Photovoltaic power generation roof module and photovoltaic power generation roof structure

By introducing structures such as broken bridge connections and edge locking parts into the photovoltaic power generation roof module, the problem of insufficient wind pressure resistance of the intermediate support plate is solved, the wind resistance and connection stability are improved, and the installation efficiency and waterproof performance are enhanced.

CN115217275BActive Publication Date: 2025-08-26SICHUAN LINGLINGHAO TECH CO LTD
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Patent Information

Application Number
CN202210604924.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-30
Publication Date
2025-08-26
Estimated Expiration
2042-05-30

AI Technical Summary

Technical Problem

In the prior art, the intermediate support plate has poor wind pressure resistance, resulting in low wind resistance performance of metal plate roofs and is prone to fall off in strong wind weather.

Method used

The broken bridge connection is adopted, including the broken bridge insulation and reinforced support, which is connected to the broken bridge insulation and roofing parts through the reinforced support to enhance the connection stability, and a locking part, locking parts and assembled connectors are provided to improve the connection strength and stability.

Benefits of technology

The wind-removing performance of the photovoltaic power roof module is improved, the roof parts are prevented from falling off, the stability and installation efficiency of the connection are enhanced, and the heat transfer is blocked, and the influence of water leakage and temperature is prevented.

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Abstract

The present invention provides a photovoltaic power generation roof module and a photovoltaic power generation roof structure, wherein the photovoltaic power generation roof module includes a base member; a roof member; a photovoltaic member, wherein the base member, the roof member, and the photovoltaic member are sequentially arranged in a direction away from the interior of the room; and a thermal break connector, wherein the thermal break connector is arranged inside the photovoltaic power generation roof module, and the thermal break connector includes a thermal break insulation member and a reinforcing support member, wherein the thermal break insulation member is connected to the base member, and the reinforcing support member is connected to the thermal break insulation member and also connected to the roof member. A photovoltaic power generation roof module of this structure, by providing a thermal break connector including a thermal break insulation member and a reinforcing support member, wherein the reinforcing support member can improve the strength of the thermal break connector, thereby improving the wind pressure resistance of the locking edge fitting portion of the thermal break connector connected to the roof member, thereby improving the wind-lift resistance of the photovoltaic power generation roof module, and preventing the roof member from falling off in strong winds.
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Description

Technical Field

[0001] The present invention relates to the field of building technology, and in particular to a photovoltaic power generation roof module and a photovoltaic power generation roof structure. Background Art

[0002] Photovoltaic roofs are a form of distributed photovoltaics, where users install solar power generation devices on the roofs of their houses, using solar photovoltaic technology to generate electricity in urban and rural buildings. In addition to building photovoltaics on existing buildings, building-integrated photovoltaics (BIPV) is also a form of distributed photovoltaic power generation system. Different from installed rooftop photovoltaics, it integrates photovoltaic modules into buildings, allowing the photovoltaic modules to form an integral part of the building structure. Standardized design, factory production, and prefabricated construction are the development direction of photovoltaic roof (BIPV) power generation systems, which are in line with the concepts of green buildings and zero-carbon buildings. Photovoltaic roof (BIPV) power generation systems have now become one of the important technologies in the field of building energy conservation, and are also the most important form of solar photovoltaic applications.

[0003] The prior art discloses a metal sheet roof connection bracket, comprising a base, an intermediate support plate formed on the base, a strip-shaped protrusion formed on the top of the intermediate support plate, a rubber thermal insulation pad provided on the bottom surface of the base, the strip-shaped protrusion having a convex cross-section, and the convex protrusion being engaged with the convex slot on the metal plate.

[0004] However, the intermediate support plate of the above-mentioned metal sheet roof connection bracket has poor wind pressure resistance, which results in low wind-resistant performance of the metal sheet roof, and the metal roof panel is easily caused to fall off in strong wind weather. Summary of the Invention

[0005] Therefore, the technical problem to be solved by the present invention is that the intermediate support plate in the prior art has poor wind pressure resistance, which results in low wind resistance of the metal roof, and the metal roof panel is easily caused to fall off in strong wind weather.

