A motor assembly and debugging machine and its usage method
By designing a motor assembly and debugging machine, using the simultaneous processing of rotating discs and multiple workpieces, combined with automated control and online inspection, the problem of low automation of motor assembly equipment is solved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202211032335.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-26
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2042-08-26
AI Technical Summary
The existing motor assembly equipment has low degree of automation, the production process is prone to stuttering, and it cannot be recycled when testing defective products after assembly, resulting in low production efficiency.
A motor assembly and debugging machine is designed, including a rotating disc, a stretching mechanism, a feeding mechanism, a testing mechanism and a riveting mechanism. The material tray on the rotating disc realizes the simultaneous processing of multiple workpieces, combines automated control to improve production efficiency, and detects the rotating state of the rotor online to ensure quality.
It improves the efficiency of motor assembly and the reliability of quality inspection, reduces the equipment area, is suitable for assembly and production in small spaces, and improves the space utilization rate and product qualification rate of the production line.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to the field of motor assembly equipment, and particularly relates to a motor assembly and debugging machine and a method for using the same. Background Art
[0002] A motor, that is, an electric motor, is a device that converts electrical energy into mechanical energy. It mainly consists of a housing with fixed magnetic poles, a rotor, and an end cover integrated with a brush and a wire. Electric motors are widely used in daily life, such as in hair dryers, automatic rolling shutters in smart home appliances, etc. Whether the motor can be assembled quickly determines whether the electric motor can be mass-produced. The assembly of traditional electric motors mainly relies on manual assembly, which has low efficiency and cannot achieve large-scale production. With the development of technology, equipment for mechanically assembling electric motors has emerged, but the existing mechanical production equipment has a low degree of automation, and the structural layout is not reasonable enough, resulting in jams during the production process, and further causing the production line to be unable to work automatically.
[0003] While improving the automation of the production line, it is also necessary to strictly control the quality of the motor. Therefore, it is necessary to detect the performance and quality of the motor after assembly. Detecting after the production and assembly is completed is the existing technical solution. When defective products are detected after production, since the motor housing and the end cover are riveted together, they cannot be recycled and reused. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to provide a motor assembly and debugging machine with high assembly efficiency and online detection function, and a motor assembly and debugging method.
[0005] To solve the above technical problem, the present invention is solved by the following technical solutions: A motor assembly and debugging machine includes a workbench and a conveying mechanism. The conveying mechanism includes a rotating disk horizontally rotatably arranged on the workbench. A plurality of material trays are arranged on the rotating disk and are evenly distributed around its axis. The material trays are used for installing end covers. A stretching mechanism, a feeding mechanism, a detection mechanism, and a riveting mechanism are sequentially arranged around the periphery of the rotating disk. The stretching mechanism is used to straighten the wire connected to the brush on the end cover. The feeding mechanism is used to install the housing integrated with the rotor onto the end cover. The detection mechanism is used to detect the rotation state of the rotor. The riveting mechanism is used to rivet and fix the end cover and the housing of the motor qualified by the detection mechanism.
[0006] Further, a plurality of mounting grooves are arranged side by side on the material tray. The mounting grooves are located outside the edge of the rotating disk. The material tray is further provided with a fixing plate, and the fixing plate is provided with limiting grooves corresponding to the mounting grooves. The housing is inserted into the limiting grooves. The advantage is that the housing can be inserted into the mounting grooves through the plurality of arranged limiting grooves, thereby improving the processing efficiency, that is, multiple workpieces can be processed in the same batch when processing at the same station, thus improving the production efficiency.
[0007] Further, a clamping assembly is arranged on the lower end surface of the rotating disk. The clamping assembly includes a first clamping piece and a second clamping piece. A connecting rod is arranged on the lower end surface of the rotating disk. The first clamping piece and the second clamping piece are both movably sleeved on the connecting rod and extend out of the end surface of the rotating disk. A compression spring for pressing the first clamping piece and the second clamping piece to be in close contact with each other is sleeved on the connecting rod. A clamping driver for spreading the first clamping piece and the second clamping piece is further arranged on the workbench.
