A method for attaching an FPC reinforcing sheet

By adding a protective film and contoured groove structure to the FPC reinforcing sheet, and using a suction nozzle to achieve automated bonding, the problem of machine bonding of ultra-small reinforcing sheets is solved, thus improving production efficiency and product quality.

CN115442969BActive Publication Date: 2025-11-28SHENZHEN TENGXIN PRECISION ADHESIVE PROD CO LTD
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Patent Information

Application Number
CN202211008875.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-22
Publication Date
2025-11-28
Estimated Expiration
2042-08-22

AI Technical Summary

Technical Problem

In existing technologies, ultra-small FPC reinforcing sheets cannot be automatically attached by machines, resulting in low production efficiency, high product defect rate, and poor alignment accuracy by manual methods.

Method used

A protective film is added to the non-adhesive side of the reinforcing sheet, and the automated bonding operation is achieved by suction through a nozzle. The alignment is ensured by using contour grooves and positioning structures. The reinforcing sheet is made of stainless steel to improve its strength. Stable connection and separation are achieved by combining a micro-adhesive film and an isolation layer.

Benefits of technology

It enables highly efficient and automated application of ultra-small reinforcing sheets, improving production efficiency and product yield, avoiding human alignment errors, and ensuring application quality and long-term stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of reinforcing sheet attaching, and particularly relates to a FPC reinforcing sheet machine attaching method, which comprises the following steps: arraying reinforcing sheet protection films on an initial bearing sheet, so that the reinforcing sheet protection films are attached to the bearing sheet with non-adhesive surfaces, and the adhesive surfaces of the reinforcing sheet protection films are covered by a surface layer; setting back glue on the reinforcing sheet; setting a plurality of profiling grooves on a reinforcing sheet jig, the profiling grooves corresponding to the reinforcing sheet protection films one by one; setting the reinforcing sheet in the profiling grooves correspondingly, so that the reinforcing sheet is exposed on the surface of the reinforcing sheet jig; removing the surface layer and positioning the initial bearing sheet on the reinforcing sheet jig, so that the reinforcing sheet protection films are attached to the reinforcing sheet; and carrying out transfer and winding. The present application sets a plurality of reinforcing sheet protection films on the initial bearing sheet, and attaches the reinforcing sheet protection films to the reinforcing sheet jig in alignment, so that the purpose of high-efficiency automatic machine attaching by a suction nozzle is achieved; meanwhile, the machine attaching alignment can improve the reliability of the attachment.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of reinforcing sheet attaching, and particularly relates to a FPC reinforcing sheet machine attaching method. BACKGROUND

[0002] FPC soft board is relatively flexible in the application process, and can be better set in some special-shaped spaces according to its own properties, thereby improving the convenience of circuit setting. However, the soft property of the FPC soft board also has certain structural deficiencies, and therefore some reinforcing structures need to be set to improve the strength of the FPC soft board.

[0003] When the back adhesive reinforcing sheet is attached on the FPC soft board, it is required to use the micro-adhesive film to carry the reinforcing sheet roll to realize automatic machine attaching. However, for some super-small size reinforcing sheets, the size of the machine attaching suction nozzle is limited and cannot be directly machine attached. Generally, the reinforcing sheet is made into SHHTE shape, and then the reinforcing sheet jig is attached by manual alignment, which has the problems of low production efficiency and high product failure rate.

[0004] Therefore, it is necessary to propose a more reasonable technical solution to solve the technical problems in the prior art. SUMMARY

[0005] In order to overcome at least one of the above-mentioned defects, the present application provides a FPC reinforcing sheet machine attaching method, which increases a protective film with a size larger than the attached reinforcing sheet on the non-adhesive surface of the reinforcing sheet, so as to realize automatic attaching by the suction nozzle of the automatic attaching machine.