[0006] To this end, the present invention provides a photovoltaic power generation roof module, comprising

[0007] Basic parts;

[0008] roofing pieces;

[0009] A photovoltaic component, wherein the base component, the roof component and the photovoltaic component are sequentially provided in a direction away from the room;

[0010] The thermal break connector is passed through the photovoltaic power generation roof module, and includes a thermal break insulation component and a reinforcing support component. The thermal break insulation component is connected to the base component, and the reinforcing support component is connected to the thermal break insulation component and also connected to the roof component.

[0011] Optionally, the roofing member is provided with a locking portion, and the locking fitting portion of the reinforcing support member is located inside the locking portion.

[0012] Optionally, a locking piece is further included, and the locking piece clamps the locking edge portion.

[0013] Optionally, the first connecting protrusion of the reinforcing support member is overlapped with the second connecting protrusion of the thermal insulation member.

[0014] Optionally, it also includes an assembling connector, which is arranged at the splicing edge of the photovoltaic power generation roof module. The assembling connector includes a first assembling connector and a second assembling connector, and adjacent photovoltaic power generation roof modules are connected by the first assembling connector and the second assembling connector.

[0015] Optionally, the first assembly piece is a first heat-insulating assembly piece, which is connected to the photovoltaic roof module and has a first snap-fitting portion, and the first snap-fitting portion is snap-fitted to the second assembly connector.

[0016] Optionally, the second assembly part includes a second assembly body and an assembly clip, the second assembly body is connected to the photovoltaic power generation roof module, the assembly clip is connected to the second assembly body and the assembly clip has a second snap-fitting portion, and the second snap-fitting portion is snap-fitted to the first snap-fitting portion.

[0017] Optionally, the second assembly body includes a second thermal insulation assembly and a reinforcement support assembly arranged in sequence along a direction away from the room, the second thermal insulation assembly is connected to the assembly clip and has a clip adapter portion, the clip adapter portion is adapted to the second clip fitting portion, and the reinforcement support assembly connects the roofing member and the second thermal insulation assembly.

[0018] Optionally, it is characterized in that it further includes an edge sealing member, which is arranged at the splicing edge of the photovoltaic roof module.

[0019] The present invention provides a photovoltaic power generation roof structure, comprising the photovoltaic power generation roof module described above.

[0020] The technical solution provided by the present invention has the following advantages:

[0021] 1. The present invention provides a photovoltaic power generation roof module, comprising a base member, a roof member, a photovoltaic member, and a thermal break connector. The base member, the roof member, and the photovoltaic member are sequentially arranged in a direction away from the interior of the room. The thermal break connector is disposed within the photovoltaic power generation roof module. The thermal break connector comprises a thermal break insulation member and a reinforcing support member. The thermal break insulation member is connected to the base member, and the reinforcing support member is connected to the thermal break insulation member and also to the roof member. A photovoltaic power generation roof module of this structure, by providing a thermal break connector comprising a thermal break insulation member and a reinforcing support member, can improve the strength of the thermal break connector, thereby improving the wind pressure resistance of the locking edge fitting portion of the thermal break connector connected to the roof member, thereby improving the wind-lift resistance of the photovoltaic power generation roof module and preventing the roof member from falling off in strong winds.

[0022] 2. The present invention provides a photovoltaic roof module, wherein the roofing member is provided with a locking portion, and the locking mating portion of the reinforcing support member is located within the locking portion. This photovoltaic roof module structure, by providing the locking portion, not only improves the stability of the connection between adjacent roofing members, but also prevents gaps between adjacent roofing members, thereby preventing water leakage.

[0023] 3. The photovoltaic roof module provided by the present invention further includes a locking member that clamps the locking edge portion. A photovoltaic roof module with this structure, by providing a locking member, can lock the locking edge portion, preventing movement of the locking edge portion and thus avoiding gaps between the joints of the roofing components.

