A device for dismantling waste soft-pack power batteries
Through the automated power battery disassembly device, efficient disassembly of waste soft-pack power batteries is achieved using components such as a rotating platform and mechanical claws, solving the problems of low disassembly efficiency and electrolyte contamination, and achieving fast, accurate disassembly and a clean working environment.
Patent Information
- Application Number
- CN202211171398.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-26
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2042-09-26
AI Technical Summary
In the prior art, the efficiency of disassembling used soft-pack power batteries is low. Manual disassembly of the battery casing is inefficient, and the electrolyte flows out and pollutes the working environment.
It adopts a power battery accommodating device, a disassembly position adjusting device and an electrolyte discharge device, and realizes automated disassembly and electrolyte discharge through components such as a rotating platform, mechanical claws and a drive motor, thereby improving disassembly efficiency and reducing pollution.
It achieves efficient disassembly of waste soft-pack power batteries, reduces electrolyte contamination to operators, and improves disassembly speed and accuracy.
Smart Images

Figure CN115430687B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery disassembly, and in particular to a device for disassembling waste soft-pack power batteries. Background Art
[0002] The power battery is the power source of electric vehicles, and the entire battery module is composed of multiple soft-pack batteries.
[0003] In the prior art, for example, Chinese patent number CN106207299B, titled "A Disassembly and Crushing Device for Used Soft-Packed Power Batteries," includes disassembly equipment and crushing equipment. The disassembly equipment is located at the front end of the entire device, and the relative positions of the components of the disassembly equipment are all higher than those of the crushing equipment. The disassembly equipment further includes a conveying platform, an alkaline solution spraying device, a grabber, a shell crusher, and a waste liquid outlet. The crushing equipment further includes a battery pack lower outlet, a battery pack upper outlet, a crushing bin, a temporary bin for crushed materials, and a crushed material storage bin. This device can solve the recycling and processing challenges of used soft-packed power batteries, reduce the harm of used soft-packed power batteries to the ecological environment, and improve resource recovery and utilization rates.
[0004] However, in the prior art, the battery casing is manually disassembled and the battery cell is then removed. This manual method is inefficient and slows down the speed of power battery insertion. In addition, when the soft-pack battery is disassembled, the electrolyte inside the soft-pack battery flows out. Since the flowing electrolyte is directly mixed together, it is easy to contaminate the operator's working environment. Summary of the Invention
[0005] The object of the present invention is to provide a device for disassembling used soft-pack power batteries to solve the problem of manually disassembling the battery casing and then removing the battery cell proposed in the above-mentioned background technology. The manual method is inefficient and will slow down the speed of power battery insertion. In addition, when the soft-pack battery is disassembled, the electrolyte inside the soft-pack battery flows out. Since the flowing electrolyte is directly mixed together, it is easy to contaminate the operator's working environment.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a device for disassembling used soft-pack power batteries, comprising a power battery container, one side of which is movably connected to an electrolyte discharge device, and both sides of the power battery container are provided with a disassembly position adjustment device, one end of which is movably connected to a component extraction device. The disassembly position adjustment device can control the approximate position of the component extraction device, thereby disassembling different power batteries in the power battery container;
[0007] The cam is fixedly mounted on the support frame, and the cam is fixedly mounted on the support frame, and the cam is fixedly mounted on the support frame, and the cam is fixedly mounted on the support frame, and the cam is fixedly mounted on the support frame, and the cam is fixedly mounted on the support frame, and the cam is fixedly mounted on the support frame, and the cam is fixedly mounted on the support frame,
[0008] The upper surface of the limit base is provided with a accommodating cavity, and the inner wall of the accommodating cavity is provided with a tooth groove. An extended side plate is fixedly installed on one side of the limit base, and a reinforcement bracket is fixedly installed between the extended side plate and the limit base. A gasket is fixedly installed on the upper surface of the limit base, and the gasket is located on one side of the accommodating cavity. The bottom of the built-in rubber pad overlaps the upper surface of the gasket and the extended side plate. A through hole is provided inside the limit base, and the accommodating cavity can limit the rotating platform, and the tooth groove on the inner wall of the accommodating cavity can be used in conjunction with the electric turntable, so that the rotating platform can both rotate and move on the limit base, thereby expanding the adjustable range of the position.
