A vulcanizing autoclave for rubber product processing and its working method
By designing a vulcanized tank for rubber products processing including tank body, tank cover, vulcanization cart, drainage box and bottom box, the problem of dust and impurities pollution during the vulcanization of rubber products is solved, and higher vulcanization quality and waste heat recovery efficiency are achieved.
Patent Information
- Application Number
- CN202210907262.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-29
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2042-07-29
AI Technical Summary
During the vulcanization process of rubber products, dust impurities tend to flow with vulcanized steam to adhere to the surface of rubber products, resulting in contamination points and affecting the quality of vulcanization.
A vulcanized tank for rubber products processing is designed, including a tank body, a tank cover, a vulcanized cart, a drainage box and a bottom box. The fan blades in the drainage box are rotated to form an airflow, which removes dust and impurities on the inner wall of the tank and the frame, and connects the top box to the gas transmission box to push the rotary plate to rotate, so that the rubber product can be rotated so that the dust and impurities can scatter. At the same time, the vacuum pump forms a vacuum state, and the vulcanized steam enters the tank for vulcanization, and the waste heat of the vulcanized steam is recovered through heat exchange.
Effectively remove dust and impurities on the inner wall and frame of the tank, improve the cleanliness of the vulcanized tank, improve the vulcanization quality of rubber products, and improve practicality through waste heat recovery.
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Figure CN115319976B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of vulcanizing tanks, and specifically to a vulcanizing tank for rubber product processing and its working method. Background Technique
[0002] When rubber products are processed and produced, vulcanization is required to improve their performance. A vulcanizing tank is a device that vulcanizes rubber products with steam. The structure of the vulcanizing tank is a cylindrical container with a convex head. Small vulcanizing tanks are opened and closed manually, while large ones are opened and closed by hydraulic methods;
[0003] For example, the authorized patent with the publication number CN213412654U (an efficient vulcanizing tank for rubber product processing): includes a base and a tank body. The top of the base is fixedly connected to the bottom of the tank body. One end of the tank body is hinged with a tank door. One side of the tank door is fixedly connected with a temperature control switch. The center of the other side of the tank door is fixedly communicated with a pressure switch. One end of the other side of the tank door is fixedly communicated with an exhaust pipe. One end of the exhaust pipe is fixedly connected with an exhaust valve. The top of the tank body is fixedly connected with an intake supercharger pump. The output end of the intake supercharger pump is fixedly communicated with one end of an intake pipe;
[0004] When putting rubber products into the vulcanizing tank, some air with dust and impurities will enter the tank. Although the above-mentioned existing technology can discharge the air in the tank and avoid the mixing of vulcanizing gas and air, some dust and impurities will remain attached to the vulcanizing frame and the inner wall of the tank body. As a result, during the vulcanization process of rubber products, the dust and impurities are easily attached to the surface of the rubber products with the flow of vulcanizing steam to form pollution points, affecting the vulcanization quality of rubber products. Therefore, there is an urgent need in the market to develop a vulcanizing tank for rubber product processing and its working method to help people solve the existing problems. Summary of the Invention
[0005] The purpose of the present invention is to provide a vulcanizing tank for rubber product processing and its working method to solve the problem that during the vulcanization process of rubber products, dust and impurities are easily attached to the surface of the rubber products with the flow of vulcanizing steam to form pollution points, affecting the vulcanization quality of rubber products as mentioned in the above background technique.
[0006] To achieve the above purpose, the present invention provides the following technical solution: A vulcanizing tank for rubber product processing, including a tank body and a tank cover,
[0007] A bottom box, which is arranged below the tank body. A bottom frame is arranged between the tank body and the bottom box, and both the tank body and the bottom box are fixedly connected to the bottom frame;
[0008] The vulcanization trolley is arranged inside the tank body. The vulcanization trolley is composed of a top box, vertical rods and a frame. The vertical rods are arranged between the top box and the frame, and both the top box and the frame are rotatably connected to the vertical rods. There are multiple groups of vertical rods arranged longitudinally. Multiple fixed table boards are arranged on the outer side of the vertical rods, and multiple groups of the fixed table boards are arranged in sequence from low to high;
[0009] The drainage boxes are symmetrically arranged on both sides of the top box respectively. An air delivery box is fixedly installed at the rear end of the drainage box, and a miscellaneous storage box is fixedly installed below the drainage box. A sealing cover is arranged along one side of the miscellaneous storage box inside the tank body.
