A new tray automatic packaging line
By designing a new type of tray automatic packaging line, including automated mechanisms such as loading, bagging, sealing detection and box folding, the problems of insufficient efficiency and quality of the existing tray automatic packaging line have been solved, and an efficient and automated packaging process has been achieved.
Patent Information
- Application Number
- CN202210940857.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-07
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2042-08-07
AI Technical Summary
The overall process efficiency and packaging quality of the existing tray automatic packaging line need to be further improved, and the degree of automation is insufficient.
A new type of automatic tray packaging line was designed, including a tray loading mechanism, a bagging mechanism, a sealing detection mechanism, an automatic box folding mechanism, and a labeling and lidding mechanism. A vacuum sealer and a cartoning robot were used to realize the automated process of strapping, foam wrapping, bag sealing detection, and paper box forming.
It improves the efficiency and quality of tray automated packaging, realizes comprehensive automated processes, and improves the work efficiency and product quality of the packaging line.
Smart Images

Figure CN115535398B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a tray packaging line, in particular to a novel tray automatic packaging line. Background Art
[0002] Tray automatic packaging lines are high-end equipment for integrated circuit packaging. There are relatively few tray automatic packaging lines in China, and the number is not large, so they occupy a small market share.
[0003] Existing automated tray packaging lines typically involve multiple processes, including material removal and stacking, bag removal and opening, electronic product placement into the bag, vacuuming and heat-sealing the bag, and finished product delivery. These processes are essential for automated tray packaging. However, the overall process of these automated packaging lines still requires further optimization, including improving efficiency and packaging quality. Summary of the Invention
[0004] The present invention aims to solve the problems existing in the prior art automatic tray packaging line and provides a novel automatic tray packaging line.
[0005] In order to solve the above technical problems, the present invention is solved by the following technical solutions:
[0006] A new type of automatic tray packaging line includes a tray loading mechanism, a tray bagging mechanism, a tray packaging bag sealing mechanism, a tray packaging bag sealing detection mechanism, an automatic tray box folding mechanism, a tray box filling mechanism and an automatic tray labeling, matching and lid closing mechanism, which are arranged in sequence. The tray packaging bag sealing mechanism includes a vacuum sealer, and the tray box filling mechanism includes a box filling robot.
[0007] Preferably, the tray loading mechanism includes a loading rack, on which a discharge platform is provided, on which trays are stacked, and a bundling mechanism, which includes a first bundling device and a second bundling device, with a foam wrapping device provided between the first bundling device and the second bundling device. The bundling mechanism also includes a first manipulator for conveying the stacked trays on the discharge platform to the first bundling device for bundling and conveying the bundled stacked trays to the foam wrapping device for foam wrapping, and also includes a second manipulator for conveying the foam-wrapped trays to the second bundling device. The tray loading mechanism can achieve both better bundling and protection of the stacked trays during the loading stage, providing a prerequisite for subsequent processes of the packaging line and ensuring the quality of the final packaged products.
[0008] As a preferred, the foam wrapping device comprises a foam wrapping rack, the foam wrapping rack is provided with a foam placing groove for stacking and placing a plurality of foams, the bottom of the foam placing groove is provided with a foam lifting mechanism capable of lifting the foams out of the foam placing groove from bottom to top, the foam lifting mechanism comprises a foam lifting motor, and the end of the foam lifting motor is provided with a foam lifting plate; the foam wrapping rack is also provided with a foam wrapping table surface arranged on one side of the foam placing groove and a foam pushing rod mechanism for pushing a single foam extending out of the foam placing groove to the foam wrapping table surface, the foam pushing rod mechanism comprises a horizontally arranged foam pushing cylinder, and the end of the piston rod of the foam pushing cylinder is provided with a foam pushing plate. Through the arrangement of the foam lifting mechanism and the foam pushing rod mechanism, the foam in the foam placing groove can be accurately pushed onto the foam wrapping table surface, without manual placement of the foam, and the degree of automation is high.
[0009] As a preferred, the tray bagging mechanism comprises a bagging workbench, the bagging workbench is provided with an opening bag mechanism for opening the bag opening of the packaging bag and a disc feeding mechanism arranged opposite to the opening bag mechanism and used for feeding the tray into the packaging bag, the disc feeding mechanism comprises a disc placing platform for placing the tray, the bagging workbench is provided with a humidity card placing groove for placing the humidity card and a desiccant storage mechanism for outputting the desiccant, and the bagging workbench is also provided with a conveying mechanism for conveying the humidity card in the humidity card placing groove and the desiccant output by the desiccant storage mechanism to the end face of the tray on the disc placing platform. The tray bagging mechanism enables the packaging bag and the tray to be fed at the same time in the whole bagging process, the tray, the desiccant and the humidity card can be bagged at the same time, the degree of automation is high, and the working efficiency is further improved.
[0010] As a preferred, the desiccant storage mechanism comprises a storage box and a desiccant cutting mechanism arranged at the outlet of the storage box, the storage box is provided with a material winding shaft, the storage box is provided with a material winding shaft motor for driving the material winding shaft to rotate, a strip-shaped desiccant connected continuously is wound on the material winding shaft, the desiccant cutting mechanism comprises a cutting bottom plate, the cutting bottom plate is provided with a cutting knife capable of moving up and down, a desiccant pressing roller and a desiccant pressing plate arranged on the inner side of the cutting knife and used for pressing the desiccant to be cut, and the outer side of the cutting knife is also provided with a desiccant supporting plate capable of moving horizontally to the position of the cutting knife and used for placing the cut desiccant. The desiccant is arranged in the desiccant storage mechanism in a winding manner, and then the independent desiccant is obtained through cutting. This kind of mode makes the feeding mode of the desiccant convenient, and different sizes of desiccants can also be arranged according to actual needs.
[0011] Preferably, the tray packaging bag sealing detection mechanism includes a sealing detection frame, on which are provided a tension detection mechanism for detecting the sealing firmness of the sealed end of the tray packaging bag and an appearance detection mechanism for detecting the appearance of the sealed end of the tray packaging bag. The tension detection mechanism includes two relatively arranged pulling components, which can act on the upper and lower end surfaces of the sealing portion of the packaging bag so that the upper and lower end surfaces have a tendency to move in opposite directions. The appearance detection mechanism includes a detection camera for photographing the sealing portion of the tray packaging bag. The tray packaging bag sealing detection mechanism detects the seal of the tray packaging bag through the tension detection mechanism and the appearance detection mechanism, thereby realizing automated detection, which has a more accurate and efficient detection effect than manual detection.
[0012] Preferably, the two pulling assemblies include a first pulling cylinder and a second pulling cylinder, respectively. The first pulling cylinder and the second pulling cylinder are arranged vertically opposite each other. The piston rod ends of the first pulling cylinder and the second pulling cylinder are connected to a first pulling suction cup mounting plate and a second pulling suction cup mounting plate, respectively. The first pulling suction cup mounting plate and the second pulling suction cup mounting plate are respectively mounted with pulling suction cups that can be attached to the upper and lower end surfaces of the packaging bag seal. The pulling suction cups arranged vertically can achieve opposite pulling of the upper and lower surfaces of the packaging bag seal, thereby effectively detecting the secureness of the sealing end of the packaging bag.
