A wave-shaped guardrail post setting-out ruler and a method for using the same

By designing a wave-shaped guardrail post layout ruler, and using a rotary encoder and PLC controller to automatically measure and mark the post positions, the problems of trouble and low efficiency caused by multiple measurements in the existing technology are solved, and the post positions are marked quickly, accurately and with consistent distances are achieved.

CN115235507BActive Publication Date: 2025-12-19SCEGC MECHANIZED CONSTR GRP COMPANY
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Patent Information

Application Number
CN202211043023.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-29
Publication Date
2025-12-19
Estimated Expiration
2042-08-29

AI Technical Summary

Technical Problem

The existing post installation marking process requires multiple measurements and it is difficult to ensure that the distance between adjacent posts and the road edge is consistent, resulting in cumbersome marking and low efficiency.

Method used

A wave-shaped guardrail post layout ruler was designed, which includes an L-shaped plate, a rotary encoder, a PLC controller and a display screen. Through the cooperation of rollers and insertion rods, it automatically measures and marks the post position to ensure the consistency and efficiency of distance.

Benefits of technology

It enables rapid and accurate marking of column positions, improves construction efficiency, ensures consistency in the distance between adjacent columns and the road edge, and simplifies construction operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a wave-shaped guardrail post lofting ruler and a using method thereof, which comprises an L-shaped plate, the L-shaped plate comprises a vertical plate and a horizontal plate connected to the upper end of the vertical plate, a universal wheel is connected to the lower surface of the horizontal plate, a rotary encoder, a display screen and a PLC controller are arranged on the upper surface of the horizontal plate, the output end of the rotary encoder is connected with the input end of the PLC controller, the output end of the PLC controller is connected with the display screen; a rotating shaft which is vertically upward and connected with the detection end of the rotary encoder is arranged on the inner side of the vertical plate, a roller is fixedly sleeved on the rotating shaft; a ruler rod which can be telescopically connected to the outer side of the vertical plate is arranged on the outer side of the vertical plate, a connecting plate is connected to the end of the ruler rod which is away from the vertical plate, and a plug rod which can move up and down is arranged through the connecting plate. The application can ensure that the distance between the marking position and the edge of the road surface is the same, and compared with multiple measurements by a measuring ruler, the positioning is more convenient.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of road construction, in particular to a wave-shaped guardrail stand column lofting ruler and a using method thereof. BACKGROUND

[0002] In road construction, wave-shaped guardrails are installed on the roadside. The wave-shaped guardrails mainly play a protective role. When installing the wave-shaped guardrails, the positions of the stands need to be determined first. The distances between adjacent stands need to be the same.

[0003] In the prior art, when marking the stands, the staff needs to measure the distance with a ruler and ensure that the distance from the marking position to the edge of the road is the same. The marking is relatively troublesome. SUMMARY

[0004] In view of the problems in the prior art, the present application provides a wave-shaped guardrail stand column lofting ruler and a using method thereof, which can ensure that the distance from the marking position to the edge of the road is the same and is more convenient to position than multiple measurements with a ruler.

[0005] To solve the above technical problems, the present application is implemented by the following technical scheme:

[0006] A wave-shaped guardrail stand column lofting ruler comprises an L-shaped plate, the L-shaped plate comprises a vertical plate and a horizontal plate connected to the upper end of the vertical plate, the lower surface of the horizontal plate is connected with a universal wheel, the upper surface of the horizontal plate is provided with a rotary encoder, a display screen and a PLC controller, the output end of the rotary encoder is connected with the input end of the PLC controller, and the output end of the PLC controller is connected with the display screen; the inner side of the vertical plate is provided with a rotating shaft vertically upward and connected with the detection end of the rotary encoder, and a roller is fixedly sleeved on the rotating shaft; the outer side of the vertical plate is provided with a ruler rod which can be telescopically connected to the outer side of the vertical plate, the end of the ruler rod away from the vertical plate is connected with a connecting plate, and a plug rod which can move up and down is penetratingly arranged on the connecting plate.