[0008] Further, the stretching mechanism includes a first fixed seat. A first driver is arranged on the first fixed seat. The telescopic shaft of the first driver moves vertically. A second driver with horizontal telescoping is arranged on the telescopic shaft of the first driver. A stretching driver is arranged on the telescopic shaft of the second driver. A stretching jaw for clamping a wire is arranged on the telescopic shaft of the stretching driver.
[0009] Further, the feeding mechanism includes a feeding manipulator. The feeding manipulator is provided with a material jaw. The material jaw is used for clamping the housing assembled with a rotor.
[0010] Further, a sorting mechanism for sorting the brushes on the end cover is further arranged between the rotating disk and the feeding mechanism. The sorting mechanism includes a third driver arranged vertically. An installation plate is arranged on the telescopic shaft of the third driver. A fork driver is arranged on the installation plate. A fork piece is fixedly arranged on the telescopic shaft of the fork driver. The fork piece can be inserted into the brush on the end cover. The fork piece is wedge-shaped.
[0011] Further, the detection mechanism includes a second fixed seat. A fourth driver with vertical telescoping is arranged on the second fixed seat. A connecting plate is fixed on the telescopic shaft of the fourth driver. An adjusting motor is arranged on the connecting plate. The adjusting motor is connected with a fifth driver through a connecting shaft. The fifth driver is provided with a housing jaw and drives the housing jaw to clamp the housing. A sixth driver fixed to the fifth driver is further arranged inside the housing jaw. The sixth driver is provided with a rotor detection piece. The sixth driver drives the rotor detection piece to be close to the rotating shaft of the rotor.
[0012] Further, a first power supply driver and a second power supply driver are also arranged on the workbench. The first power supply device is provided with a first power supply jaw, and one of the wires arranged on the end cover can be clamped by the first power supply jaw of the first power supply driver; the workbench is provided with a seventh driver that can telescopically move horizontally, and the telescopic shaft of the seventh driver is fixed to the second power supply driver. The second power supply driver is provided with a second power supply jaw, and the second power supply jaw is used to clamp the other wire arranged on the end cover. Both the first power supply jaw and the second power supply jaw are made of conductive materials.
[0013] Further, a fixed disk is arranged above the rotating disk. A first slide rail is arranged on the upper end surface of the fixed disk. The workbench is provided with a second slide rail parallel to the first slide rail. A sliding frame is arranged on the first slide rail and the second slide rail. The workbench is also provided with an eighth driver for driving the sliding frame to slide along the second slide rail. The telescopic shaft of the eighth driver is fixed to the sliding frame. Riveting drives are arranged on both sides of the sliding frame. The two riveting drivers are arranged oppositely, and the telescopic shafts of the riveting drives are both provided with riveting pieces. The riveting pieces are provided with grooves matching the shell. Rivets are arranged in the grooves. The riveting pieces are inserted under the fixing plate for riveting the shell and the end cover.
[0014] A method for using a motor assembly and debugging machine includes the following steps. Step 1: Install the end cover onto the material tray. Straighten the wire below the end cover through the stretching mechanism on the workbench, and then drive the rotating disk to rotate through the motor to drive the end cover to be transferred to the next station along with the material tray.
[0015] Step 2: Clamp the shell integrated with the rotor by the feeding manipulator and install the shell onto the end cover.
[0016] Step 3: Transfer the installed shell and end cover obtained in Step 2 to the next station along with the rotating disk, and detect the rotation state of the rotor through the detection mechanism. When it is detected that the rotor rotates vertically, move it to the riveting station along with the rotating disk.
[0017] Step 4: Rivet and fix the shell and the end cover at the riveting station through the riveting mechanism to form a motor.
