A forging device and process for reduction gears in new energy vehicles

Abstract

This invention provides a forging device and process for reduction gears in new energy vehicles, belonging to the technical field of reduction gear forging equipment. It includes a base, a punching platform installed in the middle of the forging table, a punching spring connected to the bottom of the punching platform, rolling and expanding platforms symmetrically arranged on both sides of the forging table, a separate rolling and expanding roller installed between the rolling and expanding platforms, and a die forging forming platform on the right side of the rolling and expanding platform. This invention adopts a composite processing technology of ring rolling and die forging, which has the advantages of requiring a small forging tonnage and high steel utilization, thereby reducing the processing cost of this type of product and improving its competitiveness. The punching spring at the bottom of the punching platform facilitates the punching operation of the forging material, easily ejecting excess material. The anti-slip pads in the upper and lower fixing frames easily fix the mold, facilitating die forging. The rolling and expanding rollers are easily loaded and unloaded through the connecting ends and compression springs on both sides of the rolling and expanding rollers.

Description

Technical Field

[0001] This invention relates to the field of reduction gear forging equipment technology, specifically to a forging device and process for reduction gears in new energy vehicles. Background Technology

[0002] The reduction gear is an important component of the car's reduction gear. When the car is in motion, it enables the car to drive stably and transmits the driving direction sensitively.

[0003] Currently, the forging of the main reduction gear in automotive transmissions generally employs die forging. However, existing forging processes have several drawbacks. First, die forging requires large-tonnage equipment and has low steel utilization, resulting in high material and processing costs. Second, the fixed forging table makes punching operations inconvenient. Third, the installation, removal, and reinforcement of the die are also inconvenient.

[0004] In conclusion, it is necessary to improve the existing forging process for reduction gears. Summary of the Invention

[0005] To comprehensively address the aforementioned problems, especially the shortcomings of existing technologies, this invention provides a forging device and process for reducing gears in new energy vehicles that can fully resolve these issues. This invention employs a composite processing technology of ring rolling and die forging, which has the advantages of requiring smaller forging equipment tonnage and higher steel utilization, thereby reducing the processing cost of this type of product and enhancing its competitiveness.

[0006] To achieve the above objectives, the present invention employs the following technical means:

[0007] This invention provides a forging device and process for a reduction gear in a new energy vehicle, comprising a base, a forging table on the upper part of the base, a punching table in the middle of the forging table, a punching spring connected to the bottom of the punching table, rolling tables symmetrically arranged on both sides of the forging table, a separate rolling roller installed between the rolling tables, a forging pressure shaft installed on the upper part of the forging table, a die forging forming table on the right side of the rolling table, a lower fixed frame connected to the upper part of the die forging forming table, a lower die fixed on the upper part of the lower fixed frame, an upper die on the upper part of the lower die, an upper fixed frame on the upper part of the upper die, the upper fixed frame connected to the upper top seat via a pressing shaft, and the upper top seat connected to the base via a side frame.

[0008] Furthermore, a sliding groove is provided on the upper part of the rolling table, a motor is installed on the upper part of the sliding groove, a lifting screw is connected to the output end of the motor, a slider is sleeved on the upper part of the lifting screw, and a motor is provided at the front end of the slider.

[0009] Furthermore, the output end of the motor is connected to a rolling screw, and a rolling slider is sleeved on the upper part of the rolling screw.

[0010] Furthermore, a motor is provided at one end of the inner side of the rolling slider, and the output end of the motor is connected to a plug-in shaft port. A separate rolling roller is inserted into the plug-in shaft port, and a bolt port is provided at the upper part of the plug-in shaft port. A bolt shaft is connected to the upper part of the bolt port.

[0011] Furthermore, the two sides of the split rolling roller are provided with rolling roller connecting ends, and the rolling roller connecting ends are internally connected by compression springs.

[0012] Furthermore, a lower rotating wheel is provided on one side of the lower fixed frame, the lower rotating wheel is connected to a lower telescopic rotating rod, and a lower anti-slip pressure pad is connected to the front end of the lower telescopic rotating rod.

[0013] Furthermore, an upper rotating wheel is provided on one side of the upper fixed frame, the upper rotating wheel is connected to an upper telescopic rotating rod, and an upper anti-slip pressure pad is connected to the front end of the upper telescopic rotating rod.