[0013] Preferably, the appearance inspection mechanism includes two connecting plates arranged up and down and capable of moving toward or away from each other, the sealing end of the tray packaging bag is located between the two inspection connecting plates, the inspection camera is located on the upper part of the upper inspection connecting plate, and both inspection connecting plates are provided with shooting holes for the inspection camera to shoot.
[0014] Preferably, the tray automatic box folding mechanism includes a cardboard feeding mechanism and a carton folding mechanism, the cardboard feeding mechanism includes a feeding frame, the feeding frame is provided with a lifting feeding platform, the feeding platform is used to stack cardboards, the carton folding mechanism includes a folding frame, the folding frame is provided with two folding table panels that are on the same horizontal plane and arranged at intervals, and the two folding table panels can move toward or away from each other;
[0015] Folding positioning plates arranged parallel to each other are installed on the opposite sides of the two folding table panels, and left and right end forming fixed plates and a rear end forming fixed plate are installed on the folding positioning plates. It also includes a front end forming swing plate arranged opposite to the rear end forming fixed plate. The front end forming swing plate is connected to the folding table panel through a swing plate connecting rod mechanism. A bottom forming plate that can move up and down and forward and backward is also provided between the two folding positioning plates. It also includes a top forming plate that is arranged relative to the bottom forming plate and can move up and down. The left and right end forming fixed plates, the rear end forming fixed plate, the front end forming swing plate, the bottom forming plate and the top forming plate together constitute a paper box forming groove.
[0016] The tray automatic folding mechanism can adjust the width of the carton forming groove on the carton folding mechanism, and can adapt to the automatic folding of cartons of similar structure and different sizes. It is more flexible to use and has a wider range of adaptability.
[0017] Preferably, the tray automatic labeling and comparison lid closing mechanism includes a lid closing mechanism base, a transmission mechanism for conveying the packaging box is provided on the lid closing mechanism base, and a lid closing component for buckling the lid of the packaging box is provided on the transmission mechanism; a first labeling robot and a first marking machine are also provided on the lid closing mechanism base, the first labeling robot is provided with a barcode scanning camera that can scan the barcode of the packaging bag on the packaging bag with the tray in the packaging box, the first marking machine can generate a packaging box barcode according to the packaging bag barcode scanned by the first labeling robot, and the first labeling robot is also provided with a first label suction cup for sticking the packaging box barcode generated by the first marking machine on the packaging box.
[0018] The tray automatic labeling and lid closing mechanism can detect whether there is a packaging bag in the packaging box to avoid the possibility of empty boxes after closing the lid. On the other hand, it can realize synchronous labeling during the packaging box closing stage, which can further speed up the overall packaging efficiency.
[0019] The present invention has significant technical effects due to the adoption of the above technical solutions:
[0020] The present invention provides a novel tray automatic packaging line, which has a relatively comprehensive tray automatic packaging process and has high packaging efficiency and packaging quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural diagram of embodiment 1 of the present invention.
[0022] Figure 2 yes Figure 1 Schematic diagram of the middle tray loading mechanism structure.
[0023] Figure 3 yes Figure 2 Schematic diagram of the middle loading rack structure.
[0024] Figure 4 Figure 2 Schematic diagram of the structure of the foam wrapping equipment.
[0025] Figure 5 yes Figure 2 Schematic diagram of the strapping mechanism structure.
[0026] Figure 6 yes Figure 4 Schematic diagram of the structure of the foam lifting mechanism.
[0027] Figure 7 is Figure 4 Structure diagram of the middle foam wrapping mechanism.
[0028] Figure 8 is Figure 4 Structure diagram of the middle foam push rod mechanism.
[0029] Figure 9 is Figure 2 Structure diagram of the first or second mechanical hand.
[0030] Figure 10 is Figure 9 Structure diagram of the mechanical hand clamping mechanism.
[0031] Figure 11 is Figure 1 Structure diagram of the tray bagging mechanism.
[0032] Figure 12 is Figure 11 Structure diagram of part of the device.
[0033] Figure 13 is Figure 11 Structure diagram of the desiccant storage mechanism.
[0034] Figure 14 is Figure 13 Enlarged view of part of the device.
[0035] Figure 15 is Figure 11 Structure diagram of another part of the device.
[0036] Figure 16 is Figure 12 Enlarged view of part A of the device.
[0037] Figure 17 is Figure 11 Structure diagram of the tray feeding mechanism.
[0038] Figure 18 is Figure 1 Structure diagram of the tray packaging bag sealing detection mechanism.
[0039] Figure 19 is Figure 18 Structure diagram of the tension detection mechanism.
[0040] Figure 20 is Figure 18 Structure diagram of the appearance detection mechanism.
[0041] Figure 21 is Figure 1 Structure diagram of the tray automatic folding box mechanism.
[0042] Figure 22 yes Figure 21 Schematic diagram of the middle paperboard feeding mechanism structure.
[0043] Figure 23 yes Figure 21 Schematic diagram of the structure of the middle carton folding mechanism.
[0044] Figure 24 yes Figure 21 Schematic diagram of the feeding mechanism structure.
[0045] Figure 25 yes Figure 21 Schematic diagram of the driving mechanism structure of the intermediate forming plate.
[0046] Figure 26 yes Figure 22 Schematic diagram of the middle lifting frame structure.
[0047] Figure 27 yes Figure 1 Schematic diagram of the automatic labeling, comparison and lid closing mechanism for the middle tray.
[0048] Figure 28 yes Figure 27 Schematic diagram of the partially enlarged structure.
[0049] Figure 29 yes Figure 27 Schematic diagram of the structure of the center cover assembly.
[0050] Figure 30 yes Figure 27 Schematic diagram of the structure at the middle label mounting seat. DETAILED DESCRIPTION
[0051] The present invention is further described in detail below with reference to the accompanying drawings and embodiments.
[0052] Example 1
[0053] A new type of tray automatic packaging line, such as Figure 1-Figure 30 As shown, it includes a tray loading mechanism 1, a tray bagging mechanism 2, a tray packaging bag sealing mechanism 3, a tray packaging bag sealing detection mechanism 4, a tray automatic box folding mechanism 5, a tray box filling mechanism 6 and a tray automatic labeling, matching and covering mechanism 7 which are arranged in sequence. The tray packaging bag sealing mechanism 3 includes a vacuum sealing machine 301, and the tray box filling mechanism 6 includes a box filling robot 601.
[0054] The tray feeding mechanism 1 comprises a feeding rack 101, a feeding platform 102 is arranged at the feeding rack 101, the tray 8 is stacked and placed on the feeding platform 102, a bundling mechanism is further arranged, the bundling mechanism comprises a first bundling device 103 and a second bundling device 104, a foam wrapping device 105 is arranged between the first bundling device 103 and the second bundling device 104, the bundling mechanism further comprises a first mechanical hand 106 for conveying the stacked tray 8 on the feeding platform 102 to the first bundling device 103 for bundling and conveying the bundled stacked tray 8 to the foam wrapping device 105 for foam wrapping, and a second mechanical hand 107 for conveying the tray 8 wrapped with foam to the second bundling device 104.