[0024] 4. In a photovoltaic roof module provided by the present invention, the first connecting protrusion of the reinforcing support member overlaps the second connecting protrusion of the thermal insulation member. This photovoltaic roof module structure improves the stability of the connection between the reinforcing support member and the thermal insulation member by arranging the first connecting protrusion of the reinforcing support member to overlap the second connecting protrusion of the thermal insulation member.

[0025] 5. The photovoltaic roof module provided herein further includes a splicing connector disposed at the splicing edge of the photovoltaic roof module. The splicing connector includes a first splicing connector and a second splicing connector, and adjacent photovoltaic roof modules are connected by the first and second splicing connectors. This structure of the photovoltaic roof module, through the provision of the first and second splicing connectors for snap connection, facilitates the connection of adjacent photovoltaic roof modules and improves the efficiency of on-site installation of photovoltaic power generation roofs.

[0026] 6. In a photovoltaic power generation roof module provided by the present invention, the first assembly member is a first thermal insulation assembly member, which is connected to the photovoltaic power generation roof module and has a first snap-fitting portion, which snaps into the second assembly connector. This photovoltaic power generation roof module, by configuring the first assembly connector as a first thermal insulation assembly member, can prevent heat from being transferred from the roofing member to the base member, thereby preventing the indoor temperature of the photovoltaic power generation room from being affected by the temperature of the roofing member.

[0027] 7. The present invention provides a photovoltaic power generation roof module, wherein the second assembly body includes a second thermal insulation assembly and a reinforcement support assembly, which are sequentially arranged in a direction away from the interior of the room. The second thermal insulation assembly is connected to the assembly clip and has a snap-fitting portion, which is adapted to the second snap-fitting portion. The reinforcement support assembly connects the roofing member and the second thermal insulation assembly. A photovoltaic power generation roof module of this structure is provided with a second assembly body including a second thermal insulation assembly and a reinforcement support assembly, wherein the second thermal insulation assembly can block heat transfer from the roofing member to the base member, and the reinforcement support assembly can increase the strength of the second assembly body, thereby preventing the second assembly body from deformation and damage under the pressure of the roofing member.

[0028] 8. The photovoltaic roof module provided by the present invention also includes edge seals installed at the spliced ​​edges of the photovoltaic roof module. This photovoltaic roof module structure, by providing edge seals, eliminates gaps at the spliced ​​edges of the photovoltaic roof module, thereby preventing water leaks caused by gaps.

[0029] 9. The present invention provides a photovoltaic roof structure comprising the photovoltaic roof module described above. This photovoltaic roof structure, by virtue of including the photovoltaic roof module described above, naturally possesses the advantages associated with including the photovoltaic roof module described above. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0031] Figure 1 This is a schematic structural diagram of the photovoltaic power generation roof module provided in Example 1 of the present invention;

[0032] Figure 2 for Figure 1A schematic diagram of the structure of the broken bridge connector;

[0033] Figure 3 for Figure 1 A schematic structural diagram of the second assembled body in FIG.

[0034] Figure 4 for Figure 1 A local enlarged view of point A in FIG;

[0035] Figure 5 This is a partial enlarged view of the photovoltaic power generation roof structure provided in Example 2 of the present invention;

[0036] Figure 6 for Figure 5 A schematic structural diagram of the second assembly connector in FIG.