[0010] Preferably, a fixed bottom block is fixedly installed below the inside of the tank body. A track is fixedly installed above the fixed bottom block, and two groups of tracks are symmetrically arranged. An exhaust pipe is arranged between the two groups of tracks. A solenoid valve is arranged on the outer side of the exhaust pipe. The exhaust pipe penetrates through the tank body and extends into the inside of the bottom box. A recovery cavity is arranged inside the bottom box.
[0011] Preferably, a distributor is arranged below the exhaust pipe inside the recovery cavity. A heat conduction pipe is arranged inside the recovery cavity. One end of the heat conduction pipe is fixedly installed with a water outlet pipe, and the water outlet pipe extends to the outside of the bottom box. The other end of the heat conduction pipe is fixedly installed with a water inlet pipe, and the water inlet pipe extends to the outside of the bottom box. An output pipe is arranged on one side of the bottom box, and the output pipe is communicated with the recovery cavity.
[0012] Preferably, a filter screen plate is fixedly installed inside the drainage box. A fan blade is arranged above the filter screen plate inside the drainage box. A rotating shaft is fixedly installed on one side of the fan blade. A fixed frame is rotatably installed on the outer side of the rotating shaft, and the fixed frame is fixedly connected to the drainage box by screws.
[0013] Preferably, a second gear is fixedly installed above the rotating shaft. A first gear is meshed and connected to one side of the second gear. A transmission shaft is fixedly installed on one side of the first gear. The transmission shaft penetrates out of the inside of the drainage box and is rotatably connected to the tank body. Electric motors are symmetrically and fixedly installed on both sides of the tank body respectively. The output end of the electric motor is in transmission connection with the transmission shaft.
[0014] Preferably, square through holes are symmetrically arranged inside the top box respectively. A central shaft is arranged inside the square through holes, and the central shaft is rotatably connected to the top box. There are multiple groups of central shafts. Multiple groups of the central shafts correspond to and are fixedly connected to multiple groups of the vertical rods. A rotating plate is fixedly installed on the outer side of the central shaft, and there are multiple groups of the rotating plates.
[0015] Preferably, a sealing sleeve is fixedly installed below the gas transmission box, a sealing insertion tube is fixedly installed above the top box, and the sealing insertion tube communicates with the square through hole. The sealing insertion tube is inserted into the interior of the sealing sleeve, and a guiding plate is arranged inside the square through hole.
[0016] Preferably, a steam delivery pipe is fixedly installed above the tank body, and a monitoring component is fixedly installed at the upper end inside the tank body. The monitoring component includes a temperature sensor and a pressure sensor.
[0017] Preferably, a vacuum pump is arranged on one side of the tank body, and an air extraction pipe is fixedly installed above the vacuum pump, and the air extraction pipe is inserted into the interior of the tank body.
[0018] A working method of a vulcanizing tank for rubber product processing includes the following steps:
[0019] S1: Fix the rubber product on the vulcanizing trolley and push it into the tank body, and then close the tank cover;
[0020] S2: Then drive the fan blade to rotate to form an air flow in the tank, so that the dust and impurities attached to the inner wall of the tank and the vehicle frame can be induced to fly and removed;
[0021] S3: At the same time, the flowing air generated by the rotation of the fan blade will push the rotating plate to rotate when flowing through the square through hole, so that the rubber product rotates, facilitating the dust and impurities on the rubber product to fly into the air and be removed;
[0022] S4: Then start the vacuum pump to make the interior of the tank body in a vacuum state, and then transport high-temperature and high-pressure vulcanizing steam into the tank body through the steam delivery pipe to vulcanize the rubber product;
[0023] S5: After the rubber product is vulcanized, relieve the pressure in the tank body and make the vulcanizing steam discharged through the exhaust pipe and evenly discharged into the bottom box;
[0024] S6: Through the action of heat exchange, the vulcanizing steam conducts heat to the water body in the heat conduction pipe to recover and utilize the waste heat of the vulcanizing steam, and then the vulcanizing steam is output through the output pipe.