[0009] Preferably, the power battery accommodating device includes a disassembly tank, a drive motor is fixedly installed on one side of the disassembly tank, a control box is fixedly installed at the junction of the drive motor and the disassembly tank, one end of the drive motor is movably connected to a telescopic rod, and the other end of the telescopic rod is fixedly installed with a movable push plate, and the drive motor pushes the movable push plate to move through the telescopic rod, thereby completing the clamping and fixation of the power battery when disassembling the battery.
[0010] Preferably, a docking block is fixedly installed on one side of the movable push plate, a drainage groove is provided at the bottom of the disassembly tank, one end of the drainage groove is fixedly connected to the inside of the disassembly tank, and a partition panel is fixedly installed at the junction of the disassembly tank and the drainage groove, and a discharge port is provided inside the partition panel. During the movement of the movable push plate, the electrolyte in the disassembly tank is pushed to flow, so that the electrolyte flows along the direction of the drainage groove to the discharge port for discharge, thereby reducing the influence of the electrolyte on battery disassembly.
[0011] Preferably, the electrolyte discharge device includes a support frame, a conveyor belt is movably installed on the top of the support frame, a penetration hole is opened inside the conveyor belt, a main discharge pipe is fixedly installed on the bottom of the support frame, and a receiving tank is fixedly connected to the top of the main discharge pipe. In the process of conveying parts, some electrolyte remaining on the surface of the parts can flow into the main discharge pipe through the receiving tank under the action of gravity, thereby reducing pollution to the working environment of the operator.
[0012] Preferably, one end of the main discharge pipe is movably connected to a water pump, and one side of the water pump is movably connected to a transfer pipe. There are two transfer pipes in total, and one of the two transfer pipes is fixedly connected to the main discharge pipe. The electrolyte in the disassembly pool is discharged through the transfer pipe, and the presence of the water pump can serve as a backup power source, thereby speeding up the discharge speed of the electrolyte.
[0013] Preferably, one end of the two transfer pipes is fixedly connected to the inside of the disassembly tank, and the transfer pipes pass through the through holes, thereby improving the fixing effect of the transfer pipes and reducing the possibility of loose pipes.
[0014] Preferably, the parts extraction device includes an electric slider, a mechanical claw is movably installed at the bottom of the electric slider, the top of the mechanical claw is fixedly connected to a transmission rope, the other end of the transmission rope is fixedly connected to a collecting roller, and a containing box is fixedly connected to the outer wall of the collecting roller. The position of the mechanical claw is controlled by the transmission rope, and the existence of the transmission rope allows the mechanical claw to be rotated to any angle for operation.
[0015] Preferably, the accommodating box is fixedly mounted on the lower surface of the carrying arm, and the electric slider is sleeved on the outer wall of the carrying arm. The electric slider can move along the direction of the carrying arm to disassemble batteries in different positions or different parts of the battery.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. In the present invention, the disassembly position adjustment device changes the position and direction of the support column and the carrying arm by rotating the rotating platform. At the same time, the parts extraction device is installed on the carrying arm through an electric slider, and the mechanical claw is connected to the collection roller through a transmission rope. Therefore, the carrying arm can drive the mechanical claw to move on the disassembly pool, and the mechanical claw can rotate 360 degrees through the rope. It can replace the traditional manual method to complete the disassembly of the power battery, thereby achieving the purpose of improving the disassembly efficiency. In addition, the specific disassembly position can also be manually determined to ensure the accuracy of the disassembly position.