[0055] In the embodiment, the stacked tray 8 is bundled twice, which has good bundling stability, can ensure stable conveying of the tray 8 to different stations during packaging, and the foam is wrapped between the two bundling operations, which can effectively protect the tray 8 during the feeding stage, and the operation is automatic without manual operation. The bundling position can be adjusted according to the actual size of the tray 8, which has great flexibility and can be applied to bundling and wrapping of trays 8 of different sizes.
[0056] In the embodiment, the feeding rack 101 comprises a rack body 117, the feeding rack 117 is provided with a feeding clamping mechanism 118 located at the upper part of the feeding platform 102 and used for clamping the tray 8, the feeding clamping mechanism 118 comprises a feeding clamping jaw 119 capable of moving in three directions of length, width and height of the feeding rack 101. The feeding clamping mechanism 118 comprises guide rails arranged in three directions on the rack body 117, and the feeding clamping jaw 119 is arranged on the guide rails and can move in three directions of length, width and height of the feeding rack 101 under the action of the three-dimensional guide rail to clamp the tray 8. The three-dimensional guide rail mechanism in the embodiment is a conventional three-dimensional guide rail mechanism in the art, which realizes movement in three directions through a lead screw.
[0057] In the embodiment, the feeding rack 101 further comprises a feeding base 120 and a feeding trolley 143, the rack body 117 is arranged on the feeding base 120, the feeding base 120 is configured in a U-shaped structure with a U-shaped slot formed in the middle, and the feeding trolley 143 can be pushed into the U-shaped slot from one end surface of the feeding base 120. The feeding trolley 143 is provided with a trolley placing groove for stacking and placing the tray 8. The feeding base 120 is designed in a U-shaped structure, so that the feeding base 120 is reserved with a feeding trolley 143 station, and the feeding trolley 143 can be directly pushed into the feeding base 120 to cooperate with the feeding platform 102 on the feeding base 120, so that feeding can be more conveniently realized.
[0058] In this embodiment, the first bundling device 103 and the second bundling device 104 are both bundling machines including a gantry 121. A strap groove 122 is provided on the inner side of the gantry 121. A strap that can be used to bundle the stacked trays 8 is provided in the strap groove 122. During the bundling process, the strap will surround the stacked trays 8 through the gantry 121. The stacked trays 8 are bundled under the action of automated control. Different positions of the stacked trays 8 can be aligned with the strap groove 122 on the gantry 121 by a robotic arm, thereby bundling different positions of the stacked trays 8.
[0059] Among them, the first manipulator 106 and the second manipulator 107 in this embodiment are both provided with a manipulator clamping mechanism 123, and the manipulator clamping mechanism 123 includes two manipulator clamping plates 124 that can move toward or away from each other, and the two manipulator clamping plates 124 can jointly constitute a clamping of the stacked trays 8 in the width direction; the manipulator clamping mechanism 123 also includes a manipulator pressing plate 125 that can press the topmost tray 8 in the stacked trays 8, and the manipulator pressing plate 125 can move along the pressing direction, and the clamping end of the manipulator clamping plate 124 is provided with a limiting plate 126 arranged parallel to the manipulator pressing plate 125, and the manipulator pressing plate 125 and the limiting plate 126 can jointly constitute a clamping of the stacked trays 8 in the height direction.
[0060] The manipulator clamping mechanism 123 includes a clamping mechanism mounting seat 127 installed on the manipulator, and a clamping drive motor 128 is provided on the clamping mechanism mounting seat 127. The motor shaft of the clamping drive motor 128 is connected to a clamping plate drive screw 129, and two clamping plate sliding seats 130 with opposite thread directions are threadedly connected to the clamping plate drive screw 129. The two manipulator clamping plates 124 are respectively installed on the two clamping plate sliding seats 130. The clamping mechanism mounting seat 127 is also provided with a clamping plate moving slide rail 131 whose length direction is the same as the axial direction of the clamping plate drive screw 129, and the clamping plate sliding seat 130 is provided with a clamping plate moving slider 132 that slides in cooperation with the clamping plate moving slide rail 131. A driving cylinder 133 is mounted on the clamping plate sliding seat 130. A cylinder connecting plate 134 is mounted on the piston end of the driving cylinder 133. The cylinder connecting plate 134 is connected to the manipulator pressure plate 125 via a guide rod 135, the upper end of which passes through the cylinder connecting plate 134. A compression spring 136 is sleeved on the guide rod 135, with its ends resting against the lower end surface of the cylinder connecting plate 134 and the upper end surface of the manipulator pressure plate 125, respectively. By clamping the stacked trays 8 on both sides and the upper and lower end surfaces, the stability of the clamping is effectively ensured, ensuring that the stacked trays 8 can be accurately positioned for transport and bundling, as well as for the foam wrapping device 105.
[0061] In this embodiment, the foam wrapping equipment 105 includes a foam wrapping frame 108, which is provided with a foam placement groove 109 for stacking multiple pieces of foam. The bottom of the foam placement groove 109 is provided with a foam lifting mechanism 110 that can push the foam out of the foam placement groove 109 from bottom to top. The foam lifting mechanism 110 includes a foam lifting motor 111, and the end of the foam lifting motor 111 is provided with a foam lifting plate 112; the foam wrapping frame 108 is also provided with a foam wrapping table 113 arranged on one side of the foam placement groove 109 and a foam pushing rod mechanism 114 for pushing a single piece of foam extending out of the foam placement groove 109 to the foam wrapping table 113. The foam pushing rod mechanism 114 includes a horizontally arranged foam pushing cylinder 115, and the end of the piston rod of the foam pushing cylinder 115 is provided with a foam pushing plate 116.
[0062] Two foam wrapping mechanisms 137 are arranged opposite to each other on the foam wrapping frame 108 and on both sides of the foam wrapping table 113. The foam wrapping mechanism 137 includes a vertical folding cylinder 138 that can act on the lower surface of the foam to fold the end of the foam from bottom to top. The piston rod end of the vertical folding cylinder 138 is connected to a cylinder mounting plate 139. The cylinder mounting plate 139 is provided with a horizontal folding cylinder 140 that can fold the foam from the outside to the inside. The piston rod end of the horizontal folding cylinder 140 is provided with a horizontal folding plate 141.
[0063] In addition, in this embodiment, a foam observation shell 142 corresponding to the foam placement groove 109 is provided on the foam wrapping frame 108. The lower end of the foam observation shell 142 is open and corresponds to the foam placement groove 109. It is made of a transparent plate, which can well observe whether the foam in the foam placement groove 109 is sufficient. When the amount of foam is insufficient, the foam can be directly placed into the foam placement groove 109 from top to bottom by opening the cover at the upper end of the foam observation shell 142.
