A film coating device for the water-cooled wall heating surface of a waste incineration boiler
Through the design of the heating surface rotation assembly and the inner wall coating assembly, the problem of long and uneven artificial coating time during the heating surface coating of the waste incineration boiler is solved, and automated and high-quality coating effect is achieved.
Patent Information
- Application Number
- CN202210712128.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-22
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2042-06-22
AI Technical Summary
There is a problem of artificial coating time and uneven film during the coating of the heated surface of the existing waste incineration boiler, which affects the quality of the coating.
The heating surface rotation assembly and the inner wall coating assembly are adopted, and the position of the heating surface is limited by a magnetic round frame and a limit baffle. The film roll rotates in the heating surface and realizes automatic bonding and smoothing of the film through the pressing roller and the flattening rod.
The automation and smoothing of the coating is achieved, and the efficiency and quality of the coating are improved.
Smart Images

Figure CN115246212B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of garbage incineration boilers, in particular to a coating device for a heating surface of a water-cooled wall of a garbage incineration boiler. Background Art
[0002] Garbage is waste that has lost its use value and cannot be used. It is an important part of the material cycle. It is solid or fluid material that is not needed or useful. In densely populated cities, garbage disposal is a headache. The common practice is to collect and send it to landfills for landfill treatment, or to incinerate it in incinerators. Therefore, garbage needs to be incinerated with the help of garbage incineration boilers, which include heating surfaces to facilitate the drying of garbage. However, the heating surface needs to be coated due to labor requirements.
[0003] At present, the heating surfaces used in garbage incineration boilers are mostly cylindrical surfaces, which means that the heating surfaces of the garbage incineration boilers need to be coated with a circle of film. At the same time, manual coating is often used in the coating process of the existing heating surfaces. Manual coating has the disadvantage of taking a long time. At the same time, since the heating surface is cylindrical, the film needs to be bent during the process of manually coating the heating surface, which leads to uneven coating when the film is coated on the heating surface, affecting the coating quality of the heating surface. Summary of the invention
[0004] The object of the present invention is to provide a coating device for the heating surface of the water-cooled wall of a garbage incineration boiler to solve the problems mentioned in the above process.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a coating device for the heating surface of the water-cooled wall of a waste incineration boiler, wherein the heating surface rotation component includes a component bottom bracket, a motor shaft, a transmission gear, a rotating disc, external teeth, a magnetic circular frame, a limit baffle and a middle through groove, wherein the motor shaft is arranged through the middle position of one end of the bottom bracket of the component, the transmission gear is sleeved on the upper end of the motor shaft, wherein the rotating disc is located on the upper side of the middle position of the bottom bracket of the component, the external teeth are evenly fixed on the periphery of the rotating disc, wherein the magnetic circular frame is embedded in the inner side of the upper end of the rotating disc, the limit baffle is evenly fixed on the upper end of the rotating disc, wherein the middle through groove is arranged through the middle of the rotating disc, and the inner wall coating component is arranged through one side of the middle through groove.
[0006] Preferably, the motor shaft is connected to the bottom bracket of the assembly through a rotating shaft, wherein the motor shaft is connected to the transmission gear through a screw. In the working state, the rotating disc is arranged to mesh with the transmission gear through external teeth, and the rotating disc and the external teeth are of an integrally formed structure. The limiting baffle is located on the periphery of the magnetic attraction circular frame, and the middle through slot communicates with the middle cavity of the magnetic attraction circular frame.
[0007] Preferably, an insertion support rod is fixedly connected to the middle position at the upper end of the bottom bracket of the assembly. The insertion support rod is located at the center of the middle through slot. A platform providing ring is fixedly sleeved on the outer periphery of the lower side of the insertion support rod. The upper surface of the platform providing ring and the upper surface of the magnetic attraction circular frame are on the same horizontal plane. A film roll roller is sleeved on the insertion support rod, and a heat insulation film is wound on the film roll roller. A side support rod is placed on one side of the insertion support rod close to the inner wall of the middle through slot. An air pressure input pipe is arranged at the upper end of the side support rod. A receiving chute is opened at the middle position at one end of the side support rod, and an anti-dynamic pressure rod is placed on one side inside the receiving chute.
