A high-efficiency hydraulic remote collection and transportation system and method for particulate materials

By designing a high-efficiency hydraulic remote collection and transportation system for granular materials that includes a pulping machine, a slurry storage tank, a water replenishing valve, a delivery pump, a sensor and a control system, the problem that the high-pressure water flow transmission system cannot control the content of coal slime slurry in real time is solved. Real-time control and water resource recycling are achieved, avoiding blockage of the transportation system and waste of water resources.

CN115367482BActive Publication Date: 2025-01-21德瑞洁能科技有限公司
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Patent Information

Application Number
CN202211210308.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-30
Publication Date
2025-01-21
Estimated Expiration
2042-09-30

AI Technical Summary

Technical Problem

The existing high-pressure water flow transmission system cannot control the content of coal slurry in real time, resulting in blockage of material deposition and transportation systems, and low water resource recycling rate.

Method used

A high-efficiency hydraulic remote collection and transportation system for granular materials is designed, including a pulping machine, a pulp storage tank, a water replenishing valve, a delivery pump, a regulating valve, a turbidity sensor, a liquid level sensor, a filter press, a return valve and a control system. , by obtaining the turbidity and liquid level in real time, controlling the pulping machine, water replenishment valve and one-way valve to ensure that the coal slime slurry meets the transportation standards, and recycling water resources through the return valve.

Benefits of technology

It effectively avoids the blockage of the conveying system caused by material deposition, improves the recycling rate of water resources, reduces the waste of water resources, and improves the conveying efficiency and system reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a system and method for collecting and conveying particulate materials with high efficiency hydraulic remote force, which belongs to the technical field of material conveying, and specifically comprises a pulping machine, a pulp storage box, a water supply valve, a conveying pump, a regulating valve, a turbidity sensor, a liquid level sensor, a filter press, a water return valve and a control system; the pulping machine is arranged at a feed inlet, the pulping machine output end is communicated with the pulp storage box, a turbidity sensor and a liquid level sensor are arranged inside the pulp storage box, an input pipeline of the pulp storage box is communicated with the water supply valve, a one-way valve is arranged in an output pipeline of the pulp storage box, the output pipeline of the pulp storage box is communicated with the conveying pump, the regulating valve and the filter press in sequence, the filter press is used for separating coal and water in coal slurry, the output pipeline of the filter press is communicated with the water return valve, and the water return valve is communicated with the water supply valve to form a first loop; the control system comprises a data acquisition module, a data analysis module, a data judgment module and a control processing module; the invention realizes preventing pipeline blockage and recycling water resources.
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Description

Technical Field

[0001] The present invention relates to the technical field of material conveying, and in particular to a system and method for efficiently collecting and conveying particulate materials by hydraulic remote means. Background Art

[0002] In mining operations, solid materials, especially solid materials with small particle size and good fluidity (for example, coal mines), are currently often transported through conveying equipment such as belt conveyors, augers and high-pressure airflows. However, this type of traditional conveying equipment has a complex structure, poor operational flexibility and poor production efficiency, and low conveying efficiency. At the same time, during the transportation process, solid materials may scatter, dust may be generated, and friction resistance and friction loss may occur between the materials and the conveying equipment. This not only causes serious material loss and environmental pollution, but also leads to relatively high energy consumption in material conveying operations and relatively high maintenance costs for the conveying system.

[0003] To address this problem, the existing technology usually uses high-pressure water flow to transport coal particles over long distances. However, the existing high-pressure water flow transmission system cannot control the content of coal slime slurry in real time. Material deposition is prone to occur during the transportation process, resulting in blockage of the transportation system and a low comprehensive recycling rate of water resources used for solid material transportation. In addition, water resources are seriously wasted and cannot be recycled.

[0004] In addition, hydraulic punching operation is an important part of gas extraction work. In order to further ensure the gas control and punching effect, it is currently required that each extraction drilling rig is equipped with hydraulic punching equipment. A large amount of mixture of coal and water is discharged into the construction tunnel along the drill pipe through the extraction borehole, and the coal slime is manually loaded onto a scraper conveyor or belt conveyor for transportation.

[0005] 1. A large amount of coal sludge water accumulates on site, causing the site to be dirty and messy, which does not meet the requirements of modern civilized mines;

[0006] 2. A large amount of coal sludge aggravated the siltation of the drainage pump pit at the construction site, posing a threat to the water supply and drainage system;

[0007] 3. Hydraulic punching operations and coal slime transportation operations cannot be carried out at the same time.

[0008] 4. The punching coal metering method is not advanced enough and the metering error is large.

[0009] 5. Coal slime processing and transportation are very difficult and the labor intensity is high.

