A torsion spring assembly mechanism for a shaver head automatic assembly line
By designing a torsion spring assembly mechanism for the automatic assembly line of razor heads and adopting automated conveying and assembly technology, the problems of low efficiency and poor safety of manual assembly are solved, and efficient and accurate torsion spring assembly is achieved.
Patent Information
- Application Number
- CN202210825962.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-13
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2042-07-13
AI Technical Summary
The existing razor head assembly mainly relies on manual operation, which has the problems of high labor cost, low efficiency, low assembly precision and easy injury to workers.
A torsion spring assembly mechanism for an automatic razor head assembly line is designed. It includes a frame, a second indexing plate, a torsion spring conveying mechanism, a torsion spring loading mechanism, and a torsion spring transfer mechanism. Intermittent rotation and cylinder drive are used to achieve automated conveying, assembly, and transfer of torsion springs. A vibration generator and a feeding assembly are used to improve the conveying efficiency and accuracy of torsion springs.
The automatic assembly of torsion springs is realized, which improves production efficiency, reduces labor costs and ensures the accuracy and safety of assembly.
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Figure CN115283977B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of automatic assembly of razor heads, in particular to a torsion spring assembly mechanism for automatic assembly line of razor heads. BACKGROUND
[0002] Electric shaver: using power driven blade, shaving and hairdressing electric appliance, electric shaver is divided into two categories according to the action mode of the blade, the former is simple in structure, small in noise, moderate in shaving force; The latter is complex in structure, large in noise, but large in shaving force and high in sharpness. Whether the electric shaver can shave the beard clean, the most important factor is the head. At present, the razor heads sold on the market can be divided into three types: turbine type, staggered type and mesh type. Among them, the staggered type head: using the principle of two metal blades staggered vibration, push the beard into the groove and shave.
[0003] The existing razor head as shown in Figure 1 、 Figure 2 , mainly includes a head shell, a fixed blade fixed on the head shell, a movable blade attached to the fixed blade, a pressing block for pressing the movable blade on the fixed blade, a torsion spring arranged in the head shell and clamping the pressing block on the head shell, and a clamping seat fixedly arranged on the head shell.
[0004] At present, the assembly of this kind of electric razor head mainly adopts manual material taking and manual installation. This assembly method has the disadvantages of high labor cost, low efficiency, low assembly precision and easy injury to workers. SUMMARY
[0005] The technical problem to be solved by the present application is to provide a torsion spring assembly mechanism for automatic assembly line of razor heads in view of the shortcomings of the prior art.
[0006] In order to achieve the above object, the present application provides the following technical scheme: the torsion spring assembly mechanism for the automatic assembly line of the razor head, comprising a rack, a second index plate arranged on the rack and rotating intermittently, characterized in that: a plurality of second head clamps are arranged on the second index plate at equal intervals, a torsion spring conveying mechanism is arranged on the rack, a torsion spring feeding mechanism is arranged between the torsion spring conveying mechanism and the second index plate, the torsion spring feeding mechanism comprises a torsion spring feeding seat and a torsion spring rotating mechanism, a torsion spring clamp is arranged at each end of the torsion spring feeding seat facing the second index plate and the torsion spring conveying mechanism, a torsion spring rotating drive machine is arranged at the bottom of the torsion spring feeding seat to drive the two end torsion spring clamps to adjust positions, one end of the second index plate corresponding to the torsion spring feeding seat is a torsion spring assembly station, the second head clamp intermittently stays in the torsion spring assembly station, the torsion spring conveying mechanism is used for intermittently feeding the torsion spring into the torsion spring clamp at one end, and the torsion spring rotating mechanism is used for transferring the torsion spring in the torsion spring clamp at the other end to the second head clamp of the second index plate.
[0007] By adopting the above technical scheme, the torsion springs are uniformly fed to the torsion spring clamps near the torsion spring conveying mechanism by the torsion spring conveying mechanism, then the torsion spring rotating drive machine drives the torsion spring clamps on both sides of the torsion spring feeding seat to adjust positions, the torsion spring rotating drive machine can be a motor or a rotating air cylinder, so that when the torsion spring conveying mechanism at this end waits for feeding, the torsion spring in the torsion spring clamp at the other end can be transferred to the second head clamp of the torsion spring assembly station through the torsion spring rotating mechanism, one common and one standby are realized, the efficiency of torsion spring assembly is improved, and automatic assembly of the torsion spring is realized.
[0008] The torsion spring assembly mechanism for the automatic assembly line of the razor head can be further provided as follows: the torsion spring conveying mechanism comprises a torsion spring conveying frame, a torsion spring vibration generator is arranged on the torsion spring conveying frame, the torsion spring vibration generator is arranged obliquely, a torsion spring conveying plate is arranged on the torsion spring vibration generator, the torsion spring conveying plate is arranged in parallel with the torsion spring vibration generator, a torsion spring feeding clamp plate is arranged on the torsion spring conveying plate, the torsion spring feeding clamp plate and the torsion spring conveying plate form a torsion spring feeding channel for the torsion spring, the upper end of the torsion spring feeding channel is connected with the torsion spring vibrating disc, the lower end is abutted with the torsion spring clamp of the torsion spring feeding seat, and a torsion spring feeding assembly is arranged on the torsion spring feeding channel and used for feeding the torsion springs in the torsion spring feeding channel to the torsion spring clamp one by one.
[0009] The torsional spring is uniformly placed in the torsional spring vibration disc, and after being vibrated and sieved by the torsional spring vibration disc, the torsional spring connecting part is set in the middle and uniformly enters the torsional spring feeding channel in a preset direction, the torsional spring vibration generator is used to drive the torsional spring in the torsional spring feeding channel to continuously move to the torsional spring clamp, and then the torsional spring feeding assembly sends the torsional springs out of the torsional spring feeding channel one by one and falls into the torsional spring clamp, so that the torsional spring transfer assembly can be used for subsequent transfer assembly, the torsional spring can be automatically sent into the second indexing disc, automatic feeding of the torsional spring is realized, manual work is replaced, and production efficiency can be effectively improved and labor cost can be reduced.
