A jacketed wire processing apparatus

Abstract

The application relates to the field of sheathed wires, in particular to a sheathed wire processing equipment, which comprises a feeding assembly, a processing assembly, a gluing assembly and a conveying mechanism, clamping grooves for mounting sheathed wires are arranged on the feeding assembly, the processing assembly, the gluing assembly and the conveying mechanism, the width of the clamping grooves is equal to the width of the sheathed wires, the feeding assembly comprises a flattening mechanism, the flattening mechanism comprises a material loading plate and a compression roller, the first clamping groove is arranged on the material loading plate, and the compression roller is rotationally arranged and abuts against the end face of the first clamping groove arranged on the material loading plate; the flattening mechanism is arranged in the feeding assembly, the states of the sheathed wires in the first clamping groove are consistent, the width of the clamping groove on each tooling position is equal to the width of the sheathed wires, the consistency of the sheathed wires during processing and conveying is ensured, and the processing consistency of the equipment for the sheathed wires is improved.

Description

Technical Field

[0001] This application relates to the field of sheathed wires, and in particular to a processing device for sheathed wires. Background Technology

[0002] With the increasing electrification of residential areas, household power distribution systems are characterized by diverse electrical appliances, dispersed locations, and numerous connection points. Problems such as poor contact, external damage, and insulation failure in the lines can lead to power outages, affecting the normal operation of electrical equipment; in severe cases, they can cause series arcing faults, triggering electrical fires and other safety accidents. Arcing faults are one of the most common types of faults in power distribution networks, usually caused by aging insulation and faulty connections. Failure to detect and eliminate these faults in a timely manner can result in catastrophic consequences such as fires. Therefore, strict factory inspection of cables and wires is necessary. Before inspection, the sample sheathed wire must be cut to remove the insulation layer between the wires inside the sheath, and insulating tape must be wrapped around the cut. Finally, the sample sheathed wire is connected to the detection circuit for arc detection.

[0003] Currently, the processing of the sample sheathing wires is carried out separately, resulting in large differences between samples and affecting the accuracy of the test results. Summary of the Invention

[0004] To address the issue of poor consistency in the processing of sample sheathing wires, this application provides a processing device for sheathing wires.

[0005] The processing equipment for sheathed wires provided in this application adopts the following technical solution:

[0006] A processing device for sheathed wire includes a feeding component, a processing component, a gluing component, and a conveying mechanism. The feeding component, processing component, gluing component, and conveying mechanism are all provided with clamping grooves for mounting sheathed wires. The width of the clamping grooves is equal to the width of the sheathed wires. The feeding component includes a flattening mechanism, which includes a material carrier plate and a pressure roller. A first clamping groove is formed on the material carrier plate, and the pressure roller abuts against the end face of the material carrier plate with the first clamping groove.

[0007] By adopting the above technical solution, a flattening mechanism is set in the feeding assembly, and the sheathing wire is pressed into the first clamping groove by the pressure roller, thereby ensuring that each sheathing wire is in the same state in the first clamping groove before processing. The processing assembly, gluing assembly and conveying mechanism are all equipped with clamping grooves with the same width as the sheathing wire, so that the sheathing wire is in the same state as when it is in the first clamping groove during the conveying, processing and gluing process, thereby improving the processing consistency of the sheathing wire.

[0008] Further preferably, the feeding assembly also includes a feeding hopper, a material carrier plate is located at the outlet of the feeding hopper, and a first clamping groove is directly opposite to and parallel to the outlet of the feeding hopper.

[0009] By adopting the above technical solution, the sheathed wire in the feeding hopper falls into the first clamping groove on the carrying plate. The first clamping groove is directly opposite and parallel to the outlet of the feeding hopper, thereby ensuring that the sheathed wire falls into the first clamping groove.

[0010] Further preferably, the feeding assembly also includes a base, an upright plate, and a drive component for sliding the material carrier plate. The upright plate is fixed between the base and the feeding hopper, and the material carrier plate is slidably connected to the base.

[0011] By adopting the above technical solution, the upright plate is connected between the base and the feeding hopper, leaving space between the base and the feeding hopper to facilitate the sliding of the loading plate. This allows the sheathing line on the loading plate to be removed from the feeding hopper outlet, making it easier for the conveying mechanism to handle the material.

[0012] Further preferably, the pressure roller is rotatably connected to the vertical plate, and the direction of movement of the material plate is perpendicular to the direction of the rotation axis of the pressure roller.

[0013] By adopting the above technical solution, under the squeezing action of the pressure roller, the sheath wire is completely inserted into the first clamping groove, so that the wire width direction of the sheath wire is aligned with the width direction of the first clamping groove, thereby facilitating the clamping of the conveying mechanism.