[0037] Description of reference numerals:

[0038] 1-base component; 2-roofing component; 21-locking part; 3-photovoltaic component; 4-thermal bridge connector; 41-thermal bridge insulation component; 411-second connecting protrusion; 42-reinforced support component; 421-locking fitting part; 422-first connecting protrusion; 5-locking component; 51-first clamping component; 52-second clamping component; 6-first assembly connector; 61-first snap-fitting part; 7-second assembly connector; 71-second assembly body; 711-second insulation assembly; 712-reinforced support assembly; 713-snap-fitting part; 72-assembly clamping component; 721-second snap-fitting part; 8-edge sealing component; 9-thermal insulation component; 91-first sound insulation component; 92-thermal insulation component; 93-second sound insulation component. DETAILED DESCRIPTION

[0039] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0040] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0041] Example 1

[0042] This embodiment provides a photovoltaic power generation roof module, such as Figures 1 to 6 As shown, the photovoltaic roof module includes a base member 1, a roof member 2, a photovoltaic member 3, a thermal break connector 4, a locking member 5, an assembly connector, and an edge seal 8. The base member 1, the roof member 2, and the photovoltaic member 3 are arranged in sequence in a direction away from the interior.

[0043] like Figure 1 and Figure 2 As shown, the thermal break connector 4 is installed inside the photovoltaic roof module and includes a thermal break insulation member 41 and a reinforcing support member 42. The thermal break insulation member 41 is connected to the base member 1, and the reinforcing support member 42 is connected to the thermal break insulation member 41 and also to the roof member 2. The first connecting protrusion 422 of the reinforcing support member 42 overlaps the second connecting protrusion 411 of the thermal break insulation member 41, and the two are connected by fasteners such as rivets.

[0044] By setting up a reinforcing support member 42, the reinforcing support member 42 can improve the strength of the thermal break connector 4, thereby improving the wind pressure resistance of the lock edge fitting portion 421 on the thermal break connector 4 connected to the roofing member 2, thereby improving the wind resistance of the photovoltaic roof module, and preventing the roofing member 2 from falling off when encountering strong winds. By setting up a first connecting protrusion 422 of the reinforcing support member 42 to overlap the second connecting protrusion 411 of the thermal break insulation member 41, the stability of the connection between the reinforcing support member 42 and the thermal break insulation member 41 can be improved.

[0045] like Figure 4 As shown, the roofing member 2 is provided with a locking portion 21, and the locking portion 421 of the reinforcing support member 42 is located in the locking portion 21. The locking portion 21 passes through the interval between adjacent photovoltaic members 3 and is located on the side of the photovoltaic member 3 away from the roofing member 2. Figure 1 and Figure 4As shown, a locking member 5 is provided on the locking portion 21, and the locking member 5 clamps the locking portion 21. The locking member 5 includes a first clamping member 51 and a second clamping member 52, which are rotatably connected to each other. A fastener such as a bolt is connected between the first clamping member 51 and the second clamping member 52 to fix the first clamping member 51 and the second clamping member 52 to clamp the locking portion 21.

[0046] By providing a locking portion 21, the stability of the connection between adjacent roofing members 2 can be improved, and gaps between adjacent roofing members 2 can be prevented to avoid water leakage; by providing a first clamping member 51 and a second clamping member 52 on the locking portion 21, a fastener is connected between the first clamping member 51 and the second clamping member 52, and the first clamping member 51 and the second clamping member 52 are moved toward the side close to the locking portion 21 by the fastener, thereby fixing the locking portion 21 and preventing the locking portion 21 from shaking; the locking portion 21 is provided through the interval on the side of the photovoltaic member 3 away from the roofing member 2, which can facilitate the installation of the locking member 5 and enable the locking member 5 to fix the photovoltaic member 3.

[0047] like Figure 1 and Figure 5 As shown, the assembling connectors in this embodiment are arranged at the splicing edges of the photovoltaic power generation roof modules. The assembling connectors include a first assembling connector 6 and a second assembling connector 7. Adjacent photovoltaic power generation roof modules are connected by the first assembling connector 6 and the second assembling connector 7. By providing the first assembling connector 6 and the second assembling connector 7, the connection of adjacent photovoltaic power generation roof modules can be facilitated, thereby improving the on-site installation efficiency of the photovoltaic power generation house.

[0048] like Figure 3 、 Figure 5 and Figure 6 As shown, the first assembling connector 6 is a first heat-insulating assembling component, which is connected to the photovoltaic roof module and has a first snap-fitting portion 61 , which is snap-fitted to the second assembling connector 7 .