[0018] Compared with the prior art, the present invention has the following beneficial effects: The material trays are distributed on multiple rotating disks, and a stretching mechanism, a feeding mechanism, a detection mechanism, and a riveting mechanism are arranged on the periphery of the material trays. The stretching mechanism can vertically stretch the wires on the end cover, making it convenient to improve the conductive contact efficiency and the reliability of testing by pressing with the later detection mechanism. At the same time, the stretching mechanism, the feeding mechanism, the detection mechanism, and the riveting mechanism are all automatic control devices, which improve the production efficiency of the enterprise. Moreover, the disk-shaped production line can effectively reduce the floor area of the equipment and improve the space utilization rate, being suitable for assembly production in a small space. At the same time, the detection mechanism arranged can be used to detect the rotation state of the rotor and judge whether the rotor interferes with the housing, improving the qualification rate of production. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0020] Figure 1 Schematic diagram of the overall structure of the present invention;
[0021] Figure 2 Schematic diagram of the structure of the conveying mechanism of the present invention;
[0022] Figure 3 Installation schematic diagram of the stretching mechanism of the present invention;
[0023] Figure 4 Schematic diagram of the structure of the stretching mechanism of the present invention;
[0024] Figure 5 Installation schematic diagram of the sorting mechanism of the present invention;
[0025] Figure 6 Schematic diagram of the structure of the sorting mechanism of the present invention;
[0026] Figure 7 Schematic diagram of the cooperation between the fork piece and the end cover of the present invention;
[0027] Figure 8 Installation schematic diagram of the detection mechanism of the present invention;
[0028] Figure 9 Installation schematic diagram of the adjusting motor of the present invention;
[0029] Figure 10 Schematic diagram of the structure of the adjusting motor of the present invention;
[0030] Figure 11Schematic diagram of the installation of the first power supply driver and the second power supply driver of the present invention;
[0031] Figure 12 Schematic diagram of the cooperation between the first power supply driver and the second power supply driver of the present invention;
[0032] Figure 13 Schematic diagram of the installation of the riveting mechanism of the present invention;
[0033] Figure 14 Assembly schematic diagram of the riveting piece of the present invention. Detailed implementation manners
[0034] The present invention will be further described in detail below with reference to the accompanying drawings.
[0035] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious deformations. The basic principles defined in the following description can be used in other implementation manners, deformation schemes, improvement schemes, equivalent schemes, and other technical schemes that do not deviate from the spirit and scope of the present invention.
[0036] Those skilled in the art should understand that in the disclosure of the present invention, the terms "longitudinal", "lateral", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or position based on the orientation or position relationship shown in the drawings. It is only for the convenience of describing the present invention in a simplified manner, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limiting the present invention.
[0037] As shown in the attached Figure 1-14 A motor assembly and debugging machine, including a workbench 1 and a conveying mechanism 2. The conveying mechanism 2 includes a rotating disk 2.1 horizontally and rotatably arranged on the workbench 1. The rotating disk 2.1 is driven by a motor below it. A plurality of supporting columns distributed in a ring are further arranged on the workbench 1, and rollers that are in rolling contact with the rotating disk 2.1 are arranged at the upper ends of the supporting columns. A plurality of material trays 3 evenly distributed around its axis are arranged on the rotating disk 2.1. A plurality of installation slots 3.1 are arranged side by side on the material tray 3. The installation slots 3.1 are located outside the edge of the rotating disk 2.1. The material tray 3 is further provided with a fixing plate 3.2, and the fixing plate 3.2 is provided with a limiting slot 3.3 corresponding to the installation slot 3.1. The housing is inserted into the limiting slot 3.3.