[0014] Furthermore, the production process is as follows:

[0015] ① Material heating: Select a suitable forging material and heat it;

[0016] ② Upsetting: The heated forging material is placed in the middle of the forging table, and the forging material is forged by the forging pressure shaft, so that the height of the forging material decreases and the cross-section increases;

[0017] ③ Punching: Punching a hole in the middle of the forging material during the upsetting process using appropriate punching techniques;

[0018] ④ Rolling and expanding: The split rolling rollers that are slidably connected at the top of the rolling and expanding table roll and expand the forgings that have been punched;

[0019] ⑤ Die forging: The rolled and expanded forging material is transferred to the die forging table, and the forging material is extruded and shaped by the lower die and the upper die.

[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0021] 1. Cost reduction. This invention employs a composite processing technology of ring rolling and die forging, which has the advantages of requiring smaller forging equipment tonnage and higher steel utilization, thereby reducing the processing cost of this type of product and improving its competitiveness.

[0022] 2. Convenient punching. This invention facilitates the punching operation of forgings by incorporating a punching spring at the bottom of the punching table, allowing excess material to be easily ejected.

[0023] 3. Convenient mold fixing and die forging. This invention uses anti-slip pads in the upper and lower fixing frames to conveniently fix the mold, while also facilitating die forging.

[0024] 4. Convenient replacement of the rolling rollers. This invention enables convenient loading and unloading of the rolling rollers via the rolling roller connection ends on both sides and the compression springs. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of the present invention;

[0026] Figure 2 These are the front view and partial sectional view of the present invention;

[0027] Figure 3 This is a schematic diagram of the forging table and rolling mill table of the present invention;

[0028] Figure 4 This is the invention Figure 3 Enlarged view of point A in the middle;

[0029] Figure 5 This is a schematic diagram of the detachable rolling roller assembly of the present invention;

[0030] Figure 6 This is the invention Figure 5 Enlarged view at point B in the middle;

[0031] Figure 7 This is a schematic diagram of the split rolling roller structure of the present invention;

[0032] Figure 8 This is a partial cross-sectional view of the structural schematic diagram of the present invention;

[0033] Figure 9 This is the invention Figure 8 Enlarged view at point C;

[0034] Figure 10 This is a schematic diagram of the forging structure of the present invention.

[0035] Figure 11 This is a flowchart illustrating the usage of the present invention.

[0036] In the picture:

[0037] 1. Base; 2. Forging table; 3. Punching table; 4. Rolling table; 5. Motor II; 6. Rolling screw; 7. Rolling slider; 8. Separate rolling roller; 9. Die forging forming table; 10. Lower fixed frame; 11. Lower die; 12. Upper fixed frame; 13. Upper die; 14. Side frame; 15. Upper top seat; 16. Forging pressure shaft; 17. Extrusion shaft; 31. Punching spring; 41. Slide groove; 42. Motor 1; 43. Lifting screw; 44. Slider; 71. Motor 3; 72. Insert shaft port; 73. Bolt shaft; 721. Bolt port; 81. Roller connecting end; 82. Compression spring; 101. Lower rotating wheel; 102. Lower telescopic rotating rod; 103. Lower anti-slip pad; 121. Upper rotating wheel; 122. Upper telescopic rotating rod; 123. Upper anti-slip pad; 161. Forging plate. Detailed Implementation

[0038] The present invention will be further described below with reference to the accompanying drawings:

[0039] Example:

[0040] As attached Figure 1 To be continued Figure 2 As shown, in one embodiment of the present invention, a rotor spinning environmentally friendly recycled polyester-cotton blended yarn production device includes a base 1. A forging table 2 is provided on the upper part of the base 1. A punching table 3 is installed in the middle of the forging table 2. A punching spring 31 is connected to the bottom of the punching table 3. Rolling tables 4 are symmetrically arranged on both sides of the forging table 2. A separate rolling roller 8 is installed between the rolling tables 4. A forging pressure shaft 16 is installed on the upper part of the forging table 2. A forging pressure plate 161 is installed at the bottom of the forging pressure shaft 16. A die forging forming table 9 is provided on the right side of the rolling table 4. A lower fixing frame 10 is connected to the upper part of the die forging forming table 9. A lower mold 11 is fixed on the upper part of the lower fixing frame 10. An upper mold 13 is provided on the upper part of the lower mold 11. An upper fixing frame 12 is provided on the upper part of the upper mold 13. The upper part of the upper fixing frame 12 is connected to the upper top seat 15 through an extrusion shaft 17. The upper top seat 15 is connected to the base 1 through a side frame 14.