[0018] 2. In the present invention, a driving motor and a telescopic rod are used to move the movable push plate in the disassembly tank, which can not only clamp and fix the battery when disassembling the battery, but also push the electrolyte to move by moving the movable push plate when cleaning the electrolyte in the disassembly tank later, so that the electrolyte flows into the discharge port along the direction of the drainage groove, and then flows away from the main discharge pipe through the transfer pipe, thereby reducing the impact of the electrolyte on battery disassembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic structural diagram of a device for dismantling waste soft-pack power batteries according to the present invention;
[0020] Figure 2 This is a partial structural diagram of a power battery receiving device and an electrolyte discharge device of a waste soft-pack power battery disassembly device of the present invention;
[0021] Figure 3 This is a schematic diagram of the connection structure between a disassembly cell and an electrolyte discharge device of a waste soft-pack power battery disassembly device of the present invention;
[0022] Figure 4 For the present invention Figure 3 A schematic diagram of the structure of part A;
[0023] Figure 5 This is a schematic diagram of the connection structure of a disassembly position adjustment device and a parts extraction device of a waste soft-pack power battery disassembly device of the present invention;
[0024] Figure 6 This is a schematic diagram of the bottom structure of the disassembly position adjustment device and the structure of some parts extraction device of a waste soft-pack power battery disassembly device of the present invention;
[0025] Figure 7 This is a cross-sectional view of the limiting base structure of a waste soft-pack power battery disassembly device of the present invention.
[0026] In the picture:
[0027] 1. Power battery container; 2. Disassembly position adjustment device; 3. Electrolyte discharge device; 4. Parts extraction device; 11. Disassembly tank; 12. Drive motor; 13. Control box; 14. Telescopic rod; 15. Movable push plate; 16. Docking block; 17. Drainage trough; 18. Partition panel; 19. Discharge port; 21. Limit base; 22. Rotating platform; 23. Support column; 24. Carrying arm; 25. Electric wheel; 26. Built-in rubber pad; 27. Positioning platform ; 28. Electric turntable; 29. Extended support rod; 210. Lifting rope; 211. Accommodating cavity; 212. Extended side panel; 213. Reinforcement bracket; 214. Gasket; 215. Through hole; 216. Tooth groove; 31. Support frame; 32. Conveyor belt; 33. Infiltration hole; 34. Transfer pipe; 35. Water pump; 36. Main discharge pipe; 37. Receiving tank; 41. Electric slider; 42. Mechanical claw; 43. Transmission rope; 44. Accommodating box; 45. Collection roller. DETAILED DESCRIPTION
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0029] Example 1
[0030] Reference Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 As shown: A waste soft-pack power battery disassembly device, including a power battery accommodating device 1, one side of the power battery accommodating device 1 is movably connected to an electrolyte discharge device 3, both sides of the power battery accommodating device 1 are provided with a splitting position adjustment device 2, one end of the splitting position adjustment device 2 is movably connected to a parts extraction device 4, the power battery accommodating device 1 includes a disassembly pool 11, one side of the disassembly pool 11 is fixedly installed with a driving motor 12, the junction of the driving motor 12 and the disassembly pool 11 is fixedly installed with a control box 13, one end of the driving motor 12 is movably connected with a telescopic rod 14, the other end of the telescopic rod 14 is fixedly installed with a movable push plate 15, one side of the movable push plate 15 is fixedly installed with a docking block 16, a drainage groove 17 is provided at the bottom of the disassembly pool 11, one end of the drainage groove 17 is fixedly connected to the inside of the disassembly pool 11, and a partition panel 18 is fixedly installed at the junction of the disassembly pool 11 and the drainage groove 17, and a discharge port 19 is provided inside the partition panel 18.
[0031] In this embodiment, the power battery accommodating device 1 is used to store power batteries that need to be disassembled, and the disassembly part adjusting device 2 can drive the parts extraction device 4 to move, so as to operate different power batteries or different parts of the power batteries. During the operation, the electrolyte discharge device 3 will extract the residual electrolyte in each device to reduce the impact on the operating environment. Before use, the power battery is first placed directly into the disassembly tank 11, and then the drive motor 12 is started to push the telescopic rod 14 to move. At this time, the movable push plate 15 will synchronously push the power battery to move until the power battery is pushed to the disassembly tank. 11, thereby completing the preliminary clamping and fixation of the power battery. Under normal circumstances, this movable push plate 15 will be embedded in the disassembly tank 11 through the docking block 16 on one side to avoid affecting the placement and removal of the power battery. After completing the disassembly of the power battery, the drive motor 12 can also push the movable push plate 15 to move in the disassembly tank 11 through the telescopic rod 14. The movement of the movable push plate 15 can drive the electrolyte to flow along the drainage groove 17 to the partition panel 18, and flow out of the disassembly tank 11 at the discharge port 19 into the electrolyte discharge device 3, so as to reduce the impact of the electrolyte on battery disassembly.