[0038] Since the end cap 10 integrates the shaft brush and the wire 11 connected to the brush, in order to ensure the verticality of the wire 11 for subsequent inspection, a clamping assembly 4 is provided on the lower end face of the rotating disk 2.1, and a stretching mechanism 5 is provided on the workbench 1. The clamping assembly 4 includes a first clamping piece 4.4 and a second clamping piece 4.5. A connecting rod 4.3 is provided on the lower end face of the rotating disk 2.1. The first clamping piece 4.4 and the second clamping piece 4.5 are both movably sleeved on the connecting rod 4.3 and extend out of the end face of the rotating disk 2.1. A compression spring 4.2 for pressing the first clamping piece 4.4 and the second clamping piece 4.5 to be in close contact with each other is sleeved on the connecting rod 4.3. A clamping driver 4.1 for separating the first clamping piece 4.4 and the second clamping piece 4.5 is also provided on the workbench 1. During use, the first clamping piece 4.4 and the second clamping piece 4.5 are separated by the clamping driver 4.1. When the end cap 10 is installed, the wire 11 is located between the first clamping piece 4.4 and the second clamping piece 4.5. At this time, the clamping driver 4.1 closes the first clamping piece 4.4 and the second clamping piece 4.5, and at the same time, the wire is jointly clamped by the compression spring 4.2 provided to prevent the wire 11 from moving during the subsequent straightening process. The above stretching mechanism 5 includes a first fixed seat 5.1. A first driver 5.2 is provided on the first fixed seat 5.1. The telescopic shaft of the first driver 5.2 moves vertically. And a second driver 5.3 with a horizontal telescopic function is provided on the telescopic shaft of the first driver 5.2. A stretching driver 5.4 is provided on the telescopic shaft of the second driver 5.3. A stretching jaw 5.5 for clamping the wire 11 is provided on the telescopic shaft of the stretching driver 5.4. During operation, the first driver 5.2 moves upward so that the stretching jaw 5.5 is located at a position close to the upper end of the wire 11. The stretching driver 5.4 drives the stretching jaw 5.5 to open. The telescopic shaft of the second driver 5.3 extends horizontally, so that the stretching jaw 5.5 moves horizontally to ensure that the wire 11 is located within the opened stretching jaw 5.5. Then the stretching driver 5.4 drives the stretching jaw 5.5 to close and clamp the wire 11. The telescopic shaft of the first driver 5.2 contracts and moves downward, thereby synchronously driving the stretching jaw 5.5 to move downward to straighten the wire 11. After straightening, the stretching driver 5.4 opens the stretching jaw 5.5, and the second driver 5.3 contracts so that the stretching jaw 5.5 leaves the wire 11.
[0039] After the wire 11 is straightened, it rotates with the rotating disk 2.1 to the feeding station, that is, the housing integrated with the rotor is installed on the end cap 10 through the feeding mechanism 6. Specifically, the feeding mechanism 6 includes a feeding manipulator 6.1. A material clamping jaw 6.2 is provided on the feeding manipulator 6.1. The material clamping jaw 6.2 is used for clamping the housing assembled with the rotor, that is, the workpiece is clamped by the manipulator. This part is the prior art in this field and will not be elaborated here.
[0040] It is worth mentioning that a distribution mechanism 7 for distributing the brushes on the end cover 10 is also provided between the rotating disk 2.1 and the feeding mechanism 6, and the distribution mechanism 7 includes a vertically arranged third driver 7.1, and the telescopic shaft of the third driver 7.1 is provided with a mounting plate 7.2, and the mounting plate 7.2 is provided with a fork driver 7.3, and the telescopic shaft of the fork driver 7.3 is fixedly provided with a fork piece 7.4, and the fork piece 7.4 can be inserted into the brush on the end cover 10, and the fork piece 7.4 is wedge-shaped; the practical process is that when the shell is clamped by the feeding robot 6.1 to the end cover 10, the distribution mechanism 7 drives the fork piece 7.4 to be inserted between the brushes, and the distribution piece is wedge-shaped and can be easily inserted, and the brush is propped open by the distribution piece, and then the feeding robot 6.1 inserts the shell into the end cover 10, and during this process, the bearing of the rotor can be smoothly inserted into the rotating shaft of the end cover 10 to avoid interference of the brush on the insertion of the rotor bearing.
