Sheet metal part full-automatic production method and device, electronic equipment and storage medium

By acquiring order information and estimated production time, materials are automatically delivered and the slitting machine is controlled, achieving full automation of sheet metal production, solving the problem of low production efficiency and improving processing efficiency.

CN115202297BActive Publication Date: 2026-04-10GREE ELECTRIC APPLIANCE INC OF ZHUHAI +1
View PDF 5 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
GREE ELECTRIC APPLIANCE INC OF ZHUHAI
Filing Date
2022-06-23
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The low level of automation and cumbersome production process in sheet metal manufacturing leads to low production efficiency, slow information transmission, and a lack of systematic data linkage between equipment, all of which affect production efficiency.

Method used

By acquiring order information and estimated production time for the target sheet metal parts, the system automatically delivers materials to preset areas, controls the operation and feeding of the slitting machine, and monitors the operating data of the slitting machine, thereby achieving automated linkage between the overhead crane and the slitting machine and realizing full-process information management.

Benefits of technology

It has improved the automation level of sheet metal production, reduced wasted time in transit, achieved high-efficiency automation of the production process, and improved processing efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115202297B_ABST
    Figure CN115202297B_ABST
Patent Text Reader

Abstract

The embodiment of the application provides a sheet metal part full-automatic production method, device, electronic equipment and storage medium, the sheet metal part full-automatic production method comprises the following steps: confirming the material distribution task of the production target sheet metal part through the first order information and the expected production time, confirming the automatic distribution of the material to the first preset area based on the material distribution task, realizing the information management and control mode of the workshop, confirming the corresponding supporting information of the slitting machine through the first order information, automatically adjusting the corresponding processing mode of the slitting machine according to the corresponding preset production time, realizing automatic and accurate switching, the running data of the slitting machine can be detected, the working condition of the slitting machine is automatically confirmed by collecting the running data of the slitting machine, and the travelling crane is controlled to distribute the material to the slitting machine to complete the feeding treatment, the full-process informatization of the production process is realized, the material is distributed in advance and the tooling is dispatched to realize the automatic processing of the sheet metal part production, and the processing efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of intelligent processing, in particular to a full-automatic production method and device for sheet metal parts, an electronic device and a storage medium. BACKGROUND

[0002] At present, in the production process of sheet metal parts, the domestic related process still stays in manual accounting of product, tool size, yield and other data, and relies on manual handwriting record, which consumes a large amount of paper and makes it difficult to perform data statistical analysis. Paper record of production orders increases communication cost, and systematic data linkage is lacking between devices, information transmission is slow, which leads to time waste in the intermediate process and directly affects production efficiency.

[0003] Sheet metal production needs to cut the original steel coil into several coils according to a certain size width, and then send it to the press. At room temperature, a stamping die is used on the press to apply pressure to the sheet or hot material to make it produce plastic deformation or separation, thereby obtaining a part with the required shape and size. The production process is relatively long and complex, and the production process is divided into multiple stages, which are relatively independent between stages and mutually restricted within stages. If the incoming material is not timely or the quantity is not equal, it will lead to production line stoppage and reduce production efficiency, and long order switching time also causes great waste. SUMMARY

[0004] In view of the above problems, the present application provides a full-automatic production method and device for sheet metal parts, an electronic device and a storage medium to at least solve the low processing efficiency of sheet metal part production line in related technologies, to realize full-automatic processing and improve production efficiency.

[0005] In a first aspect, the embodiments of the present application provide a full-automatic production method for sheet metal parts, comprising:

[0006] obtaining first order information and estimated production time of a target sheet metal part; confirming a material distribution task of the target sheet metal part based on the first order information and the estimated production time, distributing materials to a first preset area based on the material distribution task; confirming supporting information of a slitting machine based on the first order information, and controlling the slitting machine to run based on the supporting information in the case of reaching the estimated production time; detecting running data of the slitting machine; and controlling a travelling crane to distribute the materials to the slitting machine to complete feeding based on the running data.

[0007] In an embodiment, the detecting the running data of the slitting machine comprises:

[0008] determining the running data based on changes in sensor point signals of the slitting machine.

[0009] In an embodiment, the controlling the travelling crane to deliver the material to the slitting machine to complete the feeding based on the running data comprises:

[0010] In a case where the sensor point signal of the slitting machine is a null signal, the travelling crane is dispatched a task to deliver the material to the slitting machine to complete the feeding.

