A copper alloy fireproof wire with better performance than copper conductors

By using copper alloy wires and reserved bends, the problems of lack of copper resources and damage to the cable connection parts are solved, and the maintenance and sealing of high-performance fire-proof cables are achieved.

CN115274184BActive Publication Date: 2025-08-15HANGZHOU DIBO METAL MATERIALS
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Patent Information

Application Number
CN202210935459.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-05
Publication Date
2025-08-15
Estimated Expiration
2042-08-05

AI Technical Summary

Technical Problem

Most existing cables use copper cables, which lack copper resources and poor flame retardant performance. They release harmful substances in fires, and cannot connect to each other after the cable connection is damaged, which affects normal work.

Method used

Copper alloy wire is used to reserve bends for cable connection, and the connection is protected through the jacket sealing assembly to ensure sealing and repairability.

Benefits of technology

Reduce copper use, improve conductor performance, ensure fireproof function and sealing of cable connection parts, facilitate maintenance and prevent rainwater corrosion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of fireproof wires, specifically to a copper alloy fireproof wire with better performance than copper conductors. A copper alloy fireproof wire with better performance than copper conductors comprises a fireproof wire assembly and a jacket sealing assembly, wherein the fireproof wire assembly comprises an outer sheath, a heat-resistant layer, an insulating layer, a filling layer, a wire body and a bending portion, wherein the heat-resistant layer is arranged inside the outer sheath, the insulating layer is inside the heat-resistant layer, and the filling layer is arranged inside the insulating layer, so that the main material of the cable is copper alloy, which can effectively reduce the use of copper and ensure the fireproof function of the copper alloy wire. At the same time, the conductor performance of the copper alloy is higher than that of copper. In addition, the present invention also reserves the length of the bending portion on the copper alloy, and the length of the cable docking part can be provided at any time by means of the bending portion, which is helpful for subsequent maintenance of the cable docking part. At the same time, the cable docking part is sealed, which helps to prevent the connection part of the cable from being eroded by rainwater.
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Description

Technical Field

[0001] The invention relates to the technical field of fireproof electric wires, in particular to a copper alloy fireproof electric wire having performance superior to that of copper conductors. Background Art

[0002] Wires and cables are essential electrical equipment for transmitting electrical energy and serve as the sole route for the flow of electrical energy. They are widely used in various fields, including petroleum, chemical, metallurgy, power generation, shipbuilding, railways, tunnels, aerospace, construction, mining, housing, hospitals, and schools. These fields place high demands on wires and cables in various performance indicators, such as chemical corrosion resistance, cold and high temperature resistance, excellent insulation properties, good mechanical properties, anti-aging, flexibility, halogen-free and low-smoke flame retardancy, excellent conductivity, energy saving and low consumption, and more importantly, safety and environmental protection.

[0003] Most of the current wires and cables are made of copper cables, but my country's copper resources are very scarce. If aluminum cables are used instead of copper, the conductor wires and cables will have poor performance and low flame retardancy. In addition, when burned by flames in a fire, hydrogen chloride gas and halogen harmful substances will be released. In addition, the existing cables do not reserve a length for cable docking during the connection and fixation process, resulting in the inability to cut off the damaged part and re-dock the cable after the cable connection part is damaged, which affects the normal operation of the cable. Summary of the Invention

[0004] The object of the present invention is to provide a copper alloy fireproof wire having better performance than copper conductors, so as to solve the problems mentioned in the above process.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A copper alloy fireproof electric wire with better performance than copper conductors, comprising a fireproof electric wire assembly and a jacket sealing assembly, wherein the fireproof electric wire assembly comprises an outer covering, a heat-resistant layer, an insulating layer, a filling layer, a wire body and a bending portion, wherein the heat-resistant layer is arranged inside the outer covering, the insulating layer is inside the heat-resistant layer, wherein the filling layer is arranged inside the insulating layer, and the wire body is uniformly embedded inside the filling layer, wherein the wire body is made of copper alloy wire, and the bending portion is integrally formed and arranged on the outer covering.

[0006] Preferably, double-sided clamping frames are symmetrically placed on both sides of the bending portion, a docking guide hole is opened on one side of one of the double-sided clamping frames, and a fixedly connected docking plug rod is arranged on one side of the other double-sided clamping frame, and an adjustment slot is provided through the middle position of the double-sided clamping frame where the docking plug rod is arranged, and a lifting support rod is arranged through one side of the inner side of the adjustment slot.

[0007] Preferably, the outer side of the lifting support rod is covered with a cover groove outer plate, wherein a fixedly connected side protrusion is arranged in the middle position of one side of the cover groove outer plate, and a threaded locking screw is arranged through the middle of the side protrusion, and one side of the double-sided clamping frame with the adjustment slide groove is evenly provided with spacing holes.