[0010] The torsional spring feeding assembly of the above-mentioned automatic razor head assembly line torsional spring assembly mechanism can be further provided with a torsional spring feeding spring and a torsional spring feeding bead arranged at one end of the torsional spring conveying plate or the torsional spring feeding clamp close to the torsional spring clamp, and a torsional spring feeding frame arranged on one side of the torsional spring conveying frame.
[0011] The torsional spring conveying bead and the torsional spring conveying spring form an elastic buckle structure arranged on one side of the torsional spring conveying channel close to the torsional spring clamp, the torsional spring conveying bead is popped out of the surface of the torsional spring conveying plate under normal circumstances due to the elastic force of the torsional spring conveying spring, thereby preventing the torsional spring from sliding downward due to gravity, the torsional spring feeding claw is arranged on both sides of the torsional spring conveying channel, the lowermost torsional spring can be driven to move downward by the torsional spring feeding cylinder to press the torsional spring conveying bead into the torsional spring conveying plate, thereby enabling the torsional spring to slide into the torsional spring clamp, the feeding reset cylinder drives the torsional spring feeding claw to move downward and then to move upward by the torsional spring feeding cylinder, and then the feeding reset cylinder sends the torsional spring feeding claw to the position of the current lowermost torsional spring to complete reset, thereby enabling the torsional spring feeding assembly to intermittently send the torsional spring from the torsional spring conveying channel to the torsional spring clamp, and realizing automatic mechanical feeding.
[0012] The above-mentioned automatic razor head assembly line torsional spring assembly mechanism can be further provided with a fixed disc fixedly connected with the rack in the second indexing disc, a pressing block locking cylinder arranged in the fixed disc corresponding to the torsional spring assembly station, a pressing block locking rod arranged at the output end of the pressing block locking cylinder, and the pressing block locking cylinder drives the pressing block locking rod to enter or leave the second razor head clamp.
[0013] According to the technical scheme, the movable cutter group formed after the assembly of the pressing block and the moving blade slides on the cutter head shell, and when the torsional spring and the cutter head shell need to be assembled, the movable cutter group cannot move, so the fixed disc is arranged to prevent the fixed disc from rotating with the second indexing disc, and when the second cutter head clamp enters the torsional spring assembly station, the pressing block locking cylinder drives the pressing block locking rod inserted into the fixed seat in the pressing block to limit the movement, thereby improving the stability during assembly.
[0014] The torsional spring assembly mechanism of the automatic razor head assembly line can be further provided with a torsional spring accommodating groove in the torsional spring clamp, the torsional spring body of the torsional spring is arranged in the torsional spring accommodating groove, the torsion arms arranged on both sides of the torsional spring body extend out of the torsional spring accommodating groove and are arranged on the outer surface of the torsional spring clamp, the torsional spring clamp is provided with a torsional spring positioning block corresponding to the center of the torsional spring body, the bottom of the torsional spring clamp is provided with a torsional spring ejection cylinder corresponding to the torsional spring ejection seat, the output end of the torsional spring ejection cylinder is provided with a torsional spring ejection plate and a torsional spring ejection piece corresponding to the torsional spring body and the torsion arms on both sides, respectively, the torsional spring ejection plate and the torsional spring ejection piece are arranged in the torsional spring clamp, and the torsional spring can be ejected from the torsional spring clamp by the torsional spring ejection cylinder.
[0015] According to the technical scheme, the torsional spring needs to be clamped and fed one by one by the torsional spring feeding assembly through the torsional spring transfer mechanism before being assembled with the razor head, so the torsional spring clamp is needed as a transition clamp between the torsional spring transfer assembly and the torsional spring transfer mechanism, when the torsional spring in the torsional spring transfer assembly is sent to the torsional spring clamp, the torsional spring body is arranged in the torsional spring accommodating groove, and the torsion arms at both ends extend out of the torsional spring accommodating groove and abut against the outer surface of the torsional spring clamp, so that the torsional spring body and the torsion arms are arranged above the torsional spring ejection plate and the torsional spring ejection piece, respectively, then the torsional spring rotating drive machine drives the torsional spring clamps on both sides to exchange positions, so that the torsional spring clamps are implemented as one common and one standby, when the torsional spring transfer mechanism needs to clamp and assemble the torsional spring in the torsional spring clamp, the torsional spring ejection cylinder drives a torsional spring ejection plate and two torsional spring ejection pieces to pass through the torsional spring clamp, and then the torsional spring is ejected from the torsional spring clamp, which is convenient for clamping by the subsequent torsional spring transfer mechanism.
[0016] The torsional spring assembly mechanism of the automatic razor head assembly line can be further provided with a body positioning mechanism and a torsional arm positioning mechanism on the torsional spring clamp, which are both used to push the torsional spring body above the torsional spring ejection plate, the body positioning mechanism comprises a body positioning cylinder arranged on the torsional spring feeding seat and two body positioning pull plates arranged at the output end of the body positioning cylinder, the axial height of the body positioning pull plates is higher than the bottom position of the torsional spring accommodating groove, the body positioning pull plates are arranged in the torsional spring clamp, and the body positioning cylinder drives the two body positioning pull plates to pull the torsional spring body above the torsional spring ejection plate, the torsional arm positioning mechanism comprises a torsional arm positioning cylinder arranged on both sides of the torsional spring clamp and a torsional arm positioning push plate arranged at the conveying end of the torsional arm positioning cylinder, the torsional arm positioning push plates are arranged on one side of the corresponding torsional arm, and the torsional arm positioning space for the axial movement of the torsional arm is formed between the torsional arm positioning push plates and the body positioning pull plates, and the body positioning pull plates are arranged in the torsional arm positioning space, when the torsional arm positioning cylinder works, the torsional arm positioning push plates send the torsional arms on both sides above the torsional spring ejection sheet.