[0006] In order to achieve the above-mentioned purpose, the process disclosed in the present application can adopt the technical solution proposed as follows:

[0007] A FPC reinforcing sheet machine attaching method comprises the following steps:

[0008] Arraying the reinforcing sheet protective film on the initial carrier sheet, so that the non-adhesive surface of the reinforcing sheet protective film is attached to the carrier sheet, and covering the adhesive surface of the reinforcing sheet protective film with a removable surface layer;

[0009] Setting the back adhesive on the reinforcing sheet;

[0010] Setting a plurality of profiling grooves for positioning the reinforcing sheet on the reinforcing sheet jig, and the profiling grooves correspond one-to-one to the reinforcing sheet protective film;

[0011] Correspondingly setting the reinforcing sheet in the profiling grooves, so that the reinforcing sheet is exposed on the surface of the reinforcing sheet jig;

[0012] Removing the surface layer and positioning the initial carrier sheet on the reinforcing sheet jig, so that the reinforcing sheet protective film is attached one-to-one to the reinforcing sheet;

[0013] Performing transfer and winding.

[0014] The FPC reinforcing sheet pasting method disclosed above can suck and transfer the initial carrier sheet through the suction nozzle, thereby transferring the reinforcing sheet protection film on the initial carrier sheet, and realizing the pasting of multiple reinforcing sheets and reinforcing sheet protection films at one time through pasting. The problem that the reinforcing sheet cannot be quickly pasted and aligned by the suction nozzle in the prior art can be solved, and the problems of poor alignment accuracy and low pasting quality caused by manual pasting can also be avoided.

[0015] Further, in order to stably arrange the reinforcing sheet protection film on the initial carrier sheet and realize subsequent removal of the initial carrier sheet, the initial carrier sheet and the reinforcing sheet protection film can be connected and arranged in various ways, such as point gluing and pasting in some schemes, and release film pasting in some schemes. In the present application, one feasible option is optimized and presented as follows: the pasting surface of the initial carrier sheet and the reinforcing sheet protection film is an adhesive surface, the adhesive surface of the initial carrier sheet is a micro-adhesive surface, and the reinforcing sheet protection film is arranged in a row-column form on the initial carrier sheet. When this scheme is adopted, a micro-adhesive film can be used as the initial carrier sheet to realize the connection between the initial carrier sheet and the reinforcing sheet protection film, and the initial carrier sheet and the reinforcing sheet protection film can be separated subsequently.

[0016] Further, in order to achieve the reinforcing effect and ensure long-term stability without affecting the work of the FPC soft board due to oxidation and deformation, the present application optimizes the reinforcing sheet and presents one feasible option as follows: the reinforcing sheet is made of stainless steel material.

[0017] Further, when the reinforcing sheet is pasted, the reinforcing sheet should be located at a predetermined position to realize one-to-one correspondence with the reinforcing sheet protection film. To achieve this effect, various feasible options can be used, and the present application optimizes and uses a profiling groove to achieve this effect: the back adhesive is pasted on the back surface of the reinforcing sheet, and the size of the back adhesive is smaller than the size of the reinforcing sheet. The back adhesive is provided with a recess structure, and the reinforcing sheet is provided with a through hole corresponding to the recess structure. When this scheme is adopted, the size of the back adhesive is smaller than the size of the reinforcing sheet, and the profiling groove is arranged according to the size of the reinforcing sheet. After the reinforcing sheet is placed in the profiling groove, the reinforcing sheet can be placed on the surface of the reinforcing sheet jig, and good contact and pasting can be realized when the surface layer is pasted. The back adhesive and the profiling groove are not bonded, and the back adhesive can be taken out of the profiling groove by taking the surface layer subsequently.

[0018] Further, the structure of the reinforcing sheet can be configured in various forms, which can play the role of fitting the FPC soft board to improve the strength, for example, in some schemes, an oval shape, a polygonal shape, or a shape combining an arc edge and a straight edge can be used, and the application is optimized and one of the feasible options is given: the reinforcing sheet includes a circular sheet, and the adhesive includes a circular ring-shaped adhesive and is concentrically attached to the circular sheet. When such a scheme is used, the supporting force of the circular sheet is more balanced and stable, and the edge will not scratch the FPC soft board, thereby improving the protection level of the FPC soft board.