[0025] Compared with the prior art, the beneficial effects of the present invention are:
[0026] 1. The invention is provided with a drainage box. Before vulcanizing rubber products, by driving the fan blades inside the drainage box to rotate, the air inside the tank body can be extracted. Then, through the function of the filter screen plate, the air is filtered to block and remove the dust and impurities floating in the air. Moreover, due to the rotation of the fan blades, an air current will be formed inside the tank, increasing the air flow inside the tank, so that the dust and impurities attached to the inner wall of the tank body and the frame can be induced to fly and then removed, improving the cleanliness inside the tank body, being beneficial to the vulcanization quality of rubber products. At the same time, after the vulcanization trolley is pushed into the tank body, the top box at the top of the vulcanization trolley will be attached and connected to the air delivery box, so that the air extracted by the rotation of the fan blades will be diverted into the square through holes of the top box. Thus, when the air flows through the square through holes, it will push the rotating plate to rotate, causing the central shaft to drive the vertical rod to rotate, and the rubber products fixedly placed on each vertical rod will rotate accordingly, enabling the air on the rubber surface to flow rapidly, facilitating the dust and impurities on the rubber products to fly into the air, improving the vulcanization quality of rubber products. At the same time, during the vulcanization process of rubber products, through the function of the drainage box, the vulcanization steam inside the tank body can flow, and it drives the vertical rod to drive the rubber products to rotate self - sufficiently, enhancing the flow ability of the vulcanization steam around the rubber products. This can not only improve the heat exchange effect but also make the temperature inside the tank uniform in each part, thereby improving the vulcanization quality of rubber products.
[0027] 2. The invention is provided with a bottom box, in which a heat conduction pipe is arranged. Thus, after the rubber products are vulcanized, by outputting the vulcanization steam to the recovery cavity of the bottom box, through heat exchange, the heat inside the vulcanization steam is fully utilized to heat the water body in the heat conduction pipe, enabling the recovery and utilization of the waste heat of the vulcanization steam, improving the practicability. And a distributor is arranged in the recovery cavity, which can evenly discharge the vulcanization steam to one end of the recovery cavity, being beneficial to the uniformity of heating the water body in the heat conduction pipe. At the same time, the heat conduction pipes are arranged in a curved manner, increasing the flow path of the water body in the heat conduction pipes, prolonging the heating time, and increasing the waste heat recovery capacity. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of a vulcanizing tank for processing rubber products according to the present invention;
[0029] Figure 2 It is a side sectional view of the tank body of the present invention;
[0030] Figure 3 It is a top - view sectional view of the connection part of the top box and the drainage box of the present invention;
[0031] Figure 4 It is an enlarged schematic view of part A of the present invention;
[0032] Figure 5 It is a side sectional view of the bottom box of the present invention;
[0033] Figure 6 A top - down sectional view of the bottom box of the present invention.
[0034] In the figure: 1, tank body; 2, tank cover; 3, chassis; 4, bottom box; 5, steam delivery pipe; 6, vacuum pump; 7, extraction pipe; 8, monitoring component; 9, motor; 10, impurity storage box; 11, sealing cover; 12, top box; 13, vertical rod; 14, fixed platen; 15, vehicle frame; 16, track; 17, fixed bottom block; 18, air delivery box; 19, drainage box; 20, square through - hole; 21, rotating plate; 22, central shaft; 23, fan blade; 24, filter screen plate; 25, sealing sleeve; 26, sealing insertion tube; 27, guiding plate; 28, rotating shaft; 29, fixing frame; 30, transmission shaft; 31, first gear; 32, second gear; 33, exhaust pipe; 34, recovery chamber; 35, distributor; 36, water outlet pipe; 37, heat conduction pipe; 38, water inlet pipe; 39, output pipe. Detailed implementation manners
[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.