[0010] At present, when conveying solid materials, especially solid materials with small particle size and good fluidity, they are often conveyed by conveying equipment such as belt conveyors, augers and high-pressure airflow. However, this type of traditional conveying equipment has a complex structure, poor operation flexibility and poor production efficiency, and low conveying efficiency. At the same time, during the conveying process, solid materials may scatter, cause dust, and cause friction resistance and friction loss between the materials and the conveying equipment. While causing serious material loss and environmental pollution, it also leads to high energy consumption in material conveying operations and relatively high maintenance costs of the conveying system. Summary of the invention

[0011] The purpose of the present invention is to provide a system and method for efficiently collecting and conveying particulate materials by hydraulic remote means, so as to solve the following technical problems:

[0012] (1) The existing high-pressure water flow transmission system cannot control the content of coal slurry in real time. Material deposition is prone to occur during the transportation process, resulting in blockage of the transportation system and low comprehensive recycling rate of water resources used for solid material transportation. In addition, water resources are seriously wasted and cannot be recycled.

[0013] The purpose of the present invention can be achieved through the following technical solutions:

[0014] A high-efficiency hydraulic remote collection and transportation system for particulate materials, comprising: a pulping machine, a pulp storage box, a water supply valve, a delivery pump, a regulating valve, a turbidity sensor, a liquid level sensor, a filter press, a return valve and a control system;

[0015] The pulping machine is arranged at the feed inlet, and is used for crushing larger particles in the coal slime and mixing with clean water to form coal slime slurry. The output end of the pulping machine is connected with the slurry storage box, and the turbidity sensor and the liquid level sensor are arranged inside the slurry storage box. The slurry storage box input pipe is connected with the water replenishment valve, and a one-way valve is arranged in the slurry storage box output pipe. The slurry storage box output pipe is connected with the delivery pump, the regulating valve and the filter press in sequence. The filter press is used for separating coal and water in the coal slime slurry, and the filter press output pipe is connected with the return valve, and the return valve is connected with the water replenishment valve to form a first loop.

[0016] As a further solution of the present invention: the slurry storage box output pipeline is connected to the water replenishment valve to form a second loop, and a cleaning valve is provided in the second loop.

[0017] As a further solution of the present invention: a flow meter is arranged in the output pipeline of the slurry storage box, and the flow meter is arranged between the regulating valve and the filter press.

[0018] As a further solution of the present invention: the control system comprises:

[0019] A data acquisition module, used to acquire the turbidity and liquid level of the coal slime slurry in the slurry storage box, wherein the turbidity is the content of coal slime solids per unit volume;

[0020] The data analysis module is used to mark the turbidity as ZD and the liquid level as YW, and to control the formula Obtain the control value KZ of the coal slurry, where a and b are preset coefficients, and a>b;

[0021] The data judgment module is used to receive the control value KZ, and when the control value KZ is greater than a preset threshold, generate a feed replenishment signal; when the control value KZ is equal to the preset threshold, generate a delivery signal; when the control value KZ is less than the preset threshold, generate a water replenishment signal.

[0022] As a further solution of the present invention: the turbidity is obtained by the turbidity sensor, and the liquid level is obtained by the liquid level sensor.

[0023] As a further solution of the present invention: the control system further includes a control processing module,

[0024] When the control processing module receives the feed signal, it controls the pulping machine to generate coal slurry and inject it into the slurry storage box;

[0025] When the control processing module receives the delivery signal, it controls the one-way valve to open, and controls the delivery pump to start, so as to output the coal slurry in the slurry storage box;

[0026] When the control processing module receives the water replenishment signal, it controls the water replenishment valve to open and injects clean water into the slurry storage box.

[0027] As a further solution of the present invention: the volume of the coal slime slurry generated by the pulping machine at one time is less than half of the volume of the slurry storage box.

[0028] As a further solution of the present invention: the control processing module generates the water replenishment signal specifically as follows:

[0029] Obtain the current turbidity ZD and liquid level YW of the coal slurry in the slurry storage tank, as well as the bottom area MJ of the slurry storage tank, and use the water replenishment formula Get the amount of clean water X that needs to be replenished, where ZD 0 is the preset standard turbidity.

[0030] A method for efficiently collecting and conveying particulate materials by hydraulic remote means comprises the following steps:

[0031] Obtain the turbidity and liquid level of the coal slurry in the slurry storage box. The turbidity is obtained by a turbidity sensor, and the liquid level is obtained by a liquid level sensor.