[0064] During the working process, the foam is first pushed out of the foam placement groove 109 by the foam lifting motor 111, so that the lower surface of the top layer of foam is flush with the foam wrapping table 113. At this time, the top layer of foam can be pushed to the foam wrapping table 113 by the foam pushing cylinder 115, and then the tray 8 stacked after the first bundling is placed on the foam by the robot. Then, the foam wrapping mechanism 137 is started, and the two ends of the foam are first folded into a vertical state along the end of the stacked tray 8 by the vertical folding cylinder 138, and then the vertical foam ends are folded into a horizontal state along the upper end of the stacked tray 8 by the horizontal folding cylinder 140, so that they are folded to the upper end surface of the stacked tray 8, completing the wrapping of the stacked tray 8, and finally the stacked tray 8 wrapped with foam is transported to another strapping machine by the robot for re-bundling to ensure the stability of the foam wrapping and form a stacked tray 8 wrapped with foam.
[0065] The tray bagging mechanism 2 includes a bagging workbench 202, on which is provided a bag opening mechanism 203 for opening the bag mouth of the packaging bag and a tray feeding mechanism 204 arranged opposite to the bag opening mechanism 203 and for feeding the tray 8 into the packaging bag. The tray feeding mechanism 204 includes a tray placing platform 205 for placing the tray 8. The bagging workbench 202 is provided with a humidity card placing slot 206 for placing the humidity card and a desiccant storage mechanism 207 for outputting the desiccant. The bagging workbench 202 is also provided with a conveying mechanism for transporting the humidity card in the humidity card placing slot 206 and the desiccant output by the desiccant storage mechanism 207 to the upper end surface of the tray 8 on the tray placing platform 205.
[0066] The bagging workbench 202 is provided with a bag conveying mechanism 208, which includes a bag conveyor belt 209. The bag conveyor belt 209 is provided with a plurality of bag retaining slots 210 along the conveying direction of the bag conveyor belt 209 for placing the bags. The bag opening mechanism 203 is provided on the bag conveyor mechanism 208 and corresponds to the open ends of the bags on the bag conveyor belt 209. The provision of the bag retaining slots 210 enables the bags on the bag conveyor belt 209 to be placed sequentially and spaced apart, ensuring stable conveyance on the conveyor belt. It also facilitates the operation of the bag opening mechanism 203 to open and close the bags.
[0067] The bag opening mechanism 203 comprises two sets of bag opening suction cup assemblies 211 arranged in a vertically opposed arrangement. Each set of bag opening suction cup assemblies 211 includes a suction cup connecting plate 201 and a bag opening cylinder 212 for driving the suction cup connecting plate 201 up and down. The suction cup connecting plate 201 is provided with multiple bag opening suction cups 213. The bag's open end is moved between the upper and lower suction cups 213 by the bag conveyor 209. During the bag opening process, the upper and lower suction cups apply suction to the upper and lower surfaces of the bag's open end. The bag's opening is then opened by the bag opening cylinder 212 and remains open until the bag is delivered to the conveyor.
[0068] In this embodiment, the tray feeding mechanism 204 includes a tray feeding base plate 214 provided on the bagging workbench 202, a tray feeding support plate 215 which can move toward or away from the bag opening mechanism 203, a push block 216 which can move relative to the tray feeding support plate 215 along the moving direction of the tray feeding support plate 215 and is used to push the tray 8, and a first tray feeding cylinder 217 and a second tray feeding cylinder 218 which respectively drive the tray feeding support plate 215 and the push block 216 to move are installed on the tray feeding base plate 214.
[0069] Among them, relatively arranged tray guide wheels 220 are provided on both sides of the end of the tray delivery bottom plate 214 close to the bag opening mechanism 203. Under the guiding action of the tray guide wheels 220, the stable reciprocating motion of the tray delivery tray 215 can be guaranteed, providing a guarantee for the tray 8 to enter the packaging bag accurately and smoothly.
[0070] In this embodiment, the bagging worktable 202 is provided with a bag feeding mechanism 222 for conveying packaging bags into the packaging bag limiting slot 210. The bag feeding mechanism 222 includes a first bag feeding suction cup mounting plate 223 that can move along the length, width, and height of the bagging worktable 202. A plurality of packaging bag suction cups 224 capable of sucking up packaging bags are mounted on the lower end surface of the first suction cup mounting plate 223. The first bag feeding suction cup mounting plate 223 is moved in the length, width, and height directions by a three-dimensional guide rail bracket. This three-dimensional guide rail bracket is a conventional three-dimensional bracket and will not be described in detail here.
[0071] In addition, the conveying mechanism includes a conveying manipulator 225 arranged on the bagging workbench 202, and a desiccant suction disc assembly 226 and a humidity card suction disc assembly 227 are arranged on the conveying manipulator 225. In the embodiment, the bagging workbench 202 is further provided with a first labeling machine 228, a first labeling manipulator 229, and a labeling table 230 for placing the tray 8 to be labeled, and the first labeling manipulator 229 is further provided with a first label suction disc 231 for pasting the label generated by the first labeling machine 228 on the tray 8 to be labeled, and the first labeling manipulator 229 is further provided with a tray clamping mechanism 232 for conveying the tray 8 with the label pasted to the disc placing platform 205.
[0072] The tray clamping mechanism 232 in the embodiment includes a vacuum suction disc for sucking the desiccant and the humidity card, and a suction disc cylinder for controlling the up-down movement of the vacuum suction disc. The desiccant and the humidity card are sucked by the action of the suction disc cylinder and the vacuum suction disc, and then conveyed to the tray 8 with the label pasted by the conveying manipulator 225. The conveying process of the desiccant and the humidity card is carried out by the same manipulator, and only the sucking and placing stages need to be carried out in sequence. The synchronous conveying further saves the conveying time of the desiccant and the humidity card, and the same manipulator is used, which saves the cost while improving the efficiency.
[0073] The desiccant storage mechanism 207 in the embodiment includes a storage tank 234 and a desiccant cutting mechanism 235 arranged at the outlet of the storage tank 234. The storage tank 234 is provided with a material winding shaft 236, and a material winding shaft motor for driving the material winding shaft 236 to rotate is arranged on the storage tank 234. A continuous strip-shaped desiccant is wound on the material winding shaft 236. The desiccant cutting mechanism 235 includes a cutting bottom plate 237, a cutting knife 238 capable of moving up and down is arranged on the cutting bottom plate 237, and a desiccant pressing roller 239 and a desiccant pressing plate 241 for pressing the desiccant to be cut are arranged on the inner side of the cutting knife 238. A desiccant supporting plate 240 for placing the cut desiccant is arranged on the outer side of the cutting knife 238 and can move horizontally to the position of the cutting knife 238.
[0074] The staff winds a continuous strip-shaped desiccant on the material winding shaft 236 in advance. The strip-shaped desiccant is continuously connected by a plurality of independently packaged desiccants, which is produced by a desiccant production device. The strip-shaped desiccant is pressed on the cutting bottom plate 237 by the desiccant pressing roller 239 and the desiccant pressing plate in front of the desiccant pressing roller 239, and then moves to the position of the cutting knife 238 one by one. The cutting knife 238 cuts the desiccant to form a single independently packaged desiccant, and the cut independently packaged desiccant is placed on the desiccant supporting plate 240. Under the action of the cylinder, the desiccant supporting plate 240 moves close to the tray clamping mechanism 232 to facilitate the clamping of the desiccant by the tray clamping mechanism 232.