[0036] Please refer to Figures 1-6 , an embodiment provided by the present invention: A vulcanizing tank for rubber product processing, including a tank body 1 and a tank cover 2, a bottom box 4 which is arranged below the tank body 1, a chassis 3 is arranged between the tank body 1 and the bottom box 4, and both the tank body 1 and the bottom box 4 are fixedly connected to the chassis 3. There are three chassis 3s, which improves the stability of the tank body 1; a vulcanizing cart, which is arranged inside the tank body 1, and the vulcanizing cart is composed of a top box 12, a vertical rod 13 and a vehicle frame 15. The setting of the vulcanizing cart improves the convenience of rubber product vulcanization. The vertical rod 13 is arranged between the top box 12 and the vehicle frame 15, and both the top box 12 and the vehicle frame 15 are rotatably connected to the vertical rod 13. There are multiple groups of vertical rods 13 arranged longitudinally, and multiple groups of fixed platens 14 are arranged on the outer side of the vertical rod 13. The multiple groups of fixed platens 14 are arranged in sequence from low to high. The setting of the fixed platens 14 facilitates the fixed placement of rubber products; a drainage box 19, which is symmetrically arranged on both sides of the top box 12 respectively. An air delivery box 18 is fixedly installed at the rear end of the drainage box 19, and an impurity storage box 10 is fixedly installed below the drainage box 19. A sealing cover 11 is arranged along one side of the impurity storage box 10 inside the tank body 1, and the opening of the tank body 1 at the position of the sealing cover 11 is communicated with the impurity storage box 10, which improves the convenience of cleaning dust and impurities in the impurity storage box 10.
[0037] Please refer to Figure 1 , Figure 2 , Figure 5 and Figure 6, a fixed bottom block 17 is fixedly installed below the interior of the tank body 1. Above the fixed bottom block 17, a track 16 is fixedly installed, and two groups of tracks 16 are symmetrically arranged. The arrangement of the tracks 16 improves the stability of the movement of the vulcanization trolley. Between the two groups of tracks 16, an exhaust pipe 33 is provided. An electromagnetic valve is provided on the outer side of the exhaust pipe 33, which is convenient for controlling the discharge and pressure relief of the vulcanization steam in the tank body 1. The exhaust pipe 33 penetrates through the tank body 1 and extends into the interior of the bottom box 4. A recovery chamber 34 is provided inside the bottom box 4. Inside the recovery chamber 34, a distributor 35 is arranged along the lower side of the exhaust pipe 33, so that the vulcanization steam can be evenly distributed and flow to one end of the recovery chamber 34, which is convenient for recycling the waste heat of the vulcanization steam. Inside the recovery chamber 34, a heat conduction pipe 37 is provided. The heat conduction pipe 37 is arranged in a curved manner, increasing the flow path of the water body in the heat conduction pipe, increasing the heating time, and enhancing the waste heat recovery capacity. One end of the heat conduction pipe 37 is fixedly installed with a water outlet pipe 36, and the water outlet pipe 36 extends to the outside of the bottom box 4. The other end of the heat conduction pipe 37 is fixedly installed with a water inlet pipe 38, and the water inlet pipe 38 extends to the outside of the bottom box 4. The arrangements of the water outlet pipe 36 and the water inlet pipe 38 are for the input and output of the water body in the heat conduction pipe 37. On one side of the bottom box 4, an output pipe 39 is provided, and the output pipe 39 is communicated with the recovery chamber 34. The output pipe 39 is externally connected to a gas extraction device, so that the vulcanization steam can be stably output.
[0038] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , inside the drainage box 19, a filter screen plate 24 is fixedly installed, which can filter the air and improve the vulcanization quality of rubber products. Above the filter screen plate 24 inside the drainage box 19, a fan blade 23 is arranged. By the rotation of the fan blade 23, the air flow inside the tank body 1 can be driven, thus forming an air current, which improves the ability to remove dust and impurities inside the tank body 1. On one side of the fan blade 23, a rotating shaft 28 is fixedly installed. On the outer side of the rotating shaft 28, a fixing frame 29 is rotatably installed, and the fixing frame 29 is fixedly connected to the drainage box 19 by screws. There are two fixing frames 29, which are respectively arranged in front of and behind the fan blade 23, improving the rotation stability of the fan blade 23. Above the rotating shaft 28, a second gear 32 is fixedly installed. On one side of the second gear 32, a first gear 31 is meshed. On one side of the first gear 31, a transmission shaft 30 is fixedly installed. The transmission shaft 30 passes through the interior of the drainage box 19 and is rotatably connected to the tank body 1. On both sides of the tank body 1, electric motors 9 are symmetrically and fixedly installed respectively. The output end of the electric motor 9 is in transmission connection with the transmission shaft 30, so that the electric motor 9 can drive the transmission shaft 30 to rotate, and further the fan blade 23 can rotate automatically, improving the practicability. And by arranging the electric motor 9 outside the tank body 1, the convenience of overhauling the electric motor 9 is improved.