[0032] The turbidity is marked as ZD, the liquid level is marked as YW, and the control formula is Obtain the control value KZ of the coal slurry, where a and b are preset coefficients, and a>b;

[0033] Receive the control value KZ, and when the control value KZ is greater than the preset threshold, generate a material replenishment signal; when the control value KZ is equal to the preset threshold, generate a conveying signal; when the control value KZ is less than the preset threshold, generate a water replenishment signal;

[0034] Receive the feeding signal, control the pulping machine to generate coal slurry and inject it into the slurry storage box;

[0035] Receive the conveying signal, control the one-way valve to open, and control the conveying pump to start, and output the coal slurry in the slurry storage box;

[0036] Receive the water replenishment signal, control the water replenishment valve to open, and inject clean water into the slurry storage box.

[0037] Beneficial effects of the present invention:

[0038] (1) The present invention obtains the turbidity and liquid level of the coal slurry in the slurry storage box in real time, and comprehensively judges whether the coal slurry meets the standards through the control value, and sets corresponding treatment measures for different states of the coal slurry. Through the comprehensive control of the pulping machine, the water supply valve and the one-way valve, it is ensured that the coal slurry in the conveying pipeline meets the pipeline transportation standard, and the occurrence of the transportation system blockage caused by material deposition is avoided. After the coal slurry is transported, the slurry storage box and the pipeline are flushed through the cleaning valve to avoid the occurrence of pipeline blockage;

[0039] (2) The present invention provides a first loop formed by a return valve and a water supply valve, so that the filtered water after being filtered by the filter press is recycled and reused, thereby improving resource utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] The present invention will be further described below in conjunction with the accompanying drawings.

[0041] Figure 1 It is a functional module schematic diagram of the high-efficiency hydraulic remote collection and transportation system for particulate materials of the present invention;

[0042] Figure 2 It is a schematic diagram of the composition of the high-efficiency hydraulic long-distance collection and transportation system for particulate materials of the present invention.

[0043] Figure 3 It is a schematic diagram of the structure of the slurry storage box in the high-efficiency hydraulic long-distance collection and transportation system for particulate materials of the present invention;

[0044] Figure 4 It is a first-view structural schematic diagram of a slurry storage box in the high-efficiency hydraulic long-distance collection and transportation system for particulate materials of the present invention;

[0045] Figure 5 It is a second perspective structural schematic diagram of the slurry storage box in the high-efficiency hydraulic long-distance collection and transportation system for particulate materials of the present invention;

[0046] Figure 6 It is a third-view structural schematic diagram of a slurry storage box in the high-efficiency hydraulic long-distance collection and transportation system for particulate materials of the present invention;

[0047] Figure 7 It is a partial cross-sectional connection structure schematic diagram of a slurry storage box in the high-efficiency hydraulic long-distance collection and transportation system for particulate materials of the present invention;

[0048] Figure 8 for Figure 7 A schematic diagram of a connection structure viewed from above;

[0049] Fig. 9 It is a schematic diagram of the cross-sectional connection structure of the slurry storage box in the high-efficiency hydraulic long-distance collection and transportation system for particulate materials of the present invention;

[0050] Fig.10 for Fig. 9 A side view schematic diagram of the connection structure;

[0051] Fig.11 for Fig.10 A schematic diagram of the partially enlarged connection structure at center A;

[0052] Fig.12 It is a schematic diagram of the internal connection structure of the slurry storage box in the high-efficiency hydraulic long-distance collection and transportation system for particulate materials of the present invention;

[0053] Fig.13 It is a schematic diagram of the partial connection structure of the slurry storage box in the high-efficiency hydraulic long-distance collection and transportation system for particulate materials of the present invention;

[0054] Fig.14 for Fig.13 Schematic diagram of the side view connection structure.

[0055] The figures are marked as: 1 treatment cylinder, 2 input pipe, 3 bearing, 4 feed pipe, 5 discharge port, 6 baffle, 7 motor, 8 rotating shaft, 9 first gear, 10 second gear, 11 discharge plate, 12 baffle, 13 dividing plate, 14 rotating rod, 15 stirring rod, 16 liquid level sensor, 17 turbidity sensor, 18 first pipeline, 19 second pipeline, 20 discharge hole, 21 connecting ring, 22 third pipeline, 23 filter cylinder, 24 filter plate, 25 diversion pipe, 26 connecting pipe, 27 fourth pipeline, 28 cleaning pipe, 29 fifth pipeline, 30 discharge pipe. DETAILED DESCRIPTION

[0056] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0057] Figure 1 This is a functional module diagram of the high-efficiency hydraulic remote collection and transportation system for particulate materials of the present invention. Figure 1 As shown, it includes: pulping machine, pulp storage box, water supply valve, delivery pump, regulating valve, turbidity sensor, liquid level sensor, filter press, return valve and control system ( Figure 2 not shown).