[0017] According to the technical scheme, after the torsional spring is placed in the torsional spring clamp, the position of the torsional spring is deviated from the positions of the torsional spring ejection plate and the torsional spring ejection sheet, the body positioning mechanism is used to push the torsional spring body above the torsional spring ejection plate, the torsional arm positioning mechanism is used to push the torsional arms on both sides above the corresponding torsional spring ejection sheet, the stability of the torsional spring ejection and the position adjustment of the torsional spring clamp is improved, the body positioning cylinder works after the torsional spring is placed in the torsional spring clamp, the torsional spring body is pulled in the direction of the torsional spring accommodating groove, and the torsional spring body is stopped above the torsional spring ejection plate after entering the torsional spring accommodating groove and cooperating with the torsional spring clamp, the axial height of the body positioning pull plates is higher than the bottom position of the torsional spring accommodating groove, the body positioning pull plates can push the torsional spring body to move and the torsional arm positioning mechanism can position the torsional arms, the torsional arm positioning push plates push the torsional arms on both sides to the body positioning pull plates and make the torsional arms move to the middle to deform, the torsional arms are stopped in the torsional arm positioning space between the torsional arm positioning push plates and the body positioning pull plates, the torsional arms are stopped above the torsional spring ejection sheet, the torsional spring can be accurately ejected from the torsional spring clamp for the power clamping of the torsional spring transferring mechanism, and the torsional arm positioning space between the torsional arm positioning push plates and the body positioning pull plates can accurately guide the torsional spring during the process that the torsional spring is ejected from the torsional spring clamp and enters the torsional spring transferring mechanism.
[0018] The torsional spring assembly mechanism for the automatic razor head assembly line can be further provided as follows: the distance between the torsional arm positioning spaces is less than the distance between the two torsional arms, the torsional spring transfer mechanism comprises a torsional spring transfer frame and a torsional spring transfer seat arranged on the torsional spring transfer frame, the torsional spring transfer seat is provided with a body profiled groove for accommodating the torsional spring body and arranged opposite to the torsional spring accommodating groove, and the torsional spring transfer seat is provided with a torsional arm clamping groove for accommodating the two torsional arms of the torsional spring body and arranged opposite to the torsional arm positioning space, the two ends of the body profiled groove of the torsional spring transfer seat are provided with body locking cylinders, the output ends of the body locking cylinders are provided with body locking shafts, the body locking cylinders drive the body locking shafts to penetrate into or separate from the torsional spring body, the torsional spring transfer frame is provided with a torsional spring longitudinal driving assembly for driving the torsional spring transfer seat to move axially and reciprocally and a torsional spring transverse driving assembly for driving the torsional spring transfer seat to move reciprocally between the torsional spring clamp and the second razor head clamp.
[0019] The torsional spring mainly comprises a torsional spring body and torsional arms arranged on both sides of the torsional spring body, and the torsional spring body is provided with a torsional spring connecting portion in the middle. The body profiled groove is arranged on the torsional spring transfer seat, so that the torsional spring body can be installed in the body profiled groove. The body locking cylinder drives the body locking shaft to penetrate into the torsional spring body in the body profiled cavity, so that the torsional spring body is fixed in the torsional spring transfer seat. Since the distance between the torsional arm positioning spaces is less than the distance between the two torsional arms, the torsional arms are clamped in the torsional arm clamping groove due to the elastic force of the torsional arms when the torsional arms enter the torsional arm clamping groove, thereby realizing the extraction of the torsional spring by the torsional spring transfer seat. The torsional spring can be conveniently sent to the second indexing disc for assembly by the torsional spring longitudinal driving assembly and the torsional spring transverse driving assembly, thereby realizing automatic transfer processing.
[0020] The torsional spring assembly mechanism for the automatic razor head assembly line can be further provided as follows: the torsional spring transfer seat is provided with a body unloading cylinder above the body profiled groove and a body unloading plate arranged on the output end of the body unloading cylinder, the body profiled groove penetrates through the torsional spring transfer seat, the body unloading cylinder drives the body unloading plate to pass through the torsional spring transfer seat and then pushes the torsional spring body out of the body profiled groove, the distance between the torsional arm clamping grooves is less than the distance between the torsional arms, the torsional spring transfer seat is provided with two torsional arm unloading holes in communication with the torsional arm clamping grooves, the torsional spring transfer seat is provided with a torsional arm unloading cylinder above the torsional arm clamping groove and two torsional arm unloading pins arranged on the output end of the torsional arm unloading cylinder and corresponding to the two torsional arm unloading holes, respectively, the torsional arm unloading cylinder drives the torsional arm unloading pins to pass through the torsional arm unloading holes and then pushes the two torsional arms out of the torsional arm clamping groove.
[0021] The technical scheme is adopted, the body profiling groove is penetrated through the torsion spring rotating material seat, and then the body unloading cylinder above the torsion spring rotating material seat can drive the body unloading plate to pass through the torsion spring rotating material seat, so that the torsion spring body is pushed out of the body profiling groove to complete unloading, thereby avoiding the problem that the torsion spring body is stuck even if the body locking shaft is separated, and meanwhile, during assembly, the body unloading plate can replace the worker's hand to work to press the torsion spring body on the clamping seat, the spacing between the torsion arm clamping grooves is smaller than the spacing between the torsion arms, and then the torsion arms can be stably popped out to be fixed in the torsion arm clamping grooves due to the elastic potential, the torsion spring rotating material seat is provided with two torsion arm unloading holes in communication with the torsion arm clamping grooves, the torsion arm unloading cylinder drives the torsion arm unloading ejector pin to pass through the torsion arm unloading hole, and then the torsion arms on both sides are pushed out of the torsion arm clamping groove to complete unloading, thereby avoiding the problem that the torsion arms are stuck during unloading, and meanwhile, during assembly, the torsion arm unloading ejector pin can replace the worker's hand to work to clamp the torsion arms on the pressing block clamping groove of the pressing block, and automatic assembly is realized.
[0022] The torsion spring assembly mechanism for the automatic razor head assembly line can be further provided with a connecting portion unloading groove corresponding to one end of the torsion spring connecting portion of the torsion spring rotating material seat, the connecting portion unloading groove penetrates through the torsion spring rotating material seat, the output end of the torsion arm unloading cylinder is provided with an unloading driving plate, the unloading driving plate is provided with a connecting portion unloading plate arranged correspondingly to the connecting portion unloading groove, and the torsion arm unloading ejector pins are all arranged on the unloading driving plate.