[0014] Further preferably, the processing component includes a base two, a clamping member mounted on the base two, and a cutting mechanism. The clamping member has a second clamping groove for accommodating the sheath wire. The cutting mechanism includes a cutting tool and a driving member two for driving the cutting tool to translate. The translation direction of the cutting tool is perpendicular to the length direction of the second clamping groove.

[0015] By adopting the above technical solution, a second clamping groove is provided on the clamping component in the processing assembly, which has the same width as the first clamping groove in the feeding assembly. This ensures that the clamping state of the sheath wire in the first and second clamping grooves is consistent, that is, the line width of the sheath wire is aligned with the width direction of the second clamping groove. The second driving component drives the cutting tool to cut along the direction perpendicular to the length of the second clamping groove, that is, to cut along the width direction of the sheath wire. This ensures that the cutting direction of each sheath wire is the same and maintains the consistency of the cutting process.

[0016] Further preferably, the processing assembly also includes a bending mechanism mounted on the base two, with the two wire ends of the sheathed wire exposed. The bending mechanism includes a separator for bending the two wire ends and a drive member three for moving the separator. The direction of movement of the separator is perpendicular to the translation direction of the cutting tool.

[0017] By adopting the above technical solution, the three-drive separation component of the drive unit separates the two ends of the two wires, making it easier to connect to the circuit for testing.

[0018] Further preferably, the bending mechanism also includes a support platform mounted on the base 2, a molded part mounted on the support platform, and a support member. The molded part has a molding groove that accommodates the exposed part of the wire, and the support member is slidably mounted on the support platform and supports the wire.

[0019] By adopting the above technical solution, the wire end is shaped by the molding component, and the wire is separated without bending by the support component. The sliding setting of the support component can avoid interference with the separation component.

[0020] Further preferably, the conveying mechanism includes a translation guide rail, a mounting base, two clamping plates, and a driving component four for driving the two clamping plates to move relative to each other. The mounting base is slidably connected to the translation guide rail, and the driving component four is fixed to the mounting base. Grooves are provided on the end faces of the clamping plates that are close to each other, and the grooves on both sides are combined to form a third clamping groove.

[0021] By adopting the above technical solution, a translation guide rail is set to drive the mounting base to translate, so that the clamping plate can transport the sheathing wire between the feeding component, the processing component, and the gluing component. The clamping plates on both sides of the driving component move relative to each other, which facilitates clamping and releasing the sheathing wire. In addition, the grooves opened on the clamping plate combine to form a third clamping groove, which is consistent with the first clamping groove and the second clamping groove, so that the sheathing wire is consistent with the feeding process, the processing process, and the gluing process during transportation.

[0022] Further preferably, the gluing assembly includes a clamp, a gluing mechanism for winding the adhesive onto the sheathing wire, and a rotating mechanism for driving the clamp to rotate. The clamp includes a fixed clamp block with a fourth clamping groove, a sliding clamp block slidably connected to the fixed clamp block and used to close the fourth clamping groove, the fixed clamp block being connected to the output end of the rotating mechanism, and the rotation axis of the fixed clamp block coinciding with the center line of the fourth clamping groove.

[0023] By adopting the above technical solution, the fixed clamping block has a fourth clamping groove, which is consistent with the first, second and third clamping grooves. During the gluing process, the clamp is driven to rotate by the rotating mechanism, and the insulating rubber is rolled onto the cut of the sheath wire by the rolling mechanism. The rotation axis of the clamp coincides with the center line of the fourth clamping groove, so that the clamp rotates around the center line of the sheath wire, so that the insulating rubber is just attached to the outer layer of the sheath wire. Furthermore, the sliding clamping block and the fixed clamping block are slidably connected to open and close the fourth clamping groove, which can prevent the sheath wire from falling off when the clamp rotates.

[0024] Further preferably, a guide member is fixedly connected to the sliding clamp block, an elastic member is provided between the guide member and the fixed clamp block, a lifting mechanism for driving the mounting base to rise and fall is connected to the mounting base, and a baffle for pushing the guide member to slide is fixedly provided on the mounting base.

[0025] By adopting the above technical solution, the mounting base is driven to rise and fall by the lifting mechanism, and the guide component is moved by the baffle, thereby causing the sliding clamp to slide open the fourth clamping slot. At this time, the driving component drives the clamp and releases the sheath wire, thereby transporting the sheath wire into the fourth clamping slot. The lifting mechanism is then driven to raise the mounting base, causing the baffle to disengage from the guide component. Under the action of the elastic component, the sliding clamp and guide component are reset and the fourth clamping slot is closed, preventing the sheath wire from falling off.