[0058] The pulping machine is arranged at the feed inlet, and is used to crush larger particles in the coal slime and mix with clean water to form coal slime slurry. The output end of the pulping machine is communicated with the slurry storage box, and the turbidity sensor and the liquid level sensor are arranged inside the slurry storage box. The slurry storage box input pipeline is communicated with the water replenishment valve, and a one-way valve is arranged in the slurry storage box output pipeline. The slurry storage box output pipeline is sequentially connected with the delivery pump, the regulating valve and the filter press. The filter press is used to separate the coal and water in the coal slime slurry, and the filter press output pipeline is connected with the return valve, and the return valve is connected with the water replenishment valve to form a first loop;

[0059] The present invention recycles the filtered water after over-filtering of the filter press by arranging a first loop formed by a return valve and a water supply valve, thereby improving resource utilization.

[0060] In a preferred embodiment of the present invention, the slurry storage box output pipe is connected to the water replenishment valve to form a second circuit, and a cleaning valve is provided in the second circuit;

[0061] Through the cleaning valve, after the coal slurry is transported, the slurry storage box and pipeline are flushed to avoid pipeline blockage.

[0062] In another preferred embodiment of the present invention, a flow meter is provided in the output pipeline of the slurry storage box, and the flow meter is provided between the regulating valve and the filter press;

[0063] The present application sets a flow meter, and when it is detected that the flow of the coal slurry in the output pipe of the slurry storage box is greater than a preset threshold, the delivery pump is controlled to reduce the power; when the flow is lower than the preset threshold, the delivery pump is controlled to increase the power.

[0064] In a preferred embodiment of the present invention, the control system comprises:

[0065] A data acquisition module, used to acquire the turbidity and liquid level of the coal slime slurry in the slurry storage box, wherein the turbidity is the content of coal slime solids per unit volume;

[0066] The data analysis module is used to mark the turbidity as ZD and the liquid level as YW, and to control the formula Obtain the control value KZ of the coal slurry, where a and b are preset coefficients, and a>b;

[0067] A data judgment module is used to receive the control value KZ, and when the control value KZ is greater than a preset threshold, generate a feed signal; when the control value KZ is equal to the preset threshold, generate a delivery signal; when the control value KZ is less than the preset threshold, generate a water replenishment signal;

[0068] The present invention obtains the turbidity and liquid level of the coal slime slurry in the slurry storage box in real time, and comprehensively judges whether the coal slime slurry meets the standards through the control value, and respectively sets corresponding treatment measures for different states of the coal slime slurry. Through the comprehensive control of the pulping machine, the water supply valve and the one-way valve, it is ensured that the coal slime slurry in the conveying pipeline meets the pipeline transportation standards, and the occurrence of blockage of the conveying system due to material deposition is avoided.

[0069] In a preferred situation of this embodiment, the turbidity is acquired by the turbidity sensor, and the liquid level is acquired by the liquid level sensor.

[0070] In another preferred aspect of this embodiment, the control system further includes a control processing module.

[0071] When the control processing module receives the feed signal, it controls the pulping machine to generate coal slurry and inject it into the slurry storage box;

[0072] When the control processing module receives the delivery signal, it controls the one-way valve to open, and controls the delivery pump to start, so as to output the coal slurry in the slurry storage box;

[0073] When the control processing module receives the water replenishment signal, it controls the water replenishment valve to open and injects clean water into the slurry storage box.

[0074] In a preferred embodiment of the present invention, the volume of the coal slime slurry generated by the pulping machine at one time is less than half of the volume of the slurry storage tank.

[0075] In another preferred embodiment of the present invention, the control processing module generates the water replenishment signal specifically as follows:

[0076] Obtain the current turbidity ZD and liquid level YW of the coal slurry in the slurry storage tank, as well as the bottom area MJ of the slurry storage tank, and use the water replenishment formula Get the amount of clean water X that needs to be replenished, where ZD 0 is the preset standard turbidity;

[0077] The present invention calculates the water replenishment amount by detecting the current turbidity ZD and liquid level YW, as well as the bottom area MJ of the slurry storage box, thereby ensuring that the coal slurry in the slurry storage box meets the turbidity requirements.

[0078] A method for efficiently collecting and conveying particulate materials by hydraulic remote means comprises the following steps:

[0079] Obtain the turbidity and liquid level of the coal slurry in the slurry storage box. The turbidity is obtained by a turbidity sensor, and the liquid level is obtained by a liquid level sensor.