[0041] As attached Figure 2 To be continued Figure 3 As shown, in one embodiment of the present invention, specifically, a sliding groove 41 is provided on the upper part of the rolling table 4, a motor 42 is installed on the upper part of the sliding groove 41, a lifting screw 43 is connected to the output end of the motor 42, a slider 44 is sleeved on the upper part of the lifting screw 43, and a motor 5 is provided at the front end of the slider 44.

[0042] As attached Figure 3 To be continued Figure 4 As shown, in one embodiment of the present invention, specifically, the output end of the motor 5 is connected to a rolling screw 6, and a rolling slider 7 is sleeved on the upper part of the rolling screw 6.

[0043] As attached Figure 3 To be continued Figure 8 As shown, in one embodiment of the present invention, specifically, a motor 71 is provided at one end of the inner side of the rolling slider 7, the output end of the motor 71 is connected to a plug-in shaft port 72, a separate rolling roller 8 is inserted into the plug-in shaft port 72, a bolt port 721 is provided at the upper part of the plug-in shaft port 72, and a bolt shaft 73 is connected to the upper part of the bolt port 721.

[0044] As attached Figure 5 To be continued Figure 9 As shown, in one embodiment of the present invention, specifically, the two sides of the split rolling roller 8 are provided with rolling roller connecting ends 81, and the rolling roller connecting ends 81 are internally connected by compression springs 82.

[0045] As attached Figure 1 To be continued Figure 2 and attached Figure 10 As shown, in one embodiment of the present invention, specifically, a lower rotating wheel 101 is provided on one side of the lower fixed frame 10, the lower rotating wheel 101 is connected to a lower telescopic rotating rod 102, and a lower anti-slip pressure pad 103 is connected to the front end of the lower telescopic rotating rod 102.

[0046] As attached Figure 1 To be continued Figure 2 and attached Figure 10 As shown, in one embodiment of the present invention, specifically, an upper rotating wheel 121 is provided on one side of the upper fixed frame 12, the upper rotating wheel 121 is connected to an upper telescopic rotating rod 122, and an upper anti-slip pressure pad 123 is connected to the front end of the upper telescopic rotating rod 122.

[0047] As attached Figure 1 To be continued Figure 11 As shown, in one embodiment of the present invention, the specific production process is as follows:

[0048] ① Material heating: Select a suitable forging material and heat it;

[0049] ② Upsetting: The heated forging material is placed in the middle of the forging table 2, and the forging material is forged by the forging pressure shaft 16, so that the height of the forging material is reduced and the cross-section is increased;

[0050] ③ Punching: Punching holes in the middle of the forging material after it has been upsetting using a suitable punching shaft;

[0051] ④ Rolling and expanding: The split rolling roller 8, which is slidably connected to the upper part of the rolling and expanding table 4, rolls and expands the forging material that has been punched;

[0052] ⑤ Die forging: The rolled and expanded forging material is transferred to the die forging table 9, and the forging material is extruded and formed by the lower die 11 and the upper die 13.

[0053] Working principle

[0054] When using this invention, the worker selects a suitable forging material, heats it, and then places the heated forging material in the middle of the forging table 2.

[0055] Next, the forging material is forged by the forging pressure plate 161 at the bottom of the forging pressure shaft 16, which reduces the height of the forging material and increases its cross-section. Then, a suitable punching shaft punches a hole in the middle of the upsetting forging material. The forging pressure plate 161 strikes the punching shaft to impact the forging material. The excess material in the middle of the forging material is impacted and squeezed into the punching platform 3 under the impact force. The punching spring 31 at the bottom of the punching platform 3 is squeezed and deformed. At the end of the impact, the punching spring 31 returns to its original position and ejects the excess material.