[0026] In summary, this application includes at least one of the following beneficial technical effects:

[0027] 1. In this application, a flattening mechanism is provided in the feeding assembly to make the state of each sheathed wire in the first clamping groove consistent. The width of the clamping groove at each tooling position is the same as the wire width of the sheathed wire, ensuring the consistency of each sheathed wire during processing and transportation, thereby improving the processing consistency of the sheathed wire by the equipment.

[0028] 2. In a further setting of this application, the sheathed wire is horizontal on the processing fixture and the cutting tool cuts in parallel to ensure that both wires are partially exposed, that is, the sheath layer between the two wires is missing, so as to avoid the situation where only one wire is exposed after cutting, which would cause inaccurate test results.

[0029] 3. In a further embodiment of this application, when installing the sheathed wire onto the clamp, the clamp and the clamp are linked together so that after the sheathed wire is installed in the fourth clamping groove, it is sealed by the sliding clamp block to prevent the sheathed wire from falling off during the rotation of the rubber winding process. Attached Figure Description

[0030] Figure 1 This is a comparison diagram of the sheathed thread before and after bending;

[0031] Figure 2 This is a schematic diagram of the cross-section of the sheathed wire;

[0032] Figure 3 This is a structural diagram of a processing equipment for sheathed wires (the conveying mechanism is not shown).

[0033] Figure 4 yes Figure 3 A schematic diagram of the structure in the other direction (the transport mechanism is shown in the illustration);

[0034] Figure 5 This is a structural diagram of the transportation organization;

[0035] Figure 6 This is a schematic diagram of the feeding assembly;

[0036] Figure 7 This is a structural diagram of the processing components;

[0037] Figure 8 yes Figure 7 Enlarged diagram of A in the middle;

[0038] Figure 9 This is a structural diagram of the gluing assembly;

[0039] Figure 10 This is a schematic diagram of the roll forming mechanism;

[0040] Figure 11 This is a schematic diagram of the fixture and chuck.

[0041] Figure 12 This is a schematic diagram of the material discharge assembly.

[0042] Explanation of reference numerals in the attached drawings: 1. Sheathed wire; 11. Sheath layer; 12. Wire; 13. First side; 14. Second side; 2. Housing; 3. Base plate; 4. Feeding assembly; 41. Base one; 42. Carrier plate; 43. First clamping groove; 44. Vertical plate; 45. Drive component one; 46. Pressure roller; 47. Feeding hopper; 5. Processing assembly; 51. Bending mechanism; 511. Drive component five; 512. Moving block; 513. Separator Components; 514. Drive component three; 52. Cutting mechanism; 521. Cutting tool; 522. Drive component two; 531. Clamping component; 532. Second clamping groove; 533. Clearance groove; 534. Support platform; 535. Molding component; 536. Molding groove; 537. Support component; 538. Reset component; 54. Base two; 55. Fixing column; 6. Glue application assembly; 61. Rotation mechanism; 611. Translation plate; 612. Drive component Moving component six; 613, belt drive assembly; 62, glue winding mechanism; 621, fixed plate; 622, telescopic cylinder; 623, winding wheel; 624, guide wheel; 625, glue application platform; 63, clamp; 631, fixed clamping block; 6311, connecting protrusion; 6312, intermediate plate; 6313, clamping protrusion; 632, connecting hole; 633, sliding clamping block; 634, fourth clamping groove; 635, guide component; 64. 7. Cutting blade; 7. Conveying mechanism; 71. Translation guide rail; 72. Limit cylinder; 73. Moving plate; 74. Lifting cylinder; 75. Chuck; 751. Mounting base; 752. Drive component four; 753. Side plate; 754. Telescopic component; 755. Clamping plate; 756. Groove; 757. Baffle; 8. Discharge assembly; 81. Lifting rod; 82. Drive component seven; 83. Discharge plate; 84. Collection box; 9. Arrival detection mechanism. Detailed Implementation

[0043] The following is in conjunction with the appendix Figure 1-12 This application will be described in further detail.

[0044] This application discloses a processing device for sheathed wire 1, used for cutting, bending, and rolling the sheathed wire 1, as shown in the attached figure. Figure 1The sheathed wire 1 includes a sheath layer 11 and two wires 12 running parallel inside the sheath layer 11. The two ends of the two wires 12 protrude from the sheath layer 11 and are exposed. The processing equipment cuts on the sheath layer 11, so that the two wires 12 inside the sheath layer 11 are partially exposed, that is, the sheath layer 11 is partially missing between the two wires 12. When the power is applied during testing, the two wires 12 will generate an electric arc at the cut point, thereby simulating the situation of local damage and electric arc in the sheathed wire 1. Then, the cut is treated with glue to prevent the electric arc from being directly exposed, improve the safety during testing, and also simulate the situation of repairing local damage to the sheathed wire 1.