[0011] In an embodiment, the full-automatic production method of the sheet metal part further comprises:

[0012] The production quantity of the slitting machine for the first order information is obtained; in a case where the production quantity is equal to the order quantity in the first order information, a second order information is determined, wherein the first order information and the second order information are in an order list, and the second order information is the first order information after the first order information; second supporting information of the slitting machine is determined based on the second order information; and the running of the slitting machine is adjusted based on the second supporting information.

[0013] In an embodiment, the full-automatic production method of the sheet metal part further comprises:

[0014] The processed material after the slitting machine is processed is added with bar code information; and in a case where it is determined that the adding of the bar code information is completed, the travelling crane is controlled to carry the processed material into a warehouse.

[0015] In an embodiment, the delivering the material to the first preset area based on the material delivery task comprises:

[0016] The travelling crane is controlled to deliver the material to a second preset area based on the material delivery task, so that a worker unpacks the material; in a case where the worker sends information that the unpacking is completed, the travelling crane is controlled to deliver the unpacked material to the first preset area.

[0017] In an embodiment, the full-automatic production method of the sheet metal part further comprises:

[0018] The starting point and the terminal of each delivery stage are determined based on the material delivery task; and the travelling crane of each delivery stage is determined based on the delivery material information, the starting point and the terminal.

[0019] In a second aspect, the embodiments of the present application provide a full-automatic production device for sheet metal parts, comprising: an acquisition module configured to acquire first order information and a predicted production time of a target sheet metal part to be produced; a confirmation module configured to confirm a material distribution task for producing the target sheet metal part based on the first order information and the predicted production time, and distribute materials to a first preset area based on the material distribution task; a first control module configured to confirm supporting information of a slitting machine based on the first order information, and control the slitting machine to operate based on the supporting information when the predicted production time is reached; a detection module configured to detect operation data of the slitting machine; and a second control module configured to control a travelling crane to distribute the materials to the slitting machine to complete material feeding based on the operation data.

[0020] In a third aspect, the embodiments of the present application provide an electronic device, comprising: at least one processor and a memory; the processor is configured to execute a computer program stored in the memory to implement the full-automatic production method for sheet metal parts as described in any one of the embodiments of the first aspect.

[0021] In a fourth aspect, the embodiments of the present application provide a computer storage medium, which stores one or more programs, and the one or more programs can be executed by the electronic device as described in the third aspect to implement the full-automatic production method for sheet metal parts as described in any one of the embodiments of the first aspect.

[0022] The full-automatic production method, device, electronic device and storage medium for sheet metal parts provided by the embodiments of the present application can obtain a material distribution task for producing a target sheet metal part by acquiring first order information and a predicted production time of the target sheet metal part to be produced, automatically distribute materials to a first preset area for packaging based on the material distribution task, confirm supporting information of a slitting machine based on the first order information, control the slitting machine to automatically operate based on the supporting information to perform corresponding slitting production when the predicted production time is reached, detect operation data of the slitting machine to confirm whether the slitting machine is still performing work corresponding to the order information, and control a travelling crane to automatically distribute the materials to the slitting machine to complete material feeding for processing based on the operation data, so as to overcome the problems in the related art, such as complicated process, low production efficiency caused by manual processing, and low automation degree of sheet metal production.

[0023] It should be understood that the content described in this section is not intended to identify key or important features of the embodiments of the present application, nor is it used to limit the scope of the present application. Other features of the present application will become apparent from the following description. BRIEF DESCRIPTION OF DRAWINGS

[0024] The present application will be described in more detail below based on the embodiments and with reference to the accompanying drawings.

[0025] Figure 1A flowchart of a sheet metal part full-automatic production method is shown in an embodiment of the present application.

[0026] Figure 2 Another flowchart of a sheet metal part full-automatic production method is shown in an embodiment of the present application.

[0027] Figure 3 A flowchart of step S120 in a sheet metal part full-automatic production method is shown in an embodiment of the present application.

[0028] Figure 4 A flowchart of a sheet metal part full-automatic production process is shown in an embodiment of the present application.

[0029] Figure 5 A structure block diagram of a sheet metal part full-automatic production device is shown in an embodiment of the present application.

[0030] Figure 6 A structure block diagram of an electronic device for executing a sheet metal part full-automatic production method according to an embodiment of the present application is shown in an embodiment of the present application.

