fixed walking lead screw coupling 121, the nut seat of the edge plate fixed walking lead screw 116 is connected to the edge plate fixed walking mounting plate 111, two edge plate fixed walking linear guides 112 are installed on the upper surface of the fixed plate component mounting base plate 122, an edge plate fixed walking slider 109 is installed on the lower surface of the edge plate fixed walking mounting plate 111, the edge plate fixed walking slider 109 is slidably matched with the two edge plate fixed walking linear guides 112, two rotary cylinder mounting seats 113 are installed at both ends of the edge plate fixed walking mounting plate 111 and respectively coincide with the end faces of the edge plate fixed walking mounting plate 111, a rotary cylinder 115 is installed on the rotary cylinder mounting seat 113, two edge plate fixed rotary bearing seats 110 are installed on the upper surface of the edge plate fixed walking mounting plate 111, an edge plate fixed rotary shaft rod 107 is installed between the two edge plate fixed rotary bearing seats 110, rotary shaft rod flanges 117 are installed at both ends of the edge plate fixed rotary shaft rod 107, the rotary shaft rod flanges 117 are connected to the rotary cylinder 115, two finger cylinders 108 are installed on the upper surface of the edge plate fixed rotary shaft rod 107, the installation positions of the two finger cylinders 108 are adjusted according to different models to ensure that the jaws of the finger cylinders 108 are perpendicular to the horizontal plane, edge plate fixed clamping plates 119 are installed on the jaws of the finger cylinders 108, special-shaped magnet mounting seats 120 are installed on both side faces of the finger cylinders 108, and special-shaped magnets 118 are installed on the upper surfaces of the special-shaped magnet mounting seats 120.
[0062] The lifting component 6 of the storage vehicle includes a storage vehicle lead screw fixing column 128. Two storage vehicle lifting linear guide rail mounting plates 124 are installed on the upper surface of the storage vehicle lead screw fixing column 128. Two storage vehicle lifting linear guide rails 123 are installed on the storage vehicle lifting linear guide rail mounting plates 124. A storage vehicle lifting lead screw bearing seat A 125 and a storage vehicle lifting lead screw bearing seat B 131 are installed on the upper surface of the storage vehicle lead screw fixing column 128. A storage vehicle lifting lead screw 126 is installed between the storage vehicle lifting lead screw bearing seat A 125 and the storage vehicle lifting lead screw bearing seat B 131 and is concentrically fitted. A storage vehicle lifting lead screw coupling 132 is installed on the storage vehicle lifting lead screw 126. A storage vehicle lifting servo motor 133 is installed on the upper surface of the side plate lifting component mounting plate 13. A storage vehicle lifting plate 127 is installed with a storage vehicle lifting slider 129 and a storage vehicle lifting lead screw nut seat 130. The storage vehicle lifting slider 129 is slidably connected to the storage vehicle lifting linear guide rail 123, and the storage vehicle lifting lead screw nut seat 130 is connected to the storage vehicle lifting lead screw 126.
[0063] The storage vehicle component 7 includes a storage vehicle structure frame 135 and a side plate lifting bottom plate 138. Transport wheels 134 are installed at the bottom of the storage vehicle structure frame 135. Side plate fixing pins 136 are installed on the bottom plate of the storage vehicle structure frame 135. The side plate fixing pin holes of the side plate lifting bottom plate 138 are concentrically assembled with the side plate fixing pins 136. Side plates 137 are stacked in sequence on the upper surface of the side plate lifting bottom plate 138. The copper pipe holes of the side plates 137 are concentric with the side plate fixing pins 136. The side plate lifting bottom plate 138 is located above the storage vehicle lifting plate 127.
[0064] The working principle of the present invention:
[0065] The action process of the whole equipment is mainly divided into three parts: condenser separation and positioning, side plate preparation, and side plate installation. The double-station action processes are the same and the two stations do not interfere with each other. Only by using the different position sequences of the front and rear stations, the upper and lower layers of the single-piece double-layer fin 139 are separated.
[0066] Before the whole equipment is started, it is necessary to ensure that the materials in the storage vehicle component 7 are intact, select the corresponding model, and perform zero return settings for each axis of the equipment.