[0075] In the specific bagging process, the packaging bag and the tray 8 are simultaneously fed to the bagging workbench 202, then a label is generated by the first labeling machine 228, and the first labeling manipulator 229 labels the packaging bag and the tray 8. In this process, the desiccant storage mechanism 207 cuts the continuous strip-shaped desiccant into individual desiccant packs and places the individual desiccant packs on the desiccant pallet 240. Then, the desiccant and the humidity card are transported to the upper end face of the labeled tray 8 by the conveying manipulator 225, and then the tray 8 and the desiccant and humidity card thereon are transported into the packaging bag whose bag opening is opened by the bag opening mechanism 203, and finally, the tray 8 and the desiccant and humidity card thereon are transported to the sealing machine for sealing.
[0076] In the entire bagging process, the packaging bag and the tray 8 can be simultaneously fed, the tray 8, the desiccant, and the humidity card can be simultaneously bagged, and the packaging bag and the tray 8 are labeled before bagging. The entire process has high automation, the entire mechanism is modularly designed, saves space, is convenient to maintain, and has reasonable distribution between the modules, so that the work efficiency can be greatly improved.
[0077] The tray packaging bag sealing detection mechanism 4 includes a sealing detection mechanism frame 401, a tensile detection mechanism 402 for detecting the tensile strength of the sealing portion of the tray 8 packaging bag, and an appearance detection mechanism 403 for detecting the appearance of the sealing portion of the tray 8 packaging bag. The tensile detection mechanism 402 includes two pulling assemblies 404 arranged opposite to each other, which can act on the upper and lower end faces of the sealing portion of the packaging bag and make the upper and lower end faces have a movement trend in opposite directions. The appearance detection mechanism 403 includes a detection camera 405 for taking a photo of the sealing portion of the tray 8 packaging bag.
[0078] In the embodiment, the two pulling assemblies 404 respectively include a first tensile cylinder 406 and a second tensile cylinder 407, which are arranged opposite to each other. The piston rod ends of the first tensile cylinder 406 and the second tensile cylinder 407 are respectively connected with a first tensile suction disc mounting plate 408 and a second tensile suction disc mounting plate 409. The first tensile suction disc mounting plate 408 and the second tensile suction disc mounting plate 409 are respectively provided with a tensile suction disc 410 capable of being sucked to the upper and lower end faces of the sealing portion of the packaging bag.
[0079] The tension detection mechanism 402 includes a tension cylinder mounting plate 420 mounted on the seal detection frame 401. A first tension cylinder 406 and a second tension cylinder 407 are both fixed to this mounting plate, with their piston rods coaxially arranged. This coaxial arrangement ensures that the tension assembly 404 applies uniform and consistent force to the upper and lower surfaces of the bag seal, ensuring accurate test results.
[0080] When the tension detection mechanism 402 is detecting, the sealed package is first transferred between the first tension suction cup mounting plate 408 and the second tension suction cup mounting plate 409 under the action of the transmission belt, and then the first tension cylinder 406 and the second tension cylinder 407 respectively drive the first tension suction cup mounting plate 408 and the second tension suction cup mounting plate 409 to move toward the sealing end of the packaging bag until the upper and lower tension suction cups 410 respectively suck the upper and lower outer surfaces of the sealing end of the packaging bag. The tension suction cup 410 in this embodiment is a vacuum suction cup, which sucks the surface of the packaging bag under vacuum, and then under the action of the first tension cylinder 406 and the second tension cylinder 407, the first tension suction cup mounting plate 408 and the second tension suction cup mounting plate 409 are moved back to the sealing end of the packaging bag to detect whether the sealing of the packaging bag is firmly closed.
[0081] In addition, in order to achieve position adjustment of the tension suction cup 410 in this embodiment, long strip-shaped suction cup mounting holes 412 are provided on the first tension suction cup mounting plate 408 and the second tension suction cup mounting plate 409 along the length direction. The tension suction cup 410 includes a suction cup rod 421 and a suction cup body 411. The suction cup rod 421 passes through the suction cup mounting hole 412 and can slide in the suction cup mounting hole 412. The first suction cup mounting plate 223 is fastened to the suction cup mounting hole 412 by a nut. By adjusting the position of the tension suction cup 410 in the suction cup mounting hole 412, the adsorption position of the tension suction cup 410 on the sealing end of the packaging bag can be adjusted, which can not only achieve better adsorption of the packaging bag, but also make it suitable for the detection of packaging bags of different sizes.
[0082] In this embodiment, the appearance inspection mechanism 403 includes two inspection connecting plates 413 arranged vertically and capable of moving toward or away from each other. The sealed end of the packaging bag on the tray 8 is located between the two inspection connecting plates 413. The inspection camera 405 is located on the upper portion of the upper inspection connecting plate 413. Both inspection connecting plates 413 are provided with shooting holes 414 for the inspection cameras 405 to shoot. The appearance inspection mechanism 403 includes an inspection mounting frame 415, which is provided with a connecting plate cylinder 416 for driving the movement of the inspection connecting plates 413. It is also provided with a camera mounting mechanism 417. The camera mounting mechanism 417 includes a camera slide 418 arranged along the length of the shooting hole 414 and a camera slider 419 capable of sliding on a camera slider 419. The inspection camera 405 is mounted on the camera slider 419. The camera's position is adjustable in the horizontal direction, enabling it to better perform a more comprehensive scanning and shooting of the entire width of the sealed end of the packaging bag.
[0083] The tray automatic folding box mechanism 5 includes a cardboard feeding mechanism 501 and a carton folding mechanism 502. The cardboard feeding mechanism 501 includes a feeding frame 503. The feeding frame 503 is provided with a feeding platform 504 that can be lifted and lowered. The feeding platform 504 is used to stack cardboards. The carton folding mechanism 502 includes a folding frame 505. The folding frame 505 is provided with two folding table panels 506 that are on the same horizontal plane and arranged at intervals. The two folding table panels 506 can move toward or away from each other; the folding frame 505 is provided with a table driving screw rod 507 extending along the left and right directions of the carton. The two folding table panels 506 are respectively connected to the two ends of the table driving screw rod 507 through two screw rod sliders (not shown in the figure). The two folding table panels 506 can move toward or away from each other under the rotation of the screw rod, and also include a screw rod connected to one end of the table driving screw rod 507 for driving the table The hand-cranked wheel 508 that rotates the surface driving screw rod 507 realizes the rotation of the table driving screw rod 507 through the hand-cranked wheel 508. The thread direction of the screw rod slider on the table driving screw rod 507 is opposite to that of the two folding table panels 506, so that the screw rod slider can drive the two folding table panels 506 to move toward or away from each other, so that the distance between the two folding table panels 506 can be reasonably adjusted according to actual needs, so that the carton folding mechanism 502 can be suitable for folding cartons of different left and right widths, and manual adjustment is adopted. This adjustment method is more flexible than automatic adjustment. The staff can adjust according to on-site needs and can control the adjustment distance more flexibly. In addition, a sliding shaft is provided on the feeding frame 503, and a sliding dome that can slide on the sliding shaft is provided on the bottom surface of the folding table panel 506 to achieve better movement of the folding table panel 506.