[0031] Figure 7 A computer readable storage medium for storing or carrying a sheet metal part full-automatic production method according to an embodiment of the present application is shown in an embodiment of the present application. DETAILED DESCRIPTION

[0032] To make the objectives, technical solutions and advantages of the present application clearer, further detailed description will be given to the present application in combination with embodiments and drawings, the illustrative embodiments of the present application and the description thereof are only used to explain the present application, and do not limit the present application.

[0033] In the related art, the sheet metal part relies on manual statistics in the production process, and the degree of automation is low. The production process is relatively long and complex. The production process is divided into multiple stages. The stages are relatively independent, but the stages are mutually restricted. If the incoming materials are not timely or the quantity is not equal, the production line will be stopped, which reduces the production efficiency. The switching time of orders is long, which also causes great waste.

[0034] To address the aforementioned issues, the applicant has proposed a fully automated sheet metal parts production method, apparatus, electronic device, and storage medium according to embodiments of this application. This method obtains the material delivery task for the target sheet metal parts by acquiring the first order information and the estimated production time. Based on this task, materials are automatically delivered to a first preset area for packaging. Then, the matching information of the slitting machine is confirmed based on the first order information. Upon reaching the estimated production time, the slitting machine is automatically controlled to perform the corresponding slitting production based on the matching information. The operating data of the slitting machine is monitored to confirm whether it is still executing the work corresponding to the order information. Based on the operating data, a crane is controlled to automatically deliver materials to the slitting machine for automatic loading and processing. The entire process is automated at each stage, significantly improving the efficiency of fully automated sheet metal parts production. The fully automated sheet metal parts production method will be described in detail in subsequent embodiments.

[0035] The following describes the application scenarios of the fully automated sheet metal production method provided in the embodiments of this application:

[0036] Please see Figure 1 , Figure 1 This is a flowchart illustrating a fully automated sheet metal parts production method provided in this application embodiment. In this embodiment, the fully automated sheet metal parts production method can be applied to, for example... Figure 6 The fully automated sheet metal production equipment 400 and electronic equipment 200 shown are shown. Figure 6 In this embodiment, the electronic device can be a smart terminal such as a smartphone, tablet, or desktop computer. The electronic device can verify the material delivery task for the target sheet metal part based on the first order information and the estimated production time, and confirm the automatic delivery of materials to the first preset area based on the material delivery task. Furthermore, the electronic device can also confirm the corresponding supporting information of the slitting machine based on the first order information. This supporting information includes different processing control methods for the slitting machine, and automatically adjusts the corresponding processing method of the slitting machine after reaching the corresponding preset production time. In addition, it can detect the operating data of the slitting machine, automatically confirm the working status of the slitting machine upon collecting the operating data, and control the crane to deliver materials to the slitting machine to complete the loading process. The fully automated sheet metal part production method of this application embodiment can be applied to multiple terminal devices, such as a backend system, user terminals, and maintenance personnel terminals. The following describes... Figure 1 The process shown is described in detail. This fully automated sheet metal production method may include steps S110 to S150.

[0037] Step S110: Obtain the first order information and estimated production time for the target sheet metal part.

[0038] In the embodiments of the present application, the first order information can include production order number, order quantity, production line body, product name and the like. Exemplarily, the order information can be confirmed by external order and actual production condition, such as the order information obtained by the order and MES order synchronization service of the ERP. The expected production time can include planned start production time and planned end time.

[0039] Step S120: confirming a material distribution task of the production target sheet metal part based on the first order information and the expected production time, and distributing the material to the first preset area based on the material distribution task.

[0040] In the embodiments of the present application, the material distribution task can be obtained according to the order sequence before and after the order, the expected online time, and the logistics lead time model, and the latest arrival time of the production material is calculated to obtain the material distribution task. The first preset area can be an area waiting for packaging after the slitting process is completed.

[0041] Step S130: confirming the matching information of the slitting machine based on the first order information, and controlling the slitting machine to run based on the matching information when the expected production time is reached.

[0042] In the embodiments of the present application, different order information corresponds to different matching information, and the matching information has different processes and processing parameters. For example, different orders need to be processed, and the corresponding matching information of the slitting machine can be adjusted to complete the processing of the corresponding order. In addition, when the order information includes different matching information, the slitting machine is controlled to run according to the pre-calculated production time according to the corresponding matching information, for example, to process different order products.

[0043] Step S140: detecting the running data of the slitting machine.

[0044] In the embodiments of the present application, the device data of the slitting machine is not considered in the sheet metal production, and the running data of the slitting machine is obtained by inspection. The running data of the slitting machine can include whether the slitting machine is working, the working state and the running condition.