[0019] Further, in the application, the reinforcing sheet jig is used as a bearing component for bearing the reinforcing sheet and positioning the initial bearing sheet during the sleeving process, and one of the feasible options is given here: the reinforcing sheet jig and the initial bearing sheet are aligned through the corresponding positioning structure, and the positioning structure includes a positioning column and a positioning hole that are correspondingly matched, or a positioning block and a positioning groove that are correspondingly arranged. When such a scheme is used, the positioning column can be arranged on the reinforcing sheet jig, the positioning hole can be arranged on the initial bearing sheet, or the positioning block can be arranged on the reinforcing sheet jig, and the positioning groove can be arranged on the initial bearing sheet. In this way, the initial bearing sheet can be aligned on the reinforcing sheet jig.

[0020] Further, in order to avoid the initial bearing sheet and the reinforcing sheet jig from being installed in reverse or upside down, the positioning structure is arranged along the two opposite edges of the reinforcing sheet jig and the initial bearing sheet, and the positioning structure is staggered on the two opposite edges for alignment and fitting guidance. When such a scheme is used, different numbers of positioning columns or positioning blocks can be arranged on the two opposite edges of the reinforcing sheet jig, and positioning holes or positioning grooves can be correspondingly arranged on the initial bearing film. In this way, the fitting can only be performed in one direction, thereby avoiding reverse or upside-down installation.

[0021] Further, in the application, a transfer and winding device is arranged to store the attached reinforcing sheets, and one of the feasible options is given here: during the transfer and winding process, the initial bearing sheet on the surface of the reinforcing sheet protective film is removed, a winding bearing sheet is arranged on the surface of the adhesive, and an isolation layer is arranged on the surface of the reinforcing sheet protective film for winding. When such a scheme is used, the adhesive of the reinforcing sheet is attached to the winding bearing sheet, and the surface of the reinforcing sheet is attached to the isolation film, thereby changing the attachment direction of the reinforcing sheet and the adhesive and improving the reliability of the reinforcing sheet during winding.

[0022] Further, in the application, the isolation layer can be made of various materials, and one of the feasible options is given here: the isolation layer is made of an isolation film.

[0023] Further, in the present application, the surface layer can be made of various materials, and specifically, one possible selection is that the surface layer is an isolation layer.

[0024] Compared with the prior art, some beneficial effects of the technical scheme of the present application include:

[0025] The present application realizes high-efficiency automatic machine pasting through the suction nozzle by setting multiple reinforcing sheet protection films on the initial bearing sheet and aligning and pasting the multiple reinforcing sheets on the reinforcing sheet fixture, and the machine pasting alignment can avoid the error of manual alignment, thereby improving the reliability of pasting. BRIEF DESCRIPTION OF DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments, and it should be understood that the following drawings only represent some embodiments of the present application, and therefore should not be regarded as a limitation on the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.

[0027] Figure 1 It is a flowchart of the machine pasting method.

[0028] Figure 2 It is a surface structure schematic diagram of the initial bearing sheet provided with the reinforcing sheet protection film.

[0029] Figure 3 It is a cross-sectional structure schematic diagram of the initial bearing sheet provided with the reinforcing sheet protection film.

[0030] Figure 4 It is a surface structure schematic diagram of the reinforcing sheet fixture.

[0031] Figure 5 It is a side structure schematic diagram of the reinforcing sheet fixture.

[0032] Figure 6 It is a surface structure schematic diagram of the reinforcing sheet protection film and the reinforcing sheet after being pasted.

[0033] Figure 7 It is a side structure schematic diagram of the reinforcing sheet protection film and the reinforcing sheet after being pasted.

[0034] Figure 8 It is a structure schematic diagram when being rolled up.

[0035] In the above drawings, the meanings of various marks are as follows:

[0036] 1, initial carrier sheet; 2, reinforcing sheet protection film; 3, positioning hole; 4, reinforcing sheet jig; 5, positioning column; 6, profiling groove; 7, reinforcing sheet; 8, back adhesive; 9, winding carrier sheet; 10, isolation layer; 11, surface layer. DETAILED DESCRIPTION

[0037] The application will be further explained in conjunction with the accompanying drawings and specific embodiments.

[0038] In the prior art, the attachment of the reinforcing sheet of the FPC soft board needs to be aligned by manual operation, which has low efficiency and low alignment reliability, which is not conducive to the improvement of the efficiency of the FPC soft board reinforcing sheet attachment process and the improvement of the yield rate. The present embodiment is optimized to overcome the defects in the prior art.