[0039] Please refer to Figure 2 and Figure 3, square through-holes 20 are symmetrically arranged inside the top box 12. A central shaft 22 is arranged inside the square through-hole 20, and the central shaft 22 is rotatably connected to the top box 12. There are multiple groups of central shafts 22, and the multiple groups of central shafts 22 correspond to and are fixedly connected to the multiple groups of vertical rods 13, so that the central shaft 22 and the vertical rod 13 can rotate synchronously. A rotating plate 21 is fixedly installed on the outer side of the central shaft 22. There are multiple groups of rotating plates 21. The air extracted by the rotation of the fan blades 23 pushes the rotating plate 21 to rotate when passing through the square through-hole 20, so that the vertical rod 13 can rotate, which is beneficial to cleaning the dust and impurities on the surface of the rubber product and improves the practicability. A sealing sleeve 25 is fixedly installed below the air delivery box 18, and a sealing insertion tube 26 is fixedly installed above the top box 12. The sealing insertion tube 26 is communicated with the square through-hole 20. The sealing insertion tube 26 is inserted into the inside of the sealing sleeve 25, so that the air extracted by the rotation of the fan blades 23 can stably flow into the square through-hole 20. A guiding plate 27 is arranged inside the square through-hole 20, which can guide the flowing air, so that the rotating plate 21 rotates in one direction and improves the practicability.
[0040] Please refer to Figure 1 and Figure 2 , a steam delivery pipe 5 is fixedly installed above the tank body 1. The steam delivery pipe 5 is externally connected to a vulcanizing steam supply device, which is convenient for delivering vulcanizing steam into the tank body 1. A one-way valve is arranged on the steam delivery pipe 5 to prevent the reverse flow of vulcanizing steam and improve the practicability. A monitoring component 8 is fixedly installed at the upper end inside the tank body 1. The monitoring component 8 includes a temperature sensor and a pressure sensor, which can monitor the temperature and pressure inside the tank body 1 and is beneficial to the vulcanization of rubber products. A vacuum pump 6 is arranged on one side of the tank body 1. An air extraction pipe 7 is fixedly installed above the vacuum pump 6, and the air extraction pipe 7 is inserted into the inside of the tank body 1. A one-way valve is arranged on the air extraction pipe 7. By driving the vacuum pump 6 to extract the air inside the tank body 1, a vacuum state is formed inside the tank body 1, so as to facilitate the input of vulcanizing steam and the vulcanization of rubber products.
[0041] A working method of a vulcanizing tank for rubber product processing includes the following steps:
[0042] S1: Fix the rubber product on the vulcanizing trolley and push it into the tank body 1, and then close the tank cover 2;
[0043] S2: Then drive the fan blades 23 to rotate to form an air flow in the tank, and make the dust and impurities attached to the inner wall of the tank body 1 and the frame 15 fly away and be removed;
[0044] S3: At the same time, the flowing air generated by the rotation of the fan blades 23 will push the rotating plate 21 to rotate when flowing through the square through-hole 20, so that the rubber product rotates, which is convenient for the dust and impurities on the rubber product to fly into the air and be removed;
[0045] S4: Then start the vacuum pump 6 to create a vacuum state inside the tank body 1, and then transport high-temperature and high-pressure vulcanizing steam into the tank body 1 through the steam delivery pipe 5 to vulcanize the rubber products.
[0046] S5: After the rubber products are vulcanized, relieve the pressure inside the tank body 1 and let the vulcanizing steam be discharged through the exhaust pipe 33 and evenly discharged into the bottom box 4.
[0047] S6: Through the effect of heat exchange, the vulcanizing steam conducts heat to the water body inside the heat conduction pipe 37 to recover and utilize the waste heat of the vulcanizing steam, and then the vulcanizing steam is output through the output pipe 39.