[0045] Step S150: controlling the travelling crane to distribute the material to the slitting machine to complete the feeding based on the running data.

[0046] In the embodiments of the present application, the subsequent feeding of the material can be automatically performed according to the running condition of the slitting machine. For example, after the slitting machine completes the previous processing, the running data of the slitting machine is checked to determine the running condition of the slitting machine, and then the running of the travelling crane is controlled.

[0047] In the embodiment, the material distribution task of the production target sheet metal part is verified by verifying the first order information and the estimated production time, and the automatic distribution of the material to the first preset area based on the material distribution task is confirmed, so as to realize the information management and control mode of the workshop. The corresponding supporting information of the slitting machine is confirmed through the first order information, the corresponding supporting information has different processing control modes for the slitting machine, and the automatic adjustment of the corresponding processing mode of the slitting machine is realized after the corresponding preset production time is reached, so as to realize the automatic and accurate switching. The running data of the slitting machine can also be detected, the working condition of the slitting machine is automatically confirmed based on the collected running data of the slitting machine, and the travelling crane is controlled to distribute the material to the slitting machine to complete the feeding process, so as to realize the full-process informatization of the production process, realize the linkage between the travelling crane and the slitting machine, reduce the waste of in-transit time, and realize the automatic processing of sheet metal parts through data calculation mode to distribute the material and schedule the tooling in advance, thereby improving the processing efficiency.

[0048] In some embodiments, the running data of the slitting machine is detected, including:

[0049] The running data is determined based on the change of the sensor point signal of the slitting machine.

[0050] In the embodiment, the working condition of the slitting machine is judged based on the sensor point signal of the slitting machine, and whether there is an idle position at the feeding port of the slitting machine can be judged.

[0051] In some embodiments, the running data is used to control the travelling crane to distribute the material to the slitting machine to complete the feeding, including:

[0052] In the case that the sensor point signal of the slitting machine is an empty signal, the travelling crane scheduling task is issued to the travelling crane to make the travelling crane distribute the material to the slitting machine to complete the feeding.

[0053] In the embodiment, in the case that the sensor point signal of the slitting machine is not an empty signal, the signal is waited for before the task is issued to the travelling crane for handling, and if there is an empty signal, the task is directly issued to complete the distribution of the material to the slitting machine.

[0054] Please refer to Figure 2 , Figure 2 Another flowchart of a full-automatic sheet metal production method provided in the embodiment is shown in FIG. 10, which can include steps S210 to S240.

[0055] Step S210: Obtain the production quantity of the slitting machine for the first order information.

[0056] In the embodiment of the present application, the longitudinal shearing machine can be assigned multiple order information tasks, such as a first order information, a second order information, a third order information, and the like. The electronic device obtains the message queue requested by the external through the MES order synchronization service, that is, the first order information, and the first order information has the quantity required for the production of the order.

[0057] Step S220: In the case where the production quantity is equal to the order quantity in the first order information, determine the second order information, wherein the first order information and the second order information are in the order list, and the second order information is the first order information after the first order information.

[0058] In the embodiment of the present application, when the collected production quantity is equal to the order quantity, the electronic device synchronization service modifies the state of the order to completed, that is, the processing of the order quantity in the first order information is completed, and the subsequent second order information to be processed is determined. The order list can be established in advance to determine the order sequence.

[0059] Step S230: Determine the second matching information of the longitudinal shearing machine based on the second order information.

[0060] In the embodiment of the present application, after processing the first order, the next order is switched, at which time the production matching information in the data packet needs to be modified, that is, the combination of various parameters set by the device when producing a certain product, which is considered as a formula. The device sets and adjusts parameters according to the formula, outputs the corresponding completion signal after the adjustment is completed, and when switching the product production, the data packet contains the formula. After receiving the new formula, the device automatically adjusts according to the formula, that is, adjusts the matching information, for example, adjusts the distance of the mechanical hand, and the like.

[0061] Step S240: Adjust the operation of the longitudinal shearing machine based on the second matching information.

[0062] In the embodiment of the present application, the operation of the longitudinal shearing machine is adjusted according to the adjusted matching information, that is, the longitudinal shearing machine processes different processing modes according to the matching information.

[0063] In the embodiment, the matching information is adjusted according to the completion of the production order quantity, and then the longitudinal shearing machine automatically adjusts the processing mode corresponding to the corresponding order, realizes the linkage of different manufacturers' devices, precise cooperation, efficient production, and improves the formula switching control automation and precision in the production process.