[0008] Preferably, a fixed base is fixedly connected to one side of the inner wall of the rotating disc. The fixed base is located on one side inside the middle through slot. A pressing roller is rotatably connected to the upper end of the fixed base. A middle fault is arranged in the middle of the pressing roller. Jacking blocks are evenly arranged inside the middle fault, and the jacking blocks are fixedly connected to the pressing roller.
[0009] Preferably, the inner wall film covering assembly includes a receiving support rod, a reciprocating moving flattening rod, an internal sliding slot, a first return spring, a sliding rod in the slot and a staggered arc-shaped block. The reciprocating moving flattening rod is embedded in the middle position at one end of the receiving support rod. The internal sliding slot is opened at the middle position at the inner end of the receiving support rod. The first return spring is located on the upper and lower sides inside the internal sliding slot. The sliding rods in the slot are symmetrically arranged inside the internal sliding slot. The staggered arc-shaped block is fixed to one end of the sliding rod in the slot close to the middle of the internal sliding slot.
[0010] Preferably, the receiving support rod is fixedly connected to the fixed base. The number of the reciprocating moving flattening rods is two. Each reciprocating moving flattening rod is fixedly connected to its corresponding sliding rod in the slot. The two sliding rods in the slot are located between the two first return springs, and there is a gap between the two sliding rods in the slot.
[0011] Preferably, a double-sided top opening block is placed between the two staggered arc blocks, wherein an inner and outer through rod is fixedly connected and arranged in the middle position of one end of the staggered arc block, and the inner and outer through rod passes through one side of the supporting support rod, wherein a second return spring is sleeved on the inner and outer through rod, and one end of the inner and outer through rod is located inside the middle fault, and a fixedly connected end protrusion is arranged at the end of the inner and outer through rod located inside the middle fault.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] Through the arrangement of the present invention, it is convenient to limit and lock the position of the heated surface to be coated with the help of the magnetic circular frame and the limit baffle, and at the same time, the film winding roller is arranged directly inside the heated surface, so that under the restriction of the heating roller close to the heating surface, the heated surface rotates at the same time, and the film will automatically adhere to the heated surface. Furthermore, in the process of film bonding, it will drive the roller close to the heating surface to rotate, and further two reciprocating movements will be flattened and move outward or inward at the same time, so that the film is flattened during the bonding process, which is beneficial to the flatness of the coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0015] Figure 2 It is a three-dimensional schematic diagram of the rotating disk of the present invention;
[0016] Figure 3 It is a top view schematic diagram of the side support rod of the present invention;
[0017] Figure 4 It is a three-dimensional schematic diagram of the receiving support rod of the present invention;
[0018] Figure 5 It is a half-cut three-dimensional schematic diagram of the receiving support rod of the present invention;
[0019] Figure 6 For the present invention Figure 5 A is an enlarged schematic diagram.
[0020] In the figure: component bottom bracket 1, inserted support rod 101, platform providing ring 102, film roll 103, insulation film 104, side support rod 105, air pressure input pipe 106, accommodating slide groove 107, anti-dynamic pressure rod 108, motor shaft 11, transmission gear 12, rotating disc 13, fixed base 1301, close to pressure roller 1302, middle fault 1303, push block 1304, external teeth 14, magnetic suction round frame 15, limit baffle 16, middle through groove 17, receiving support rod 2, reciprocating flattening rod 21, internal sliding groove 22, first reset spring 23, slide rod in groove 24, staggered arc block 25, double-sided push-open block 2501, internal and external through rod 2502, second reset spring 2503, end protrusion 2504. DETAILED DESCRIPTION
[0021] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In the detailed description below, many specific details are proposed to provide a comprehensive understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only to provide a better understanding of the present invention by illustrating examples of the present invention. The present invention is by no means limited to any specific configuration and algorithm proposed below, but covers any modification, replacement and improvement of elements, parts and algorithms without departing from the spirit of the present invention. In the accompanying drawings and the following description, known structures and technologies are not shown to avoid unnecessary ambiguity to the present invention.