[0056] Then, the detachable rolling roller 8, which is slidably connected to the upper part of the rolling table 4, rolls and expands the punched forging. Motor 1 42 starts, driving the lifting screw 43 to rotate. The lifting screw 43 drives the slider 44 to move downward to a suitable position. Motor 2 5 at the front end of the slider 44 starts, driving the rolling screw 6 to rotate. The rolling screw 6 drives the rolling slider 7 to reciprocate back and forth. At the same time, motor 3 71 starts, driving the insertion shaft port 72 to rotate. The insertion shaft port 72 drives the detachable rolling roller 8 to rotate, and the detachable rolling roller 8 begins to roll the forging. Before the rolling operation, rotating the appropriate detachable rolling roller 8 compresses the compression springs 82 at the connecting ends 81 of the rolling rollers on both sides, inserting the detachable rolling roller 8 into the insertion shaft port 72 and connecting it to the rolling slider 7.

[0057] The rolled and expanded forging material is transferred to the die forging table 9, and the forging material is extruded and formed by the lower die 11 and the upper die 13.

[0058] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0059] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A forging device for a reduction gear in a new energy vehicle, comprising a base (1), characterized in that: A forging table (2) is provided on the upper part of the base (1). A punching table (3) is installed in the middle of the forging table (2). A punching spring (31) is connected to the bottom of the punching table (3). Rolling tables (4) are symmetrically arranged on both sides of the forging table (2). A separate rolling roller (8) is installed between the rolling tables (4). A forging pressure shaft (16) is installed on the upper part of the forging table (2). A die forging forming table (9) is provided on the right side of the rolling table (4). A lower fixing frame (10) is connected to the upper part of the die forging forming table (9). A lower mold (11) is fixed on the upper part of the lower fixing frame (10). An upper mold (13) is provided on the upper part of the lower mold (11). An upper fixing frame (12) is provided on the upper part of the upper fixing frame (12). The upper part of the upper fixing frame (12) is connected to the upper top seat (15) through the extrusion shaft (17). The upper top seat (15) is connected to the base (1) through the side frame (14). The rolling table (4) is provided with a slide groove (41) on the upper part. A motor (42) is installed on the upper part of the slide groove (41). The output end of the motor (42) is connected to a lifting screw (43). A slider (44) is sleeved on the upper part of the lifting screw (43). A motor (5) is provided at the front end of the slider (44). The output end of the motor (5) is connected to a rolling screw (6). A rolling slider (7) is sleeved on the upper part of the rolling screw (6). One end of the inner side of the rolling slider (7) A motor three (71) is provided, and the output end of the motor three (71) is connected to a plug-in shaft port (72). A separate rolling roller (8) is inserted into the plug-in shaft port (72). A bolt port (721) is provided on the upper part of the plug-in shaft port (721). A bolt shaft (73) is connected to the upper part of the bolt port (721). Rolling roller connecting ends (81) are provided on both sides of the separate rolling roller (8). A compression spring (82) passes through the inside of the rolling roller connecting end (81).

2. The forging device for a new energy vehicle reduction gear according to claim 1, characterized in that, A lower rotating wheel (101) is provided on one side of the lower fixed frame (10), and a lower telescopic rotating rod (102) is connected to the lower rotating wheel (101). A lower anti-slip pad (103) is connected to the front end of the lower telescopic rotating rod (102).

3. The forging device for a new energy vehicle reduction gear according to claim 1, characterized in that, The upper fixed frame (12) is provided with an upper rotating wheel (121) on one side, the upper rotating wheel (121) is connected to an upper telescopic rotating rod (122), and the front end of the upper telescopic rotating rod (122) is connected to an upper anti-slip pad (123).

4. The process of a forging device for a new energy vehicle reduction gear according to claim 3, characterized in that, The process is as follows: ① Material heating: Select a suitable forging material and heat it; ② Upsetting: The heated forging material is placed in the middle of the forging table (2), and the forging material is forged by the forging pressure shaft (16), so that the height of the forging material is reduced and the cross-section is increased; ③ Punching: Punching holes in the middle of the forging material after it has been upsetting using a suitable punching shaft; ④ Rolling and expanding: The split rolling roller (8) with sliding connection on the upper part of the rolling and expanding table (4) rolls and expands the punched forging; ⑤ Forging: The rolled and expanded forging material is transferred to the forging table (9), and the forging material is extruded and formed by the lower die (11) and the upper die (13).

Images