[0023] The technical scheme is adopted, the center part of the torsion spring body has a torsion spring connecting portion, a connecting portion unloading groove penetrating through the torsion spring rotating material seat is arranged on the torsion spring rotating material seat, the torsion arm unloading cylinder above the torsion spring rotating material seat drives the connecting portion unloading plate to pass through the connecting portion unloading groove, and then the torsion spring connecting portion is pushed out of the connecting portion unloading groove, thereby exerting pressure on each part of the torsion spring for unloading, improving the stability of unloading, and meanwhile, during assembly, the connecting portion unloading plate can replace the worker's hand to work to clamp the torsion spring connecting portion on the connecting portion seat, automatic assembly is realized, the torsion arm unloading ejector pin and the connecting portion unloading plate share one cylinder through the unloading driving plate, equipment cost is reduced, the torsion arm unloading ejector pin and the connecting portion unloading plate are synchronous tooling, and it is convenient to exert the triangularly distributed pressure to push the torsion arm and the torsion spring connecting portion out of the torsion spring rotating material seat.
[0024] The torsional spring assembly mechanism for the automatic assembly line of the shaving head can be further provided with: the torsional spring longitudinal driving assembly includes a torsional spring longitudinal cylinder, one end of the torsional spring longitudinal cylinder is connected with the torsional spring material turning frame through the torsional spring transverse driving assembly, the other end is an output end and is provided with a torsional spring movable plate, the torsional spring material turning seat is installed on the torsional spring movable plate and is driven by the torsional spring longitudinal cylinder to move axially and reciprocally, the torsional spring transverse driving assembly includes a torsional spring transverse mounting seat arranged on the torsional spring material turning frame, a torsional spring transverse cylinder arranged on one side of the torsional spring transverse mounting seat and a torsional spring transverse movable plate arranged on the side of the torsional spring longitudinal cylinder close to the torsional spring transverse mounting seat, the torsional spring longitudinal cylinder is arranged on the torsional spring transverse movable plate, the torsional spring transverse cylinder is connected with the torsional spring transverse movable plate and drives the torsional spring material turning seat to move radially and reciprocally along the torsional spring transverse mounting seat.
[0025] By adopting the technical scheme, the torsional spring longitudinal cylinder drives the torsional spring material turning seat to ascend and descend, so that the torsional spring material turning seat can be directly attached to the body profiling groove and the torsional arm positioning space when abutting against the torsional spring clamp, the torsional spring body can be directly inserted into the torsional spring accommodating groove and then fixed by the body locking cylinder, the torsional arm can be clamped into the torsional arm clamping groove while maintaining the elastic potential energy, and the torsional spring transverse cylinder drives the torsional spring material turning seat to move radially and reciprocally along the torsional spring transverse mounting seat between the torsional spring clamp and the second head clamp, so as to deliver the torsional spring to the second indexing disc for assembly, and when the head assembly is assembled in the second head clamp, the torsional spring body can be directly abutted against the head assembly, the torsional arms on both sides can be precisely assembled into the pressing block clamping grooves on both sides of the pressing block, and the torsional spring connecting part can be precisely clamped into the connecting part seat of the head shell, so as to realize automatic material turning and assembly.
[0026] The application will be further described below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the shaving head.
[0028] Figure 2 It is a schematic diagram of the disassembly of the shaving head.
[0029] Figure 3 It is a schematic diagram of the embodiment of the application.
[0030] Figure 4 It is a front view of the embodiment of the application.
[0031] Figure 5 It is a top view of the embodiment of the application.
[0032] Figure 6 It is a schematic diagram of the structure of the torsional spring conveying assembly of the embodiment of the application after removing the torsional spring vibration disc.
[0033] Figure 7 The internal structure diagram of the torsion spring conveying assembly after removing the torsion spring vibration disc of the embodiment of the present application is shown.
[0034] Figure 8 The structure diagram of the torsion spring loading seat of the embodiment of the present application is shown.
[0035] Figure 9 The structure diagram of the torsion spring clamp of the embodiment of the present application is shown.
[0036] Figure 10 The structure diagram of the one-side torsion spring clamp of the embodiment of the present application when positioning the torsion spring is shown.
[0037] Figure 11 The structure diagram of the one-side torsion spring clamp of the embodiment of the present application when top-loading the torsion spring is shown.
[0038] Figure 12 The structure diagram of the torsion spring material turning mechanism of the embodiment of the present application is shown.
[0039] Figure 13 The structure diagram of the torsion spring material turning mechanism of the embodiment of the present application after removing the torsion spring transverse driving assembly and the torsion spring longitudinal driving assembly is shown.
[0040] Figure 14 The sectional view of the torsion spring material turning mechanism of the embodiment of the present application after removing the torsion spring transverse driving assembly and the torsion spring longitudinal driving assembly is shown.
[0041] Figure 15 The structure diagram of the torsion spring material turning seat of the embodiment of the present application after fixing the torsion spring is shown. DETAILED DESCRIPTION
[0042] As shown in Figure 1 , Figure 2 , the razor head mainly comprises a head shell 1, a fixed blade 11 fixed on the head shell 1, a movable blade 12 attached to the fixed blade 11, a pressing block 13 for pressing the movable blade 12 against the fixed blade 11, a torsion spring 14 arranged in the head shell 1 and buckling the pressing block 13 against the head shell 1, and a clamping seat 15 fixedly arranged on the head shell 1. The present application mainly discloses a torsion spring assembling mechanism in a razor head automatic assembly line. The structure of the torsion spring 14 mainly comprises a torsion spring body 141 and torsion arms 142 arranged on both sides of the torsion spring body 141, and a torsion spring connecting portion 143 arranged in the middle of the torsion spring body 141. When assembling the razor head, the torsion spring body 141 needs to be assembled into the clamping seat 15, the torsion arms 142 on both sides need to be assembled into the pressing block clamping groove 131 on both sides of the pressing block, and the torsion spring connecting portion 143 needs to be clamped into the connecting portion seat 16 of the head shell 1.