[0022] See also Figures 1 to 6 The present invention provides a technical solution: it includes a heating surface rotation component and an inner wall coating component, the heating surface rotation component includes a component bottom bracket 1, a motor shaft 11, a transmission gear 12, a rotating disc 13, external teeth 14, a magnetic suction round frame 15, a limit baffle 16 and a middle through groove 17, wherein the motor shaft 11 is arranged in the middle position of one end of the component bottom bracket 1, the transmission gear 12 is sleeved on the upper end of the motor shaft 11, wherein the rotating disc 13 is located on the upper side of the middle position of the component bottom bracket 1, the external teeth 14 are evenly fixed on the periphery of the rotating disc 13, wherein the magnetic suction round frame 15 is embedded in the inner side of the upper end of the rotating disc 13, the magnetic suction round frame 15 can adopt electromagnetic suction to facilitate the adsorption of the metal heating surface, the limit baffle 16 is evenly fixed on the upper end of the rotating disc 13, wherein the middle through groove 17 is arranged through the middle of the rotating disc 13, and the inner wall coating component is arranged through one side of the middle through groove 17.
[0023] The motor shaft 11 is driven to rotate by an existing motor. The motor shaft 11 can drive the rotating disk 13 to rotate through the transmission gear 12 and the external teeth 14. The rotating disk 13 can drive the fixed base 1301 to rotate.
[0024] The magnetic circular frame 15 is fixedly connected to the bottom bracket 1 of the component, and the magnetic circular frame 15 will not rotate with the rotating disk 13 .
[0025] The motor shaft 11 is connected to the bottom bracket 1 of the component through a rotating shaft. Among them, the motor shaft 11 is connected to the transmission gear 12 through screws. In the working state, the rotating disc 13 is arranged meshed with the transmission gear 12 through the external teeth 14. The rotating disc 13 is connected to the bottom bracket 1 of the component through a rotating shaft. The rotating disc 13 and the external teeth 14 are of an integrally formed structure. Among them, the limiting baffle 16 is located on the periphery of the magnetic attraction circular frame 15, and the middle through slot 17 communicates with the middle cavity of the magnetic attraction circular frame 15.
[0026] At the middle position of the upper end of the bottom bracket 1 of the component, an inserted support rod 101 is fixedly connected. Among them, the inserted support rod 101 is at the center of the middle through slot 17. A fixedly connected platform providing ring 102 is sleeved on the outer periphery of the lower side of the inserted support rod 101. With the help of the inserted support rod 101 and the platform providing ring 102, the film roll 103 is inserted on the inserted support rod 101, so that the heat insulation film 104 is at the center of the heat receiving surface. At the same time, one end of the heat insulation film 104 bypasses the vicinity of the pressing roller 1302 and is pressed by the anti-moving pressure rod 108. Among them, the upper surface of the platform providing ring 102 and the upper surface of the magnetic attraction circular frame 15 are on the same horizontal plane. The film roll 103 is sleeved on the inserted support rod 101. Among them, the heat insulation film 104 is wound on the film roll 103. A side support rod 105 close to the inner wall of the middle through slot 17 is placed on one side of the inserted support rod 101. Among them, an air pressure input pipe 106 is arranged at the upper end of the side support rod 105. A receiving chute 107 is opened at the middle position of one end of the side support rod 105. Among them, an anti-moving pressure rod 108 is placed on one side inside the receiving chute 107.
[0027] An expansion rod communicating with the air pressure input pipe 106 is arranged inside the side support rod 105. The other end of the expansion rod is fixedly connected to the anti-moving pressure rod 108. The air pressure input pipe 106 can be connected to an air pressure pump, so that the anti-moving pressure rod 108 can press and fit one end of the heat insulation film 104.
[0028] On one side of the inner wall of the rotating disc 13, a fixed base 1301 is fixedly connected. Among them, the fixed base 1301 is on the inner side of the middle through slot 17. A pressing roller 1302 close to it is rotatably connected to the upper end of the fixed base 1301. Among them, a middle fault 1303 is arranged in the middle of the pressing roller 1302 close to it. The inner part of the middle fault 1303 is evenly provided with jacking blocks 1304. The shape of the jacking blocks 1304 is hemispherical. Among them, the jacking blocks 1304 and the pressing roller 1302 close to it are fixedly connected.
[0029] The rotating disc 13 drives the pressing roller 1302 close to it to rotate through the fixed base 1301, and the heat insulation film 1304 is continuously released. The pressing roller 1302 close to it makes the heat insulation film 1304 fit on the inner wall of the heat receiving surface.