[0067] The working process of the first station is as follows: When the single-piece double-layer fin 139 enters the conveyor line component 2, the motor drives the roller 26 to rotate, thereby driving the conveyor belt 27 to rotate, realizing the horizontal translation of the single-piece double-layer fin 139. When the first material detection photoelectric switch 28 detects the single-piece double-layer fin 139, the conveyor belt 27 pauses and waits for the baffle 24 to reach the position. The walking servo motor 78 rotates forward to drive the walking synchronous pulley 77 to rotate forward, and the walking synchronous pulley 77 rotates forward to drive the walking synchronous belt 74 to rotate forward, thereby driving the walking mounting base plate 73 to move forward to the specified position above the conveyor line component 2. After reaching the specified position, the lifting servo motor 140 rotates in the reverse direction, driving the lifting gear 82 to rotate in the reverse direction, and the lifting gear 82 rotates in the reverse direction to drive the lifting rack 59 to move downward. When it descends to the specified position, the second cylinder 34 and the two fourth cylinders 45 act simultaneously. When the second cylinder 34 and the two fourth cylinders 45 extend to the in-place position, the fifth cylinder 331 and the sixth cylinder 441 act to drive the copper tube push block 38 to move forward. When the second cylinder 34 and the two fourth cylinders 45 act in place, the first cylinder 21 on the conveyor line component 2 acts to drive the baffle 24 to act. After a delay of 3 seconds, the first cylinder 21 cancels the action and drives the baffle 24 to retract, thereby positioning the entire single-piece double-layer fin 139. When the positioning is completed, the fifth cylinder 331 and the sixth cylinder 441 drive the copper tube push block 38 and the clamping block 39 to act, clamping the upper fin of the single-piece double-layer fin 139. After a delay of 5 seconds, the lifting servo motor 140 rotates forward, driving the lifting gear 82 to rotate forward, and the lifting gear 82 rotates forward to drive the lifting rack 59 to move upward. 3 seconds after the upward movement starts, the third cylinder 43 acts to drive the guide shaft 42 and the anti-disengagement accessories 40 at both ends of the guide shaft 42 to rotate downward to buckle the single-layer fin 37, and the conveyor belt 27 continues to move. When the lifting assembly rises to the specified position, the walking servo motor 78 rotates in the reverse direction to drive the walking synchronous pulley 77 to rotate in the reverse direction, and the walking synchronous pulley 77 rotates in the reverse direction to drive the walking synchronous belt 74 to rotate in the reverse direction, thereby driving the walking mounting base plate 73 to move reversely to the specified position above the fixed plate component 5.
[0068] When the single-piece double-layer fin 139 enters the conveyor line component 2, the side plate enters the preparation process.
[0069] During the side plate preparation process, the side plate grasping component 4 starts to move. The side plate traveling servo motor 92 rotates forward, and through the side plate traveling lead screw coupling 93, drives the side plate traveling lead screw 94 to rotate forward, causing the side plate traveling lead screw nut seat 97 to drive the side plate traveling beam 96 to translate forward and enter above the storage vehicle component 7. At the same time, the storage vehicle lifting component 6 also starts to move, driving the side plate lifting bottom plate 138 to rise. The storage vehicle lifting servo motor 133 rotates forward, and through the storage vehicle lifting lead screw coupling 132, drives the storage vehicle lifting lead screw 126 to rotate forward, causing the storage vehicle lifting lead screw nut seat 130 to drive the storage vehicle lifting plate 127 to rise, which serves as the power source for the movement of the side plate lifting bottom plate 138, enabling the side plate 137 to rise to the designated position at the top of the side plate fixing pin 136. When the side plate 137 rises to the designated position, the side plate lifting servo motor 99 rotates in the reverse direction, driving the side plate lifting gear 103 to rotate in the reverse direction. The reverse rotation of the side plate lifting gear 103 drives the side plate lifting rack 87 to move downward, thereby driving the electromagnet 86 to move downward. When the electromagnet 86 descends to the designated height, the electromagnet 86 is energized to generate magnetic force to attract the side plate 137. During the entire movement process, the electromagnet 86 remains energized, and the electromagnet 86 carries the side plate 137. After a 5-second delay, the side plate lifting servo motor 99 rotates forward, driving the side plate lifting gear 103 to rotate forward. The forward rotation of the side plate lifting gear 103 drives the side plate lifting rack 87 to move upward, thereby driving the electromagnet 86 to move upward. After moving to the designated position, the side plate traveling servo motor 92 rotates in the reverse direction, and through the side plate traveling lead screw coupling 93, drives the side plate traveling lead screw 94 to rotate in the reverse direction, causing the side plate traveling lead screw nut seat 97 to drive the side plate traveling beam 96 to translate reversely and enter above the fixed plate component 5.