[0008] Preferably, the outer sleeve sealing assembly includes a first splicing frame, a second splicing frame, a bottom extension frame, an internal sliding frame, an angle rotating rod, an inner cavity support rod and an ejection spring, wherein the second splicing frame is located on one side of the first splicing frame, the bottom extension frame is fixed on the lower side of the first splicing frame, wherein the internal sliding frame is arranged inside the bottom extension frame, the angle rotating rod is movably connected to the side of the internal sliding frame facing the outside of the bottom extension frame, wherein the inner cavity support rod is fixed inside the bottom extension frame, and the ejection spring is sleeved on the inner cavity support rod.

[0009] Preferably, the first splicing frame and the second splicing frame are respectively arranged on both sides of the outer layer, and the upper sides of the first splicing frame and the second splicing frame are snap-connected, wherein the bottom extension frame and the first splicing frame are an integrally formed structure, and the angle rotation rod and the second splicing frame are connected by screws.

[0010] Preferably, a fixedly connected contact frame is arranged on one side of the interior of the first splicing frame, wherein a sealing gasket is placed on the inner outer side of the contact frame, and an integrated push plate is placed on the outer side of the sealing gasket, wherein a fixedly connected elastic rod is arranged on one side of the integrated push plate.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] Through the configuration of the present invention, the main material of the cable is made of copper alloy, which can effectively reduce the use of copper, while also ensuring the fireproof function of the copper alloy wire. At the same time, the conductor performance of the copper alloy is higher than that of copper. In addition, the present invention also reserves the length of the bending portion on the copper alloy, and with the help of the bending portion, the length of the cable docking part can be provided at any time, which is helpful for subsequent maintenance of the cable docking part. At the same time, the cable docking part is sealed, which helps to prevent the connection part of the cable from being eroded by rainwater. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0014] Figure 2 This is a three-dimensional schematic diagram of the double-sided clamping frame of the present invention;

[0015] Figure 3 This is a half-cut perspective diagram of the double-sided clamping frame of the present invention;

[0016] Figure 4 It is a half-section front view of the first splicing frame of the present invention;

[0017] Figure 5 It is a schematic diagram of the right side view of the contact frame of the present invention;

[0018] Figure 6 For the present invention Figure 2 A is an enlarged schematic diagram.

[0019] In the figure: outer covering layer 1, heat-resistant layer 11, insulating layer 12, filling layer 13, wire body 14, bending part 15, double-sided clamping frame 1501, docking guide hole 1502, docking plug rod 1503, adjustment slide 1504, lifting support rod 1505, cover groove outer plate 1506, side protrusion 1507, locking screw 1508, spacing hole 1509, first splicing frame 2, contact frame 201, sealing card gasket 202, integrated push plate 203, elastic rod 204, second splicing frame 21, bottom extension frame 22, internal sliding frame 23, angle rotation rod 24, inner cavity support rod 25, ejection spring 26. DETAILED DESCRIPTION

[0020] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In the detailed description below, many specific details are proposed to provide a comprehensive understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the present invention by illustrating examples of the present invention. The present invention is by no means limited to any specific configuration and algorithm proposed below, but covers any modification, replacement, and improvement of elements, components, and algorithms without departing from the spirit of the present invention. In the accompanying drawings and the following description, known structures and techniques are not shown to avoid causing unnecessary ambiguity to the present invention.

[0021] See also Figures 1 to 6The present invention provides a technical solution: it includes a fire-proof wire assembly and a jacket sealing assembly, the fire-proof wire assembly includes an outer sheath 1, a heat-resistant layer 11, an insulating layer 12, a filling layer 13, a wire body 14 and a bending portion 15, the outer sheath 1 is made of high-temperature resistant rubber, wherein the heat-resistant layer 11 is arranged inside the outer sheath 1, and the insulating layer 12 is inside the heat-resistant layer 11, and the insulating layer 12 is made of insulating rubber, wherein the filling layer 13 is arranged inside the insulating layer 12, and the filling layer 13 can be made of heat-resistant glue, and the wire body 14 is uniformly embedded in the filling layer 13, wherein the wire body 14 is made of copper alloy wire, and the wire body 14 made of copper alloy wire has better fire resistance and high temperature resistance functions, the bending portion 15 is integrally formed and arranged on the outer sheath 1, and the bending portion 15 is formed by bending on the entire wire, and the bending portion 15 belongs to the reserved length of the wire, which is convenient for using the reserved length of the wire when re-fixing the connection part of the wire in the later stage.