[0007] Further, a concave plate is fixed to the inner side of the vertical plate, the groove of the concave plate is horizontally arranged, rotating holes are formed in the upper and lower surfaces of the concave plate, the rotating shaft is penetratingly arranged in the rotating hole, and the roller is located in the groove of the concave plate.

[0008] Further, an installation hole is formed in the outer side of the vertical plate near the top, a fixing bolt which can extend into the installation hole is arranged on the top of the vertical plate, the ruler rod is movably inserted into the installation hole, a plurality of fixing holes which are matched with the fixing bolt are formed in the upper surface of the ruler rod at intervals, and the fixing bolt and any one of the fixing holes can be matched and connected.

[0009] Further, the shape of the inserting rod is T-shaped, an elastic member is sleeved on the inserting rod, the lower end of the elastic member is connected to the upper surface of the connecting plate, and the upper end of the elastic member is fixed to the lower surface of the top of the inserting rod.

[0010] Further, the elastic member is a spring.

[0011] Further, the bottom of the inserting rod is in the shape of a sharp.

[0012] Further, the upper surface of the horizontal plate is further provided with an alarm, and the alarm is connected with the output end of the PLC controller.

[0013] Further, a limiting ring is fixedly sleeved on the inserting rod, and the limiting ring is located below the connecting plate.

[0014] Further, the upper surface of the horizontal plate is fixedly connected with a handle.

[0015] Further, the surface of the scale rod is provided with length scale lines.

[0016] A use method of the wave-shaped guardrail post lofting ruler, comprising the following steps: the roller is tightly close to the side surface of the road edge, the distance between the scale rod and the vertical plate is adjusted, so that the distance between the inserting rod on the connecting plate and the road edge is equal to the distance between the wave-shaped guardrail post to be installed and the road edge, and the inserting rod is pressed down to be marked; after the marking, the inserting rod is lifted up, the roller is controlled to move along the side surface of the road edge, the roller drives the rotating shaft to rotate, the rotating encoder inputs the number of pulses to the PLC controller, the PLC controller obtains the moving distance according to the number of pulses, and displays the moving distance on the display screen, when the moving distance is equal to the interval between two adjacent wave-shaped guardrail posts to be installed, the inserting rod is pressed down to be marked.

[0017] Compared with the prior art, the present application has at least the following beneficial effects:

[0018] The wave-shaped guardrail post setting-out ruler has the advantages that: the distance between the connecting plate and the road edge is changed by adjusting the distance between the ruler rod and the vertical plate, the distance between the plug rod on the connecting plate and the road edge is changed when the distance between the plug rod on the connecting plate and the road edge is equal to the distance between the wave-shaped guardrail post to be installed and the road edge, the installation position of the wave-shaped guardrail post to be installed is marked by pressing the plug rod, the plug rod is lifted up, the L-shaped plate is pushed, the universal wheel is moved on the road, the roller is moved along the side of the road edge, the roller drives the rotating shaft to rotate, the rotating encoder inputs the pulse number to the PLC controller, the PLC controller obtains the moving distance according to the pulse number and displays the moving distance on the display screen, the installation position of the next wave-shaped guardrail post to be installed is marked by pressing the plug rod when the moving distance displayed on the display screen is equal to the distance between the two wave-shaped guardrail posts to be installed, and the installation position of the subsequent wave-shaped guardrail post to be installed is marked by repeating the operation.

[0019] In order to make the above objectives, characteristics and advantages of the present application more apparent, comprehensible and easier to understand, the following will describe a preferred embodiment in detail, and the accompanying drawings will be referred to, as follows. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the specific embodiments of the present application, the following will briefly introduce the drawings needed to be used in the description of the specific embodiments. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of these drawings.