[0041] When the housing with the integrated rotor is installed, it is synchronously moved to the detection station with the rotating disk 2.1, that is, the rotation state of the rotor is detected by the detection mechanism 8. Specifically, the detection mechanism 8 includes a second fixed seat 8.1, a fourth driver 8.2 that is vertically telescopically telescopic of the second fixed seat 8.1, a connecting plate 8.3 is fixed to the telescopic shaft of the fourth driver 8.2, and the connecting plate 8.3 is provided with an adjusting motor 8.4. The adjusting motor 8.4 is connected to a fifth driver 8.6 through a connecting shaft 8.5. The fifth driver 8.6 is provided with a housing clamp 8.7 and drives the housing clamp 8.7 to clamp the housing. A sixth driver 8.8 fixed to the fifth driver 8.6 is also provided on the inner side of the housing clamp 8.7. The sixth driver 8.8 is provided with a rotor detection piece 8.9. The sixth driver 8.8 drives the rotor detection piece 8.9 to be close to the rotating shaft of the rotor. When in use, the fourth driver 8.2 drives the connecting plate 8.3 to move up and down, thereby controlling the up and down movement of the housing clamp 8.7. When the assembled housing and end cover 10 are moved to the inspection station, the fifth driver 8.6 drives the housing clamp 8.7 to be opened, and the sixth driver 8.8 drives the rotor detection sheet 8.9 to be opened. Then, the fourth driver 8.2 controls the connecting plate 8.3 to move downward, so that the housing clamp 8.7 moves to the housing, and then the housing clamp 8.7 closes and clamps the housing under the action of the fifth driver 8.6. At the same time, the housing clamp 8.7 can be driven to rotate after being clamped by controlling the rotation of the adjustment motor 8.4 to a certain angle, so as to adjust the housing so that the housing is installed in place. Then, the sixth driver 8.8 drives the rotor detection sheet 8.9 to close and be close to the rotating shaft of the rotor.
[0042] Meanwhile, a first power supply driver 8.10 and a second power supply driver 8.13 are also arranged on the workbench 1. The first power supply is provided with a first power supply jaw 8.11, and the first power supply jaw 8.11 of the first power supply driver 8.10 can clamp one of the wires 11 arranged on the end cover 10; the workbench 1 is provided with a seventh driver 8.12 that can extend and retract horizontally, and the telescopic shaft of the seventh driver 8.12 is fixed to the second power supply driver 8.13. The second power supply driver 8.13 is provided with a second power supply jaw 8.14, and the second power supply jaw 8.14 is used to clamp the other wire 11 arranged on the end cover 10. Both the first power supply jaw 8.11 and the second power supply jaw 8.14 are made of conductive materials; when the above-mentioned rotor detection piece 8.9 is folded up, the first power supply jaw 8.11 and the second power supply jaw 8.14 clamp the corresponding wires 11 to supply power to the assembled motor to make its rotor rotate. At this time, it is possible to judge whether the rotating shaft of the rotor remains vertical through the rotor detection piece 8.9. Otherwise, when the rotating shaft of the rotor is installed offset, the rotor cannot guarantee coaxial rotation after rotation, resulting in eccentric rotation at the upper end, which will interfere with and contact the rotor detection piece 8.9, generating abnormal noise. At the same time, the rotor detection piece 8.9 also transmits this signal to the controller, and controlling the rotor detection piece 8.9 to perform detection through the controller is the prior art in the field. Among them, the rotor detection piece 8.9 can be a coaxiality detector.