[0064] In some embodiments, in the production process, the device runs various related data through the gateway box or the pre-agreed device communication protocol to collect and report the data to the centralized storage and analysis. The collected data includes but is not limited to the following data: device switching state, abnormal state value, abnormal description, production quantity, production time, device operation frequency, device running time, device power consumption value, device stop time, stop frequency, etc. It can not only be used for order completion state modification, but also be used for system exception handling and subsequent production efficiency optimization analysis.

[0065] In some embodiments, the full-automatic sheet metal part production method further comprises:

[0066] Adding barcode information to the processed material after the slitting machine.

[0067] In the embodiment of the present application, the steel coil completed by the slitting is automatically packaged and sprayed with barcodes.

[0068] After determining that the barcode information is added, the traveling crane is controlled to carry the processed material into the warehouse

[0069] In the embodiment of the present application, after the code spraying is completed, the traveling crane is tasked to carry out code scanning and carrying, and the automatic packaging device is linked to automatically package and spray barcodes on the steel coil completed by the slitting. After the code spraying is completed, the traveling crane is tasked to carry out code scanning and carrying into the warehouse.

[0070] In some embodiments, based on the material distribution task, the material is distributed to the first preset area, which comprises:

[0071] Based on the material distribution task, the traveling crane is controlled to distribute the material to the second preset area, so that manual unpacking is performed.

[0072] In the embodiment of the present application, the second preset area is an area where the material is transported to the slitting machine for processing in the early stage. The steel coil can be carried to the unpacking area by automatically operating the overhead traveling crane to perform manual unpacking operation.

[0073] In the case where the unpacking completion information sent by the worker is obtained, the traveling crane is controlled to distribute the unpacked material to the first preset area.

[0074] In the embodiment of the present application, after the unpacking operation is completed, the employee uses the PDA completion function to determine the completion by selecting the order and clicking the completion. After completion, the sensor point signal of the slitting machine is combined to judge whether there is an idle position at the feeding port of the slitting machine, and the processed material is sent to the packaging area in the case where there is an idle position in the slitting machine.

[0075] Please refer to Figure 3 , Figure 3 It is a flowchart of one of the steps S120 in the full-automatic sheet metal part production method. The method can include steps S310 to S320.

[0076] Step S310: determining the starting point and the terminal of each delivery stage based on the material delivery task.

[0077] In the embodiment of the present application, the material delivery task contains the starting point and the terminal of the first preset area and the second preset area, material information, etc.

[0078] Step S320: determining the running car of each delivery stage based on the delivery material information, the starting point and the terminal.

[0079] In the embodiment of the present application, the electronic device can schedule the most recent or the most efficient running car to complete the delivery task according to the delivery material information and the current state of the running car through the scheduling system. For example, in the first preset area and the second preset area, the loading conditions of the running car are different, and the most efficient running car can be determined to complete the delivery of the corresponding area.

[0080] It should be noted that the storage location can be arranged close to the longitudinal shearing machine to reduce the length and complexity of the AGV handling path.

[0081] Please refer to Figure 4 , Figure 4 A full-automatic production process flow chart of sheet metal parts is provided, which comprises the following steps:

[0082] S1: synchronizing the order list information of ERP through the material delivery synchronization service, calculating the latest arrival time of production materials according to the order sequence and the expected online time, and the logistics lead time model, thereby generating the material delivery task and the AGV scheduling task.

[0083] S2: after the arrival of the materials, the employee starts the order production and performs manual unpacking operation. Then, the PDA reports the process completion, and the sensor point signal of the longitudinal shearing machine is used to determine whether there is a free position at the loading port of the longitudinal shearing machine. If not, the signal is waited for and then the task is issued to the running car for handling. If there is a free signal, the task is directly issued.

[0084] S3: obtaining the order list information through the MES order synchronization service, obtaining the device program, process data, quality data, personnel data, etc. of the order by requesting the message queue or interface of the external system, and storing each data set as a data package in a single order dimension.

[0085] S4: according to the production order of the order, the data package is issued to the intelligent terminal storage of the device, and the intelligent terminal automatically switches and adjusts the formula of the device in combination with the data acquisition data (completion).