[0021] Figure 1 is a schematic diagram of the three-dimensional structure of the present application;

[0022] Figure 2 is a schematic diagram of the three-dimensional structure of the present application Figure 1 is a schematic diagram of the three-dimensional structure of the present application

[0023] Figure 3 is a schematic diagram of the three-dimensional structure of the present application

[0024] In the diagram: 1-L-shaped plate; 101-vertical plate; 102-horizontal plate; 2-rotary encoder; 3-display screen; 4-PLC controller; 5-alarm; 6-caster; 7-concave plate; 8-rotating shaft; 9-roller; 10-ruler rod; 11-connecting plate; 12-insertion rod; 13-elastic element; 14-fixing bolt; 15-limiting ring; 16-handle. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0026] As a specific embodiment of the present invention, such as Figure 1 As shown, a wave-shaped guardrail post layout ruler includes an L-shaped plate 1. Specifically, the L-shaped plate 1 includes a vertical plate 101 and a horizontal plate 102 connected to the upper end of the vertical plate 101. Preferably, the vertical plate 101 and the horizontal plate 102 are integrally formed. A caster wheel 6 is connected to the lower surface of the horizontal plate 102. Preferably, the caster wheel 6 is connected near both sides at the end away from the vertical plate 101 to facilitate stable movement of the L-shaped plate 1. A rotary encoder 2, a display screen 3, and a PLC controller 4 are fixedly mounted on the upper surface of the horizontal plate 102. The output end of the rotary encoder 2 is connected to the input end of the PLC controller 4, and the output end of the PLC controller 4 is connected to the display screen 3. A vertically upward rotating shaft 8 is provided on the inner side of the vertical plate 101 and is connected to the detection end of the rotary encoder 2. A roller 9 is fixedly sleeved on the rotating shaft 8. That is, when the roller 9 rotates, it drives the rotating shaft 8 to rotate. When the detection end of the rotary encoder 2 detects the rotating shaft 8, it outputs the number of pulses. The PLC controller 4 obtains the movement distance of the roller 9 based on the number of pulses. Specifically, the PLC controller 4 obtains the movement distance by multiplying the number of pulses by the resolution of the rotary encoder 2. For example, a Siemens 200amart PLC controller and a rotary encoder. A scale rod 10 that can be telescopically connected to the outer surface of the vertical plate 101 is provided on the outer side of the vertical plate 101. The end of the scale rod 10 facing away from the vertical plate 101 is connected to a connecting plate 11. A vertically movable insert rod 12 is provided through the connecting plate 11. The insert rod 12 is used to mark the position of the corrugated guardrail post to be installed.

[0027] Specifically, in use, the roller 9 is close to the side of the road edge, the distance between the ruler 10 and the vertical plate 101 is adjusted, at this time, the position of the connecting plate 11 also moves, and then the distance between the insertion rod 12 on the connecting plate 11 and the road edge is changed, when the distance between the insertion rod 12 on the connecting plate 11 and the road edge is equal to the distance between the to-be-installed wave-shaped guardrail column and the road edge, the insertion rod 12 is pressed down to mark, and the marking position is the installation position of the to-be-installed wave-shaped guardrail column. When the marking is completed, the insertion rod 12 is lifted up, the L-shaped plate 1 is pushed, and the universal wheel 6 moves on the road surface, the roller 9 moves along the side of the road edge, the roller 9 drives the rotating shaft 8 to rotate, the rotary encoder 2 inputs the number of pulses to the PLC controller 4, the PLC controller 4 obtains the moving distance according to the number of pulses, and displays the moving distance on the display screen 3, when the construction personnel observes that the moving distance displayed on the display screen 3 is equal to the interval between the adjacent two to-be-installed wave-shaped guardrail columns, the insertion rod 12 is pressed down to mark, and the marking of the position of the next to-be-installed wave-shaped guardrail column is completed. The above operation is repeated to mark the positions of the subsequent to-be-installed wave-shaped guardrail columns.

[0028] Preferably, the handle 16 is fixedly connected to the upper surface of the transverse plate 102, so as to facilitate the construction personnel to hold the handle 16 to move and operate.