[0043] After the detection mechanism 8 passes the detection, the housing and the end cover 10 are riveted by the riveting mechanism 9. Specifically, a fixed disk 2.2 is arranged above the rotating disk 2.1. A first slide rail 9.1 is arranged on the upper end face of the fixed disk 2.2. The workbench 1 is provided with a second slide rail 9.2 parallel to the first slide rail 9.1. A sliding frame 9.3 is arranged on the first slide rail 9.1 and the second slide rail 9.2. The workbench 1 is also provided with an eighth driver 9.4 for driving the sliding frame 9.3 to slide along the second slide rail 9.2. The telescopic shaft of the eighth driver 9.4 is fixed to the sliding frame 9.3. Riveting drives are arranged on both sides of the sliding frame 9.3. The two riveting drivers 9.5 are arranged oppositely, and the telescopic shafts of the riveting drives are both provided with riveting pieces 9.6. The riveting pieces 9.6 are provided with grooves 9.7 matching the housing. A rivet 9.8 is arranged in the groove 9.7. The riveting piece 9.6 is inserted under the fixing plate 3.2 for riveting the housing and the end cover 10. During use, the telescopic drive of the eighth driver 9.4 drives the sliding frame 9.3 to move horizontally, so as to drive the riveting mechanism 9 to align with a plurality of riveting positions arranged on the material tray 3, that is, to rivet a plurality of motors one by one. The specific riveting process is as follows: initially, the telescopic shafts of the riveting drivers 9.5 contract, and the oppositely arranged riveting pieces 9.6 are separated from each other. Then, the eighth driver 9.4 drives the sliding frame 9.3 to move to the corresponding motor. Finally, the riveting drivers 9.5 drive the riveting pieces 9.6 to close together, so that the groove 9.7 fits and presses against the housing, and the housing is pressed by the rivet 9.8 in the groove 9.7 so that the housing and the end cover 10 are riveted together.
[0044] A method for using a motor assembly and debugging machine disclosed in the present invention: includes the following steps. Step 1, install the end cover 10 onto the material tray 3, straighten the wire 11 below the end cover 10 through the stretching mechanism 5 on the workbench 1, and then drive the rotating disk 2.1 to rotate through the motor to drive the end cover 10 to be transferred to the next station along with the material tray 3.
[0045] Step 2, use the feeding manipulator 6.1 to clamp the housing integrated with the rotor, and install the housing onto the end cover 10.
[0046] Step 3, transfer the installed housing and end cover 10 obtained in Step 2 to the next station along with the rotating disk 2.1, and detect the rotation state of the rotor through the detection mechanism 8. When it is detected that the rotor rotates vertically, move it to the riveting station along with the rotating disk 2.1.
[0047] Step 4, rivet and fix the housing and the end cover 10 at the riveting station through the riveting mechanism 9 to form a motor.
[0048] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The object of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments, and without departing from the said principles, any variations or modifications can be made to the embodiments of the present invention.
Claims
1. A motor assembly and debugging machine, comprising a workbench and a conveying mechanism, characterized in that, The described transfer mechanism includes a rotating disk horizontally and rotatably arranged on the workbench. A plurality of material trays evenly distributed around its axis are arranged on the rotating disk. The material trays are used to mount end caps. A stretching mechanism, a feeding mechanism, a detection mechanism, and a riveting mechanism are sequentially arranged around the periphery of the rotating disk. The stretching mechanism is used to straighten the wire connected to the brush on the end cap. The feeding mechanism is used to mount the housing integrated with the rotor onto the end cap. The detection mechanism is used to detect the rotation state of the rotor. The riveting mechanism is used to rivet and fix the end cap and the housing of the motor qualified by the detection mechanism; The described stretching mechanism includes a first fixed seat. A first driver is arranged on the first fixed seat. The telescopic shaft of the first driver moves vertically, and a second driver with horizontal telescoping is arranged on the telescopic shaft of the first driver. A stretching driver is arranged on the telescopic shaft of the second driver. A stretching jaw for clamping the wire is arranged on the telescopic shaft of the stretching driver; The described feeding mechanism includes a feeding manipulator. A material jaw is arranged on the feeding manipulator. The material jaw is used to grip the housing assembled with the rotor; A sorting mechanism for sorting the brushes on the end cap is also arranged between the rotating disk and the feeding mechanism. The