[0030] The inner wall film covering assembly includes a supporting rod 2, a reciprocating flattening rod 21, an internal sliding groove 22, a first return spring 23, a sliding rod 24 in the groove, and a staggered arc-shaped block 25. Among them, the reciprocating flattening rod 21 is embedded in the middle position at one end of the supporting rod 2. The internal sliding groove 22 is opened in the middle position at the inner end of the supporting rod 2. The first return spring 23 is located on the upper and lower sides inside the internal sliding groove 22. The sliding rods 24 in the groove are symmetrically arranged inside the internal sliding groove 22. The staggered arc-shaped block 25 is fixed at one end of the sliding rod 24 in the groove close to the middle of the internal sliding groove 22. The end face of the staggered arc-shaped block 25 in contact with the double-sided pushing block 2501 is an arc surface.
[0031] The supporting rod 2 is fixedly connected to the fixed base 1301. The number of reciprocating flattening rods 21 arranged is two. A single reciprocating flattening rod 21 is fixedly connected to the corresponding sliding rod 24 in the groove. The two sliding rods 24 in the groove are located between the two first return springs 23, and there is a gap between the two sliding rods 24 in the groove.
[0032] A double-sided pushing block 2501 is placed between the two staggered arc-shaped blocks 25. Among them, an internal and external through rod 2502 fixedly connected is arranged at the middle position of one end of the staggered arc-shaped block 25. The internal and external through rod 2502 penetrates through one side of the supporting rod 2. A second return spring 2503 is sleeved on the internal and external through rod 2502. One end of the internal and external through rod 2502 is inside the middle fault 1303. An end protrusion 2504 fixedly connected is arranged at the end of the internal and external through rod 2502 inside the middle fault 1303.
[0033] During the process of laying the heat insulation film 104, since the pressing roller 1302 rotates nearby, the heat insulation film 104 is laid on the heated surface. And during the rotation of the pressing roller 1302 nearby, the top block 1304 pushes the end protrusion 2504. The internal and external through rod 2502 drives the double-sided pushing block 2501 to move inward, and the second return spring 2503 deforms. Further, under the action of the staggered arc-shaped block 25, the two sliding rods 24 in the groove will be pushed open by the double-sided pushing block 2501. At this time, the reciprocating flattening rod 21 moves upward. At the same time, under the action of the first return spring 23, the reciprocating flattening rod 21 will move inward again. This is convenient for flattening the heat insulation film 104. Then, the heat insulation film 104 is cut, and the two ends of the heat insulation film 104 are butted head to tail.
[0034] The different technical features appearing in different embodiments can be combined to achieve beneficial effects. Based on the study of the drawings, the description and the claims, those skilled in the art should be able to understand and implement other variations of the disclosed embodiments. In the claims, the term "comprising" does not exclude other devices or steps; the indefinite article "a" does not exclude a plurality; the terms "first", "second" are used to label names rather than to indicate any particular order. Any reference signs in the claims should not be construed as limiting the scope of protection. The functions of multiple parts appearing in the claims can be implemented by a single hardware or software module. The fact that certain technical features appear in different dependent claims does not mean that these technical features cannot be combined to achieve beneficial effects.
Claims
1. A film coating device for the water-cooled wall heating surface of a waste incineration boiler, comprising a heating surface self-rotation assembly and an inner wall film coating assembly, characterized in that: The heating surface rotation component comprises a component bottom bracket (1), a motor shaft (11), a transmission gear (12), a rotating disc (13), external teeth (14), a magnetic absorption round frame (15), a limit baffle (16) and a middle through groove (17), wherein the motor shaft (11) is arranged through a middle position of one end of the component bottom bracket (1), the transmission gear (12) is sleeved on the upper end of the motor shaft (11), wherein the rotating disc (13) is located on the upper side of the middle position of the component bottom bracket (1), the external teeth (14) are evenly fixed on the periphery of the rotating disc (13), wherein the magnetic absorption round frame (15) is embedded in the inner side of the upper end of the rotating disc (13), the limit baffle (16) is evenly fixed on the upper end of the rotating disc (13), wherein the middle through groove (17) is arranged through the middle of the rotating disc (13), and the inner wall coating component is arranged through one side of the middle through groove (17); The inner wall coating assembly comprises a receiving support rod (2), a reciprocating flattening rod (21), an internal sliding groove (22), a first return spring (23), an internal sliding rod (24) and a staggered arc block (25), wherein the reciprocating flattening rod (21) is embedded in the middle position of one end of the receiving support rod (2), the internal sliding groove (22) is opened in the middle position of the inner end of the receiving support rod (2), wherein the first return spring (23) is located at the upper and lower sides of the internal sliding groove (22), the internal sliding rod (24) is symmetrically arranged inside the internal sliding groove (22), and the staggered arc block (25) is fixed to one end of the internal sliding rod (24) close to the middle of the internal sliding groove (22).