[0084] In this embodiment, folding positioning plates 509 arranged parallel to each other are installed on the opposite sides of the two folding table panels 506, and the folding positioning plates 509 are installed with left and right end forming fixed plates 510 and a rear end forming fixed plate 511, and also include a front end forming swing plate 512 arranged opposite to the rear end forming fixed plate 511, and the front end forming swing plate 512 is connected to the folding table panel 506 through a swing plate connecting rod mechanism. A bottom forming plate 513 that can move up and down and forward and backward is also provided between the two folding positioning plates 509, and also includes a top forming plate 514 that is arranged relative to the bottom forming plate 513 and can move up and down. The left and right end forming fixed plates 510, the rear end forming fixed plate 511, the front end forming swing plate 512, the bottom forming plate 513 and the top forming plate 514 together constitute a paper box forming groove. It also includes a feeding mechanism 515 for transporting the cardboard from the cardboard loading mechanism 501 to the carton folding mechanism 502. The feeding mechanism 515 includes a feeding plate 516, on which a cardboard suction cup 517 is provided. The feeding mechanism 515 also includes a feeding motor 518 and a feeding timing belt 519 driven by the feeding motor 518 and arranged horizontally. A feeding seat 520 is connected to the feeding timing belt 519. The feeding plate 516 is connected to the feeding seat 520 through a material-picking cylinder 521 that drives the feeding plate 516 to move up and down.
[0085] In this embodiment, the folding table panel 506 is also equipped with an inner folding plate mounting seat 522 that can move toward or away from the left and right sides of the paper box. The folding table panel 506 is provided with a sliding seat cylinder 523 for driving the inner folding plate mounting seat 522 to move toward or away from the paper box; the inner folding plate mounting seat 522 is provided with an inner folding plate 524 for folding inward on the left and right sides of the paper box, and the inner folding plate mounting seat 522 is equipped with an inner folding plate rotating seat 525, and the inner folding plate rotating seat 525 is provided with a horizontally arranged inner folding plate rotating shaft 526. One end of the inner folding plate 524 is rotatably connected to the inner folding plate rotating shaft 526. The inner folding plate mounting seat 522 is also provided with an inner folding plate swinging cylinder 527. The shell end of the inner folding plate swinging cylinder 527 is hinged to the inner folding plate mounting seat 522, and the piston rod end is inclined upward and hinged to the middle part of the inner folding plate 524. The swing plate connecting rod mechanism includes a swing plate fixing seat 528 fixed on the upper surface of the folding table panel 506, and a swing connecting rod 529 is hinged on the swing plate fixing seat 528. The circle of the swing connecting rod 529 is hinged on the swing fixing seat, and the other end is used to fix the front end molded swing plate 512. The end of the swing connecting rod 529 hinged to the swing plate fixing seat 528 is also provided with a protruding connection portion 530. A cylinder fixing plate 531 is provided on the lower end surface of the folding table panel 506. The cylinder fixing plate 531 is installed with a swing plate swing cylinder 532. The piston rod end of the swing plate swing cylinder 532 extends upward and is hinged to the protruding connection portion 530.
[0086] The folding table board 506 is provided with a bottom forming plate driving mechanism 533 for driving the bottom forming plate 513 to move, the bottom forming plate driving mechanism 533 comprises a forming plate guide rod 534 arranged in the length direction along the front and back direction of the carton, both ends of the forming plate guide rod 534 are fixed on the folding frame 505, the forming plate guide rod 534 is provided with a forming plate sliding seat 535 capable of sliding along the forming plate guide rod 534, the folding frame 505 is further provided with a forming plate sliding cylinder 536 for driving the forming plate sliding seat 535 to make linear reciprocating motion along the forming plate guide rod 534, the forming plate sliding seat 535 is provided with a forming plate lifting cylinder 537 with the piston rod vertically arranged upwards, and the bottom forming plate 513 is arranged at the piston rod end of the forming plate lifting cylinder 537.
[0087] The feeding frame 503 is provided with a feeding platform lifting mechanism 538 in the embodiment, the feeding platform lifting mechanism 538 comprises two parallel and vertically arranged lifting guide rails 539, the lifting guide rails 539 are provided with a lifting frame 540 capable of sliding up and down along the lifting guide rails 539, the lifting frame 540 comprises two support plates 541 matched with the two lifting guide rails 539 and a feeding plate 542 arranged on the two support plates 541, the upper surface of the feeding plate 542 constitutes the feeding platform 504, and the two lifting guide rails 539 are provided with synchronous wheels arranged at the upper and lower ends of the lifting guide rails 539 respectively, the synchronous wheels are provided with a synchronous belt, and the lifting frame 540 is connected to the synchronous belt.
[0088] The two lifting guide rails 539 are both channel steel structures and are provided with U-shaped guide grooves 543 on the opposite sides, the middle part of the support plate 541 is provided with a first lifting wheel 544 arranged in the U-shaped guide groove 543 and capable of moving up and down in the U-shaped guide groove 543. The lower end of the support plate 541 is provided with a second lifting wheel 545 capable of moving on the outer side of the lifting guide rail 539 facing the lifting frame 540, the outer end surface of the second lifting wheel 545 is provided with a lifting wheel flange 546, and the lifting wheel flange 546 is matched with the outer surface of the channel steel bottom of the lifting guide rail 539 in clearance.
[0089] The lifting guide rail 539 in the embodiment not only can play a synchronous wheel mounting role, but also can play a lifting guide role for the lifting frame 540, through the arrangement of the lifting guide rail 539, the stable lifting of the lifting frame 540 in the vertical direction can be realized, the levelness of the feeding platform 504 in the lifting process is ensured, and the lifting guide limiting role of the first lifting wheel 544 and the second lifting wheel 545 matched with the lifting guide rail 539 can be played.
[0090] During the working process, the cardboard suction cup 517 absorbs the cardboard on the loading platform 504, and then transports it to the carton folding mechanism 502 under the action of the feeding synchronous belt 519. The cardboard is first transported to the lower surface of the top forming plate 514. The top forming plate 514 is provided with a vacuum suction pipe. When the cardboard runs to the lower surface of the top forming plate 514, the cardboard is adsorbed on the lower surface of the top forming plate 514 by vacuuming. Then, the top forming plate 514 moves downward under the action of the cylinder and pushes the cardboard into the carton forming groove. The cardboard is formed on the left and right end fixing plates 510, the rear end fixing plate 511, and the front end fixing plate. The forming swing plate 512, the bottom forming plate 513 and the top forming plate 514 are formed under the joint action of the forming swing plate 512, and then the bottom forming plate 513 moves the carton to the inner folding plate 524 under the action of the forming plate sliding cylinder 536. The inner folding plate 524 first folds the upper part of the side of the carton toward the inside of the carton under the joint action of the sliding seat cylinder 523 and the inner folding plate swing cylinder 527, and then pulls the folded part toward the lower part of the side, so that the upper and lower parts of the carton are completely folded, and under the action of the inner walls of the front and rear end faces of the carton, the upper part of the carton is clamped tightly against the lower part of the side of the carton, completing the folding of the carton.
