LED lamp processing system and processing method

Abstract

The present invention relates to the field of LED lamp processing, and more specifically to an LED lamp processing system and processing method, the method comprising: stacking and blocking a plurality of different types of LED lamp beads in a preparation box; controlling the lateral displacement by a variable frequency drive, cooperating with a variable frequency fan-shaped block to disperse the lamp beads; allowing a plurality of different types of lamp beads to be added to a lamp bead adder at intervals; adjusting and matching the lamp bead adder with the required shape after the lamp bead addition is completed; adjusting the position of the lamp beads to correspond to the shape of the lamp holder, and driving the lamp beads to fall into the designated position of the lamp holder by rotating and driving the squeezer; dropping the tops of the different lamp beads arranged at intervals into the lamp bead slots, and fixing them by electric welding at the corresponding positions to complete the assembly. The above-mentioned plurality of arc-shaped adjustment matchers are hingedly combined; the beneficial effect of the present invention is that different types of lamp beads can be added at intervals and batches of lamp beads can be added automatically in a matching manner.

Description

Technical Field

[0001] The present invention relates to the field of LED lamp processing, and more particularly to an LED lamp processing system and a processing method. Background Art

[0002] With the upgrading of scientific electronic products, the market share of LED lamps is getting higher and higher, with long service life and guaranteed safety; Patent No. CN201810265350.9 discloses an environmentally friendly LED lamp processing system, including a bracket, an oven arranged on the bracket, a first roller and a second roller arranged on the left and right sides of the oven, and a driving device; the bracket is provided with two support arms, and the first roller and the second roller are rotatably arranged on the two support arms respectively; the outer surfaces of the first and second rollers are respectively provided with a plurality of wheel grooves, and the sides of the first roller and the second roller are respectively provided with a protective cover, which can move left and right relative to the support arm, and the support arm is provided with a limiting component that cooperates with the protective cover to locate the position of the protective cover. However, the system cannot automatically match and add batches of lamp beads. Summary of the invention

[0003] The object of the present invention is to provide an LED lamp processing system and a processing method, which have the beneficial effect of being able to add lamp beads of different models at intervals and automatically match batches of lamp beads.

[0004] The purpose of the present invention is achieved through the following technical solutions:

[0005] A method for processing an LED lamp, the method comprising the following steps:

[0006] Step 1: Prepare and stack various types of LED lamp beads separately and place them in the preparation box;

[0007] Step 2: Control the lateral displacement of the material preparation box through the frequency conversion drive, and cooperate with the frequency conversion fan-shaped blocking to disperse the lamp beads;

[0008] Step 3: Add different types of lamp beads into the lamp bead adder at intervals;

[0009] Step 4: After the preparation for adding the lamp beads is completed, adjust the lamp bead adder to match the required shape; after the position of the lamp beads corresponds to the shape of the lamp holder, the lamp beads are squeezed by rotating and driving to fall into the specified position of the lamp holder;

[0010] Step 5. Place the different lamp beads set at intervals into the lamp bead slots, fix them by electric welding at the corresponding positions, and complete the assembly.

[0011] The described method is a hinged combination of multiple arc-shaped adjustment matchers; the arc-shaped adjustment matcher includes a lower lamp bead carrier plate, the interior of the lower lamp bead carrier plate is hingedly connected by an internal hinge rod, the upper end of the lower lamp bead carrier plate is connected to the upper top plate by a limit sliding combination rod that slides with each other, and the upper top plate and the lower lamp bead carrier plate are both hinged with an external hinge platform for arc connection.

[0012] The lower lamp bead carrier plate is provided with a carrier groove for placing the lamp beads, and the inner wall of the carrier plate is slidably inserted with a carrier slope block for temporary blocking, and the carrier slope block slides in the carrier groove in a transverse limit manner through a reset spring shaft.

[0013] A lamp bead top platform for tightening and adding lamp beads is fixed at the lower end of the upper top plate.