[0049] By setting the first assembling connector 6 as the first heat-insulating assembling component, the heat on the roofing component 2 can be blocked from being transferred to the base component 1, so as to prevent the indoor temperature of the photovoltaic power generation room from being affected by the temperature of the roofing component 2.

[0050] like Figure 3 、 Figure 5 and Figure 6As shown, the second assembling connector 7 includes a second assembling body 71 and an assembling clip 72. The second assembling body 71 is connected to the photovoltaic power generation roof module. The assembling clip 72 is connected to the second assembling body 71 and the assembling clip 72 has a second snap-fitting portion 721. The second snap-fitting portion 721 is snap-fitted to the first snap-fitting portion 61. By setting the assembling clip 72 to be connected to the second assembling body 71 and the second snap-fitting portion 721 to be snap-fitted to the first snap-fitting portion 61, the first assembling connector 6 and the second assembling connector 7 can be quickly connected. Among them, a mounting hole can be provided at the bottom of the assembling clip 72, and a fastener such as a screw or bolt can be provided in the mounting hole to fix the second assembling connector 7 to the roof beam or purlin. The assembling clip 72 can also be welded and fixed to the roof beam or purlin.

[0051] Among them Figure 3 and Figure 6 As shown, the second assembly body 71 includes a second thermal insulation assembly 711 and a reinforcement support assembly 712 arranged in sequence along the direction away from the room. The second thermal insulation assembly 711 is connected to the assembly clip 72 and has a clip adapter portion 713. The clip adapter portion 713 is adapted to the second clip fitting portion 721. The reinforcement support assembly 712 connects the roofing member 2 and the second thermal insulation assembly 711.

[0052] By setting up the second thermal insulation assembly 711 and the reinforced support assembly 712, the second thermal insulation assembly 711 can block the heat from the roofing member 2 from being transferred to the base member 1, preventing the indoor temperature of the photovoltaic power generation house from being affected by the temperature of the roofing member 2; and the reinforced support assembly 712 can increase the strength of the second assembly body 71, preventing the second assembly body 71 from being deformed and damaged under the pressure of the roofing member 2.

[0053] like Figure 1 As shown, a thermal insulation member 9 is provided between the base member 1 and the roofing member 2. The thermal insulation member 4 penetrates the thermal insulation member 9 in the direction from the base member 1 to the roofing member 2. The thermal insulation member 4 can connect the base member 1, the thermal insulation member 9, and the roofing member 2 into one. The thermal insulation member 9 can insulate the photovoltaic power generation roof module. The thermal insulation member 9 includes a first sound insulation member 91, a thermal insulation member 92, and a second sound insulation member 93. The first sound insulation member 91 and the second sound insulation member 93 are provided on both sides of the thermal insulation member 92. Specifically, the first sound insulation member 91 can be a rock wool board or other material, the thermal insulation member 92 can be a vacuum insulation panel, and the second sound insulation member 93 can be a rock wool board or other material. The first sound insulation and heat insulation member 91 and the second sound insulation and heat insulation member 93 can provide sound insulation and heat insulation for the photovoltaic power generation roof module. The heat insulation member 92 can prevent heat from the roof member 2 from being transferred to the interior of the photovoltaic power generation room through the heat insulation member 9, thereby preventing the indoor temperature from being affected by the temperature of the roof member 2. The heat insulation member 92 can be a vacuum insulation panel or other material.

[0054] like Figure 1 As shown, edge seals 8 are installed at the spliced ​​edges of the photovoltaic roof modules. Specifically, one end of edge seal 8 is connected to insulation 9, and the side away from insulation 9 is connected to roofing member 2 and second assembly connector 7. Edge seals 8 prevent gaps that could lead to water leaks. Edge seals 8 are made of polyurethane or other materials.