[0091] The tray automatic labeling, comparison and closing mechanism 7 includes a closing mechanism base 701, on which is provided a transmission mechanism for conveying the packaging box, and on which is provided a closing component 703 for buckling the lid of the packaging box; the closing mechanism base 701 is also provided with a second labeling robot 729 and a second marking machine 728, and the second labeling robot 729 is provided with a barcode scanning camera 704 capable of scanning the barcode of the packaging bag containing the tray 8 in the packaging box, and the second marking machine 728 can generate a packaging box barcode according to the packaging bag barcode scanned by the second labeling robot 729, and the second labeling robot 729 is also provided with a second label suction cup 730 for sticking the packaging box barcode generated by the second marking machine 728 on the packaging box.
[0092] In this embodiment, during the packaging box closing stage, the barcode on the packaging bag in the packaging box is scanned by a robot, and then the system uses MES comparison to enable the second labeling machine 728 to generate a packaging box barcode. On the one hand, it can detect whether there is a packaging bag in the packaging box to avoid the possibility of an empty box after closing the box. On the other hand, synchronous labeling is achieved during the packaging box closing stage, and the second labeling robot 729 is also provided with a stamp head 727 for stamping the outer surface of the packaging box, so that labeling and stamping can be achieved at the same time, which can further speed up the overall packaging efficiency.
[0093] In this embodiment, the transmission mechanism includes two conveyor belt mounting plates 705 arranged opposite to each other, a horizontally arranged conveyor belt is provided between the two conveyor belt mounting plates 705, and a plurality of spaced limit bars 706 are provided on the conveyor belt along the conveying direction of the conveyor belt. A packaging box limiting groove 707 for placing the packaging box is formed between adjacent limit bars 706. The packaging bag is placed into the packaging box on the conveyor belt manually or mechanically, and the packaging box is placed in the packaging box limiting groove 707 on the conveyor belt and is transported one by one to the packaging box closing mechanism. Then, the barcode scanning camera 704 on the second labeling robot 729 scans the barcode on the packaging bag, and the second labeling machine 728 generates a corresponding packaging box barcode according to the scanned barcode, and then the box lid of the packaging box is closed by the box lid assembly. Finally, the packaging box barcode is affixed to the outer surface of the packaging box by the second labeling robot 729, and the surface of the packaging box is stamped at the same time.
[0094] In this embodiment, the closing component 703 includes a first mounting door frame 708 and a second mounting door frame 709 which are arranged at intervals on the transmission mechanism. The first mounting door frame 708 is provided with a closing lifting plate 710 which can move up and down. The lower end of the closing lifting plate 710 is connected to a closing main board 711 which can rotate along the closing direction of the packaging box lid. The closing main board 711 can act on the upper end surface of the packaging box lid to realize the rotation of the box lid toward the box body. Rotatable closing sub-plates 712 are respectively provided on both sides of the closing main board 711, and the closing sub-plates 712 can fold the two sides of the packaging box lid; the second mounting door frame 709 is provided with a closing folding plate 713 facing the closing main board 711, and the closing folding plate 713 can fold the front end of the packaging box lid.
[0095] In this embodiment, a sub-plate rotating cylinder 714 is provided on the upper end surface of the closing cover main plate 711. There are two closing sub-plates 712, which are hinged to either side of the closing cover main plate 711 via hinge shafts. The hinged ends of the closing sub-plates 712 are provided with extensions that connect to the piston rod ends of the sub-plate rotating cylinders 714. The sub-plate rotating cylinders 714 push the extensions to rotate the closing sub-plates 712. Furthermore, a lifting plate mounting seat 715 is provided on the upper end surface of the closing cover main plate 711. A lifting plate connecting seat 717 is provided at the end of the closing cover lifting plate 710, which is connected to the lifting plate mounting seat 715 via a lifting plate connecting shaft. A main plate rotating motor 718 is also provided on the upper end surface of the closing cover main plate 711 for driving the lifting plate connecting shaft to rotate and thereby rotate the closing cover main plate 711.
[0096] Under the action of the sub-plate rotating cylinder 714 and the main plate rotating motor 718, the closing main plate 711 and the closing sub-plate 712 can be rotated respectively, and then the closing main plate 711 and the closing sub-plate 712 can fold and close the upper end surface and two side surfaces of the packaging box cover, and then the closing folding plate 713 can be used to fold and close the front end of the packaging box cover, and then the automatic cover of the packaging box can be tried.
[0097] The closing cover assembly 703 also includes a first linear drive mechanism 719 and a second linear drive mechanism 720 with the same structure. The first linear drive mechanism 719 is used to drive the second mounting door frame 709 to move toward or away from the first mounting door frame 708, and the second linear drive mechanism 720 is used to drive the closing cover lifting plate 710 to move up and down; the first linear drive mechanism 719 or the second linear drive mechanism 720 includes a linear drive seat 721, and the upper end surface of the linear drive seat 721 is provided with a linear guide rail 722, and the second mounting door frame 709 and the closing cover lifting plate 710 are both provided with a linear slider 725 that cooperates with the linear guide rail 722, and a linear drive motor 723 is provided at one end of the linear drive seat 721, and a drive seat screw driven by the linear drive motor 723 is provided in the linear drive seat 721, and the linear slider 725 is threadedly connected to the drive seat screw.
[0098] The arrangement of the first linear drive mechanism 719 and the second linear drive mechanism 720 can realize the positioning adjustment of the lid closing assembly 703, and improve the accuracy and quality of the lid closing of the packaging box.
[0099] In this embodiment, the second labeling robot 729 is provided with a labeling mounting base 726, on which the stamp head 727 and the barcode scanning camera 704 are mounted. A labeling cylinder 731 is provided on the labeling mounting base 726, and a second label suction cup 730 is mounted on the end of the piston rod of the labeling cylinder 731. A second suction cup mounting plate 732 is provided on the end of the piston rod of the labeling cylinder 731. The second label suction cup 730 is connected to the second suction cup mounting plate 732 via a guide bolt 733. A labeling spring 734 is sleeved on the guide bolt 733, with its ends respectively resting against the second label suction cup 730 and the second suction cup mounting plate 732.
[0100] In short, the above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention should fall within the scope of the patent of the present invention.