[0043] As shown in Figures 3-5The shown, the razor head automatic assembly line with torsion spring assembly mechanism, including rack 2, set on the rack 2 intermittent rotation second index plate 3, the second index plate 3 is equipped with a plurality of equidistant distribution second head clamp 31, the rack 2 is equipped with torsion spring conveying mechanism, the torsion spring conveying mechanism and second index plate 3 between the torsion spring feeding mechanism is equipped with, the torsion spring feeding mechanism includes torsion spring feeding seat 4 and torsion spring rotation mechanism 5, the torsion spring feeding seat 4 towards second index plate 3 and the both ends of torsion spring conveying mechanism are equipped with a torsion spring clamp 41, the bottom of the torsion spring feeding seat 4 is equipped with the torsion spring rotating drive machine 42 for driving both ends of the torsion spring clamp 41 to adjust position, the second index plate 3 corresponding torsion spring feeding seat 4 one end is torsion spring assembly station A, the second head clamp 31 intermittent stay in torsion spring assembly station A, the torsion spring conveying mechanism is used for intermittently sending torsion spring 14 to one end of the torsion spring clamp 41, the torsion spring rotation mechanism 5 is used for sending the torsion spring 14 in the other end of the torsion spring clamp 41 to the second head clamp 31 of the second index plate 3, the second index plate 3 is equipped with the fixed disc 32 fixedly connected with the rack 2, the fixed disc 32 corresponding torsion spring assembly station A is equipped with locking cylinder 33, the output end of the locking cylinder 33 is equipped with locking rod 34, the locking cylinder 33 drives locking rod 34 to enter or separate the second head clamp 31.
[0044] As Figure 6 , Figure 7 The shown, the torsion spring conveying mechanism includes torsion spring conveying frame 6, the torsion spring conveying frame 6 is equipped with torsion spring vibration generator 60, the torsion spring vibration generator 60 is equipped with the torsion spring conveying plate 61 of inclination arrangement, the torsion spring conveying plate 61 is equipped with the torsion spring material walking clamp plate 62 of parallel arrangement with the torsion spring conveying plate 61, the torsion spring material walking clamp plate 62 and the torsion spring conveying plate 61 form the torsion spring material walking channel 63 for the torsion spring 14, the upper end of the torsion spring material walking channel 63 is connected with the torsion spring vibration disc 64, the lower end is with the torsion spring clamp 41 of the torsion spring feeding seat 4, the torsion spring material walking channel 63 is equipped with the torsion spring feeding assembly for sending the torsion spring 14 in the torsion spring material walking channel 63 to the torsion spring clamp 41 one by one, the torsion spring feeding assembly includes the torsion spring feeding spring 65 and the torsion spring feeding ball 66 of setting in the torsion spring conveying plate 61 close to the one end of the torsion spring clamp 41 and the torsion spring feeding frame 67 of setting in one side of the torsion spring conveying frame 6, one end of the torsion spring feeding ball 66 is equipped in the torsion spring material walking channel 63 and is in contact with the torsion spring 14, the other end is connected with the torsion spring conveying plate 61 through the torsion spring feeding spring 65, the torsion spring feeding frame 67 is equipped with the torsion spring feeding claw 68, the torsion spring feeding cylinder 69 for driving the torsion spring feeding claw 68 to send the torsion spring 14 in the torsion spring material walking channel 63 to the torsion spring clamp 41 along the torsion spring material walking clamp plate 62 and the feeding reset cylinder 91 for driving the torsion spring feeding claw 68 after feeding to lift relative to the torsion spring material walking clamp plate 62 and reset to the feeding reset cylinder 91 in the torsion spring material walking channel 63 close to the front end of the torsion spring feeding ball 66.
[0045] As Figures 8-11 shown, the torsional spring clamp 41 is provided with a torsional spring accommodating groove 411, the torsional spring body 141 is arranged in the torsional spring accommodating groove 411, the torsional arms 142 arranged on both sides of the torsional spring body 141 extend out of the torsional spring accommodating groove 411 and are arranged on the outer surface of the torsional spring clamp 41, the torsional spring clamp 41 is provided with a torsional spring positioning block 412 corresponding to the center of the torsional spring body 141, the torsional spring loading seat 4 is provided with a torsional spring ejection cylinder 43 corresponding to the bottom of the torsional spring clamp 41, the output end of the torsional spring ejection cylinder 43 is provided with a torsional spring ejection plate 431 and a torsional spring ejection piece 432 arranged corresponding to the torsional spring body 141 and the torsional arms 142 on both sides respectively, the torsional spring ejection plate 431 and the torsional spring ejection piece 432 are arranged in the torsional spring clamp 41 and can be ejected from the torsional spring clamp 41 by the torsional spring ejection cylinder 43, the torsional spring clamp 41 is provided with a body positioning mechanism for pushing the torsional spring body 141 above the torsional spring ejection plate 431 and a torsional arm positioning mechanism for pushing the torsional arms 142 on both sides above the corresponding torsional spring ejection piece 432, the body positioning mechanism includes a body positioning cylinder 44 arranged on the torsional spring loading seat 4 and two body positioning pull plates 441 arranged on the output end of the body positioning cylinder 44, the axial height of the body positioning pull plates 441 is higher than the bottom position of the torsional spring accommodating groove 411, the body positioning pull plates 441 are arranged in the torsional spring clamp 41 and are driven by the body positioning cylinder 44 to pull the torsional spring body 141 above the torsional spring ejection plate 431, the torsional arm positioning mechanism includes a torsional arm positioning cylinder 45 arranged on both sides of the torsional spring clamp 41 and a torsional arm positioning push plate 451 arranged on the output end of the torsional arm positioning cylinder 45, the torsional arm positioning push plate 451 is arranged on one side of the corresponding torsional arm 141, so that the torsional arm positioning push plate 451 and the body positioning pull plate 441 form a torsional arm positioning space 46 for the axial movement of the torsional arm 142, the body positioning pull plate 441 is arranged in the torsional arm positioning space 46, when the torsional arm positioning cylinder 45 works, the torsional arm positioning push plate 451 compresses the torsional arms 142 on both sides inward and sends them above the torsional spring ejection piece 432.