[0045] To facilitate the connection of the processed sheathed wire 1 to the detection circuit, the processing equipment bends both ends of the wire 12, as shown in the attached figure. Figure 1 As shown, the cutting and rolling effects are not illustrated.

[0046] As attached Figure 2 For ease of explanation, the plane containing the two wires 12 is defined as the first plane 13, and the plane perpendicular to the first plane 13 is defined as the second plane 14; the width of the sheathed wire 1 in the direction of the first plane 13 is the wire width, and the thickness in the direction of the second plane 14 is the wire thickness.

[0047] As attached Figure 3-5 The processing equipment includes a housing 2 for installing electrical equipment, a base plate 3 fixed on the housing 2, and a feeding assembly 4, a processing assembly 5, a gluing assembly 6, a discharging assembly 8, a conveying mechanism 7, and a positioning detection mechanism 9 installed on the base plate 3. The conveying mechanism 7 transports the sheathing line 1 between the various components. The feeding assembly 4, the processing assembly 5, and the gluing assembly 6 are arranged sequentially from left to right and are all located behind the conveying mechanism 7. The discharging assembly 8 is located in front of the conveying mechanism 7.

[0048] In Example 1: as shown in the appendix Figure 6 The feeding assembly 4 includes a base 41, two upright plates 44, a feeding hopper 47, a carrying plate 42, a pressure roller 46, and a driving component 45. The base 41 is fixed on the base plate 3 and the two upright plates 44 are fixedly connected to the left and right sides respectively. The feeding hopper 47 is located directly above the base 41 and is fixedly installed between the two upright plates 44. The two upright plates 44 support the feeding hopper 47 and leave space between the feeding hopper 47 and the base 41 for installing the carrying plate 42 and the pressure roller 46.

[0049] The material carrier plate 42 is slidably connected to the upper end of the base 41, and the upper surface of the material carrier plate 42 is provided with a first clamping groove 43 extending to the left and right. The width of the first clamping groove 43 is equal to the width of the sheath wire 1. The outlet of the feeding hopper 47 is also elongated and parallel to the first clamping groove 43, so that the sheath wire 1 in the feeding hopper 47 can fall into the first clamping groove 43. The driving component 45 is installed on the rear side of the material carrier plate 42 to drive the material carrier plate 42 to slide back and forth, thereby conveying the sheath wire 1 forward and moving it away from the outlet of the feeding hopper 47, so as to facilitate the clamping and handling of the conveying mechanism 7. In this embodiment, the driving component 45 is a cylinder.

[0050] To ensure consistency in subsequent processing of each sheathing line 1, a pressure roller 46 is rotatably connected between two vertical plates 44 via a rotating shaft. The rotating shaft is parallel to the first clamping groove 43. The pressure roller 46 abuts against the upper end face of the material carrier plate 42 and is located in front of the outlet of the feeding hopper 47. During the process of the driving component 45 driving the material carrier plate 42 forward, the sheathing line 1 is driven forward. When the sheathing line 1 passes the pressure roller 46, it is pressed into the first clamping groove 43 by the squeezing action between the pressure roller 46 and the material carrier plate 42 and flattened, so that the line width of the sheathing line 1 is in line with the width direction of the first clamping groove 43. That is, at this time, the first surface 13 of the sheathing line 1 is in a horizontal state.

[0051] In Example 2: as shown in the appendix Figure 7-8 The processing component 5 includes a base 54, a clamping member 531, a cutting mechanism 52, and a bending mechanism 51. The base 54 is fixed on the base plate 3. The clamping member 531 is fixedly installed on the front side of the upper end of the base 54, so that the conveying mechanism 7 can place the sheathed wire 1 onto the clamping member 531. A second clamping groove 532 is opened in the left and right directions on the clamping member 531. The width of the second clamping groove 532 is equal to the width of the sheathed wire 1, so that when the sheathed wire 1 is placed in the second clamping groove 532, its first surface 13 is in a horizontal state.

[0052] A fixing post 55 is fixedly installed on the base 2 54. The fixing post 55 is located behind the clamping member 531. The cutting mechanism 52 and the bending mechanism 51 are both installed on the fixing post 55. The cutting mechanism 52 includes a cutting tool 521 for cutting the sheath layer 11 and a driving component 2 522 for driving the cutting tool 521 to move back and forth. In this embodiment, the driving component 2 522 is a cylinder. The driving component 2 522 is fixedly installed on the fixing post 55. The cutting tool 521 is driven to move back and forth and cut the sheath layer 11 by the driving component 2 522. The cutting depth is along the direction of the second surface 14 of the sheath line 1, so that the two wires 12 in the sheath layer 11 can be partially exposed, so that the two wires 12 are not separated by the sheath layer 11 in some places.