[0055] In the installation process of a photovoltaic power generation roof module in this embodiment, during on-site installation, first determine the installation position of the assembling clip 72, and fix the assembling clip 72 to the roof beam or purlin through bolts and other fixing parts. After the installation of the assembling clip 72 is completed on all roof beams or purlins from the ridge to the eaves, the photovoltaic power generation roof module is hoisted to the predetermined position, and the assembling clip 72 is connected to the second assembling body 71 through fixing parts such as screws. Then, the first assembling connector 6 on one of the photovoltaic power generation roof modules is clamped with the assembling clip 72 on the other photovoltaic power generation roof module, thereby completing the connection of the bottom of the two photovoltaic power generation roof modules, and then the locking parts 21 on the two photovoltaic power generation roof modules are connected to complete the connection of the top of the two photovoltaic power generation roof modules. Finally, the locking part 5 is clamped to the locking part 21 to complete the fixation of the locking part 21.

[0056] Example 2

[0057] This embodiment provides a photovoltaic power generation roof structure, such as Figure 3 、 Figure 5 and Figure 6 As shown, including the photovoltaic power generation roof module in Example 1, the photovoltaic power generation roof structure is assembled by multiple photovoltaic power generation roof modules through the first assembly connector 6 and the second assembly connector 7, which can improve the on-site installation efficiency of the photovoltaic power generation roof structure.

[0058] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.

Claims

1. A photovoltaic power generation roof module, characterized in that: include: Basic parts (1); Roofing parts (2); A photovoltaic component (3) is provided with the base component (1), the roof component (2), and the photovoltaic component (3) in sequence in a direction away from the room; A thermal break connector (4), the thermal break connector (4) being inserted into the photovoltaic power generation roof module, the thermal break connector (4) comprising a thermal break insulation component (41) and a reinforcing support component (42), the thermal break insulation component (41) being connected to the base component (1), and the reinforcing support component (42) being connected to the thermal break insulation component (41) and also connected to the roof component (2); The roofing member (2) is provided with a locking portion (21), and the locking matching portion (421) of the reinforcing support member (42) is located inside the locking portion (21); It also includes a locking member (5), wherein the locking member (5) clamps the locking portion (21); The first connecting protrusion (422) of the reinforcing support member (42) is overlapped with the second connecting protrusion (411) of the thermal insulation member (41); It also includes an assembling connector, which is arranged at the splicing edge of the photovoltaic power generation roof module, and the assembling connector includes a first assembling connector (6) and a second assembling connector (7), and adjacent photovoltaic power generation roof modules are connected by the first assembling connector (6) and the second assembling connector (7); The first assembling connector (6) is a first heat-insulating assembling connector, the first heat-insulating assembling connector is connected to the photovoltaic power generation roof module and has a first snap-fitting portion (61), and the first snap-fitting portion (61) is snap-fitted to the second assembling connector (7); The second assembling connecting piece (7) comprises a second assembling body (71) and an assembling clamping piece (72); the second assembling body (71) is connected to the photovoltaic power generation roof module; the assembling clamping piece (72) is connected to the second assembling body (71); and the assembling clamping piece (72) has a second clamping fitting portion (721); the second clamping fitting portion (721) is clamped to the first clamping fitting portion (61); The second assembly body (71) comprises a second heat-insulating assembly piece (711) and a reinforcing support assembly piece (712) sequentially arranged in a direction away from the interior of the room; the second heat-insulating assembly piece (711) is connected to the assembly clamping piece (72) and has a clamping adapter portion (713); the clamping adapter portion (713) is adapted to the second clamping fitting portion (721); and the reinforcing support assembly piece (712) connects the roofing piece (2) and the second heat-insulating assembly piece (711); It also includes an edge sealing member (8), which is arranged at the splicing edge of the photovoltaic power generation roof module.

2. A photovoltaic power generation roof structure, characterized in that: The invention comprises several photovoltaic roof modules as claimed in claim 1.

Citation Information

Patent Citations

  • Photovoltaic power generation roof module and photovoltaic power generation roof structure

    CN217759616U