[0080] The turbidity is marked as ZD, the liquid level is marked as YW, and the control formula is Obtain the control value KZ of the coal slurry, where a and b are preset coefficients, and a>b;

[0081] Receive the control value KZ, and when the control value KZ is greater than the preset threshold, generate a material replenishment signal; when the control value KZ is equal to the preset threshold, generate a conveying signal; when the control value KZ is less than the preset threshold, generate a water replenishment signal;

[0082] Receive the feeding signal, control the pulping machine to generate coal slurry and inject it into the slurry storage box;

[0083] Receive the conveying signal, control the one-way valve to open, and control the conveying pump to start, and output the coal slurry in the slurry storage box;

[0084] Receive the water replenishment signal, control the water replenishment valve to open, and inject clean water into the slurry storage box.

[0085] Reference Figure 3-14 , illustrates a specific structural schematic diagram of a slurry storage box in a high-efficiency hydraulic remote collection and transportation system for particulate materials of the present invention. The slurry storage box of the present invention includes a processing barrel 1, wherein an input pipe 2 is provided through the processing barrel 1, and one end of the input pipe 2 extends into the interior of the processing barrel 1.

[0086] At the same time, the input end of the input pipe 2 is connected to the feed pipe 4, and a bearing is provided at the connection between the feed pipe 4 and the input pipe 2, so that the input pipe 2 can rotate normally, and it is particularly noteworthy that the feed pipe 4 is connected to the coal slime output end of the external construction tunnel, which further enables the material to be normally transported to the feed pipe 4, so that the coal slime can enter the input pipe 2.

[0087] A support plate is fixedly connected to the upper end of the processing cylinder 1, wherein the support plate is bent, and a motor 7 is fixedly connected to the lower end of the support plate, and a rotating shaft 8 is fixedly connected to the driving shaft of the motor 7, and a first gear 9 is coaxially fixedly connected to the side wall of the rotating shaft 8, so when the motor 7 is working, the first gear 9 can rotate accordingly, and at the same time, a second gear 10 is coaxially fixedly connected to the side wall of the input pipe 2, and the first gear 9 is meshed with the second gear 10. When the motor 7 is working, the first gear 9 can work, and since the first gear 9 is meshed with the second gear 10, the second gear 10 will rotate accordingly, so that the input pipe 2 can rotate accordingly.

[0088] The input assembly comprises a bearing arranged on the input end of the input pipe, a feed pipe is arranged in the bearing, the feed pipe is connected to an external material source, two discharge ports are arranged on the input pipe, and the two discharge ports are respectively located inside the processing cylinder.

[0089] The dividing assembly comprises a discharge plate fixedly connected to the inner wall of the processing cylinder, a baffle is fixedly connected to the upper end of the discharge plate, and a plurality of dividing plates are fixedly connected to the discharge plate.

[0090] The dividing plates are arranged in a circular array with the input pipe as the center, and the heights of the dividing plates gradually increase as they are away from the input pipe. The discharging plate is provided with a plurality of discharging holes.

[0091] The stirring assembly includes a baffle fixedly connected to the inner wall of the treatment cylinder, the lower end of the input pipe is fixedly connected to a rotating rod, a plurality of stirring rods are arranged in a circular array on the side wall of the rotating rod, and one end of the rotating rod passes through the side wall of the baffle and extends downward.

[0092] The conveying assembly includes a liquid level sensor fixedly connected to the inner wall of the treatment cylinder, a turbidity sensor fixedly connected to the inner wall of the treatment cylinder, a first pipe fixedly connected to the input end of the treatment cylinder, and a second pipe fixedly connected to the output end of the treatment cylinder.

[0093] The filter assembly includes a filter cartridge arranged in the treatment cartridge, the rotating rod is provided with a plurality of discharge holes, the rotating rod is provided with a connecting ring, the input end of the connecting ring is fixedly connected with a third pipe, and one end of the third pipe passes through the side wall of the treatment cartridge and extends to the outside, and a plurality of filter plates are arranged in the filter cartridge.

[0094] The cleaning assembly includes a plurality of shunt tubes fixedly connected to the side wall of the filter cartridge, wherein the plurality of shunt tubes are connected via a plurality of connecting tubes, wherein an input end of one of the shunt tubes is fixedly connected to a fourth pipe, and one end of the fourth pipe passes through the side wall of the treatment cartridge and extends to the outside, and output ends of the plurality of shunt tubes are fixedly connected to a plurality of cleaning tubes, a fifth pipe is fixedly connected to the side wall of the treatment cartridge, and an input end of the filter cartridge is fixedly connected to a plurality of discharge pipes, and one end of the plurality of discharge pipes passes through the side wall of the treatment cartridge and extends to the outside.

[0095] When the input pipe 2 rotates, and with the assistance of the discharge port 5, the material entering the input pipe 2 can be thrown out from the discharge port 5. A discharge plate 11 is fixedly connected to the inner wall of the processing cylinder 1, and a bearing is provided at the connection between the discharge plate 11 and the input pipe 2, so that the input pipe 2 can rotate normally.