[0039] EMBODIMENT

[0040] As shown in Figures 1-8 The present embodiment provides a FPC reinforcing sheet machine attaching method, which realizes the attachment production of the reinforcing sheet 7 through an automatic mode, including the following steps:

[0041] S01: Arraying the reinforcing sheet protection film 2 on the initial carrier sheet 1, so that the non-adhesive surface of the reinforcing sheet protection film 2 is attached to the carrier sheet, and the adhesive surface of the reinforcing sheet protection film 2 is covered by the removable surface layer 11.

[0042] This step is used to prepare the reinforcing sheet protection film 2 and protect the reinforcing sheet 7 product.

[0043] In the present embodiment, in order to stably arrange the reinforcing sheet protection film 2 on the initial carrier sheet 1, and to realize the subsequent removal of the initial carrier sheet 1, the initial carrier sheet 1 and the reinforcing sheet protection film 2 can be connected and arranged in various ways, such as point gluing in some schemes, and off-type gluing in some schemes. In the present embodiment, one feasible option is optimized and adopted as follows: the surface of the initial carrier sheet 1 attached to the reinforcing sheet protection film 2 is an adhesive surface, and the adhesive surface of the initial carrier sheet 1 is a micro-adhesive surface. The reinforcing sheet protection film 2 is arrayed on the initial carrier sheet 1 in a row-column form. When this scheme is adopted, a micro-adhesive film can be used as the initial carrier sheet 1, so as to realize the connection between the initial carrier sheet 1 and the reinforcing sheet protection film 2, and to realize the subsequent separation.

[0044] Preferably, in the present embodiment, the surface layer 11 can be made of various materials, and specifically, one feasible option is optimized and adopted as follows: the surface layer 11 adopts the isolation layer 10.

[0045] S02: Setting the back adhesive 8 on the reinforcing sheet 7.

[0046] This step is the preparation of the reinforcing sheet 7, and the back adhesive 8 is used to protect the reinforcing sheet 7 and also to align the reinforcing sheet 7.

[0047] Preferably, in order to achieve the reinforcing effect and ensure long-term stability without oxidation deformation affecting the work of the FPC soft board, the reinforcing sheet 7 is optimized in this embodiment, and one of the following feasible options is adopted: the reinforcing sheet 7 is made of stainless steel material.

[0048] Preferably, the structure of the reinforcing sheet 7 can be configured in various forms, which can be used to fit the FPC soft board to improve the strength, for example, in some schemes, an oval shape, a polygonal shape, or a combination of an arc edge and a straight edge can be used, and one of the feasible options is adopted in this embodiment: the reinforcing sheet 7 includes a circular sheet, and the back adhesive 8 includes a circular ring-shaped adhesive and is concentrically attached to the circular sheet. When this scheme is adopted, the supporting force of the circular sheet is more balanced and stable, and the edge will not scratch the FPC soft board, thereby improving the protection level of the FPC soft board.

[0049] Preferably, in this embodiment, the outer circle diameter of the reinforcing sheet 7 is 1.77 cm, the inner circle diameter is 0.9 cm, the outer circle diameter of the back adhesive 8 is 1.27 cm, and the inner circle diameter is 0.9 cm.

[0050] S03: A plurality of profiling grooves 6 for positioning the reinforcing sheet 7 are arranged on the reinforcing sheet jig 4, and the profiling grooves 6 correspond one-to-one to the reinforcing sheet protective film 2.

[0051] In this embodiment, when the reinforcing sheet 7 is sleeved and attached, the reinforcing sheet 7 should be located at a predetermined position to achieve one-to-one correspondence with the reinforcing sheet protective film 2. To achieve this effect, various feasible options can be used, and the profiling groove is used to achieve this effect in this embodiment: the back adhesive 8 is attached to the back of the reinforcing sheet 7, and the size of the back adhesive 8 is smaller than the size of the reinforcing sheet 7. The back adhesive 8 is provided with a recess structure, and the reinforcing sheet 7 is provided with a through hole corresponding to the recess structure. When this scheme is adopted, the size of the back adhesive 8 is smaller than the size of the reinforcing sheet 7, so the profiling groove 6 is arranged according to the size of the reinforcing sheet 7. After the reinforcing sheet 7 is placed in the profiling groove 6, the upper surface of the reinforcing sheet 7 can be flush with or slightly protrude from the surface of the reinforcing sheet jig 4, and good contact and attachment can be achieved when the surface layer 11 is attached.