[0032] Example 2
[0033] according to Figure 5 、 Figure 6 、 Figure 7 As shown, the split position adjustment device 2 includes a limiting base 21, the top of the limiting base 21 is movably connected to a rotating platform 22, one end of the rotating platform 22 is fixedly connected to a support column 23, the top of the support column 23 is fixedly connected to a carrying arm 24, the other end of the rotating platform 22 is movably installed with an electric turntable 25, the bottom of the rotating platform 22 is movably installed with a built-in rubber pad 26, a positioning platform 27 is provided at the junction of the carrying arm 24 and the rotating platform 22, an electric turntable 28 is movably installed inside the positioning platform 27, the bottom of the support column 23 is fixedly connected to the top of the electric turntable 28, the top of the support column 23 is fixedly installed with an extension rod 29, and the extension rod 2 9 is fixedly connected to the outer wall of the lifting rope 210, and the other end of the lifting rope 210 is fixedly connected to the other end of the carrying arm 24. A accommodating cavity 211 is provided on the upper surface of the limiting base 21, and a tooth groove 216 is provided on the inner wall of the accommodating cavity 211. An extended side plate 212 is fixedly installed on one side of the limiting base 21, and a reinforcement bracket 213 is fixedly installed between the extended side plate 212 and the limiting base 21. A gasket 214 is fixedly installed on the upper surface of the limiting base 21, and the gasket 214 is located on one side of the accommodating cavity 211. The bottom of the built-in rubber pad 26 is overlapped on the upper surface of the gasket 214 and the extended side plate 212, and a through hole 215 is provided inside the limiting base 21.
[0034] In this embodiment, the height of the support column 23 and the height of the carrying arm 24 are fixed. The support column 23 fully reinforces the carrying arm 24 through the extension support rod 29 and the hanging rope 210 at the top, and its bottom is installed on the electric turntable 28. This electric turntable 28 is fixed in the positioning platform 27, so that the support column 23 itself can rotate 360 degrees, thereby directly adjusting the direction of the carrying arm 24, and the disassembled battery components can be placed on the electrolyte discharge device 3 for transportation. The positioning platform 27 is installed on one end of the rotating platform 22, and the other end of the rotating platform 22 is connected to the accommodating cavity 211 in the limiting base 21 through the electric turntable 25. The rotating platform 22 can rotate with the electric turntable 25 as the center of the circle, so that the positioning platform The position of the platform 27 is changed to facilitate the operation of the power battery on the side of the disassembly pool 11 close to the limit base 21. The rotating platform 22 is overlapped on the gasket 214 and the extended side plate 212 through the built-in rubber pad 26 on the lower surface to ensure the stability of the rotating platform 22. The extended side plate 212 improves its own structural strength through the reinforced bracket 213 to withstand the weight after the rotating platform 22 is fully rotated to the extended side plate 212. In the process of rotation of the rotating platform 22, the electric turntable 25 can also operate synchronously. The presence of the tooth groove 216 provides the electric turntable 25 with a sufficient friction coefficient, so that the entire rotating platform 22 can be directly moved laterally along the direction of the accommodating cavity 211, thereby directly changing the position of the support column 23.
[0035] Example 3
[0036] according to Figure 2 、 Figure 3 As shown, the electrolyte discharge device 3 includes a support frame 31, a conveyor belt 32 is movably installed on the top of the support frame 31, and a penetration hole 33 is opened inside the conveyor belt 32, and a main discharge pipe 36 is fixedly installed on the bottom of the support frame 31, and the top of the main discharge pipe 36 is fixedly connected to a receiving tank 37, one end of the main discharge pipe 36 is movably connected to a water pump 35, and one side of the water pump 35 is movably connected to a transfer pipe 34, and there are two transfer pipes 34, one of which is fixedly connected to the main discharge pipe 36, and one end of the transfer pipe 34 is fixedly connected to the inside of the disassembly tank 11, and the transfer pipe 34 passes through the through hole 215.