[0053] In order to avoid interference and collision between the cutting tool 521 and the clamping member 531, a clearance groove 533 extending from front to back is provided on the clamping member 531 to avoid the cutting tool 521.

[0054] In addition, the bending mechanism 51 includes a driving component 511, a moving block 512, two driving components 514, and two separating components 513. The driving component 511 is mounted on the fixed column 55. The moving block 512 is mounted on the output end of the driving component 511. The two driving components 514 are fixedly mounted on the left and right ends of the moving block 512, respectively. The two separating components 513 are mounted on the lower output ends of the two driving components 514, and the distance between the two separating components 513 is the distance between the exposed parts of the two ends of the wire 12 of the sheathed wire 1. In this embodiment, both the driving components 514 and the driving component 511 are cylinders.

[0055] Driven by drive component 511, moving block 512 moves forward, thereby driving two drive components 514 and two separating components 513 to move forward until separating component 513 is above sheathed wire 1 and directly facing the exposed part of wire 12. At this time, drive component 514 drives separating component 513 to move downward, thereby separating the exposed parts of the two wires 12. To facilitate the separation of wires 12, the lower end of separating component 513 is conical.

[0056] Initially, the moving block 512, the driving component 514, and the separating component 513 are positioned relative to each other behind the clamping component 531 to prevent interference between the conveying mechanism 7 and the separating component 513 when the sheathed wire 1 is placed on the clamping component 531.

[0057] To facilitate the bending and shaping of the sheathed wire 1, support platforms 534 are fixedly installed on both the left and right sides of the clamping member 531 on the base 2 54. A forming member 535 is fixedly installed on the top of the support platform 534. A forming groove 536 is opened on the forming member 535, which runs vertically through the top and bottom. The exposed part of the wire 12 is located in the forming groove 536. When the separating member 513 separates the exposed parts at both ends of the wire 12, the exposed parts at both ends of the wire 12 are bound to the wall of the forming groove 536 for shaping under the restriction of the forming groove 536.

[0058] In addition, since the separating member 513 moves from top to bottom to separate the wire 12, and the wire 12 is prone to deformation, in order to prevent the wire 12 from bending downward under the action of the separating member 513, two support members 537 are provided on the support platforms 534 on both sides. The two support members 537 are slidably arranged on the support platforms 534, and the two support members 537 support the exposed ends of the two wires 12 respectively. When the separating member 513 moves down to separate the wire 12, the separating member 513 pushes the support members 537 away from each other. At this time, the support members 537 still support the exposed ends of the wires 12, so that the support members 537 can buffer the separating member 513 and prevent the exposed ends of the wires 12 from bending downward. A spring return member 538 is connected between the two support members 537. After the separating member 513 rises and returns to its original position, the two support members 537 slide closer to each other and return to their original position under the action of the spring return member 538.

[0059] In Example 3: as shown in the appendix Figure 9-10 The gluing assembly 6 includes a clamp 63 for holding the sheathed wire 1, a rotating mechanism 61 for driving the clamp 63 to rotate, and a gluing mechanism 62 for winding insulating tape onto the cut of the sheathed wire 1. In order to facilitate the winding of the tape onto the cut of the sheathed wire 1 and to maintain the stability of the sheathed wire 1 during the rotation and winding process, two clamps 63 are arranged on the left and right sides to clamp the sheathed wire 1 simultaneously. The cut of the sheathed wire 1 is located between the two clamps 63, which can also prevent the clamps 63 from interfering with the insulating tape when rotating.

[0060] A single clamp 63 includes a fixed clamping block 631, a sliding clamping block 633, and a guide member 635. The fixed clamping block 631 is U-shaped and includes a middle plate 6312, a connecting protrusion 6311, and a clamping protrusion 6313. The connecting protrusion 6311 and the clamping protrusion 6313 are respectively fixedly disposed on the left and right edges of the upper surface of the middle plate 6312. A fourth clamping groove 634 for clamping the protective sleeve 1 is formed on the clamping protrusion 6313. The width of the fourth clamping groove 634 is the same as that of the protective sleeve 1. The sheath wires 1 have equal widths, so that when the fourth clamping groove 634 clamps the sheath wire 1, the first surface 13 of the sheath wire 1 is in a horizontal state. The connecting protrusion 6311 has a connecting hole 632, which is used to connect the output end of the rotating mechanism 61. The axis of the connecting hole 632 coincides with the center line of the fourth clamping groove 634, so that when the rotating mechanism 61 drives the clamp 63 to rotate, the center of the sheath wire 1 is the center of rotation, so that the tape adheres tightly to the sheath wire 1 during the tape winding process.