[0096] In addition, a plurality of discharge holes are provided on the discharge plate 11, and the discharge holes are rectangular, which can further allow the material to enter the bottom of the discharge plate 11. At the same time, a baffle 12 is fixedly connected to the upper end of the discharge plate 11, and the baffle 12 is in contact with the side wall of the processing tube 1, and a nano-coating is sprayed on the baffle 12, so as to prevent the coal slime from adhering to the processing tube 1. At the same time, a plurality of dividing plates 13 are fixedly connected to the upper end of the discharge plate 11, and the dividing plates 13 do not affect the normal use of the discharge holes, and the height of the dividing plates 13 away from the input pipe 2 gradually increases. When the coal slime is thrown out due to the action of centrifugal force, the coal slime can collide with the dividing plate 13, thereby crushing the coal slime, and further improving the production efficiency of the coal slurry.

[0097] After the coal slime is processed, it will enter the bottom of the discharge plate 11, and then the external water source can be delivered to the first pipe 18 through the first delivery pump, and then the water source will enter the processing cylinder 1. At the same time, when the input pipe 2 rotates, the rotating rod 14 rotates accordingly, so that the stirring rod 15 can rotate accordingly, so that the coal slime can be mixed and stirred to form mud.

[0098] The liquid level sensor 16 and the turbidity sensor 17 detect the mud. At the same time, the liquid level sensor 16 detects the height of the mud level, and the turbidity sensor 17 detects the mixing degree of the mud. It is particularly noteworthy that the liquid level sensor 16 is above the turbidity sensor 17, and after the mud is mixed, the mud will be output from the second pipe 19 with the assistance of the second delivery pump, so that the mud can enter the filter press, and the filter press can separate the mud into mud cake and water source, and the water source can re-enter the treatment cylinder 1 with the assistance of the third delivery pump.

[0099] Furthermore, the treated water source is assisted by the third delivery pump and the third pipeline, so that the water source can enter the connecting ring 21. It is particularly noteworthy that an opening is provided on the connecting ring 21, and a matching opening is provided on the rotating rod 14. At the same time, a sealed bearing is provided at the connection between the connecting ring 21 and the rotating rod 14, so as to avoid water seepage at the connection between the connecting ring 21 and the rotating rod 14. The water source can enter the rotating rod 14 with the assistance of the connecting ring 21, and when the rotating rod 14 rotates, the water source can be thrown out of the rotating rod 14 with the assistance of the discharge hole 20.

[0100] Furthermore, the filter cartridge 23 is arranged inside the treatment cartridge 1, and the filter plate 24 is inside the filter cartridge 23. It is particularly noted that the filter aperture of the filter plate 24 gradually decreases from top to bottom, so that the water source separated by the filter press can be filtered.

[0101] Furthermore, a plurality of shunt pipes 25 are fixedly connected to the side wall of the filter cartridge 23, and the plurality of shunt pipes 25 are arranged in an arc shape, and the plurality of shunt pipes 25 are connected through a connecting pipe 26, and a fourth pipe 27 is fixedly connected to one of the shunt pipes 25, and the fourth pipe 27 is connected to an external water source. When the external water source is pumped into the fourth pipe 27, with the assistance of the connecting pipe 26, the water source can enter the shunt pipe 25. At the same time, since the shunt pipe 25 is connected to the cleaning pipe 28, the water source can enter the cleaning pipe 28, and further, the water source can be sprayed out of the cleaning pipe 28. At the same time, it is particularly noted that the cleaning pipe 28 is discharged in a ring shape, and the cleaning pipe 28 is above the filter plate 24. It is particularly noted that when the rotating rod 14 rotates, the filter plate 24 rotates accordingly, so that the cleaning pipe 28 can clean the filter plate 24.

[0102] At the same time, the drainage end of the treatment cylinder 1 is fixedly connected to the fifth pipe 29, and the fifth pipe 29 can pump the treated water source into the first pipe 18, so that the water source can be fully utilized. It is particularly noteworthy that a plurality of discharge pipes 30 are fixedly connected to the side wall of the filter cylinder 23, and the plurality of discharge pipes 30 can discharge impurities on the filter plate 24. It is particularly noteworthy that a water spray hole is provided on the cleaning pipe 28, and the water spray hole is inclined, which can further make the water source tilted and sprayed, so that the impurities on the filter plate 24 can be cleaned. At the same time, it is particularly noteworthy that valves are provided on the first pipe 18, the second pipe 19, the third pipe 22, the fourth pipe 27 and the fifth pipe 29, so that the impurities on the filter plate 24 can be cleaned.