Claims
1. A new type of tray automatic packaging line, characterized by: The invention comprises a tray feeding mechanism (1), a tray bagging mechanism (2), a tray packaging bag sealing mechanism (3), a tray packaging bag sealing detection mechanism (4), a tray automatic box folding mechanism (5), a tray box filling mechanism (6), and a tray automatic labeling, matching, and capping mechanism (7), which are arranged in sequence. The tray packaging bag sealing mechanism (3) comprises a vacuum sealing machine (301), and the tray box filling mechanism (6) comprises a box filling robot (601). The tray automatic box folding mechanism (5) comprises a cardboard feeding mechanism (501) and a carton folding mechanism (502). The cardboard feeding mechanism (501) comprises a feeding frame (503). The feeding frame (503) is provided with a feeding platform (504) that can be raised and lowered. The feeding platform (504) is used to stack cardboards. The carton folding mechanism (502) comprises a folding frame (505). The folding frame (505) is provided with two folding table panels (506) that are on the same horizontal plane and spaced apart. The two folding table panels (506) can move toward or away from each other. The two folding table panels (506) are provided with folding positioning plates (509) arranged parallel to each other on opposite sides. The folding positioning plates (509) are provided with left and right end forming fixed plates (510) and a rear end forming fixed plate (511). The folding positioning plates (509) further include a front end forming swing plate (512) arranged opposite to the rear end forming fixed plate (511). The front end forming swing plate (512) is connected to the folding table panel (506) via a swing plate connecting rod mechanism. A bottom forming plate (513) capable of both vertical movement and forward and backward movement is provided between the two folding positioning plates (509). The folding positioning plates (509) further include a top forming plate (514) arranged relative to the bottom forming plate (513) and capable of vertical movement. The left and right end forming fixed plates (510), the rear end forming fixed plate (511), the front end forming swing plate (512), the bottom forming plate (513) and the top forming plate (514) together constitute a carton forming groove. The tray automatic labeling, comparison and closing mechanism (7) comprises a closing mechanism base (701), a transmission mechanism for conveying a packaging box is provided on the closing mechanism base (701), and a closing assembly (703) for fastening the lid of the packaging box is provided on the transmission mechanism; a second labeling robot (729) and a second marking machine (728) are also provided on the closing mechanism base (701), the second labeling robot (729) is provided with a barcode scanning camera (704) capable of scanning a packaging bag barcode on a packaging bag containing a tray (8) in the packaging box, the second marking machine (728) is capable of generating a packaging box barcode based on the packaging bag barcode scanned by the second labeling robot (729), and the second labeling robot (729) is also provided with a second label suction cup (730) for attaching the packaging box barcode generated by the second marking machine (728) to the packaging box.
2. The new tray automatic packaging line according to claim 1 is characterized by: The tray loading mechanism (1) includes a loading rack (101), a material unloading platform (102) is provided on the loading rack (101), trays (8) are stacked on the material unloading platform (102), and a bundling mechanism includes a first bundling device (103) and a second bundling device (104), a foam wrapping device (105) is provided between the first bundling device (103) and the second bundling device (104), and the bundling mechanism also includes a first manipulator (106) for conveying the stacked trays (8) on the material unloading platform (102) to the first bundling device (103) for bundling and conveying the bundled stacked trays (8) to the foam wrapping device (105) for foam wrapping, and also includes a second manipulator (107) for conveying the foam-wrapped trays (8) to the second bundling device (104).
3. The new tray automatic packaging line according to claim 2 is characterized by: The foam wrapping device (105) includes a foam wrapping frame (108), the foam wrapping frame (108) is provided with a foam placement groove (109) for stacking multiple pieces of foam, the bottom of the foam placement groove (109) is provided with a foam lifting mechanism (110) capable of pushing the foam out of the foam placement groove (109) from the bottom to the top, the foam lifting mechanism (110) includes a foam lifting motor (111), and the end of the foam lifting motor (111) is provided with a foam lifting plate (112); The foam wrapping frame (108) is also provided with a foam wrapping table (113) arranged on one side of the foam placement groove (109) and a foam push rod mechanism (114) for pushing the single piece of foam extending out of the foam placement groove (109) to the foam wrapping table (113). The foam push rod mechanism (114) includes a horizontally arranged foam pushing cylinder (115), and a foam push plate (116) is provided at the end of the piston rod of the foam pushing cylinder (115).
4. The new tray automatic packaging line according to claim 1 is characterized by: The tray bagging mechanism (2) comprises a bagging workbench (202), the bagging workbench (202) is provided with a bag opening mechanism (203) for opening the bag mouth of the packaging bag, and a tray feeding mechanism (204) arranged opposite to the bag opening mechanism (203) and used for feeding the tray (8) into the packaging bag, the tray feeding mechanism (204) comprises a tray placing platform (205) for placing the tray (8), the bagging workbench (202) is provided with a humidity card placing slot (206) for placing the humidity card and a desiccant storage mechanism (207) for outputting the desiccant, and the bagging workbench (202) is further provided with a conveying mechanism for transporting the humidity card in the humidity card placing slot (206) and the desiccant outputted by the desiccant storage mechanism (207) to the upper end surface of the tray (8) on the tray placing platform (205).
5. The new tray automatic packaging line according to claim 4 is characterized by: The desiccant storage mechanism (207) includes a storage box (234) and a desiccant cutting mechanism (235) arranged at the outlet of the storage box (234). A coiling shaft (236) is provided in the storage box (234). A coiling shaft motor for driving the coiling shaft (236) to rotate is provided on the storage box (234). A continuously connected strip of desiccant is wound on the coiling shaft (236). The desiccant cutting mechanism (235) includes a cutting base (237). A cutter (238) capable of moving up and down is provided on the cutting base (237). A desiccant pressing roller (239) and a desiccant pressing plate (241) are provided on the inner side of the cutter (238) for pressing the desiccant to be cut. A desiccant support plate (240) capable of moving horizontally to the position of the cutter (238) and for placing the cut desiccant is also provided on the outer side of the cutter (238).
6. The new tray automatic packaging line according to claim 1 is characterized by: The tray packaging bag sealing detection mechanism (4) comprises a sealing detection frame (401), on which a tension detection mechanism (402) for detecting the sealing firmness of the sealing end of the tray packaging bag (8) and an appearance detection mechanism (403) for detecting the appearance of the sealing end of the tray packaging bag (8) are provided. The tension detection mechanism (402) comprises two pulling components (404) arranged opposite to each other, and the two pulling components (404) can act on the upper and lower end surfaces of the sealing portion of the packaging bag and make the upper and lower end surfaces have a tendency to move in opposite directions. The appearance detection mechanism (403) comprises a detection camera (405) for taking pictures of the sealing portion of the tray packaging bag (8).
7. The new tray automatic packaging line according to claim 6 is characterized by: The two pulling components (404) respectively include a first pulling cylinder (406) and a second pulling cylinder (407), the first pulling cylinder (406) and the second pulling cylinder (407) are arranged relative to each other up and down, the piston rod ends of the first pulling cylinder (406) and the second pulling cylinder (407) are respectively connected to a first pulling suction cup mounting plate (408) and a second pulling suction cup mounting plate (409), and the first pulling suction cup mounting plate (408) and the second pulling suction cup mounting plate (409) are respectively installed with pulling suction cups (410) that can be sucked on the upper end surface and the lower end surface of the sealing part of the packaging bag.
8. The new tray automatic packaging line according to claim 6 is characterized by: The appearance inspection mechanism (403) includes two connecting plates (134) arranged vertically and capable of moving toward or away from each other. The sealed end of the packaging bag of the tray (8) is located between the two connecting plates (134). The inspection camera (405) is located on the upper part of the upper connecting plate (134). Both connecting plates (134) are provided with shooting holes (414) for the inspection camera (405) to shoot.
Citation Information
Patent Citations
Full-automatic horizontal vacuum packaging line
CN109367843A
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