[0086] S5: Device production process, through the gateway box or the agreed protocol, the device runs each related data collection report, for order completion and system exception handling and subsequent production efficiency optimization analysis, etc. After the longitudinal shearing machine is completed, the finished steel coil is transmitted to the automatic packaging and code spraying equipment in the rear section of the production line through the hard connection mode of the production line, and the packaging and code spraying operation is performed. The linkage automatic packaging device automatically packages and sprays the bar code for the steel coil completed by the longitudinal shearing machine, and combines the signals of the PLC or the sensor. After the code spraying is completed, the task is given to the crane, and the code scanning and warehousing are performed.

[0087] Please refer to Figure 5 , Figure 5 A structure block diagram of a full-automatic sheet metal part production device is provided for the application. The full-automatic sheet metal part production device 400 includes an acquisition module 410, a confirmation module 420, a first control module 430, a detection module 440, and a second control module 450, wherein:

[0088] The acquisition module 410 is configured to acquire first order information and a predicted production time of a target sheet metal part.

[0089] The confirmation module 420 is configured to confirm a material distribution task of the target sheet metal part based on the first order information and the predicted production time, and distribute materials to a first preset area based on the material distribution task.

[0090] The first control module 430 is configured to confirm supporting information of a longitudinal shearing machine based on the first order information, and control the longitudinal shearing machine to run based on the supporting information when the predicted production time is reached.

[0091] The detection module 440 is configured to detect running data of the longitudinal shearing machine.

[0092] The second control module 450 is configured to control a crane to distribute the materials to the longitudinal shearing machine to complete the feeding based on the running data.

[0093] Optionally, the detection module 440 further includes a signal confirmation module, wherein:

[0094] The signal confirmation module is configured to determine the running data based on a sensor point signal change of the longitudinal shearing machine.

[0095] Optionally, the second control module 450 further includes a distribution module, wherein:

[0096] The distribution module is configured to give a crane dispatch task to the crane to make the crane distribute the materials to the longitudinal shearing machine to complete the feeding based on the sensor point signal of the longitudinal shearing machine being a null signal.

[0097] Optionally, the full-automatic sheet metal part production device 400 further comprises a first order obtaining module, a second order obtaining module, a matching confirmation module, and an adjustment module, wherein:

[0098] The first order obtaining module is configured to obtain a production quantity of the slitting machine for the first order information.

[0099] The second order obtaining module is configured to determine the second order information in a case where the production quantity is equal to an order quantity in the first order information, wherein the first order information and the second order information are in an order list, and the second order information is the first order information after the first order information.

[0100] The matching confirmation module is configured to determine second matching information of the slitting machine based on the second order information.

[0101] The adjustment module is configured to adjust the operation of the slitting machine based on the second matching information.

[0102] Optionally, the full-automatic sheet metal part production device 400 further comprises a barcode adding module and a warehouse control module, wherein:

[0103] The barcode adding module is configured to add barcode information to the processed material after the slitting machine processes the material.

[0104] The warehouse control module is configured to control the crane to carry the processed material into the warehouse after determining that the barcode information is added.

[0105] Optionally, the confirmation module 420 further comprises a material distribution module and a control distribution module, wherein:

[0106] The material distribution module is configured to control the crane to distribute the material to the second preset area based on a material distribution task, so that a worker unpacks the material.

[0107] The control distribution module is configured to control the crane to distribute the unpacked material to the first preset area in a case where unpacking completion information sent by the worker is obtained.

[0108] Optionally, the confirmation module 420 further comprises a distribution position confirmation module and a crane confirmation module, wherein:

[0109] The distribution position confirmation module is configured to determine a starting point and a terminal of each distribution stage based on the material distribution task.

[0110] The crane confirmation module is configured to determine the crane of each distribution stage based on the distribution material information, the starting point, and the terminal.

[0111] It should be noted that the device embodiments in the present application correspond to the foregoing method embodiments, and the specific principles of the device embodiments can be referred to the content in the foregoing method embodiments, which will not be described here.

[0112] In several embodiments provided by the present embodiment, the coupling between the modules can be electrical, mechanical or other forms of coupling.

[0113] In addition, each functional module in each embodiment of the present application can be integrated in one processing module, or each module can be physically present alone, or two or more modules can be integrated in one module. The integrated module can be realized in the form of hardware or in the form of a software functional module.

[0114] Please refer to Figure 6 , Figure 6 A structural block diagram of an electronic device 200 that can perform the above-mentioned full-automatic production method of sheet metal parts is provided for the embodiments of the present application. The electronic device 200 can be a smart phone, a tablet computer, a computer, a portable computer or the like.