[0052] Preferably, in this embodiment, the profiling groove 6 is a circular groove, and the size of the profiling groove 6 corresponds to the outer circle size of the back adhesive 8.

[0053] S04: The reinforcing sheet 7 is arranged one-to-one in the profiling groove 6, so that the reinforcing sheet 7 is exposed on the surface of the reinforcing sheet jig 4.

[0054] Preferably, in the present embodiment, the reinforcing sheet jig 4 is used as a bearing component for bearing the reinforcing sheet 7 and for positioning the initial bearing sheet 1 during the lamination process. Here, one of the feasible options is optimized and adopted: the reinforcing sheet jig 4 is aligned with the initial bearing sheet 1 through the corresponding positioning structure, which includes the positioning column 5 and the positioning hole 3, or the positioning block and the positioning slot. When this scheme is adopted, the positioning column 5 can be arranged on the reinforcing sheet jig 4, and the positioning hole 3 can be arranged on the initial bearing sheet 1, or the positioning block can be arranged on the reinforcing sheet jig 4, and the positioning slot can be arranged on the initial bearing sheet 1. In this way, the initial bearing sheet 1 can be aligned on the reinforcing sheet jig 4.

[0055] Preferably, in order to avoid the initial bearing sheet 1 and the reinforcing sheet jig 4 from being reversed or upside down when aligned, the present embodiment is optimized, and the positioning structure is arranged along the two opposite edges of the reinforcing sheet jig 4 and the initial bearing sheet 1, and the positioning structure is staggered on the two opposite edges for alignment and lamination guidance. When this scheme is adopted, different numbers of positioning columns 5 or positioning blocks can be arranged on the two opposite edges of the reinforcing sheet jig 4, and the positioning holes 3 or the positioning slots are correspondingly arranged on the initial bearing film. In this way, lamination can only be performed in one direction, avoiding reverse or upside down.

[0056] Preferably, in the present embodiment, the positioning column 5 is arranged on the long edge of the reinforcing sheet jig 4, and the positioning hole 3 is correspondingly arranged on the initial bearing sheet 1. Moreover, the number of positioning columns 5 arranged on one long edge of the reinforcing sheet jig 4 is 3, and the number of positioning columns 5 arranged on the other long edge of the reinforcing sheet jig 4 is 4. Correspondingly, the number of positioning holes 3 on one long edge of the initial bearing sheet 1 is 3, and the number of positioning holes 3 on the other long edge of the initial bearing sheet 1 is 4.

[0057] S05: Remove the surface layer 11 and position and attach the initial bearing sheet 1 to the reinforcing sheet jig 4, so that the reinforcing sheet protective film 2 is attached to the reinforcing sheet 7.

[0058] S06: Perform lamination and winding.

[0059] In the present embodiment, lamination and winding are arranged to store the attached reinforcing sheet 7. Specifically, the lamination and winding process is optimized and one of the feasible options is presented: during lamination and winding, the initial bearing sheet 1 on the surface of the reinforcing sheet protective film 2 is removed, and a winding bearing sheet 9 is arranged on the surface of the back adhesive 8, and a separation layer 10 is arranged on the surface of the reinforcing sheet protective film 2 for winding. When this scheme is adopted, the back adhesive 8 of the reinforcing sheet 7 is laminated with the winding bearing sheet 9, and the surface of the reinforcing sheet 7 is laminated with the separation film, which exchanges the lamination direction of the reinforcing sheet 7 and the back adhesive 8, and improves the reliability of the reinforcing sheet 7 when wound.

[0060] Preferably, in the present embodiment, the isolation layer 10 can be made of a variety of materials, and in particular, one of the possible options is optimized and adopted herein: the isolation layer 10 is made of an isolation film.