[0070] After the side plate 137 is fixed and enters the specified position above the fixed plate component 5, the side plate fixing walking servo motor 106 rotates in the reverse direction, driving the side plate fixing walking lead screw 116 to rotate in the reverse direction. The nut seat of the side plate fixing walking lead screw 116 drives the side plate fixing walking mounting plate 111 to translate reversely into the specified position. While the walking mounting plate 111 is translating reversely, the rotary cylinder 115 operates to drive the side plate fixing rotating shaft rod 107 to rotate counterclockwise by 90 degrees. After rotating in place, the side plate lifting servo motor 99 rotates in the reverse direction, driving the side plate lifting gear 103 to rotate in the reverse direction. The reverse rotation of the side plate lifting gear 103 drives the side plate lifting rack 87 to move downward, thereby driving the electromagnet 86 carrying the side plate 137 to move downward. When it descends to the specified position, the electromagnet 86 is de-energized and loses its magnetic force. The finger cylinder 108 operates to drive the side plate fixing clamp 119 to clamp the side plate 137. At the same time, the special-shaped magnet 118 is energized to generate a magnetic force to attract the side plate. The finger cylinder 108 and the special-shaped magnet 118 are used to fix the side plate 137 simultaneously. After the side plate 137 is fixed, the rotary cylinder 115 operates to drive the side plate fixing rotating shaft rod 107 to rotate clockwise by 90 degrees. After rotating in place, the side plate fixing walking servo motor 106 rotates in the forward direction, driving the side plate fixing walking lead screw 116 to rotate in the forward direction. The nut seat of the side plate fixing walking lead screw 116 drives the side plate fixing walking mounting plate 111 to translate forward to dock with the single-layer fin 37. Set the corresponding torque for the forward rotation action of the side plate fixing walking servo motor 106. After the torque of the side plate fixing walking servo motor 106 reaches the set value, the special-shaped magnet 118 is de-energized and loses its magnetic force. The finger cylinder 108 operates to release the side plate fixing clamp 119. The side plate fixing walking servo motor 106 rotates in the reverse direction, driving the side plate fixing walking lead screw 116 to rotate in the reverse direction. The nut seat of the side plate fixing walking lead screw 116 drives the side plate fixing walking mounting plate 111 to translate reversely into the specified position to complete one cycle of this action.
[0071] After the side plate 137 is successfully docked with the single-layer fin 37, the walking servo motor 78 rotates in the forward direction to drive the walking synchronous pulley 77 to rotate in the forward direction. The forward rotation of the walking synchronous pulley 77 drives the walking synchronous belt 74 to rotate in the forward direction, thereby driving the walking mounting bottom plate 73 to move forward to the specified position above the conveyor line component 2. After reaching the specified position, the lifting servo motor 140 rotates in the reverse direction, driving the lifting gear 82 to rotate in the reverse direction. The reverse rotation of the lifting gear 82 drives the lifting rack 59 to move downward. When it descends to the specified position, the second cylinder 34 and the two fourth cylinders 45 descend simultaneously. When it descends to the specified position, the fifth cylinder 331 and the sixth cylinder 441 operate to drive the copper tube push block 38 and the clamping block 39 to move backward, releasing the single-layer fin 37. After the release is completed, wait for the next material to arrive to complete one cycle of the current action.
[0072] The actions of the second station have the same structural configuration as those of the first station, with only a sequence difference in the action of releasing the single-layer fin 37. After the first station completes the release and the single-layer fin 37 of the first station enters directly below the second station, the second station performs the release so that the two single-layer fins 37 are overlapped again, automatically swapping the upper and lower positions of the single-layer fin 37 to achieve the automatic turning process of the single-piece double-layer fin 139. Thus, the entire action process is completed. After the assembly is completed, as Figure 14 shown.
[0073] In the entire example, the existing structure for picking up the side plate can also be replaced by an industrial robot, and the component of the storage cart can be cancelled.
[0074] The main functions of the present invention:
[0075] The present invention is provided with a finger cylinder. The clamping jaws of the finger cylinder are equipped with side plate fixing clamping plates. The two sides of the finger cylinder are provided with special-shaped magnet mounting seats, and the upper surface of the special-shaped magnet mounting seats is mounted with special-shaped magnets. The special-shaped magnets are used in cooperation with the finger cylinder to clamp and fix the side plates with special shapes. The side plate fixing rotating shaft rod is rotationally connected to the side plate fixing walking mounting plate to achieve a 90-degree rotation of the side plate with a special shape; the side plate fixing walking mounting plate is in transmission connection with the side plate fixing walking lead screw to achieve automatic feeding of the side plate with a special shape. By providing an independent side plate grasping component, the side plate grasping component adopts an electromagnet in cooperation with a transmission system composed of a side plate lifting beam and a side plate walking beam, etc., to achieve independent side plate grasping and precise positioning. The automatic side plate mounting device for the condenser of the present invention is provided with a conveying line component, a condenser fixing component, a side plate grasping component, a fixing plate component, a storage cart lifting component, and a storage cart component, realizing the integrated functions of condenser conveying, condenser fixing, side plate grasping, side plate and condenser assembly, etc., constituting an automated device with strong independence, high performance, and wide versatility. By adopting two independent condenser fixing components, when mounting the side plate on the single-piece double-layer fin, the upper and lower positions of the single-layer fin are automatically swapped, realizing the automatic turning process of the single-piece double-layer type two-component assembly, eliminating the manual turning process, and reducing the labor intensity of the workers. The automatic side plate mounting device for the condenser of the present invention has strong versatility, can meet the process requirements for mounting the side plate of all types of air conditioner condensers, can reduce the manual handling and turning process of the single-piece double-layer type condenser by employees, saving costs; the structure is independent and does not require a specific basic structure for support, and can form an independent production unit by itself.