[0046] As Figures 13-14As shown, the distance between the torsion arm positioning spaces 46 is less than the distance between the two side torsion arms 142, so that the torsion arms are in a state of deformation towards the middle after being positioned by the torsion arm positioning push plate 451. The torsion spring material transferring mechanism 5 comprises a torsion spring material transferring frame 51 and a torsion spring material transferring seat 7 arranged on the torsion spring material transferring frame 51. The torsion spring material transferring seat 7 is provided with a body profiling groove 71 for accommodating the torsion spring body 141 and arranged opposite to the torsion spring accommodating groove 411, and a torsion arm clamping groove 72 for accommodating the two side torsion arms 142 of the torsion spring body 141 and arranged opposite to the torsion arm positioning space 46. The two ends of the body profiling groove 71 of the torsion spring material transferring seat 7 are provided with body locking cylinders 73. The output ends of the body locking cylinders 73 are provided with body locking shafts 74. The body locking cylinders 73 drive the body locking shafts 74 to penetrate into or out of the torsion spring body 141. The torsion spring material transferring frame 51 is provided with a torsion spring longitudinal driving assembly for driving the torsion spring material transferring seat 7 to move axially reciprocatingly, and a torsion spring transverse driving assembly for driving the torsion spring material transferring seat 7 to move reciprocatingly between the torsion spring clamp 41 and the second tool head clamp 31. The upper part of the body profiling groove 71 of the torsion spring material transferring seat 7 is provided with a body unloading cylinder 75 and a body unloading plate 751 arranged on the output end of the body unloading cylinder 75. The body profiling groove 71 penetrates through the torsion spring material transferring seat 7. The body unloading cylinder 75 drives the body unloading plate 751 to penetrate through the torsion spring material transferring seat 7, and then pushes the torsion spring body 141 out of the body profiling groove 71. The distance between the torsion arm clamping grooves 72 is less than the distance between the torsion arms 142. The torsion spring material transferring seat 7 is provided with two torsion arm unloading holes 76 in communication with the torsion arm clamping grooves 72. The upper part of the torsion arm clamping groove 72 of the torsion spring material transferring seat 7 is provided with a torsion arm unloading cylinder 77 and two torsion arm unloading ejectors 771 arranged on the output end of the torsion arm unloading cylinder 77 and corresponding to the torsion arm unloading holes 76. The torsion arm unloading cylinder 77 drives the torsion arm unloading ejectors 771 to penetrate through the torsion arm unloading holes 76, and then pushes the two side torsion arms 142 out of the torsion arm clamping grooves 72. One end of the torsion spring connecting part 143 of the torsion spring material transferring seat 7 is provided with a connecting part unloading groove 78. The connecting part unloading groove 78 penetrates through the torsion spring material transferring seat 7. The output end of the torsion arm unloading cylinder 77 is provided with an unloading driving plate 772. The unloading driving plate 772 is provided with a connecting part unloading plate 773 corresponding to the connecting part unloading groove 78. The torsion arm unloading ejectors 771 are arranged on the unloading driving plate 772. The connecting part unloading cylinder 77 drives the connecting part unloading plate 773 to penetrate through the connecting part unloading groove 78, and then pushes the torsion spring connecting part 143 out of the connecting part unloading groove 78.
[0047] As Figure 12As shown, the torsion spring longitudinal drive assembly includes a torsion spring longitudinal cylinder 52, one end of the torsion spring longitudinal cylinder 52 is connected to the torsion spring transfer rack 51 through a torsion spring transverse drive assembly, and the other end is an output end and is provided with a torsion spring movable plate 53. The torsion spring transfer seat 7 is installed on the torsion spring movable plate 53, and the torsion spring transfer seat 7 is driven to move axially back and forth by the torsion spring longitudinal cylinder 52. The torsion spring transverse drive assembly includes a torsion spring transverse mounting seat 54 arranged on the torsion spring transfer rack 51, a torsion spring transverse cylinder 55 arranged on one side of the torsion spring transverse mounting seat 54, and a torsion spring transverse movable plate 56 arranged on the side of the torsion spring longitudinal cylinder 52 close to the torsion spring transverse mounting seat 54. The torsion spring longitudinal cylinder 54 is arranged on the torsion spring transverse movable plate 56, and the torsion spring transverse cylinder 55 is connected to the torsion spring transverse movable plate 56, and drives the torsion spring transfer seat 7 to move radially back and forth along the torsion spring transverse mounting seat 54.
[0048] like Figures 1-7 As shown, when the torsion spring assembly mechanism of the present invention is used on the automatic assembly line of razor heads, its main function is to extract the torsion spring 14 at the torsion spring fixture 41 and send it to the cutter head fixture loaded with the cutter head shell 1, fixed blade 11, movable blade 12, and pressure block 13, so that the torsion spring transfer mechanism 5 replaces the worker to assemble the torsion spring 14 with the cutter head shell 1, and its torsion arm 142 will be installed in the card groove 131 at both ends of the pressure block 13, and the torsion spring body 141 and the torsion spring connecting part 143 will be installed in the card seat 15 and the connecting part seat 16 on the cutter head shell 1 respectively, wherein the torsion spring 14 is uniformly placed on the torsion spring vibration disk 64, and enters the torsion spring conveying channel 63 in the same state after being screened by the torsion spring vibration disk 64. At this time, the torsion spring conveying marbles 66 and the torsion spring conveying spring 65 form an elastic buckle structure that is clamped on the torsion spring conveying channel 63 near the torsion spring fixture 41. In this state, the torsion spring conveying marble 66 will pop out of the torsion spring conveying plate 61 due to the elastic force of the torsion spring conveying spring 65, thereby preventing the tilted torsion spring 14 from sliding down due to its gravity, and the torsion spring feeding claw 68 is set on both sides of the torsion spring conveying channel 63. The torsion spring feeding cylinder 69 can drive the torsion spring 14 at the lower end to move downward and press the torsion spring conveying marble 65 into the torsion spring conveying plate 61, thereby making the torsion spring 14 slide into the torsion spring clamp 41 of the attachment. After completion, the feeding reset cylinder 691 will drive the torsion spring feeding claw 68 to move downward and then rise through the torsion spring feeding cylinder 69. The feeding reset cylinder 691 will then send the torsion spring feeding claw 68 to the upper position of the current lowermost torsion spring 14, thereby forming a quadrilateral motion trajectory and completing the reset, thereby enabling the torsion spring feeding assembly to intermittently send the torsion spring 14 from the torsion spring conveying channel 63 to the torsion spring clamp 41, thereby realizing automated mechanical feeding.