[0061] The sliding clamp 633 is slidably connected to the clamping protrusion 6313. The guide 635 is fixedly connected to the sliding clamp 633 and slidably connected to the clamping protrusion 6313. An elastic element is connected between the guide 635 and the clamping protrusion 6313. When a force is applied to the guide 635 and the sliding clamp 633 is moved to slide, the sliding clamp 633 opens the fourth clamping groove 634 to facilitate the placement of the sheathed wire 1. When the guide 635 is released, it resets under the action of the elastic element, thereby moving the sliding clamp 633 to slide and closing the upper opening of the fourth clamping groove 634, so that the sheathed wire 1 will not fall out of the fourth clamping groove 634 when the clamp 63 rotates.

[0062] In a further description, the rotating mechanism 61 is located on the front side of the clamp 63. It includes a driving component 612 mounted on the base plate 3 and a belt drive assembly 613 for transmitting power. In this embodiment, the driving component 612 is a motor. The output end of the driving component 612 is connected to the belt drive assembly 613. Since there are two clamps 63, the belt drive assembly 613 outputs two synchronously rotating output shafts to connect to the connecting protrusions 6311 on the two clamps 63 respectively, thereby realizing the synchronous rotation of the two clamps 63 and driving the sheath wire 1 to rotate.

[0063] Additionally, the tape winding mechanism 62 is located at the rear of the clamp 63. It includes a fixed plate 621 mounted on the base plate 3, a telescopic cylinder 622 mounted on the fixed plate 621, a winding wheel 623, a guide wheel 624, a tape application platform 625, and a cutting blade 64. The insulating tape on the winding wheel 623 is laid flat on the tape application platform 625 under the guidance of the guide wheel 624, with the adhesive side facing upwards. The telescopic end of the telescopic cylinder 622 is connected to the rear end of the tape application platform 625. The tape application platform 625 is then driven by the telescopic cylinder 622. Platform 625 moves forward between the two intermediate plates 6312, so that the cut end of the sheathed wire 1 is pressed against the insulating tape on the gluing platform 625. The clamp 63 drives the sheathed wire 1 to rotate, so that the insulating tape can be wound around the cut end of the sheathed wire 1. The cutting knife 64 is set on the front side of the gluing platform 625. The bottom of the cutting knife 64 is equipped with a cutting cylinder that drives the cutting knife 64 to move up and down. After the insulating tape is wound, the cutting cylinder drives the cutting knife 64 to cut the insulating tape upward, thus completing the gluing of the sheathed wire 1.

[0064] In Example 4: as shown in the appendix Figure 5 , 11The conveying mechanism 7 is used to transport the sheathed wire 1 between the feeding assembly 4, the processing assembly 5, the gluing assembly 6, and the discharging assembly 8. It includes a translation guide rail 71 arranged in the left and right direction on the base plate 3. A moving plate 73 is slidably connected to the translation guide rail 71. A lifting cylinder 74 is fixedly arranged on the moving plate 73. The telescopic end of the bottom of the lifting cylinder 74 is connected to a clamp 75. A third clamping groove for clamping the sheathed wire 1 is provided in the clamp 75. The width of the third clamping groove is equal to the width of the sheathed wire 1, so that the first surface 13 of the clamp 75 is in a horizontal state during the clamping of the sheathed wire 1.

[0065] The clamp 75 includes a mounting base 751 fixed to the bottom of the lifting cylinder 74. A driving component 752 is fixedly mounted on the mounting base 751. In this embodiment, the driving component 752 is a double-headed cylinder. Telescopic components 754 are fixedly connected to its left and front and rear telescopic ends. Clamping plates 755 are fixedly mounted on the telescopic components 754. Grooves 756 are opened at the relatively close ends of the clamping plates 755. When the two clamping plates 755 are close to each other, they are combined through the grooves 756 on both sides to form a third clamping groove.

[0066] Side plates 753 are fixedly connected to both ends of the drive component 752. A baffle 757 is fixedly provided between the bottoms of the two side plates 753. When the lifting cylinder 74 drives the chuck 75 to move down, the baffle 757 abuts against the guide 635 and pushes the guide 635 to slide, so that the chuck 75 can place the sheathed wire 1 into the fourth clamping groove 634, realizing the linkage between the conveying mechanism 7 and the clamp 63.