[0048] Working principle: When in use, fix the rubber products on the fixed platen 14 of the vulcanizing cart, then push the vulcanizing cart into the tank body 1, so that the sealing plug 26 is inserted into the sealing sleeve 25, the air delivery box 18 communicates with the square through-hole 20, then close the tank cover 2, and then start the motor 9. The transmission shaft 30 rotates. Through the meshing transmission of the first gear 31 and the second gear 32, the rotating shaft 28 rotates, so that the fan blade 23 rotates, extracting the air inside the tank body 1 into the diversion box 19. Through the function of the filter screen plate 24, the air is filtered, retaining and removing the dust and impurities floating in the air, and falling into the impurity storage box 10. And under the rotation of the fan blade 23, an air current will be formed in the tank, increasing the air flow inside the tank, so that the dust and impurities attached to the inner wall of the tank body 1 and the frame 15 can be induced to fly and then removed, improving the cleanliness inside the tank body 1, which is beneficial to the vulcanization quality of the rubber products. At the same time, the air extracted by the rotation of the fan blade 23 will be diverted through the air delivery box 18 into the square through-hole 20 of the top box 12. Thus, when the air flows through the square through-hole 20, it will push the rotating plate 21 to rotate, so that the central shaft 22 drives the vertical rod 13 to rotate, and the rubber products fixedly placed on each vertical rod 13 will rotate accordingly, making the air on the surface of the rubber products flow rapidly, facilitating the dust and impurities on the rubber products to fly into the air, improving the vulcanization quality of the rubber products. Then start the vacuum pump 6, extract the air inside the tank body 1 through the suction pipe 7 to create a vacuum state inside the tank body 1, and then through the function of the steam delivery pipe 5, transport high-temperature and high-pressure vulcanizing steam into the tank body 1 to vulcanize the rubber products. After the rubber products are vulcanized, open the valve on the exhaust pipe 33, relieve the pressure inside the tank body 1 and let the vulcanizing steam be discharged through the exhaust pipe 33. Through the function of the distributor 35, the vulcanizing steam is evenly discharged into the recovery chamber 34 of the bottom box 4. Through the effect of heat exchange, make full use of the heat inside the vulcanizing steam to heat the water body inside the heat conduction pipe 37, so that the waste heat of the vulcanizing steam can be recovered and utilized, improving the practicability. Then the vulcanizing steam is output through the output pipe 39.
[0049] It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Accordingly, all changes that fall within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. A vulcanizing kettle for rubber product processing, comprising a kettle body (1) and a kettle cover (2), characterized in that: A bottom box (4) is arranged below the kettle body (1), a bottom frame (3) is arranged between the kettle body (1) and the bottom box (4), and both the kettle body (1) and the bottom box (4) are fixedly connected to the bottom frame (3); A vulcanizing trolley is arranged inside the kettle body (1). The vulcanizing trolley is composed of a top box (12), vertical rods (13) and a vehicle frame (15). The vertical rods (13) are arranged between the top box (12) and the vehicle frame (15), and both the top box (12) and the vehicle frame (15) are rotatably connected to the vertical rods (13). A plurality of groups of vertical rods (13) are longitudinally arranged, and a plurality of groups of fixed planks (14) are arranged on the outer sides of the vertical rods (13). The plurality of groups of fixed planks (14) are arranged in sequence from low to high; Drainage boxes (19) are symmetrically arranged on both sides of the top box (12) respectively. An air delivery box (18) is fixedly installed at the rear end of the drainage box (19), a miscellaneous storage box (10) is fixedly installed below the drainage box (19), and a sealing cover (11) is arranged along one side of the miscellaneous storage box (10) inside the kettle body (1); A fixed bottom block (17) is fixedly installed below the inside of the kettle body (1), a track (16) is fixedly installed above the fixed bottom block (17), and two groups of tracks (16) are symmetrically arranged. An exhaust pipe (33) is arranged between the two groups of tracks (16). An electromagnetic valve is arranged on the outer side of the exhaust pipe (33). The exhaust pipe (33) penetrates through the kettle body (1) and extends into the inside of the bottom box (4), and a recovery cavity (34) is arranged inside the bottom box (4); A distributor (35) is arranged along the lower side of the exhaust pipe (33) inside the recovery cavity (34), a heat conduction pipe (37) is arranged inside the recovery cavity (34), one end of the heat conduction pipe (37) is fixedly installed with a water outlet pipe (36), and the water outlet pipe (36) extends to the outside of the bottom box (4). The other end of the heat conduction pipe (37) is fixedly installed with a water inlet pipe (38), and the water inlet pipe (38) extends to the outside of the bottom box (4). An output pipe (39) is arranged on one side of the bottom box (4), and the output pipe (39) is communicated with the recovery cavity (34); A filter screen plate (24) is fixedly installed inside the drainage box (19), a fan blade (23) is arranged along the upper side of the filter screen plate (24) inside the drainage box (19), a rotating shaft (28) is fixedly installed on one side of the fan blade (23), a fixed frame (29) is rotatably installed on the outer side of the rotating shaft (28), and the fixed frame (29) is fixedly connected to the drainage box (19) by screws; Above the rotating shaft (28), a second gear (32) is fixedly installed. On one side of the second gear (32), a first gear (31) is meshed and connected. On one side of the first gear (31), a transmission shaft (30) is fixedly installed. The transmission shaft (30) passes through the inside of the drainage box (19) and is rotatably connected to the tank body (1). On both sides of the tank body (1), motors (9) are symmetrically and fixedly installed respectively. The output end of the motor (9) is in transmission connection with the transmission shaft (30); Inside the top box (12), square through-holes (20) are symmetrically arranged respectively. Inside the square through-holes (20), a central shaft (22) is arranged, and the central shaft (22) is rotatably connected to the top box (12). Multiple groups of the central shafts (22) are provided. The multiple groups of central shafts (22) correspond to and are fixedly connected to the multiple groups of vertical rods (13). On the outer side of the central shaft (22), a rotating plate (21) is fixedly installed. Multiple groups of the rotating plates (21) are provided; Below the air delivery box (18), a sealing sleeve (25) is fixedly installed. Above the top box (12), a sealed insertion tube (26) is fixedly installed, and the sealed insertion tube (26) is communicated with the square through-hole (20). The sealed insertion tube (26) is inserted into the inside of the sealing sleeve (25). Inside the square through-hole (20), a guiding plate (27) is arranged; Above the tank body (1), a steam delivery pipe (5) is fixedly installed. Inside the upper end of the tank body (1), a monitoring component (8) is fixedly installed. The monitoring component (8) includes a temperature sensor and a pressure sensor; On one side of the tank body (1), a vacuum pump (6) is arranged. Above the vacuum pump (6), an air extraction pipe (7) is fixedly installed, and the air extraction pipe (7) is inserted into the inside of the tank body (1).
2. A working method of a vulcanizing kettle for rubber product processing, realized based on the vulcanizing kettle for rubber product processing described in claim 1, characterized in that, It includes the following steps: S1: Fix the rubber product on the vulcanization trolley and push it into the tank body (1), and then close the tank cover (2); S2: Then drive the fan blade (23) to rotate, form an air flow in the tank, and make the dust and impurities attached to the inner wall of the tank body (1) and the vehicle frame (15) be induced to fly and then removed; S3: At the same time, the flowing air generated by the rotation of the fan blade (23) will push the rotating plate (21) to rotate when flowing through the square through-hole (20), so that the rubber product rotates, facilitating the dust and impurities on the rubber product to fly into the air and then be removed; S4: Then start the vacuum pump (6) to make the inside of the tank body (1) in a vacuum state, and then convey high-temperature and high-pressure vulcanization steam into the tank body (1) through the steam delivery pipe (5) to vulcanize the rubber product; S5: After the rubber product is vulcanized, relieve the pressure inside the tank body (1) and make the vulcanization steam discharged through the exhaust pipe (33) and evenly discharged into the bottom box (4); S6: Through the action of heat exchange, the vulcanization steam conducts heat to the water body in the heat conduction pipe (37) to recover and utilize the waste heat of the vulcanization steam, and then the vulcanization steam is output through the output pipe (39).
Citation Information
Patent Citations
Efficient vulcanizing tank for processing rubber products
CN213412654U
Window plastic sticker production base material preheating device
CN214136945U
Vulcanizing tank for processing environment-friendly rubber products
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