[0049] like Figures 8-11As shown, when the torsional spring 14 in the torsional spring conveying mechanism enters the torsional spring clamp, the body positioning pull plate 441 pulls the torsional spring body 141 into the torsional spring accommodating groove 411, and cooperates with the torsional spring clamp 41, so that the torsional spring body 141 enters the torsional spring accommodating groove 411 and stays above the torsional spring ejection plate 431, and the torsional arm positioning push plate 451 pushes the two sides of the torsional arm 142 to the body positioning pull plate 441, so that the two sides of the torsional arm 142 are deformed to the middle, and then the torsional arm 142 stays in the torsional arm positioning space 46 between the torsional arm positioning push plate 451 and the body positioning pull plate 441, so that the torsional arm 142 stays above the torsional spring ejection plate 432, and the torsional spring 14 is fixed to avoid being rotated and falling off. At this time, the torsional spring rotating drive machine (motor) 42 drives the two sides of the torsional spring clamp 41 on the torsional spring ejection seat 4 to adjust the position, and is accurately positioned through the bottom photoelectric sensor, so that the torsional spring conveying mechanism on this side can wait for feeding, and the torsional spring clamp 41 at the other end can transfer the torsional spring 14 in the torsional spring clamp 41 to the second tool clamp 31 of the torsional spring assembly station A through the torsional spring rotating mechanism 5, so as to realize one-to-wait, improve the efficiency of torsional spring assembly, and realize automatic assembly of the torsional spring.
[0050] As Figure 3 , Figures 8-15As shown, when the torsional spring transfer seat 7 extracts the torsional spring 14 at the torsional spring clamp 41, the torsional spring longitudinal cylinder 52 drives the body profiling groove 71 and the torsional arm clamping groove 72 of the torsional spring transfer seat 7 to be in abutment with the torsional spring accommodating groove 411 and the torsional arm positioning space 46 at the torsional spring clamp 41 respectively, at this time the torsional spring top charging cylinder 43 drives the torsional spring top charging plate 431 and the torsional spring top charging piece 432 to pass through the torsional spring clamp 41, and then the torsional spring 14 is topped away from the torsional spring clamp 41 and enters the torsional spring transfer seat 7, wherein the body locking cylinder 73 drives the body locking shaft 74 to penetrate into the torsional spring body 141 to fix the torsional spring body 141 on the body profiling groove 71, the torsional arm 142 is fixed by the elastic potential on both sides abutting in the arc hole-shaped torsional arm clamping groove 32, at this time the pressing block locking cylinder 33 on the fixed disc 32 drives the pressing block locking rod 34 to insert into the pressing block 13 in the torsional spring assembly station A to fix the pressing block 13, then the torsional spring longitudinal cylinder 53 and the torsional spring transverse cylinder 55 bring the torsional spring 14 to abut with the second tool head clamp 31 above the second indexing disc 3, at this time the body locking cylinder 73 drives the body locking shaft 74 to disengage from the torsional spring body 141, the body unloading cylinder 75 drives the body unloading plate 751 to pass through the torsional spring transfer seat 7, and then pushes the torsional spring body 141 out of the body profiling groove 71, and then covers the torsional spring body 141 in the clamping seat 15, the torsional arm unloading cylinder 77 drives the torsional arm unloading ejector pin 771 to pass through the torsional arm unloading hole 76, and then pushes the torsional arm 142 on both sides out of the torsional arm clamping groove 72, and clamps the torsional arm 142 in the pressing block clamping groove 131 on both sides of the pressing block 13, at the same time the torsional arm unloading cylinder 77 also synchronously drives the connecting part unloading plate 773 to pass through the connecting part unloading groove 78, and then pushes the torsional spring connecting part 143 out of the connecting part unloading groove 78, and then clamps the torsional spring connecting part 143 into the connecting part seat 16 of the tool head housing 1, realizing the full-automatic assembly of the torsional spring.
Claims
1. A torsion spring assembly mechanism for an automatic razor head assembly line, comprising a frame and a second indexing plate disposed on the frame and intermittently rotating, characterized in that: The second indexing disk is provided with a plurality of second cutter head clamps distributed at equal intervals, and the frame is provided with a torsion spring conveying mechanism, and a torsion spring feeding mechanism is provided between the torsion spring feeding mechanism and the second indexing disk, and the torsion spring feeding mechanism includes a torsion spring feeding seat and a torsion spring transferring mechanism, and the torsion spring feeding seat is provided with a torsion spring clamp at both ends facing the second indexing disk and the torsion spring conveying mechanism, and the bottom of the torsion spring feeding seat is provided with a torsion spring rotation driving machine which drives the torsion spring clamps at both ends to swap positions, and one end of the second indexing disk corresponding to the torsion spring feeding seat is a torsion spring assembly station, and the second cutter head clamp intermittently stays in the torsion spring assembly station, and the torsion spring conveying mechanism is used to intermittently send the torsion spring to the torsion spring clamp at one end, and the torsion spring transferring mechanism is used to transfer the torsion spring to the other end. The torsion spring in the end torsion spring clamp is transferred to the second cutter head clamp of the second indexing disk, and the torsion spring conveying mechanism includes a torsion spring conveying frame, a torsion spring vibration generator is provided on the torsion spring vibration generator, and an inclined torsion spring conveying plate is provided on the torsion spring conveying plate, and a torsion spring feeding clamp arranged parallel to the torsion spring conveying plate is mounted on the torsion spring conveying plate, and the torsion spring feeding clamp and the torsion spring conveying plate form a torsion spring feeding channel for the torsion spring to pass through, and the upper end of the torsion spring feeding channel is connected to the torsion spring vibration disk, and the lower end is against the torsion spring clamp of the torsion spring loading seat, and the torsion spring feeding channel is provided with a torsion spring feeding assembly for feeding the torsion springs in the torsion spring feeding channel to the torsion spring clamp one by one, and the torsion spring feeding assembly includes a torsion spring conveying plate or a torsion spring The feeding splint is close to the torsion spring feeding spring at one end of the torsion spring clamp and the torsion spring conveying marbles and the torsion spring feeding rack arranged on one side of the torsion spring conveying rack. One end of the torsion spring conveying marbles is arranged in the torsion spring feeding channel and is against the torsion spring, and the other end is connected to the torsion spring conveying plate or the torsion spring feeding splint through the torsion spring feeding spring. The torsion spring feeding rack is provided with a torsion spring feeding claw, a torsion spring feeding cylinder that drives the torsion spring feeding claw to feed the torsion spring from the torsion spring feeding channel to the torsion spring clamp, and a feeding reset cylinder that drives the torsion spring feeding claw to reset to the torsion spring feeding channel after feeding. A fixed disk fixedly connected to the frame is provided in the second dividing plate, and a pressure