[0037] In this embodiment, the conveyor belt 32 on the support frame 31 is used to convey various battery components extracted by the component extraction device 4. After the battery is disassembled, the electrolyte discharged from the disassembly pool 11 will enter the main discharge pipe 36 along the transfer pipe 34, and the presence of the water pump 35 can serve as a backup power source, thereby speeding up the discharge speed of the electrolyte. The transfer pipe 34 is fixed in position by the limiting base 21, the main discharge pipe 36 is located below the support frame 31, and the conveyor belt 32 is located directly above the support frame 31. Therefore, when the disassembled components are placed on the conveyor belt 32, some electrolyte remaining on the surface of the components can flow into the main discharge pipe 36 through the receiving pool 37 under the action of gravity, reducing pollution to the operator's working environment.
[0038] Example 4
[0039] according to Figure 5 、 Figure 6 As shown, the parts extraction device 4 includes an electric slider 41, a mechanical claw 42 is movably installed at the bottom of the electric slider 41, a transmission rope 43 is fixedly connected to the top of the mechanical claw 42, the other end of the transmission rope 43 is fixedly connected to a collecting roller 45, and a accommodating box 44 is fixedly connected to the outer wall of the collecting roller 45. The accommodating box 44 is fixedly installed on the lower surface of the carrying arm 24, and the electric slider 41 is sleeved on the outer wall of the carrying arm 24.
[0040] In this embodiment, the electric slider 41 can be directly operated on the carrying arm 24 to accurately control the extraction position of the mechanical claw 42. When the battery cell needs to be extracted, the collection roller 45 releases the transmission rope 43 by rotating, so that the mechanical claw 42 separates from the bottom of the electric slider 41 and enters the disassembly pool 11 to grab or disassemble the power battery. Then the support column 23 is driven by the electric turntable 28 to rotate, and is driven by the rotating platform 22 to move to the conveyor belt 32 to transfer parts. After the parts are transferred, the collection roller 45 starts to reverse, thereby recovering the transmission rope 43 into the containing box 44, in preparation for the next release of the mechanical claw 42.
[0041] The usage and working principle of this device: Before use, first put the power battery directly into the disassembly tank 11, then start the drive motor 12 to push the telescopic rod 14 to move, and at this time the movable push plate 15 will synchronously push the power battery to move until the power battery is pushed to the side wall of the disassembly tank 11, thereby completing the preliminary clamping and fixation of the power battery, and then the collecting roller 45 releases the transmission rope 43 by rotating, so that the mechanical claw 42 separates from the bottom of the electric slider 41 and enters the disassembly tank 11 to grab or disassemble the power battery. After the operation is completed, the support column 23 is driven by the electric turntable 28 to rotate, and the rotating platform 22 will also rotate with the electric turntable 25 as the center of the circle. At the same time, the electric turntable 25 will also start to rotate synchronously, and the tooth groove 216 is used to make the electric turntable 25 move horizontally along the direction of the accommodating cavity 211 Move, so that the mechanical claw 42 moves to the conveyor belt 32 and places the parts on the conveyor belt 32 for transmission, and then the collecting roller 45 starts to reverse, so as to recycle the transmission rope 43 into the containing box 44, so as to prepare for the next release of the mechanical claw 42, and the rotating platform 22 will also be reset to perform secondary processing on the power battery. After processing the power battery, the drive motor 12 pushes the movable push plate 15 to move in the disassembly tank 11 through the telescopic rod 14. The movement of the movable push plate 15 can drive the electrolyte to flow along the drainage groove 17 to the partition panel 18, and flow out of the disassembly tank 11 from the discharge port 19 into the transfer pipe 34, and finally enter the main discharge pipe 36 for centralized discharge. Some electrolyte remaining on the surface of the parts can flow into the main discharge pipe 36 through the receiving pool 37 from the infiltration hole 33 under the action of gravity.