2. The film laminating device for the water-cooled wall heating surface of a waste incineration boiler according to claim 1, characterized in that: The motor shaft (11) is connected to the bottom bracket (1) of the component via a rotating shaft, wherein the motor shaft (11) is connected to the transmission gear (12) via a screw, and in a working state, the rotating disc (13) is arranged to mesh with the transmission gear (12) via external teeth (14), and the rotating disc (13) and the external teeth (14) are an integrally formed structure, wherein the limit baffle (16) is located on the periphery of the magnetic attraction circular frame (15), and the middle through groove (17) is arranged to communicate with the middle cavity of the magnetic attraction circular frame (15).
3. A film coating device for a water-cooled wall heating surface of a waste incineration boiler according to claim 2, characterized in that: At the middle position of the upper end of the bottom bracket (1) of the component, an inserted support rod (101) is fixedly connected, where the inserted support rod (101) is at the center position of the middle through slot (17). A platform providing ring (102) is fixedly sleeved on the outer periphery of the lower side of the inserted support rod (101), where the upper surface of the platform providing ring (102) is on the same horizontal plane as the upper surface of the magnetic attraction circular frame (15). A film roll roller (103) is sleeved on the inserted support rod (101), and a heat insulation film (104) is wound on the film roll roller (103). A side support rod (105) is placed on one side of the inserted support rod (101) close to the inner wall of the middle through slot (17), and a pneumatic input pipe (106) is arranged at the upper end of the side support rod (105). At the middle position of one end of the side support rod (105), a receiving chute (107) is opened, and a dynamic pressure prevention rod (108) is placed on one side inside the receiving chute (107).
4. A film coating device for a water-cooled wall heating surface of a waste incineration boiler according to claim 3, characterized in that: On one side of the inner wall of the rotating disc (13), a fixed base (1301) is fixedly connected, where the fixed base (1301) is on the inner side of the middle through slot (17). A pressing roller (1302) is rotatably connected to the upper end of the fixed base (1301), and an intermediate fault (1303) is arranged in the middle of the pressing roller (1302). Jacking blocks (1304) are evenly arranged inside the intermediate fault (1303), and the jacking blocks (1304) are fixedly connected to the pressing roller (1302).
5. The film laminating device for the water-cooled wall heating surface of a waste incineration boiler according to claim 4, characterized in that: A fixed connection is made between the receiving support rod (2) and the fixed base (1301). The number of reciprocating moving and flattening rods (21) is two, and a single reciprocating moving and flattening rod (21) is fixedly connected to its corresponding in-slot sliding rod (24). The two in-slot sliding rods (24) are located between two first return springs (23), and there is a gap between the two in-slot sliding rods (24).
6. The film laminating device for the water-cooled wall heating surface of a waste incineration boiler according to claim 5, characterized in that: A double-sided jacking block (2501) is placed between the two staggered arc-shaped blocks (25). At the middle position of one end of the staggered arc-shaped block (25), an inner and outer through rod (2502) is fixedly connected. The inner and outer through rod (2502) penetrates through one side of the receiving support rod (2). A second return spring (2503) is sleeved on the inner and outer through rod (2502). One end of the inner and outer through rod (2502) is inside the intermediate fault (1303), and an end protrusion block (2504) is fixedly connected to the end of the inner and outer through rod (2502) inside the intermediate fault (1303).
Citation Information
Patent Citations
Automatic roll changing and continuous laminating equipment of flexographic printing machine
CN111392473A
Flattening wheel for pasting film on inner wall of cylinder
CN216182773U