block locking cylinder is provided in the torsion spring assembly station corresponding to the fixed disk, and a pressure block locking cylinder is provided at the output end of the pressure block locking cylinder The fixed rod, the pressure block locking cylinder drives the pressure block locking rod to enter or disengage from the second cutter head clamp, and a torsion spring accommodating groove is provided in the torsion spring clamp, and the torsion spring body of the torsion spring is arranged in the torsion spring accommodating groove, and the torsion arms arranged on both sides of the torsion spring body extend out of the torsion spring accommodating groove and are placed on the outer surface of the torsion spring clamp. The torsion spring clamp is provided with a torsion spring positioning block corresponding to the center of the torsion spring body, and the torsion spring loading seat is provided with a torsion spring pushing cylinder corresponding to the bottom of the torsion spring clamp, and the output end of the torsion spring pushing cylinder is provided with a torsion spring pushing plate and a torsion spring pushing piece respectively arranged corresponding to the torsion spring body and the torsion arms on both sides. The torsion spring pushing plate and the torsion spring pushing piece are both inserted into the torsion spring clamp, and the torsion spring can be pushed away from the torsion spring clamp by the torsion spring pushing cylinder.The torsion spring clamp is provided with a body positioning mechanism for pushing the torsion spring body to the top of the torsion spring top material plate and a torsion arm positioning mechanism for pushing the torsion arms on both sides to the top of the corresponding torsion spring top material pieces. The body positioning mechanism includes a body positioning cylinder arranged on the torsion spring loading seat and two body positioning pull plates arranged at the output end of the body positioning cylinder. The axial height of the body positioning pull plates is higher than the bottom position of the torsion spring accommodating groove. The body positioning pull plates are inserted into the torsion spring clamp and drive the two body positioning pull plates through the body positioning cylinder. The torsion spring body is pulled above the torsion spring ejector plate. The torsion arm positioning mechanism includes a torsion arm positioning cylinder provided on both sides of the torsion spring fixture and a torsion arm positioning push plate provided at the delivery end of the torsion arm positioning cylinder. The torsion arm positioning push plates are respectively provided on one side of the corresponding torsion arm, thereby forming a torsion arm positioning space for axial movement of the torsion arm between the torsion arm positioning push plate and the body positioning pull plate. The body positioning pull plate is provided in the torsion arm positioning space. When the torsion arm positioning cylinder is working, the torsion arm positioning push plates will deliver the torsion arms on both sides to above the torsion spring ejector plate.
2. The torsion spring assembly mechanism for an automatic razor head assembly line according to claim 1, characterized in that: The spacing between the torsion arm positioning spaces is smaller than the spacing between the torsion arms on both sides, and the torsion spring transfer mechanism includes a torsion spring transfer rack and a torsion spring transfer seat arranged on the torsion spring transfer rack, the torsion spring transfer seat is provided with a body profiling groove for accommodating the torsion spring body and arranged opposite to the torsion spring accommodating groove, and a torsion arm clamping groove for accommodating the torsion arms on both sides of the torsion spring body and arranged opposite to the torsion arm positioning space, the torsion spring transfer seat is provided with a body locking cylinder at both ends corresponding to the body profiling groove, the output end of the body locking cylinder is provided with a body locking shaft, the body locking cylinder drives the body locking shaft to penetrate into or out of the torsion spring body, the torsion spring transfer rack is provided with a torsion spring longitudinal drive component that drives the torsion spring transfer seat to move axially back and forth, and a torsion spring transverse drive component that drives the torsion spring transfer seat to move back and forth between the torsion spring clamp and the second cutter head clamp.
3. The torsion spring assembly mechanism for an automatic razor head assembly line according to claim 2, characterized in that: A body unloading cylinder and a body unloading plate are provided above the torsion spring transfer seat corresponding to the body profiling groove, and the body profiling groove passes through the torsion spring transfer seat, and the body unloading cylinder drives the body unloading plate to pass through the torsion spring transfer seat and push the torsion spring body out of the body profiling groove. The spacing between the torsion arm slots is smaller than the spacing between the torsion arms, and two torsion arm unloading holes that are connected to the torsion arm slots are provided on the torsion spring transfer seat, and a torsion arm unloading cylinder and two torsion arm unloading pins are provided on the output end of the torsion arm unloading cylinder corresponding to the torsion arm unloading holes. The torsion arm unloading cylinder drives the torsion arm unloading pins to pass through the torsion arm unloading holes and pushes the torsion arms on both sides out of the torsion arm slots.
4. The torsion spring assembly mechanism for an automatic razor head assembly line according to claim 3, characterized in that: The torsion spring transfer seat is provided with a connection part unloading groove at one end corresponding to the torsion spring connection part, and the connection part unloading groove passes through the torsion spring transfer seat. The output end of the torsion arm unloading cylinder is provided with a unloading drive plate, and the unloading drive plate is provided with a connection part unloading plate corresponding to the connection part unloading groove. The torsion arm unloading ejectors are all installed on the unloading drive plate. The torsion arm unloading cylinder drives the connection part unloading plate to pass through the connection part unloading groove and then pushes the torsion spring connection part out of the connection part unloading groove.
5. The torsion spring assembly mechanism for an automatic razor head assembly line according to claim 4, characterized in that: The torsion spring longitudinal drive assembly includes a torsion spring longitudinal cylinder, one end of the torsion spring longitudinal cylinder is connected to the torsion spring transfer rack through a torsion spring transverse drive assembly, and the other end is an output end and is provided with a torsion spring movable plate. The torsion spring transfer seat is installed on the torsion spring movable plate, and drives the torsion spring transfer seat to move axially back and forth through the torsion spring longitudinal cylinder. The torsion spring transverse drive assembly includes a torsion spring transverse mounting seat arranged on the torsion spring transfer rack, a torsion spring transverse cylinder arranged on one side of the torsion spring transverse mounting seat, and a torsion spring transverse movable plate arranged on the side of the torsion spring longitudinal cylinder close to the torsion spring transverse mounting seat. The torsion spring longitudinal cylinder is arranged on the torsion spring transverse movable plate, and the torsion spring transverse cylinder is connected to the torsion spring transverse movable plate, and drives the torsion spring transfer seat to move radially back and forth along the torsion spring transverse mounting seat.
Citation Information
Patent Citations
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