sorting mechanism includes a third driver arranged vertically. An installation plate is arranged on the telescopic shaft of the third driver. A fork driver is arranged on the installation plate. A fork piece is fixedly arranged on the telescopic shaft of the fork driver. The fork piece can be inserted into the brush on the end cap. The fork piece is wedge-shaped; The described detection mechanism includes a second fixed seat. A fourth driver with vertical telescoping is arranged on the second fixed seat. A connecting plate is fixed on the telescopic shaft of the fourth driver. An adjusting motor is arranged on the connecting plate. The adjusting motor is connected to a fifth driver through a connecting shaft. The fifth driver is provided with a housing jaw and drives the housing jaw to clamp the housing. A sixth driver fixed to the fifth driver is also arranged inside the housing jaw. A rotor detection piece is arranged on the sixth driver. The sixth driver drives the rotor detection piece to approach the rotating shaft of the rotor; A fixed disk is arranged above the rotating disk. A first slide rail is arranged on the upper end surface of the fixed disk. The workbench is provided with a second slide rail parallel to the first slide rail. A sliding frame is arranged on the first slide rail and the second slide rail. An eighth driver for driving the sliding frame to slide along the second slide rail is also arranged on the workbench. The telescopic shaft of the eighth driver is fixed to the sliding frame. Riveting drives are arranged on both sides of the sliding frame. The two riveting drives are arranged oppositely, and the telescopic shafts of the riveting drives are both provided with riveting pieces. A groove matching the housing is arranged on the riveting piece. A rivet is arranged in the groove. The riveting piece is inserted under the fixed plate for riveting the housing and the end cap.
2. The motor assembly and debugging machine according to claim 1, wherein A plurality of installation grooves are arranged side by side on the material tray. The installation grooves are located outside the edge of the rotating disk. The material tray is also provided with a fixed plate. A limiting groove corresponding to the installation groove is arranged on the fixed plate. The housing is inserted into the limiting groove.
3. The motor assembly and debugging machine according to claim 2, wherein, The lower end surface of the rotating disk is provided with a clamping assembly, and the clamping assembly includes a first clamping plate and a second clamping plate. The lower end surface of the rotating disk is provided with a connecting rod, and the first clamping plate and the second clamping plate are both movably sleeved on the connecting rod and extend out of the end surface of the rotating disk. The connecting rod sleeve is provided with a clamping spring for pressing the first clamping plate and the second clamping plate tightly against each other. The workbench is also provided with a clamping driver for spreading the first clamping plate and the second clamping plate.
4. A motor assembly and debugging machine according to claim 1, characterized in that, The workbench is also provided with a first power supply driver and a second power supply driver. The first power supply is provided with a first power supply clamp, and the first power supply clamp of the first power supply driver can clamp one of the wires arranged on the end cover; the workbench is provided with a seventh driver which can be extended and retracted laterally, and the extension axis of the seventh driver is fixed to the second power supply driver, and the second power supply driver is provided with a second power supply clamp, and the second power supply clamp is used to clamp another wire arranged on the end cover, and the first power supply clamp and the second power supply clamp are both made of conductive materials.
5. A method for using the motor assembly and debugging machine according to claim 1, characterized in that The method comprises the following steps: step 1, installing the end cover to the material tray, straightening the wire under the end cover by a stretching mechanism on a workbench, and then driving the rotating disk to rotate by a motor to drive the end cover to move to the next station along with the material tray; Step 2: Grab the housing with the rotor integrated therein by a loading robot and install the housing to the end cover; Step 3, the shell and end cover obtained in step 2 are transferred to the next station along with the rotating disk, and the rotation state of the rotor is detected by the detection mechanism. When it is detected that the rotation of the rotor remains vertical, it is moved to the riveting station along with the rotating disk; Step 4: Use a riveting mechanism to rivet and fix the housing and the end cover at the riveting station to form a motor.
Citation Information
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