[0014] The lamp beads of different models and colors are stacked and arranged separately, and the lamp beads are added to the device at intervals through the frequency conversion control combination for pre-addition; then the whole device with the lamp beads is added to the lamp stand, and the style is adjusted in combination with the shape of the lamp stand, so that the arrangement of the device corresponds to the shape of the lamp stand and the bayonet of the lamp beads; through the adjustment device, the overall drive is pressed down to make the lamp beads break through the elastic force and fall into the bayonet of the lamp stand, and then with the corresponding hot melt fixation, the addition and fixation of the LED lamp beads are completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the process of adding lamp beads of the present invention;

[0016] Figure 2 The structure diagram of the arc-shaped adjustment matcher of the present invention is shown in FIG. Figure 1 ;

[0017] Figure 3 The structure diagram of the arc-shaped adjustment matcher of the present invention is shown in FIG. Figure 2 ;

[0018] Figure 4 This is a schematic diagram of the structure of the lower lamp bead of the present invention as a carrier plate Figure 1 ;

[0019] Figure 5 This is a schematic diagram of the structure of the lower lamp bead of the present invention as a carrier plate Figure 2 ;

[0020] Figure 6 It is a structural schematic diagram of the combined arc-shaped regulating matcher of the present invention;

[0021] Figure 7 The overall structure of the present invention is shown in FIG. Figure 1 ;

[0022] Figure 8 The overall structure of the present invention is shown in FIG. Figure 2 ;

[0023] Fig. 9 It is a structural schematic diagram of a fixed base platform of the present invention;

[0024] Fig.10 It is a structural schematic diagram of the thread drive frame of the present invention;

[0025] Fig.11 It is a structural schematic diagram of the fan-shaped rotating baffle of the present invention.

[0026] In the figure: lower lamp bead carrier plate 1; inner hinged rod 2; limit sliding combination rod 3; upper top plate 4; outer hinged platform 5; load groove 6; load ramp block 7; reset spring shaft 8; lamp bead top platform 9; adjustment fixed platform 10; rotating adding gear shaft 11; longitudinal limit sliding block 12; fixed bottom platform 13; transverse driving guide roller 14; threaded driving frame 15; preparation frame 16; fan-shaped rotating baffle 17; intermittent adding driver 18. DETAILED DESCRIPTION

[0027] The present invention will be further described in detail below in conjunction with the accompanying drawings.

[0028] As shown in the embodiment shown here,

[0029] The lamp beads of different models and colors are stacked and arranged separately, and the lamp beads are added to the device at intervals through the frequency conversion control combination for pre-addition; then the whole device with the lamp beads is added to the lamp stand, and the style is adjusted in combination with the shape of the lamp stand, so that the arrangement of the device corresponds to the shape of the lamp stand and the bayonet of the lamp beads; through the adjustment device, the overall drive is pressed down to make the lamp beads break through the elastic force and fall into the bayonet of the lamp stand, and then the corresponding hot melt fixation is combined to complete the addition and fixation of the LED lamp beads.

[0030] Further optimization in combination with the above embodiments:

[0031] Further basis Figure 2 , Figure 3 , Figure 4 and Figure 5 The working process of an example of an LED lamp processing method shown is:

[0032] By hingedly combining multiple arc-shaped adjustment matchers and arranging them side by side, the inner hinged rod 2 is arranged to facilitate the arc-shaped offset between the lower lamp bead carrier plate 1, thereby causing the lower lamp bead carrier plate 1 and the upper top plate 4 to be offset, thereby facilitating the matching of the corresponding arc-shaped lamp holder shape; the limited sliding between the limited sliding combination rods 3 can adjust the relative position between the lower lamp bead carrier plate 1 and the upper top plate 4; the hinge of the outer hinged platform 5 can cause all the arc-shaped adjustment matchers to be offset in an arc shape, thereby making the arc offset angle larger, ensuring that the lamp holder that matches the arc shape can be added with lamp beads.

[0033] Further optimization in combination with the above embodiments:

[0034] Further basis Figure 2 , Figure 3 , Figure 4 and Figure 5 The working process of an example of an LED lamp processing method shown is:

[0035] The loading groove 6 in the lower lamp bead loading plate 1 is used for temporarily loading lamp beads. The loading ramp block 7 is stuck in the loading groove 6 to realize the pre-addition of lamp beads. The loading ramp block 7 is pressed against the loading groove 6 by the reset spring shaft 8 to actively and flexibly load the lamp beads.

[0036] Further optimization in combination with the above embodiments:

[0037] Furthermore, a lamp bead top platform 9 for tightening and adding lamp beads is fixed to the lower end of the upper top plate 4.