[0103] A working method of a slurry storage box in a high-efficiency hydraulic remote collection and transportation system for granular materials:

[0104] 1) First, the coal slime is input into the input pipe 2 from the feed pipe 4, and at the same time, the staff starts the motor 7 through the controller. When the motor 7 is working, the coal slime can be thrown out from the discharge port on the input pipe 2, and then the material will be divided by the dividing plate 13. Under the influence of gravity, the material will then enter the bottom of the discharge plate 11.

[0105] 2) The water source is transported to the treatment cylinder 1 through the first pipe 18. When the input pipe 2 rotates, the stirring rod 15 can be rotated, and the turbidity sensor 17 can detect the mixing degree of the coal slime and the water source.

[0106] 3) With the assistance of the external first delivery pump and the second pipeline 19, the material in the treatment cylinder can be input into the filter press, and the filter press can separate the coal slime and water. The water source can be input into the third pipeline 22 with the assistance of the second delivery pump, and then the water source is discharged through the discharge hole 20.

[0107] 4) When the water source contacts the filter plate 24, the water source can be filtered, and the filtered water source can enter the first pipeline 18 with the assistance of the fifth pipeline 29 and the third delivery pump;

[0108] 5) The external water source can be delivered to the fourth pipe 27 through the fourth delivery pump. With the assistance of the diversion pipe 25 and the cleaning pipe 28, the filter plate 24 can be cleaned. At the same time, with the assistance of the discharge pipe 30, the impurities on the filter plate 24 can be discharged.

[0109] In the present invention, the controller starts the motor 7. When the motor 7 is working, the shaft 8 can be rotated. When the shaft 8 rotates, the first gear 9 can be rotated accordingly. At the same time, since the first gear 9 is meshed with the second gear 10, the input pipe 2 can be rotated accordingly.

[0110] Since a bearing is provided between the input pipe 2 and the feed pipe 4, the input pipe 2 can rotate normally, so that the coal slime can enter the input pipe 2. Under the action of centrifugal force, the coal slime can be thrown out from the discharge port 5. When the coal slime is thrown out, the coal slime can contact with the dividing plate 13. At the same time, with the assistance of the discharge plate, the coal slime can be crushed, and further the coal slime can be made to fall on the baffle 6. At the same time, the external water source can be transported to the processing cylinder 1 through the first pipe 18. When the input pipe 2 rotates, the rotating rod 14 can be rotated.

[0111] When the rotating rod 14 rotates, the stirring rod 15 can rotate accordingly, and the liquid level sensor 16 can prevent the occurrence of excessive water filling. At the same time, the turbidity sensor 17 can detect the mixing of coal slime and water flow. When the mud is mixed, with the assistance of the second pipe 19, the mud can be transported to the filter press, and the filter press can separate the mud into mud cake and water. At the same time, the water can enter the connecting ring 21 through the third pipe 22.

[0112] With the assistance of the sealed bearing, water can enter the rotating rod 14. As the rotating rod 14 rotates, the water can pass through the filter plate 24 with the assistance of the discharge hole 20, so that the water can be filtered. After that, the treated water can be re-transported to the first pipe 18 with the assistance of the fifth pipe, so that the water can be reused.

[0113] At the same time, the staff can pump the external water source into the fourth pipe 27, so that the water source can enter the diversion pipe 25, so that the cleaning pipe 28 can spray out the water source, and the nozzle on the cleaning pipe 28 is inclined, so that the impurities on the filter plate 24 can be cleaned, which further facilitates the cleaning work of the staff and indirectly improves the work efficiency of the staff.

[0114] Technical effects and advantages of the present invention:

[0115] In the device, the controller starts the motor. When the motor is working, the shaft can rotate, so that the input pipe can rotate accordingly, so that the coal slime can enter the input pipe. Under the action of centrifugal force, the coal slime can be thrown out from the discharge port. At the same time, with the assistance of the discharge plate, the coal slime can be crushed. At the same time, the external water source can be transported to the processing cylinder through the first pipeline. When the input pipe rotates, the rotating rod can rotate, and the stirring rod can be further rotated accordingly, so that the coal slime can be fully crushed and stirred, so that the slurry formation effect is better. At the same time, a motor drive is used to further save energy and indirectly improve the resource utilization rate of the device.

[0116] The liquid level sensor can prevent the occurrence of excessive water filling, and the turbidity sensor can detect the mixing of coal slime and water flow. After the mud is mixed, it can be transported to the filter press with the assistance of the second pipe. The filter press can separate the mud into mud cake and water, so that the coal slime can be processed. At the same time, during the processing, the coal slime will not fall to the outside and is in a closed environment, thereby avoiding the leakage of dust, further avoiding damage to the device, and indirectly extending the service life of the device.