[0029] On the basis of the above embodiment, as a more preferred embodiment, in combination with Figure 1 and Figure 3 As shown in the drawings, the concave plate 7 is fixedly installed on the inner side of the vertical plate 101, the groove of the concave plate 7 is horizontally arranged, the upper and lower surfaces of the concave plate 7 are provided with rotating holes, the rotating shaft 8 is arranged in the rotating holes, the roller 9 is located in the groove of the concave plate 7, and preferably, bearings are arranged between the rotating shaft 8 and the rotating holes. Through the concave plate 7 fixedly installed on the inner side of the vertical plate 101, the installation of the roller 9 and the rotating shaft 8 is realized, which ensures more reliable and stable movement, and further ensures the construction efficiency and construction precision.

[0030] On the basis of the above embodiment, as a more preferred embodiment, in combination with Figure 1 and Figure 2As shown, mounting holes are formed on the outer side of the vertical plate 101 near the top, and fixing bolts 14 capable of extending into the mounting holes are threadedly connected to the top of the vertical plate 101, and the scale rod 10 is movably inserted into the mounting holes, and a plurality of fixing holes adapted to the fixing bolts 14 are formed on the upper surface of the scale rod 10 at intervals, and the fixing bolts 14 can be connected to any fixing hole. That is, the scale rod 10 can be moved in the mounting hole at will to adjust the distance of the insertion rod 12 from the edge of the road surface, and at the same time, the fixing bolts 14 are matched with the fixing holes formed on the upper surface of the scale rod 10 to achieve positioning and fixing of the scale rod 10, which is convenient for adjustment operation. Preferably, a length scale is provided on the surface of the scale rod 10 to facilitate intuitive and relatively accurate distance adjustment.

[0031] On the basis of the above-mentioned embodiments, as a more preferred embodiment, in combination with Figure 1 and Figure 2 As shown, the insertion rod 12 is T-shaped, and an elastic member 13 is sleeved on the insertion rod 12, the lower end of the elastic member 13 is connected to the upper surface of the connecting plate 11, and the upper end of the elastic member 13 is fixed to the top lower surface of the insertion rod 12. When the insertion rod 12 is pressed down, the elastic member 13 is compressed, and after the marking is completed, the elastic member 13 can be used to push the insertion rod 12 up by the deformation recovery ability, which is convenient to operate and improves the construction efficiency. In this embodiment, the elastic member 13 is a spring, which is easy to obtain and low in cost.

[0032] More preferably, a limiting ring 15 is fixedly sleeved on the insertion rod 12 and located below the connecting plate 11. Through the arrangement of the limiting ring 15, the problem that the insertion rod 12 slides out of the connecting plate 11 is effectively prevented, and the reliability of the device is greatly improved. Preferably, in order to facilitate the insertion of the insertion rod 12 into the ground for marking, the bottom of the insertion rod 12 is designed to be sharp.

[0033] On the basis of the above-mentioned embodiments, as a more preferred embodiment, as shown in Figure 1 As shown, the alarm 5 is installed on the upper surface of the horizontal plate 102, and the alarm 5 is connected to the output end of the PLC controller 4. When the moving distance obtained by the PLC controller 4 is equal to the distance between the adjacent two to-be-installed wave-shaped guardrail posts preset in the PLC controller 4, the PLC controller 4 controls the alarm 5 to alarm, so as to remind the construction personnel to timely press down the insertion rod 12 to perform the position marking operation of the to-be-installed wave-shaped guardrail post, which effectively avoids the missing of the position marking due to distraction, that is, effectively improves the construction efficiency.