[0038] This part is based on Figure 2 , Figure 3 , Figure 4 and Figure 5 The working process of an example of an LED lamp processing method shown is:

[0039] The lamp bead top platform 9 fixed on the upper top plate 4 is inserted into the loading groove 6, and the relative position between the driving lamp bead loading plate 1 and the upper top plate 4 changes. The lamp bead top platform 9 is downward pressed to break the lamp bead, and then squeeze the loading ramp block 7, squeeze the spring of the reset spring shaft 8, and then push the lamp bead into the specified position in the lamp holder, and then fix it by electric welding.

[0040] Further optimization in combination with the above embodiments:

[0041] Furthermore, the lower lamp bead carrier plate 1 and the upper top plate 4 are respectively fixed with a longitudinal limit rack 12, and the longitudinal limit rack 12 is rotated on the rotating added gear shaft 11 in the adjustment fixed platform 10 through the gear rack meshing transmission, and the longitudinal limit rack 12 is longitudinally limited and slid in the adjustment fixed platform 10 through the limit slider.

[0042] This part is based on Figure 6 , Figure 7 , Figure 8 and Fig. 9 The working process of an example of an LED lamp processing method shown is:

[0043] By manually rotating the rotary adding gear shaft 11 on the adjustment fixing table 10, after completing the addition of lamp beads, the entire arc adjustment matcher is transported to the lamp holder position, and the arc angle is adjusted according to the shape of the lamp holder. The rotating rotary adding gear shaft 11 drives the longitudinal limiting rack 12 through engagement to change the relative position between the lower lamp bead carrier plate 1 and the upper top plate 4, thereby realizing the extrusion control and operation of adding lamp beads.

[0044] Further optimization in combination with the above embodiments:

[0045] Furthermore, the lower lamp bead is provided with a carrier plate 1 on a fixed base 13, on which a transverse driving guide roller 14 for transverse driving is rotatably and fixedly provided, and the transverse driving guide roller 14 drives a threaded driving frame 15 to slide transversely within the fixed base 13 through threaded cooperation.

[0046] This part is based on Figure 6 , Figure 7 , Figure 8 and Fig. 9 The working process of an example of an LED lamp processing method shown is:

[0047] By driving the lateral driving guide roller 14 to rotate on the fixed base 13, the driving thread driving frame 15 that realizes limited sliding on the fixed base 13 is subjected to the driving force of lateral displacement, thereby driving the material preparation frame 16, the fan-shaped rotating baffle 17 and the intermittent adding driver 18 to stably displace lateral displacement.

[0048] Further optimization in combination with the above embodiments:

[0049] Furthermore, an intermittent adding driver 18 for intermittently adding lamp beads is fixed in the threaded driving frame 15 , and a preparation frame 16 for preparing lamp beads is fixed at the upper end of the threaded driving frame 15 .

[0050] This part is based on Figure 8 , Fig. 9 , Fig.10 and Fig.11 The working process of an example of an LED lamp processing method shown is:

[0051] By preparing and stacking different types of lamp beads in the preparation frame 16, the intermittent addition driver 18 controls the drive to cooperate with the lateral drive of the lateral drive guide roller 14, so that the intermittent addition driver 18 can block the rotation of the fan-shaped rotating baffle 17 more accurately, thereby accurately controlling the addition and falling position of the lamp beads.

[0052] Further optimization in combination with the above embodiments:

[0053] Furthermore, different types of lamp beads are stacked in the preparation frame 16.

[0054] This part is based on Figure 8 , Fig. 9 , Fig.10 and Fig.11 The working process of an example of an LED lamp processing method shown is:

[0055] By spacing out different types of lamp beads, the LED light emission is diversified and can be easily combined to produce different colors of light for design adjustment.

[0056] Further optimization in combination with the above embodiments:

[0057] Furthermore, the intermittent adding driver 18 drives the fan-shaped rotating baffle 17 to rotate in the threaded driving frame 15, and the fan-shaped rotating baffle 17 is attached to the lower end of the material preparation frame 16 to block. The arc-shaped adjustment matching devices are hinged to each other through the external hinge platform 5;

[0058] This part is based on Figure 8 , Fig. 9 , Fig.10 and Fig.11 The working process of an example of an LED lamp processing method shown is:

[0059] When the fan-shaped rotating baffle 17 blocks the lower end of the preparation frame 16, it is convenient for the lamp beads in the preparation frame 16 to fall intermittently, so that the lamp beads fall into the side-by-side loading slots 6, completing the overall pre-processing, and then adding matching lamp beads in combination with the arc shape of the lamp holder.