[0117] The separated water source can pass through the filter plate, so that the water source can be filtered and processed. After that, the processed water source can be re-transported to the first pipeline with the assistance of the fifth pipeline, so that the water source can be reused, thereby improving the utilization rate of the water source, saving water, and further avoiding the waste of water.

[0118] The high-efficiency hydraulic remote collection and transportation system and method of particulate materials of the present invention obtains the turbidity and liquid level of the coal slurry in the slurry storage box in real time, and comprehensively judges whether the coal slurry meets the standard through the control value, and respectively sets corresponding treatment measures for different states of the coal slurry. Through the comprehensive control of the pulping machine, the water replenishment valve and the one-way valve, it is ensured that the coal slurry in the conveying pipeline meets the pipeline transportation standard, and the occurrence of the transportation system blockage caused by material deposition is avoided. After the coal slurry is transported, the slurry storage box and the pipeline are flushed through the cleaning valve to avoid the occurrence of pipeline blockage.

[0119] The present invention recycles the filtered water after over-filtering of the filter press by arranging a first loop formed by a return valve and a water supply valve, thereby improving resource utilization.

[0120] The preferred embodiments of the present invention are described in detail above, but the contents described are only preferred embodiments of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of application of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A high-efficiency hydraulic long-distance collection and transportation system for particulate materials, characterized in that: include: Pulping machine, pulp storage box, water supply valve, delivery pump, regulating valve, turbidity sensor, liquid level sensor, filter press, return valve and control system; The pulping machine is arranged at the feed inlet, and is used to crush larger particles in the coal slime and mix with clean water to form coal slime slurry. The output end of the pulping machine is communicated with the slurry storage box, and the turbidity sensor and the liquid level sensor are arranged inside the slurry storage box. The slurry storage box input pipeline is communicated with the water replenishment valve, and a one-way valve is arranged in the slurry storage box output pipeline. The slurry storage box output pipeline is sequentially connected with the delivery pump, the regulating valve and the filter press. The filter press is used to separate the coal and water in the coal slime slurry, and the filter press output pipeline is connected with the return valve, and the return valve is connected with the water replenishment valve to form a first loop; The control system comprises: A data acquisition module, used to acquire the turbidity and liquid level of the coal slime slurry in the slurry storage box, wherein the turbidity is the content of coal slime solids per unit volume; The data analysis module is used to mark the turbidity as ZD and the liquid level as YW, and to control the formula Obtain the control value KZ of the coal slurry, where a and b are preset coefficients, and a>b; A data judgment module is used to receive the control value KZ, and when the control value KZ is greater than a preset threshold, generate a feed signal; when the control value KZ is equal to the preset threshold, generate a delivery signal; when the control value KZ is less than the preset threshold, generate a water replenishment signal; The control system further includes a control processing module, and the control processing module generates a water replenishment signal specifically as follows: Obtain the current turbidity ZD and liquid level YW of the coal slurry in the slurry storage tank, as well as the bottom area MJ of the slurry storage tank, and use the water replenishment formula The amount of clean water X that needs to be replenished is obtained, where ZD0 is the preset standard turbidity.

2. A high-efficiency hydraulic long-distance collection and transportation system for particulate materials according to claim 1, characterized in that: The slurry storage box output pipeline is connected with the water replenishment valve to form a second loop, and a cleaning valve is arranged in the second loop.

3. The high-efficiency hydraulic long-distance collection and transportation system for particulate materials according to claim 1 is characterized in that: A flow meter is arranged in the output pipeline of the slurry storage box, and the flow meter is arranged between the regulating valve and the filter press.

4. The high-efficiency hydraulic long-distance collection and transportation system for particulate materials according to claim 1 is characterized in that: The turbidity is acquired by the turbidity sensor, and the liquid level is acquired by the liquid level sensor.

5. The high-efficiency hydraulic long-distance collection and transportation system for particulate materials according to claim 1 is characterized in that: When the control processing module receives the feed signal, it controls the pulping machine to generate coal slurry and inject it into the slurry storage box; When the control processing module receives the delivery signal, it controls the one-way valve to open, and controls the delivery pump to start, so as to output the coal slurry in the slurry storage box; When the control processing module receives the water replenishment signal, it controls the water replenishment valve to open and injects clean water into the slurry storage box.

6. The high-efficiency hydraulic long-distance collection and transportation system for particulate materials according to claim 1 is characterized in that: The volume of the coal slime slurry generated by the pulping machine at one time is less than half of the volume of the slurry storage box.

Citation Information

Patent Citations

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