[0034] Finally, it should be noted that the above-described embodiments are merely specific embodiments of the present application, which are used to illustrate the technical solutions of the present application, but not to limit the same. The protection scope of the present application is not limited thereto. Although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that any person skilled in the art can still modify or easily think of changes to the technical solutions recorded in the foregoing embodiments, or make equivalent replacements to some of the technical features, within the technical scope disclosed by the present application. The modifications, changes or replacements do not cause the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A wave guardrail post setting out scale, characterized in that, The utility model relates to a kind of length measurement device, including L-shaped plate (1), the L-shaped plate (1) includes riser (101) and the transverse plate (102) connected in the upper end of the riser (101), the lower surface of the transverse plate (102) is connected with universal wheel (6), the upper surface of the transverse plate (102) is provided with rotary encoder (2), display screen (3) and PLC controller (4), the output of the rotary encoder (2) is connected with the input of the PLC controller (4), the output of the PLC controller (4) is connected with the display screen (3);The inside of the riser (101) is provided with rotating shaft (8) vertically upwards and connected with the detection end of the rotary encoder (2), the rotating shaft (8) is fixedly sleeved with gyro wheel (9);The outside of the riser (101) is provided with scale bar (10) that can be telescopically connected on the outside of the riser (101), the end of scale bar (10) away from the riser (101) is connected with connecting plate (11), and the connecting plate (11) is provided with the plug-in rod (12) that can be up and down movable; The inside of the riser (101) is fixed with concave plate (7), the recess of the concave plate (7) is horizontally arranged, and rotating hole is formed in the upper and lower surfaces of the concave plate (7), the rotating shaft (8) is arranged in the rotating hole in a penetrating mode, and the gyro wheel (9) is located in the recess of the concave plate (7); The outside of the riser (101) is provided with mounting hole near the top, the top of the riser (101) is provided with fixed bolt (14) that can be inserted into the mounting hole, the scale bar (10) is movably inserted into the mounting hole, and a plurality of fixed holes matched with the fixed bolt (14) are formed in the upper surface of the scale bar (10) at intervals, and the fixed bolt (14) can be connected with any fixed hole.

2. A wave guardrail post setting-out scale according to claim 1, characterised in that, The plug-in rod (12) is T-shaped, the plug-in rod (12) is sleeved with elastic member (13), the lower end of the elastic member (13) is connected to the upper surface of the connecting plate (11), and the upper end of the elastic member (13) is fixed to the top lower surface of the plug-in rod (12).

3. A wave guardrail post setting-out scale according to claim 1, characterised in that, The bottom of the plug-in rod (12) is sharp.

4. The wave guardrail post staking template of claim 1, wherein, The upper surface of the transverse plate (102) is also provided with alarm (5), and the alarm (5) is connected with the output of the PLC controller (4).

5. A wave guardrail post staking scale according to claim 1, wherein, The plug-in rod (12) is fixedly sleeved with limiting ring (15), and the limiting ring (15) is located below the connecting plate (11).

6. A wave guardrail post staking scale according to claim 1, wherein, The upper surface of the transverse plate (102) is fixedly connected with handle (16).

7. A wave guardrail post staking scale according to claim 1, wherein, The surface of the scale bar (10) is provided with length scale line.

8. A method of using a wave guardrail post setting ruler according to any one of claims 1 to 7, characterized in that, It includes: The side of the roller (9) is close to the side of the road edge, the distance between the scale rod (10) and the vertical plate (101) is adjusted, so that the distance between the insertion rod (12) on the connecting plate (11) and the road edge is equal to the distance between the wave-shaped guardrail column to be installed and the road edge, and the insertion rod (12) is pressed down to mark; after marking, the insertion rod (12) is lifted up, the roller (9) is controlled to move along the side of the road edge, the roller (9) drives the rotating shaft (8) to rotate, the rotary encoder (2) inputs the number of pulses to the PLC controller (4), the PLC controller (4) obtains the moving distance according to the number of pulses, and displays the moving distance on the display screen (3); when the moving distance is equal to the interval between two adjacent wave-shaped guardrail columns to be installed, the insertion rod (12) is pressed down to mark.

Citation Information

Patent Citations

  • Distance measuring device with marking function for road construction guardrail installation

    CN114440739A

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    CN208362983U

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    CN218496115U