[0022] Double-sided clamping frames 1501 are symmetrically placed on both sides of the bending portion 15, one of the double-sided clamping frames 1501 is provided with a docking guide hole 1502 on one side, and a fixedly connected docking plug rod 1503 is arranged on one side of the other double-sided clamping frame 1501, and an adjustment slide groove 1504 is provided through the middle position of the double-sided clamping frame 1501 where the docking plug rod 1503 is arranged, and a lifting support rod 1505 is arranged through one side of the inner side of the adjustment slide groove 1504.

[0023] The two double-sided clamping frames 1501 are connected by snapping, wherein the two upper clamping frames 1501 can put the bending part 15 therein, and the docking rod 1503 can be inserted into the inside of the docking guide hole 1502 to realize the splicing between the two double-sided clamping frames 1501, further facilitating the fixation between the two double-sided clamping frames 1501, and at the same time lifting the support rod 1505 to support the bending part 15.

[0024] The outer side of the lifting support rod 1505 is covered with a cover groove outer plate 1506, and the cover groove outer plate 1506 covers the adjustment slide groove 1504 as a whole. The cover groove outer plate 1506 and the side protrusion 1507 are an integrally formed structure, wherein a fixedly connected side protrusion 1507 is arranged in the middle position of one side of the cover groove outer plate 1506, and a screw-connected locking screw 1508 is arranged through the middle of the side protrusion 1507, and one side of the locking screw 1508 is located inside the spacing hole 1509, and the spacing holes 1509 are evenly opened on one side of the double-sided clamping frame 1501 where the adjustment slide groove 1504 is opened.

[0025] When it is necessary to use the length of the wire reserved for the bending part 15, first loosen the locking screw 1508 so that the locking screw 1508 leaves the current spacing hole 1509, and further slide the cover groove outer plate 1506 and the lifting support rod 1505 downward. As the lifting support rod 1505 slides down, the bending part 15 becomes loose, and then the reserved length of the bending part 15 can be used. Re-tighten the locking screw 1508 so that the locking screw 1508 can be inserted into the inside of another spacing hole 1509.

[0026] The outer sleeve sealing assembly includes a first splicing frame 2, a second splicing frame 21, a bottom extension frame 22, an internal sliding frame 23, an angle rotating rod 24, an inner cavity support rod 25 and an ejection spring 26, wherein the second splicing frame 21 is located on one side of the first splicing frame 2, the bottom extension frame 22 is fixed on the lower side of the first splicing frame 2, wherein the internal sliding frame 23 is arranged inside the bottom extension frame 22, the angle rotating rod 24 is movably connected to the side of the internal sliding frame 23 facing the outside of the bottom extension frame 22, wherein the inner cavity support rod 25 is fixed inside the bottom extension frame 22, and the ejection spring 26 is sleeved on the inner cavity support rod 25.

[0027] The first splicing frame 2 and the second splicing frame 21 can splice and seal the wire connection parts to ensure that the wire connection parts will not be eroded by rainwater and ensure the normal connection of the wires. At the same time, the first splicing frame 2 and the second splicing frame 21 can be quickly opened.

[0028] The first splicing frame 2 and the second splicing frame 21 are respectively arranged on both sides of the outer layer 1, and the first splicing frame 2 and the upper side of the second splicing frame 21 are snap-connected, wherein the bottom extension frame 22 and the first splicing frame 2 are an integrally formed structure, and the angle rotation rod 24 and the second splicing frame 21 are connected by screws.

[0029] The upper snap-fit connection between the first splicing frame 2 and the second splicing frame 21 is quickly opened, and then the ejection spring 26 can push the internal sliding frame 23 outward. Further, when the angle rotation rod 24 leaves the interior of the bottom extension frame 22, the second splicing frame 21 can be rotated. At this time, the wire connection part will be exposed, and the staff can now correct the wire connection part or reconnect it.

[0030] The inner cavity support rod 25 may be a telescopic rod with a telescopic function, so that the other side of the inner cavity support rod 25 can be fixed on the inner sliding frame 23 .

[0031] A contact frame and other structures on the contact frame are arranged on the second splicing frame 21 at a position corresponding to the first splicing frame 2, thereby achieving the function of sealing and fitting one side of the wire.

[0032] A fixed contact frame 201 is arranged on one side of the interior of the first splicing frame 2, wherein a sealing gasket 202 is placed on the inner and outer sides of the contact frame 201, and an integrated push plate 203 is placed on the outer side of the sealing gasket 202, wherein a fixed elastic rod 204 is arranged on one side of the integrated push plate 203.

[0033] During the process of fitting between the first splicing frame 2 and the second splicing frame 21, the sealing gasket 202 can be sealed and fitted with the surface of the wire, thereby forming a seal for the wire. At the same time, during the process of the sealing gasket 202 fitting and sealing the wire, the elastic rod 204 can push the sealing gasket 202 with the help of the integrated push plate 203, so that the sealing gasket 202 can better fit with the outer surface of the wire, thereby enhancing the sealing performance of the sealing gasket 202.