[0067] In Example 5: as shown in the appendix Figure 12 The discharge assembly 8 includes two suspension rods 81 fixedly suspended on the front side of the translation guide rail 71. A drive component 82 is fixedly connected to the bottom of the two suspension rods 81. In this embodiment, the drive component 82 is a cylinder. The telescopic end of the drive component 82 is connected to a discharge plate 83, which faces the gluing assembly 6. Correspondingly, as shown in the attached... Figure 3 A collection box 84 is fixedly installed on the base plate 3. The collection box 84 is located in front of the discharge plate 83. After the gluing assembly 6 finishes rolling the sheathing wire 1, the conveying mechanism 7 clamps the sheathing wire 1 again and lifts it. At this time, the drive component 7 82 drives the discharge plate 83 to move backward to below the chuck 75 of the conveying mechanism 7. At this time, the chuck 75 is released and the sheathing wire 1 falls onto the discharge plate 83. Then, the drive component 7 82 drives the discharge plate 83 to move forward and sends the sheathing wire 1 into the collection box 84.

[0068] In the above embodiments, the widths of the first clamping groove 43 in the feeding assembly 4, the second clamping groove 532 in the processing assembly 5, the third clamping groove in the conveying mechanism 7, and the fourth clamping groove 634 in the gluing assembly 6 are all equal to the line width of the sheathing line 1, so that when the sheathing line 1 is installed on each tooling position, the first surface 13 of the sheathing line 1 is in a horizontal state, maintaining the consistency of each sheathing line 1 during processing, thereby improving the detection accuracy.

[0069] In addition, to save energy and avoid no-load operation of various components, as shown in the attached... Figure 3 , 6 A positioning detection mechanism 9 is provided on the front side of the feeding assembly 4, the processing assembly 5 and the gluing assembly 6. The driving component in the corresponding assembly is electrically connected to the corresponding positioning detection mechanism 9. The positioning detection mechanism 9 uses a photosensitive probe to detect whether there is a sheathed wire 1 in the first clamping groove 43, the second clamping groove 532 and the fourth clamping groove 634, thereby controlling the start and stop of the driving component in the corresponding assembly.

[0070] One point to note is that the arrival detection mechanism 9 on the front side of the feeding assembly 4 is equipped with two photosensitive probes. One probe is used to detect whether there is a sheathed wire 1 in the first clamping groove 43, and the other probe is used to detect whether there is any remaining sheathed wire 1 in the feeding hopper 47. An alarm device can be installed in the arrival detection mechanism 9, or an external alarm device can be electrically connected to the arrival detection mechanism 9. If the arrival detection mechanism 9 detects that there is no remaining sheathed wire 1 in the feeding hopper 47, it will issue a warning to remind the user to replenish the materials to be delivered.

[0071] The implementation method of the processing equipment for sheathed wires according to this application is as follows:

[0072] First, the sheathed wire 1 in the feed hopper falls freely into the first clamping groove 43 on the carrying plate 42. Since the sheathed wire 1 falls freely onto the carrying plate 42, part of the sheathed wire 1 is not just stuck into the first clamping groove 43. At this time, the carrying plate 42 is driven forward by the drive component 45 to remove the sheathed wire 1 from the outlet of the feed hopper 47. At the same time, during the movement, the pressure roller 46 presses the sheathed wire 1 into the first clamping groove 43, so that the first surface 13 of the sheathed wire 1 is in a horizontal state.

[0073] Next, the translation guide 71 drives and moves the chuck 75 above the material carrier plate 42. Through the driving of the lifting cylinder 74 and the driving component 752, the sheath wire 1 is clamped in the third clamping groove. At this time, the first surface 13 of the sheath wire 1 is still horizontal. The sheath wire 1 is placed on the clamping component 531 of the processing component 5 by the conveying mechanism 7. When the sheath wire 1 is located in the second clamping groove 532 on the clamping component 531, its first surface 13 is still horizontal.

[0074] Next, the cutting tool 521 is driven by the second driving component 522 to cut the sheath layer 11. At the same time, the separating component 513 is driven to translate and descend by the fifth driving component 511 and the third driving component 514. Under the forming constraint of the forming component 535 and the supporting action of the supporting component 537, the exposed parts at both ends of the wire 12 are separated and bent into shape.

[0075] Then, the processed sheathed wire 1 is clamped and placed on the fixture 63 by the conveying mechanism 7. During the placement process, the chuck 75 descends and pushes the guide 635 to move through the baffle 757, thereby driving the sliding clamp 633 to move and open the fourth clamping groove 634. At this time, the chuck 75 is released and the sheathed wire 1 is placed into the fourth clamping groove 634. After the chuck 75 rises and resets, the guide 635 and the sliding clamp 633 reset under the action of the elastic element and close the fourth clamping groove 634 to prevent the sheathed wire 1 from falling off during the roll coating process. At this time, when the sheathed wire 1 is in the fourth clamping groove 634, its first surface 13 remains horizontal.