[0042] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A device for dismantling waste soft-pack power batteries, characterized by: The invention comprises a power battery accommodating device (1), wherein one side of the power battery accommodating device (1) is movably connected to an electrolyte discharge device (3), both sides of the power battery accommodating device (1) are provided with a split position adjusting device (2), and one end of the split position adjusting device (2) is movably connected to a component extraction device (4); The power battery storage device (1) includes a disassembly tank (11), a drive motor (12) is fixedly installed on one side of the disassembly tank (11), a control box (13) is fixedly installed at the junction of the drive motor (12) and the disassembly tank (11), one end of the drive motor (12) is movably connected to a telescopic rod (14), and the other end of the telescopic rod (14) is fixedly installed with a movable push plate (15); The splitting position adjustment device (2) comprises a limiting base (21), the top of the limiting base (21) is movably connected to a rotating platform (22), one end of the rotating platform (22) is fixedly connected to a support column (23), and the top of the support column (23) is fixedly connected to a bearing arm (24); The electrolyte discharge device (3) comprises a support frame (31), a conveyor belt (32) is movably mounted on the top of the support frame (31), a permeation hole (33) is provided inside the conveyor belt (32), a main discharge pipe (36) is fixedly mounted on the bottom of the support frame (31), and a receiving tank (37) is fixedly connected to the top of the main discharge pipe (36); The component extraction device (4) comprises an electric slider (41), a mechanical claw (42) is movably mounted on the bottom of the electric slider (41), and a transmission rope (43) is fixedly connected to the top of the mechanical claw (42); The other end of the rotating platform (22) is movably mounted with an electric wheel (25), the bottom of the rotating platform (22) is movably mounted with a built-in rubber pad (26), a positioning platform (27) is provided at the junction of the carrying arm (24) and the rotating platform (22), an electric turntable (28) is movably mounted inside the positioning platform (27), the bottom of the support column (23) is fixedly connected to the top of the electric turntable (28), an extension rod (29) is fixedly mounted on the top of the support column (23), a suspension rope (210) is fixedly connected to the outer wall of the extension rod (29), and the other end of the suspension rope (210) is fixedly mounted on the outer wall of the extension rod (29). The movable push plate (15) is connected to the other end of the carrying arm (24), and a docking block (16) is fixedly installed on one side of the movable push plate (15). A drainage groove (17) is provided at the bottom of the disassembly pool (11), and one end of the drainage groove (17) is fixedly connected to the inside of the disassembly pool (11). A partition panel (18) is fixedly installed at the intersection of the disassembly pool (11) and the drainage groove (17), and a discharge port (19) is provided inside the partition panel (18). A receiving cavity (211) is provided on the upper surface of the limiting base (21), and a tooth groove (216) is provided on the inner wall of the receiving cavity (211). An extension side plate (212) is fixedly installed on one side, and a reinforcement bracket (213) is fixedly installed between the extension side plate (212) and the limiting base (21). One end of the main discharge pipe (36) is movably connected to a water pump (35), and one side of the water pump (35) is movably connected to a transfer pipe (34). There are two transfer pipes (34) in total, and one of the two transfer pipes (34) is fixedly connected to the main discharge pipe (36). A gasket (214) is fixedly installed on the upper surface of the limiting base (21), and the gasket (214) is located on one side of the accommodating cavity (211). The built-in rubber The bottom of the pad (26) is overlapped on the upper surface of the gasket (214) and the extended side plate (212); a through hole (215) is opened inside the limiting base (21); one end of the two transfer pipes (34) is fixedly connected to the inside of the disassembly tank (11); the transfer pipes (34) pass through the through hole (215); the other end of the transmission rope (43) is fixedly connected to the collection roller (45); the outer wall of the collection roller (45) is fixedly connected to the accommodating box (44); the accommodating box (44) is fixedly installed on the lower surface of the carrying arm (24); and the electric slider (41) is sleeved on the outer wall of the carrying arm (24).