[0076] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be covered within the scope of the claims and the description of the present invention.
Claims
1. An automatic upper side plate device for a condenser, characterized in that: It includes a fixed plate component, the fixed plate component includes a side plate fixed rotating shaft rod, two finger cylinders are installed on the upper surface of the side plate fixed rotating shaft rod, side plate fixed clamping plates are installed on the clamping jaws of the finger cylinders, special-shaped magnet mounting seats are installed on both sides of the finger cylinders, and special-shaped magnets are installed on the upper surfaces of the special-shaped magnet mounting seats; It further includes a conveyor line component, a condenser fixing component, a side plate grasping component, a storage cart lifting component and a storage cart component; the conveyor line component, the condenser fixing component, the side plate grasping component and the storage cart lifting component are installed on the main frame, and the storage cart component is movably connected to the storage cart lifting component; The side plate grasping component includes a side plate walking lead screw, a side plate walking beam, a side plate lifting beam and an electromagnet. The side plate walking lead screw is installed on the main frame. The side plate walking beam is movably connected to the side plate walking lead screw through a side plate walking servo motor. The side plate lifting beam is vertically movably connected to the side plate walking beam through a side plate lifting servo motor. The electromagnet is installed at the lower end of the side plate lifting beam; The condenser fixing component includes a walking component, a translation component, a lifting component and a clamping component. The walking component is connected to the translation component. The translation component is connected to the lifting component. The lifting component is connected to the clamping component; the walking component includes a walking synchronous belt, a walking servo motor, a walking bearing seat, a walking bearing seat mounting plate and a walking mounting bottom plate. The walking bearing seat mounting plate is installed on the main frame. The walking bearing seat is installed on the walking bearing seat mounting plate. The walking synchronous belt is drivenly connected to the walking bearing seat through the walking servo motor. The walking synchronous belt is connected to the walking mounting bottom plate. The walking mounting bottom plate is connected to the translation component; The clamping component includes a first fixture cross column, a flange bottom plate and a first moving connecting plate. The flange bottom plate is connected to the lifting beam. The upper end of the first fixture cross column is connected to the flange bottom plate at the center position. The first moving connecting plate is installed at the lower end of the first fixture cross column; a fourth cylinder is connected to the lower end of the first moving connecting plate. A third cylinder mounting bracket is connected to the lower end of the fourth cylinder. The third cylinder mounting bracket is connected to a sixth cylinder. The sixth cylinder is connected to a left and right clamping bracket. A third cylinder and a guide shaft are installed on the left and right clamping brackets. The guide shaft is rotatably connected to the third cylinder. Anti-detachment accessories are installed at both ends of the guide shaft. Clamping blocks are installed on the inner sides of the left and right clamping brackets; a second fixture cross column is installed below the first fixture cross column. The first fixture cross column and the second fixture cross column are perpendicular to each other. A second moving connecting plate is installed at the lower end of the second fixture cross column. A second cylinder is connected to the lower end of the second moving connecting plate. A copper tube pushing cylinder mounting seat is connected to the lower end of the second cylinder. A fifth cylinder is installed on the copper tube pushing cylinder mounting seat. The fifth cylinder is connected to a copper tube pushing clamping bracket. A copper tube pushing block is connected to the inner side of the copper tube pushing clamping bracket.
2. The automatic upper side plate device of a condenser according to claim 1, characterized in that: The fixed plate component includes a fixed plate component mounting base plate, a side plate fixed walking screw and a side plate fixed walking mounting plate. The fixed plate component mounting base plate is installed on the main frame, and the side plate fixed walking screw is installed on the fixed plate component mounting base plate. The side plate fixed walking mounting plate and the side plate fixed walking screw are connected through a side plate fixed walking servo motor. The side plate fixed rotating shaft rod and the side plate fixed walking mounting plate are rotatably connected.