[0034] Different technical features appearing in different embodiments can be combined to achieve beneficial effects. Those skilled in the art should be able to understand and implement other variations of the disclosed embodiments based on a study of the drawings, the specification and the claims. In the claims, the term "comprising" does not exclude other devices or steps; the indefinite article "a" does not exclude a plurality; the terms "first" and "second" are used to identify names rather than to indicate any specific order. Any figure marks in the claims should not be understood as limiting the scope of protection. The functions of multiple parts appearing in the claims can be implemented by a separate hardware or software module. The fact that certain technical features appear in different dependent claims does not mean that these technical features cannot be combined to achieve beneficial effects.

Claims

1. A copper alloy fireproof wire having superior performance to copper conductors, comprising a fireproof wire assembly and a jacket sealing assembly, characterized in that: The fireproof wire assembly comprises an outer sheath (1), a heat-resistant layer (11), an insulating layer (12), a filling layer (13), a wire body (14) and a bending portion (15), wherein the heat-resistant layer (11) is arranged inside the outer sheath (1), the insulating layer (12) is inside the heat-resistant layer (11), the filling layer (13) is arranged inside the insulating layer (12), the wire body (14) is uniformly embedded inside the filling layer (13), the wire body (14) is made of copper alloy wire, and the bending portion (15) is integrally formed and arranged on the outer sheath (1); Double-sided clamping frames (1501) are symmetrically placed on both sides of the bending portion (15), wherein a docking guide hole (1502) is provided on one side of one of the double-sided clamping frames (1501), and a fixed docking plug rod (1503) is arranged on one side of the other double-sided clamping frame (1501), and an adjustment slot (1504) is provided through the middle position of the double-sided clamping frame (1501) where the docking plug rod (1503) is arranged, and a pick is provided through one side of the inner side of the adjustment slot (1504). When the length of the wire reserved for the bending portion (15) is used, the locking screw (1508) is first loosened so that the locking screw (1508) leaves the current spacing hole (1509), and the cover groove outer plate (1506) and the lifting support rod (1505) are further slid downward. As the lifting support rod (1505) slides downward, the bending portion (15) becomes loose, and then the length reserved for the bending portion (15) can be used. The outer side of the lifting support rod (1505) is covered with a cover groove outer plate (1506), wherein a fixedly connected side protrusion (1507) is arranged in the middle position of one side of the cover groove outer plate (1506), and a screw-connected locking screw (1508) is arranged through the middle of the side protrusion (1507), and one side of the double-sided clamping frame (1501) with the adjustment slide groove (1504) is evenly provided with spaced holes (1509).

2. The copper alloy fireproof wire having superior performance to copper conductors according to claim 1, characterized in that: The outer sleeve sealing assembly includes a first splicing frame (2), a second splicing frame (21), a bottom extension frame (22), an internal sliding frame (23), an angle rotating rod (24), an inner cavity support rod (25) and an ejection spring (26), wherein the second splicing frame (21) is located on one side of the first splicing frame (2), the bottom extension frame (22) is fixed on the lower side of the first splicing frame (2), the internal sliding frame (23) is arranged inside the bottom extension frame (22), the angle rotating rod (24) is movably connected to the side of the internal sliding frame (23) facing the outside of the bottom extension frame (22), the inner cavity support rod (25) is fixed inside the bottom extension frame (22), and the ejection spring (26) is sleeved on the inner cavity support rod (25).

3. The copper alloy fireproof wire having superior performance to copper conductors according to claim 2, characterized in that: The first splicing frame (2) and the second splicing frame (21) are respectively arranged on both sides of the outer covering layer (1), and the upper sides of the first splicing frame (2) and the second splicing frame (21) are snap-connected, wherein the bottom extension frame (22) and the first splicing frame (2) are an integrally formed structure, and the angle rotation rod (24) and the second splicing frame (21) are connected by screws.

4. The copper alloy fireproof wire having superior performance to copper conductors according to claim 3, characterized in that: A fixedly connected contact frame (201) is arranged on one side of the interior of the first splicing frame (2), wherein a sealing card gasket (202) is placed on the inner outer side of the contact frame (201), and an integrated push plate (203) is placed on the outer side of the sealing card gasket (202), wherein a fixedly connected elastic rod (204) is arranged on one side of the integrated push plate (203).

Citation Information

Patent Citations

  • High-voltage cable line processing device

    CN112636269A

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    CN212782812U

  • Sealed waterproof radio frequency cable assembly

    CN215897271U