[0115] The electronic device 200 further includes a processor 202 and a memory 204. The memory 204 stores programs that can perform the contents of the preceding embodiments, and the processor 202 can execute the programs stored in the memory 204.

[0116] The processor 202 can include one or more cores for processing data and a message matrix unit. The processor 202 connects various parts in the entire electronic device 200 through various interfaces and lines, executes instructions, programs, code sets or instruction sets stored in the memory 204, and calls data stored in the memory 204, to perform various functions and process data of the electronic device 200. Alternatively, the processor 202 can be realized in at least one of hardware forms of a digital signal processing (DSP), a field-programmable gate array (FPGA), and a programmable logic array (PLA). The processor 202 can be integrated with a combination of one or several of a central processing unit (CPU), a graphics processing unit (GPU), and a modem. The CPU is mainly used to process operating systems, user interfaces, and application programs; the GPU is used to render and draw display content; and the modem is used to process wireless communication. It can be understood that the above-mentioned modem can also not be integrated into the processor, but can be realized by a separate communication chip.

[0117] The memory 204 can include a random access memory (RAM) and can also include a read-only memory (ROM). The memory 204 can be used to store instructions, programs, codes, code sets, or instruction sets. The memory 204 can include a program storage area and a data storage area, where the program storage area can store instructions for implementing an operating system, instructions for implementing at least one function (e.g., instructions for a user to obtain a random number), instructions for implementing each of the method embodiments described below, and the like. The data storage area can also store data (e.g., a random number) created by the terminal in use, and the like.

[0118] The electronic device 200 can also include a network module and a screen. The network module is configured to receive and send electromagnetic waves, convert the electromagnetic waves and electrical signals to each other, and thus communicate with a communication network or other devices, such as an audio playing device. The network module can include various existing circuit elements for performing these functions, such as an antenna, a radio frequency transceiver, a digital signal processor, an encryption / decryption chip, a subscriber identity module (SIM) card, a memory, and the like. The network module can communicate with various networks, such as the Internet, an intranet, a wireless network, or other devices through the wireless network. The wireless network described above can include a cellular telephone network, a wireless local area network, or a metropolitan area network. The screen can display interface content and perform data interaction.

[0119] Reference is made to Figure 7 , Figure 7 A structure block diagram of a computer readable storage medium provided by an embodiment of the present application is shown. The computer readable storage medium 500 stores program codes 510, which can be invoked by a processor to execute the methods described in the above method embodiments.

[0120] The computer readable storage medium 500 can be an electronic storage such as a flash memory, an EEPROM (electrically erasable programmable read-only memory), an EPROM, a hard disk, or a ROM. Alternatively, the computer readable storage medium includes a non-transitory computer readable storage medium. The computer readable storage medium 500 has a storage space for the program codes 510 for executing any of the method steps described above. These program codes 510 can be read from or written into one or more computer program products. The program codes 510 can be compressed in an appropriate form, for example.

[0121] The embodiment of the present application further provides a computer program product or computer program, which comprises computer instructions stored in the computer readable storage medium 500. The processor of the computer device reads the computer instructions from the computer readable storage medium 500, and the processor 202 executes the computer instructions, so that the computer device executes the sheet metal full-automatic production method described in the various optional implementation manners.

[0122] The above embodiments are only used to illustrate the technical solutions of the present application, rather than limit them; although the foregoing embodiments of the present application are described in detail, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalent ones; and these modifications or replacements do not drive the essence of the corresponding technical solutions out of the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A fully automated production method for sheet metal parts, characterized in that, The method includes: Obtain the first order information and estimated production time for the target sheet metal parts; Based on the first order information and the estimated production time, confirm the material delivery task for the target sheet metal part, and deliver the material to the first preset area based on the material delivery task; Based on the first order information, the matching information of the slitting machine is confirmed, and when the expected production time is reached, the slitting machine is controlled to operate based on the matching information; the matching information includes different processes and processing parameters, and when the first order information contains different matching information, the slitting machine is controlled to operate according to the corresponding matching information based on the pre-calculated expected production time; Detect the operating data of the slitting machine; Based on the operational data, the overhead crane is controlled to deliver the material to the slitting machine to complete the loading process; The subsequent material feeding is automatically carried out based on the operation status of the slitting machine; The method further includes: Obtain the order list information of the slitting machine; the order list information includes at least first order information, second order information, and third order information; different order information in the order list information corresponds to different supporting information; the supporting information includes the combination of various parameters that the equipment needs to set when generating the products in the order information; The material delivery task is generated by calculating the latest arrival time of production materials based on the order sequence and expected online time in the order list information, as well as the logistics lead time model. The method further includes: obtaining the production quantity of the slitting machine for the first order information; If the production quantity is equal to the number of orders in the first order information, the second order information is determined, wherein the first order information and the second order information are in the order list, and the second order information is the first order information after the first order information; The second matching information of the slitting machine is determined based on the second order information; The operation of the slitting machine is adjusted based on the second set of supporting information; The delivery of materials to the first preset area based on the material delivery task includes: Based on the material delivery task, the crane delivers materials to the second preset area so that manual unpacking can be performed. Upon receiving information from the worker confirming completion of unpacking, the crane is controlled to deliver the unpacked materials to the first preset area. The method further includes: The starting and ending points of each delivery stage are determined based on the material delivery task. The driving schedule for each delivery stage is determined based on the information of the delivered materials, the origin, and the destination.