[0060] The fixed connection described in the present device may refer to fixation by welding, block merging fixation, casting integral forming fixation and threaded fixation, etc., and the adaptation selection is made in combination with the installation and disassembly methods; the rotation connection described may refer to the process of baking the bearing on the shaft, providing a spring retaining ring groove or an inter-shaft baffle on the shaft or the shaft hole, and realizing the axial fixation of the bearing by clamping the elastic retaining ring in the spring retaining ring groove or the inter-shaft baffle, and realizing rotation by the relative sliding of the bearing; the limited sliding refers to the sliding mode in which a slider with a ball or bearing that reduces resistance slides in a fitting manner with a slide groove, limits the sliding trajectory, sliding direction and position, and limits the position by limiting the position; in combination with different usage environments, different connection methods are used for further differentiation.

Claims

1. A method for processing an LED lamp, characterized in that: The method comprises the following steps: Step 1: Prepare and stack various types of LED lamp beads separately and place them in the preparation box; Step 2: Control the lateral displacement of the material preparation box through the frequency conversion drive, and cooperate with the frequency conversion fan-shaped blocking to disperse the lamp beads; Step 3: Add different types of lamp beads into the lamp bead adder at intervals; Step 4: After the preparation for adding the lamp beads is completed, adjust the lamp bead adder to match the required shape; after the position of the lamp beads corresponds to the shape of the lamp holder, the lamp beads are squeezed by rotating and driving to fall into the specified position of the lamp holder; Step 5: Place the different lamp beads at intervals into the lamp bead slots, fix them by welding at the corresponding positions, and complete the assembly; The method uses an LED lamp processing system, which is composed of a plurality of arc-shaped adjustment matchers that are hingedly assembled; the arc-shaped adjustment matcher comprises a lower lamp bead carrier plate (1), the interior of the lower lamp bead carrier plate (1) is hingedly connected via an inner hinge rod (2), the upper end of the lower lamp bead carrier plate (1) is connected to an upper top plate (4) via a mutually limit sliding combination rod (3), and the upper top plate (4) and the lower lamp bead carrier plate (1) are both hingedly connected with an outer hinge platform (5) for arc-shaped connection; The arc-shaped adjustment matchers are hinged to each other via an external hinge platform (5); The lower lamp bead carrier plate (1) is provided with a carrier groove (6) for placing the lamp bead, the inner wall of the carrier groove (6) is slidably plugged with a carrier slope block (7) for temporary blocking, and the carrier slope block (7) is lateral limited and slidable in the carrier groove (6) through a return spring shaft (8); A lamp bead top platform (9) for tightening and adding lamp beads is fixed at the lower end of the upper top plate (4); The lower lamp bead carrier plate (1) and the upper top plate (4) are respectively fixed with longitudinal limit racks (12), the longitudinal limit racks (12) are rotated on a rotating additional gear shaft (11) in the adjustment fixing platform (10) through gear rack meshing transmission, and the longitudinal limit racks (12) are longitudinally limited and slid in the adjustment fixing platform (10) through a limit slider; The lower lamp bead is provided in the form of a carrier plate (1) on a fixed base (13), a transverse driving guide roller (14) for transverse driving is rotatably and fixedly provided on the fixed base (13), and the transverse driving guide roller (14) drives a threaded driving frame (15) to slide transversely within the fixed base (13) through threaded engagement; An intermittent adding driver (18) for intermittently adding lamp beads is fixed inside the threaded driving frame (15), and a preparation frame (16) for preparing lamp beads is fixed at the upper end of the threaded driving frame (15).

2. A method for processing an LED lamp according to claim 1, wherein: Lamp beads of different models are stacked in the material preparation frame (16).

3. The LED lamp processing method according to claim 1, wherein: The intermittent adding driver (18) drives the fan-shaped rotating baffle (17) to rotate in the threaded driving frame (15), and the fan-shaped rotating baffle (17) is attached to the lower end of the material preparation frame (16) to block.

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