[0076] Start the rotating mechanism 61 and the tape winding mechanism 62 to wind the insulating tape onto the cut of the sheathed wire 1.

[0077] Finally, the coated sheathed line 1 is transported to the discharge assembly 8 by the conveying mechanism 7, and then discharged and collected by the discharge assembly 8.

[0078] The installation status of the sheath line 1 is the same at each tooling station, and its first surface 13 is kept horizontal to ensure the consistency of processing of each sheath line 1, thereby improving the accuracy of inspection.

[0079] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A device for processing a sheathed wire, comprising a feeding assembly (4), a processing assembly (5), a gumming assembly (6) and a transport mechanism (7), characterized in that: The feeding assembly (4), the processing assembly (5), the gluing assembly (6) and the conveying mechanism (7) are provided with clamping grooves for mounting the sheath wire (1), and the width of the clamping groove is equal to the width of the sheath wire (1); the feeding assembly (4) comprises a flattening mechanism, the flattening mechanism comprises a material carrying plate (42), a pressing roller (46), the first clamping groove (43) is arranged on the material carrying plate (42), the pressing roller (46) abuts the end face of the material carrying plate (42) where the first clamping groove (43) is arranged, the feeding assembly (4) further comprises a feeding hopper (47), the material carrying plate (42) is arranged at the outlet of the feeding hopper (47), the first clamping groove (43) is opposite to and parallel with the outlet of the feeding hopper (47), the feeding assembly (4) further comprises a base (41), a vertical plate (44) and a driving member (45) for driving the material carrying plate (42) to slide, the vertical plate (44) is fixed between the base (41) and the feeding hopper (47), the material carrying plate (42) is slidingly connected to the base (41), the pressing roller (46) is rotationally connected to the vertical plate (44), the moving direction of the material carrying plate (42) is perpendicular to the rotation axis direction of the pressing roller (46), the processing assembly (5) comprises a base (54), a clamping member (531) and a cutting mechanism (52) mounted on the base (54), the second clamping groove (532) for accommodating the sheath wire (1) is arranged on the clamping member (531), the cutting mechanism (52) comprises a cutting tool (521) and a driving member (522) for driving the cutting tool (521) to translate, the translation direction of the cutting tool (521) is perpendicular to the length direction of the second clamping groove (532), the processing assembly (5) further comprises a bending mechanism (51) mounted on the base (54), the ends of the two wires (12) of the sheath wire (1) are exposed, the bending mechanism (51) comprises a separation member (513) for bending the end portions of the two wires (12) and a driving member (514) for driving the separation member (513) to move, and the moving direction of the separation member (513) is perpendicular to the translation direction of the cutting tool (521).

2. The apparatus for processing a jacketed wire according to claim 1, wherein: The bending mechanism (51) further comprises a support table (534) mounted on the base (54), a forming member (535) mounted on the support table (534) and a support member (537), the forming groove (536) for accommodating the exposed portions of the wires (12) is arranged on the forming member (535), and the support member (537) is slidingly arranged on the support table (534) and supports the wires (12).

3. The apparatus of claim 1, wherein: The conveying mechanism (7) comprises a translation guide rail (71), a mounting base (751), two clamping plates (755) and a fourth driving part (752) for driving the relative movement of the two clamping plates (755), the mounting base (751) is slidably connected to the translation guide rail (71), the fourth driving part (752) is fixed to the mounting base (751), and the end faces of the two clamping plates (755) on the side close to each other are provided with grooves (756), and the grooves (756) on the two sides are combined to form a third clamping groove.

4. The apparatus of claim 3, wherein: The gluing assembly (6) comprises a clamp (63), a gluing mechanism (62) for gluing the sheath wire (1), and a rotating mechanism (61) for driving the rotation of the clamp (63), the clamp (63) comprises a fixed clamping block (631) provided with a fourth clamping groove (634), a sliding clamping block (633) slidably connected to the fixed clamping block (631) and used for closing the fourth clamping groove (634), the fixed clamping block (631) is connected to the output end of the rotating mechanism (61), and the rotation axis of the fixed clamping block (631) coincides with the center line of the fourth clamping groove (634).

5. The apparatus of claim 4, wherein: The sliding clamping block (633) is fixedly connected with a guide part (635), an elastic part is arranged between the guide part (635) and the fixed clamping block (631), the mounting base (751) is connected with a lifting mechanism for driving the lifting of the mounting base (751), and the mounting base (751) is fixedly provided with a baffle (757) for sliding the guide part (635).

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