[0061] The disclosed FPC reinforcing sheet 7 pasting method disclosed above can suck and transfer the initial carrier sheet 1 through the suction nozzle, thereby transferring the reinforcing sheet protection film 2 on the initial carrier sheet 1, and realizing the pasting of multiple reinforcing sheets 7 and the reinforcing sheet protection film 2 at one time through pasting. The problem that the reinforcing sheet 7 cannot be quickly pasted and aligned by the suction nozzle in the prior art can be solved, and the problems of poor alignment accuracy and low pasting quality existing in manual pasting can also be avoided.

[0062] The above is the embodiment listed in the present embodiment, but the present embodiment is not limited to the above-mentioned optional implementation, and those skilled in the art can obtain other various implementation according to the above-mentioned manner. Any person can obtain other various forms of implementation under the inspiration of the present embodiment. The above specific implementation should not be understood as a limitation on the protection scope of the present embodiment, and the protection scope of the present embodiment should be defined by the claims.

Claims

1. A method for machine-applying FPC reinforcing sheets, characterized in that, include: A reinforcing sheet protective film (2) is arrayed on the initial carrier sheet (1) so that the non-adhesive side of the reinforcing sheet protective film (2) is attached to the carrier sheet, and the adhesive side of the reinforcing sheet protective film (2) is covered by a removable surface layer (11). Adhesive (8) is applied to the reinforcing sheet (7); A number of contour grooves (6) for positioning the reinforcing sheet (7) are provided on the reinforcing sheet fixture (4), and the contour grooves (6) correspond one-to-one with the reinforcing sheet protective film (2); The reinforcing pieces (7) are placed one by one in the contour groove (6) so that the reinforcing pieces (7) are exposed on the surface of the reinforcing piece fixture (4); Remove the surface layer (11) and position and attach the initial carrier sheet (1) onto the reinforcing sheet fixture (4), so that the reinforcing sheet protective film (2) is attached to the reinforcing sheet (7) one by one; Collect reposts; The adhesive (8) is attached to the back of the reinforcing sheet (7) and the size of the adhesive (8) is smaller than the size of the reinforcing sheet (7). The adhesive (8) has a recessed structure and the reinforcing sheet (7) has a through hole corresponding to the recessed structure. The outer dimensions of the reinforcing protective film (2) are larger than those of the reinforcing sheet (7).

2. The FPC reinforcing sheet bonding method according to claim 1, characterized in that: The side of the initial carrier sheet (1) that is in contact with the reinforcing protective film (2) is an adhesive side, and the reinforcing protective film (2) is arranged in a row and column pattern on the initial carrier sheet (1).

3. The FPC reinforcing sheet bonding method according to claim 1, characterized in that: The reinforcing sheet (7) is made of stainless steel.

4. The FPC reinforcing sheet bonding method according to claim 1, characterized in that: The reinforcing sheet (7) includes a circular sheet, and the adhesive backing (8) includes an annular adhesive and is concentrically bonded to the circular sheet.

5. The FPC reinforcing sheet bonding method according to claim 1, characterized in that: The reinforcing fixture (4) and the initial bearing piece (1) are aligned by a corresponding positioning structure. The positioning structure includes a corresponding positioning post (5) and a positioning hole (3), or a corresponding positioning block and a positioning groove.

6. The FPC reinforcing sheet bonding method according to claim 5, characterized in that: The positioning structure is set along the two opposite sides of the reinforcing piece fixture (4) and the initial bearing piece (1), and the positioning structure is staggered on the two opposite sides for alignment and guidance.

7. The FPC reinforcing sheet bonding method according to claim 1, characterized in that: During the rewinding process, the initial carrier sheet (1) on the surface of the reinforcing protective film (2) is removed, and a winding carrier sheet (9) is placed on the surface of the adhesive backing (8). At the same time, an isolation layer (10) is placed on the surface of the reinforcing protective film (2) for winding.

8. The FPC reinforcing sheet bonding method according to claim 7, characterized in that: The isolation layer (10) is an isolation membrane.

9. The FPC reinforcing sheet bonding method according to claim 1, characterized in that: The surface layer (11) is an isolation layer (10).

Citation Information

Patent Citations

  • Reinforcing and gluing method of flexible circuit board

    CN102458052A

  • High-accuracy small-size reinforcement part attaching method

    CN104159407A