3. The automatic upper side plate device of a condenser according to claim 1, wherein: The conveyor line components include a conveyor line fixed seat, a roller fixed column, a conveyor belt, a first cylinder, a material baffle plate and a material detection photoelectric switch. The conveyor line fixed seat is fixedly connected to the main frame, the roller fixed column is fixedly connected to the conveyor line fixed seat, the roller fixed column is connected to the roller, the conveyor belt is installed on the roller, the first cylinder is installed on the roller fixed column, the material baffle plate and the first cylinder are telescopically connected, and the material detection photoelectric switch is connected to the roller fixed column.
4. The automatic upper side plate device of a condenser according to claim 1, wherein: The translation assembly includes a translation beam, a translation screw and a translation servo motor. The translation beam is installed on a walking installation base plate, the translation screw and the translation servo motor are installed on the translation beam, the translation servo motor is connected to the translation screw, and the translation screw is connected to the lifting assembly in a transmission connection; the lifting assembly includes a lifting fixed seat, a lifting beam and a lifting servo motor. The lifting fixed seat is connected in a transmission connection with the translation screw, the lifting beam is connected to the lifting fixed seat in a liftable manner via the lifting servo motor, and the lower end of the lifting beam is connected to the clamping assembly.
5. The automatic upper side plate device of a condenser according to claim 1, characterized in that: The lifting components of the storage trolley include a storage trolley screw fixing column, a storage trolley lifting screw, a storage trolley lifting servo motor, a storage trolley lifting screw nut seat and a storage trolley lifting plate. The storage trolley screw fixing column is fixedly connected to the main frame, the storage trolley lifting screw is installed on the storage trolley screw fixing column, the storage trolley lifting screw is connected to the storage trolley lifting servo motor, the storage trolley lifting screw nut seat is installed on the storage trolley lifting plate, and the storage trolley lifting plate is transmission-connected to the storage trolley lifting screw through the storage trolley lifting screw nut seat.
6. The automatic upper side plate device of a condenser according to claim 5, wherein: The storage cart components include a storage cart structure frame and a side plate lifting bottom plate. The bottom of the storage cart structure frame is equipped with transport wheels. The bottom plate of the storage cart structure frame is equipped with side plate fixing pins. The side plate fixing pin holes of the side plate lifting bottom plate are concentrically assembled with the side plate fixing pins. The upper surface of the side plate lifting bottom plate is stacked with side plates in sequence. The copper tube holes of the side plates are concentric with the side plate fixing pins. The side plate lifting bottom plate is located above the storage cart lifting plate.
7. An automatic upper side plate device for a condenser according to claim 1, characterized in that: The conveyor line components, condenser fixing components, side plate grabbing components, fixed plate components, storage trolley lifting components and storage trolley components are each provided with two groups, and the two groups of conveyor line components, condenser fixing components, side plate grabbing components, fixed plate components, storage trolley lifting components and storage trolley components are all installed on the main frame.
8. The automatic upper side plate device of a condenser according to claim 1, wherein: The main frame includes an external skeleton and an internal skeleton. The external skeleton is composed of columns, cross beams and cross columns. The cross beam is fixed to the columns, and the cross columns are fixedly connected to the columns. The internal skeleton includes a fixed plate cross column, a fixed plate column, a side plate lifting component mounting cross column and a side plate cart blocking rod. The fixed plate cross column is fixedly connected to the columns and the fixed plate column. The side plate lifting component mounting cross column is fixedly connected to the columns and the fixed plate column. The side plate cart blocking rod is fixedly connected to the side plate lifting component mounting cross column.
9. The automatic upper side plate device of a condenser according to claim 8, characterized in that: The side plate lifting component mounting cross column includes a first side plate lifting component mounting cross column and a second side plate lifting component mounting cross column. The first side plate lifting component mounting cross column is fixedly connected to the columns. The second side plate lifting component mounting cross column is fixedly connected to the fixed plate column. One end of the side plate cart blocking rod is fixedly connected to the first side plate lifting component mounting cross column, and the other end of the side plate cart blocking rod is fixedly connected to the second side plate lifting component mounting cross column.
10. The automatic upper side plate device of a condenser according to claim 9, characterized in that: The main frame includes an electric control cabinet, a pneumatic control cabinet, a side plate lifting component mounting plate and an operation console. The electric control cabinet is fixedly connected to the columns. The pneumatic control cabinet is connected to the electric control cabinet. The side plate lifting component mounting plate is welded and fixed to the side plate lifting component mounting cross column. The operation console is fixedly connected to the columns.
Citation Information
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