2. The method according to claim 1, characterized in that, The detection of the operating data of the slitting machine includes: The operating data is determined based on the changes in the sensor position signals of the slitting machine.

3. The method according to claim 2, characterized in that, The step of controlling the overhead crane to deliver the material to the slitting machine based on the operating data to complete the loading includes: If the sensor position signal of the slitting machine is an empty signal, a dispatching task is issued to the traveling crane so that the traveling crane can deliver the material to the slitting machine to complete the loading.

4. The method according to claim 1, characterized in that, The method further includes: Add barcode information to the processed materials after slitting; After confirming that the barcode information has been added, control the overhead crane to transport and process the material for warehousing.

5. A fully automated sheet metal parts production device, characterized in that, The device includes: The acquisition module is used to acquire the first order information and estimated production time of the target sheet metal part; and to acquire the order list information of the slitting machine; the order list information includes at least the first order information, the second order information, and the third order information; different order information in the order list information corresponds to different supporting information; the supporting information includes various parameter combinations that the equipment needs to set when generating the product in the order information; the supporting information includes different process and processing parameters; when the first order information contains different supporting information, the slitting machine is controlled to operate according to the corresponding supporting information based on the pre-calculated estimated production time; The confirmation module is used to confirm the material delivery task for the target sheet metal part based on the first order information and the estimated production time, and to deliver the material to the first preset area based on the material delivery task; The first control module is used to confirm the matching information of the slitting machine based on the first order information, and control the operation of the slitting machine based on the matching information when the expected production time is reached; The detection module is used to detect the operating data of the slitting machine; The second control module is used to control the crane to deliver the material to the slitting machine to complete the feeding based on the operating data, and to automatically feed subsequent materials according to the operating status of the slitting machine. The material delivery task is generated by calculating the latest arrival time of production materials based on the order sequence and expected online time in the order list information, as well as the logistics lead time model. The acquisition module is also used to acquire the production quantity of the slitting machine in response to the first order information; The second control module is further configured to determine second order information when the production quantity is equal to the order quantity in the first order information, wherein the first order information and the second order information are in an order list, and the second order information is the first order information after the first order information; The second matching information of the slitting machine is determined based on the second order information; The operation of the slitting machine is adjusted based on the second set of supporting information; The delivery of materials to the first preset area based on the material delivery task includes: Based on the material delivery task, the crane delivers materials to the second preset area so that manual unpacking can be performed. Upon receiving information from the worker confirming completion of unpacking, the crane is controlled to deliver the unpacked materials to the first preset area. The second control module is also used to determine the start and end points of each delivery stage based on the material delivery task; and to determine the driving of each delivery stage based on the delivery material information, the start and end points.

6. An electronic device, characterized in that, include: One or more processors; Memory; One or more programs, wherein the one or more programs are stored in the memory and configured to be executed by the one or more processors, the one or more programs being configured to perform the fully automated sheet metal production method as described in any one of claims 1-4.

7. A computer-readable storage medium, characterized in that, The computer-readable storage medium stores program code that can be invoked by one or more processors to execute the fully automated sheet metal production method as described in any one of claims 1-4.

Citation Information

Patent Citations

  • Control method and device for product processing, storage medium and processor

    CN110837249A

  • Printing workshop production process parameter early warning method, system and equipment

    CN113580762A

  • Production line distribution control method and device, computer equipment and storage medium

    CN113706070A

  • Multi-process production line order intelligent switching method, computer device and storage medium

    CN114648225A

  • Intelligent metal plate automatic production line

    CN202780486U